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UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-K
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(Mark One) |
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
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For the fiscal year ended December 31, 2004. |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
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For the transition period
from to . |
Commission file number: 1-11311
LEAR CORPORATION
(Exact name of registrant as specified in its charter)
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Delaware
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13-3386776 |
(State or other jurisdiction of
incorporation or organization) |
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(I.R.S. Employer
Identification No.) |
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21557 Telegraph Road,
Southfield, MI
(Address of principal executive offices) |
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48034
(Zip Code) |
Registrants telephone number, including area code:
(248) 447-1500
Securities registered pursuant to Section 12(b) of the
Act:
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Title of Each Class |
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Name of Each Exchange on Which Registered |
Common Stock, par value $0.01 per share
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New York Stock Exchange |
Securities registered pursuant to Section 12(g) of the
Act:
None
Indicate by check mark whether the registrant (1) has filed
all reports required to be filed by Section 13 or 15(d) of
the Securities Exchange Act of 1934 during the preceding
12 months (or for such shorter period that the registrant
was required to file such reports) and (2) has been subject
to such filing requirements for the past
90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers
pursuant to Item 405 of Regulation S-K is not
contained herein and will not be contained, to the best of
registrants knowledge, in definitive proxy or information
statements incorporated by reference in Part III of this
Form 10-K or any amendment to this
Form 10-K. o
Indicate by check mark whether the registrant is an accelerated
filer (as described in Rule 12b-2 of the
Act). Yes þ No o
As of July 3, 2004, the aggregate market value of the
registrants Common Stock, par value $0.01 per share,
held by non-affiliates of the registrant was $3,935,409,998. The
closing price of the Common Stock on July 3, 2004, as
reported on the New York Stock Exchange, was $57.55 per
share.
As of February 25, 2005, the number of shares outstanding
of the registrants Common Stock was 67,134,444 shares.
DOCUMENTS INCORPORATED BY REFERENCE
Certain sections of the registrants Notice of Annual
Meeting of Stockholders and Proxy Statement for its Annual
Meeting of Stockholders to be held on May 5, 2005, as
described in the Cross-Reference Sheet and Table of Contents
included herewith, are incorporated by reference into
Part III of this Report.
LEAR CORPORATION AND SUBSIDIARIES
CROSS REFERENCE SHEET AND TABLE OF CONTENTS
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(1) |
Certain information is incorporated by reference, as indicated
below, to the registrants Notice of Annual Meeting of
Stockholders and Proxy Statement for its Annual Meeting of
Stockholders to be held on May 5, 2005 (the Proxy
Statement). |
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(2) |
A portion of the information required is incorporated by
reference to the Proxy Statement sections entitled
Election of Directors and Directors and
Beneficial Ownership. |
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(3) |
Incorporated by reference to Proxy Statement sections entitled
Executive Compensation, Compensation Committee
Interlocks and Insider Participation, Compensation
Committee Report and Performance Graph. |
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(4) |
Incorporated by reference to Proxy Statement section entitled
Directors and Beneficial Ownership Security
Ownership of Certain Beneficial Owners and Management. |
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(5) |
Incorporated by reference to Proxy Statement section entitled
Certain Transactions. |
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(6) |
Incorporated by reference to Proxy Statement section entitled
Fees of Independent Accountants. |
PART I
In this Report, when we use the terms the
Company, Lear, we,
us and our, unless otherwise indicated
or the context otherwise requires, we are referring to Lear
Corporation and its consolidated subsidiaries. A substantial
portion of the Companys operations are conducted through
subsidiaries controlled by Lear Corporation. The Company is also
a party to various joint venture arrangements. Certain
disclosures included in this Report constitute forward-looking
statements that are subject to risk and uncertainties. See
Item 7, Managements Discussion and Analysis of
Financial Condition and Results of Operations
Forward-Looking Statements and Risk
Factors.
BUSINESS OF THE COMPANY
General
We were incorporated in Delaware in 1987. We are one of the
worlds largest automotive interior systems suppliers based
on net sales. Our net sales have grown from $12.4 billion
for the year ended December 31, 1999, to $17.0 billion
for the year ended December 31, 2004. The major source of
our internal growth has been new program awards. We supply every
major automotive manufacturer in the world, including General
Motors, Ford, DaimlerChrysler, BMW, PSA, Fiat, Volkswagen,
Renault-Nissan, Mazda, Toyota, Subaru and Hyundai.
We have capabilities in all five principal segments of the
automotive interior market: seat systems; instrument panels and
cockpit systems; overhead systems; door panels; and flooring and
acoustic systems. We are also one of the leading global
suppliers of automotive electrical distribution systems. As a
result of these capabilities, we can offer our customers fully
integrated automotive interiors, including electronic products
and electrical distribution systems. We were awarded the
first-ever total interior integrator program by General Motors
for the 2006 Cadillac DTS and Buick Lucerne models. As a total
interior integrator, we work closely with the customer on the
design and have lead or sole responsibility for the engineering,
component/module sourcing, manufacturing and delivery of the
automotive interiors for these two passenger cars.
We are focused on delivering high-quality automotive interior
systems and components to our customers on a global basis. In
order to realize substantial cost savings and improved product
quality and consistency, automotive manufacturers are requiring
their suppliers to manufacture automotive interior systems and
components in multiple geographic markets. In recent years, we
have followed our customers and expanded our operations
significantly in Europe, Central America, South Africa and Asia.
As a result of our efforts to expand our worldwide operations,
our net sales outside of North America have grown from
$4.3 billion in 1999 to $7.7 billion in 2004.
Strategy
Our principal objective is to expand our position as a leading
global supplier and integrator of automotive interior systems,
including seat, interior and electrical systems. We pursue this
objective by focusing on the needs of our customers.
Our customers face continuing competitive pressures to improve
quality and functionality at a lower cost and to reduce time to
market and capital needs. These trends have resulted in
automotive manufacturers seeking fewer independent suppliers to
provide complete automotive interior systems. We believe that
the criteria for selection of automotive interior systems
suppliers are not only cost, quality, technology, delivery and
service but also, increasingly, worldwide presence and
full-service capabilities.
Specific elements of our strategy include:
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Enhance Strong Relationships with our Customers by Focusing on
Customer Service, Quality and Cost. We seek to be viewed as a
partner to our customers. We believe that strong relationships
with our |
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customers allow us to identify business opportunities and
anticipate the needs of our customers in the early stages of
vehicle design. Working closely with our customers in the early
stages of designing and engineering automotive interior systems
gives us a competitive advantage in securing new business. In
addition, we believe that strong design and engineering
capabilities are critical to securing total interior integrator
programs. The keys to enhancing customer relationships are
service and quality. We work to maintain an excellent reputation
with our customers for timely delivery and customer service and
for providing world-class quality at competitive prices.
According to the 2004 J.D. Power and Associates Seat Quality
Reporttm,
we rank as the highest quality seat supplier that serves
multiple automotive manufacturers, achieving a 30% improvement
in Things Gone Wrong since 1999. Also in 2005, we
were ranked for the third consecutive year as Americas
Most Admired Company in the motor vehicle parts
industry by Fortune magazine. In recognition of our
efforts, many of our facilities have won awards from automotive
manufacturers. We intend to maintain and improve the quality of
our products and services through our ongoing Quality
First initiatives. |
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Expand our Business in Asian Markets and with Asian Automotive
Manufacturers Worldwide. We believe that it is important to have
a manufacturing footprint that aligns with our customers
global presence. Our Asian strategy includes expanding our
business in Asian markets and with Asian automotive
manufacturers worldwide: |
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Expansion in Asian Markets. The Asian markets present
growth opportunities, as all major global automotive
manufacturers expand production in this region to meet
increasing demand. In particular, the Chinese automotive market
is expanding rapidly, with an estimated 4.8 million units
produced in 2004 according to J.D. Power and Associates. We seek
to partner with Chinese automotive manufacturers through joint
venture arrangements, and we are well-positioned to take
advantage of Chinas emerging growth. We currently have
twelve joint ventures in China, where the majority of our
production is for the local market. We are focused on our core
competencies, including seating, electrical distribution
systems, door panels and flooring and acoustics. In 2004, we
and/or our joint ventures were awarded seating business with
FAW-Volkswagen, the joint venture between Volkswagen AG and
First Automobile Works, Chinas largest automaker, and
seating business with Dongfeng Peugeot Citroen Automobile Co. in
China. In addition, one of our joint ventures opened an
electronics plant in China to supply Shanghai GM in China, Honda
in Japan and General Motors in the United States. We also
entered into strategic alliances to support future business with
both Hyundai and Nissan in North America, Asia and Europe. We
also see opportunities for growth with customers in Korea. In
2004, our joint ventures were awarded seating business with
General Motors/ Daewoo in Korea and Hyundai in China. Finally,
we have a manufacturing presence in Thailand, manufacturing and
engineering operations in India and the Philippines and
strategic sales and engineering offices in Japan. |
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Asian Automotive Manufacturers. Asian automotive
manufacturers are continuing to invest and expand their
manufacturing operations in Asia (especially China), North
America and Europe. In 2004, we expanded our business with
Japanese automotive manufacturers with an award of new seating
business with Mazda in the United States and by entering into
strategic alliances to support future business with both Hyundai
and Nissan in North America, Asia and Europe. We currently have
twenty-two strategic joint ventures based in the Americas and
Asia serving our Asian customers, including Toyota, Honda,
Nissan, Hyundai, Shanghai GM, Changan Ford, Dongfeng
Peugeot Citroen, Dongfeng Motor Co. and Jiangling Motor Co. In
addition, many of our North American and European customers have
made substantial investments in, or developed joint ventures
with, Asian automotive manufacturers, including General
Motors investments in Daewoo Motor, Subaru, Suzuki Motor
and Isuzu Motor; Fords investment in Mazda; and
Renaults investment in Nissan. As a result of our strong
customer relationships, strategic alliances and full-service
capabilities, we are well-positioned to expand our business with
Asian automotive manufacturers, both in Asia and elsewhere. |
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Improve European Business Structure and Expand European Market
Share. In Europe, the automotive market remains relatively
fragmented with significant overcapacity, making Europe a
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market for automotive manufacturers and suppliers alike. We are
continuing to improve our financial results in Europe by
focusing significant new product initiatives on seating,
electronics and cockpit programs, where there are opportunities
for significant scale and we have a strong competitive position.
We are also improving our overall business structure in Europe
by consolidating administrative functions and reducing
manufacturing costs by relocating and expanding component
production in countries with lower labor costs. |
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Capitalize on Systems and Integration Opportunities. The same
competitive pressures that led automotive manufacturers to
outsource individual automotive interior components to
independent suppliers have caused our customers to demand
delivery of fully integrated automotive interior systems for new
vehicle models. As automotive manufacturers continue to seek
ways to differentiate their vehicles in the marketplace, improve
quality and reduce costs, we believe they will increasingly seek
fewer independent suppliers to manage the design, engineering,
sourcing, manufacturing and delivery of fully integrated
automotive interior systems. We were awarded the first-ever
total interior integrator program by General Motors for the 2006
Cadillac DTS and Buick Lucerne models. We intend to leverage our
leadership position in total interiors, particularly in North
America, to offer one-stop interior solutions to our customers. |
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Leverage Electronic Capabilities and Invest in Product
Technology and Design Capability. Consumers are demanding more
in their automotive interiors, focusing on convenience,
communication and safety, and automotive manufacturers
increasingly view the vehicle interior as a major selling point
to their customers. Because electronic products and electrical
distribution systems are an important part of automotive
interior systems, we seek to take advantage of our capabilities
in these areas to develop new products that respond to customer
and consumer demands. We will also continue to make investments
in technology and design capabilities to support our existing
products, as well as our new product development efforts. The
focus of our research and development efforts is to identify new
interior features that make vehicles safer, more comfortable and
more attractive to consumers. We believe that in order to
effectively develop total automotive interiors, it is necessary
to integrate the engineering, research, design, development and
validation of all of the automotive interior systems. We conduct
extensive analysis and testing of consumer responses to
automotive interior styling and innovations. We also have
state-of-the-art acoustics testing and instrumentation and data
analysis capabilities. We maintain six advanced technology
centers and several customer-focused product engineering centers
where we design and develop new products and conduct extensive
product testing. In addition, our advanced technology center in
Southfield, Michigan, demonstrates our ability to integrate
engineering, research, design, development and validation
capabilities for all five automotive interior systems at one
location. |
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Maintain Flexible and Efficient Cost Structure. By maintaining a
relatively flexible cost structure, we are better able to
withstand fluctuations in industry demand over time, as well as
changing competitive and macroeconomic conditions. Our variable
cost structure is maintained, in part, through ongoing Six Sigma
initiatives throughout the organization, as well as initiatives
to promote and enhance the sharing of technology, engineering,
purchasing and capital investments across customer platforms and
facility consolidation actions to align our business with
changing market conditions. We are working to leverage our scale
and interior expertise to develop common vehicle architecture to
reduce the complexity and variety of substructures that are not
seen by consumers. One example is the Lear Flexible Seat
Architecture, a modular system that incorporates many desired
comfort and required safety features utilizing validated common
components that can be packaged in multiple seat systems. The
advantage is reduced design, engineering and development costs
to deliver an enhanced end product with improved quality and
craftsmanship. We also have a low-cost country strategy to
increase our global competitiveness from both a manufacturing
and sourcing standpoint. Over sixty of our facilities are
currently located in low-cost regions, including Mexico,
Hungary, Poland, South Africa, the Philippines, China, Honduras,
Slovakia, Turkey, the Czech Republic, Tunisia, Morocco and
Romania. In an effort to continue to strengthen our
relationships with our customers, we have partnered with them to
work proactively to reduce costs and eliminate waste by
establishing Cost Technology Optimization centers in the United
States, Germany, Spain, the Philippines and Brazil. Cost
Technology Optimization centers provide a venue where our
engineers can |
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meet with customers to identify cost discrepancies among similar
products and inconsistencies in features among vehicles in
similar segments. |
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Strategic Acquisitions. We intend to selectively pursue
strategic acquisitions, where appropriate, to expand or
complement our existing business while maintaining a strong
balance sheet. We will focus on financially attractive
acquisitions that strengthen our relationships with our
customers, enhance our existing products, processes and
technological capabilities or lower our costs. We expect that
any such acquisitions will be consistent with our core business
of providing high-quality automotive interior systems and
components. In particular, we may seek acquisitions that further
our strategy of expanding our business in Asian markets and with
Asian automotive manufacturers or complement our focus in Europe
on our seating and electronic and electrical segments. In 2004,
we expanded our electronic and electrical capabilities by
acquiring a terminals and connectors business located
principally in Europe. This acquisition provides us with
increased technical capabilities to design and produce terminals
and connectors, which represent approximately 40% of the value
of a wire harness, and junction boxes containing integrated
electronic functions. We plan to leverage these new capabilities
on a worldwide basis. |
Products
We conduct our business in three product operating segments:
seating; interior; and electronic and electrical. The seating
segment includes seat systems and components thereof. The
interior segment includes instrument panels and cockpit systems,
overhead systems, door panels, flooring and acoustic systems and
other interior products. The electronic and electrical segment
includes electronic products and electrical distribution
systems, primarily wire harnesses and junction boxes; interior
control and entertainment systems; and wireless systems. Net
sales by product segment as a percentage of total net sales is
shown below:
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For the Year Ended |
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December 31, |
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2004 |
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2003 |
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2002 |
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Seating
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67 |
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68 |
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Interior
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Electronic and electrical
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For further information related to our reportable operating
segments, see Note 11, Segment Reporting,
to the consolidated financial statements included in this Report.
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Seating. The seating segment consists of the manufacture,
assembly and supply of vehicle seating requirements. Seat
systems typically represent 30% to 40% of the total cost of an
automotive interior. We produce seat systems for automobiles and
light trucks that are fully assembled and ready for
installation. In most cases, seat systems are designed and
engineered for specific vehicle models or platforms. We have
recently developed Lear Flexible Seat Architecture, whereby we
can assist our customers in achieving a faster time-to-market by
building a program-specific seat incorporating the latest
performance requirements and safety technology in a shorter
period of time. Seat systems are designed to achieve maximum
passenger comfort by adding a wide range of manual and power
features, such as lumbar supports, cushion and back bolsters and
leg supports. |
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As a result of our strong product design and product technology,
we are a leader in designing seats with convenience features and
enhanced safety. For example, our
ProTectm
PLuS Self-Aligning Head Restraint is an advancement in seat
passive safety features. By integrating the head restraint with
the lumbar support, the occupants head is provided support
earlier and for a longer period of time in a rear-impact
collision, potentially reducing the risk of injury. In addition,
we are the exclusive manufacturer of a patented integrated
restraint seat system that uses an ultra high-strength steel
tower and a split-frame design to improve occupant comfort and
convenience. We have also developed OccuSense®, a seat
technology which detects the size and weight of an occupant to
control airbag deployment. We are also filling the growing
customer demand for reconfigurable seats with our thin profile
rear seat and our stadium slide seat system. For example, the
Ford Freestyle, Cadillac SRX and |
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Dodge Durango use our reconfigurable seating technology, and the
2006 Ford Explorer and Dodge Durango use our thin profile
seating technology for their third row seats. |
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Interior. The interior segment consists of the
manufacture, assembly and supply of interior systems and
components. Interior products are designed to provide a
harmonious and comfortable interior for the vehicle occupants,
as well as a variety of functional and safety features. Set
forth below is a description of our principal interior products: |
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Instrument Panels and Cockpit Systems. The instrument panel is a
complex system of coverings and foam, as well as plastic and
metal parts designed to house various components and to act as a
safety device for the vehicle occupant. The cockpit system
consists of, among other things, the instrument panel trim/pad,
structural subsystem, electrical distribution system, climate
control, driver control pedals, steering controls and driver and
passenger safety systems. Specific components of the cockpit
system include the instrument cluster/gauges, cross car
structure, electronic and electrical components, wire harness,
audio system, heating, ventilation and air conditioning module,
air distribution ducts, air vents, steering column and wheel and
glove compartment assemblies. Airbag technologies also continue
to be an important component of cockpit systems. As a result of
our research and development efforts, we have introduced
cost-effective, integrated, seamless airbag covers, which we
believe will increase occupant safety, as well as provide
greater styling flexibility for the automotive manufacturer. We
believe that future trends in instrument panels and cockpit
systems will focus on safety-related features. We have also
developed Spray
PURtm,
a seamless polyurethane coating for instrument panels, which
eliminates visual seams. This process will be used on the
Cadillac DTS and Buick Lucerne models beginning in 2006 and the
Cadillac Escalade beginning in 2007. |
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Overhead Systems. Overhead systems consist of a headliner,
lighting, visors, consoles, wiring and electronics, as well as
all other products located in the interior of the vehicle roof.
Headliners consist of a substrate, as well as a finished
interior layer made of a variety of fabrics and materials. While
headliners are an important contributor to interior aesthetics,
they also provide insulation from road noise and can serve as
carriers for a variety of other components, such as visors,
overhead consoles, grab handles, coat hooks, electrical wiring,
speakers, lighting and other electronic and electrical products.
As the amount of electronic and electrical content available in
vehicles has increased, headliners have emerged as an important
carrier of technology since electronic features ranging from
garage door openers to lighting systems are often optimally
situated in the headliner. |
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Door Panels. Door panels consist of several component parts,
which are attached to a substrate by various methods. Specific
components include vinyl or cloth-covered appliqués,
armrests, radio speaker grilles, map pocket compartments, carpet
and sound-reducing insulation. In addition, door systems often
incorporate electronic products and electrical distribution
systems, including lock and latch, window glass, window
regulators and audio systems, as well as wire harnesses for the
control of power seats, windows, mirrors and door locks. |
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Flooring and Acoustic Systems. We have an extensive and
comprehensive portfolio of SonoTec® acoustic products,
including flooring systems and dash insulators. These acoustic
products provide noise, vibration and harshness resistance.
Carpet flooring systems generally consist of tufted or non-woven
carpet with a thermoplastic backcoating, which when heated,
allows the carpet to be fitted precisely to the interior or
trunk compartment of the vehicle. Non-carpeted flooring systems,
used primarily in commercial and fleet vehicles, offer improved
wear and maintenance characteristics. The dash insulator,
mounted onto the firewall, separates the passenger compartment
from the engine compartment and is the primary component for
preventing engine noise from entering the passenger compartment. |
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Electronic and Electrical. The migration from
conventional electrical distribution systems to electronic
products and electrical distribution systems is facilitating the
integration of wiring, electronics and switch/control products
within the overall electrical architecture of a vehicle. This
migration can reduce the overall system cost and weight and
improve reliability and packaging by optimizing the overall
system architecture and eliminating a portion of the terminals,
connectors and wires normally |
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required for a conventional electrical distribution system. Our
umbrella technology, Intertronics®, reflects our ability to
integrate electronic products with automotive interior systems.
This technology is already having an impact on a number of new
and next generation products. For example, our integrated seat
adjuster module has two dozen fewer cut circuits and five fewer
connectors, weighs a half of a pound less and costs twenty
percent less than a traditional seat wiring system. In addition,
our smart junction box expands the traditional junction box
functionality by utilizing printed circuit board technologies. |
Our electronic and electrical products can be grouped into three
categories:
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Electrical Distribution Systems. Wire harness assemblies are a
collection of terminals, connectors and wires that connect all
of the various electronic/electrical devices in the vehicle to
each other and/or to a power source. Terminals and connectors
are components of wire harnesses and other electronic/electrical
devices that connect wire harnesses and electronic/electrical
devices. Fuse boxes are centrally located boxes in the vehicle
that contain fuses and/or relays for circuit and device
protection, as well as power distribution. Junction boxes serve
as a connection point for multiple wire harnesses. They may also
contain fuses and relays for circuit and device protection.
Smart junction boxes are junction boxes with integrated
electronic functions, which eliminate interconnections and
increase overall system reliability. Certain vehicles may have
two or three smart junction boxes linked as a multiplexed buss
line. |
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Interior Control and Entertainment Systems. The instrument panel
center console module provides a control panel for the
entertainment system, accessory switch functions, heating,
ventilation and air conditioning. The multifunction turn signal
module consolidates various combinations of hazard lights,
headlamps, parking lamps, fog lamps, wiper and washer, cruise
control, high/low headlamp beams and turn signal functions. The
integrated seat adjuster module combines seat adjustment, power
lumbar support, memory function and seat heating into one
package. The integrated door module consolidates the controls
for window lift, door lock, power mirror and seat heating and
ventilation. Lears Intertronics Flip
Packtm
integrates electrical and interior components and performs all
power seat and power door functions from two stacked panels,
improving access for drivers. The
Mechatronictm
lighting control module integrates electronic control logic and
diagnostics with the headlamp switch. Entertainment products
include audio amplifiers, video modules and the floor-mounted
MediaConsole with a flip-up screen that provides DVD and video
game viewing for back-seat passengers. |
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Wireless systems. Wireless systems include passive entry
systems, dual range/dual function remote keyless entry systems
and tire pressure monitoring systems. Passive entry systems
allow the vehicle operator to unlock the door without using a
key or physically activating a remote keyless fob. Dual
range/dual function remote keyless entry systems allow a single
transmitter to perform multiple functions depending on the
operators distance from the vehicle. Our
Car2Utm
remote keyless entry system can control and display the status
of the vehicle, such as starting the engine, locking and
unlocking the doors, opening the trunk and setting the cabin
temperature. In addition, dual range/dual function remote
keyless entry systems combine remote keyless operations with
vehicle immobilizer capability. We have also created custom key
fobs with personalized decorative molding which include a wide
variety of design patterns and colors, including textures, logos
and text. Our tire pressure monitoring system, known as the Lear
Intellitire® Tire Pressure Monitoring System, alerts
drivers when a tire has low pressure. Intellitire has received
production awards from Ford for many of their North American
vehicles and from Hyundai for several models beginning in 2006.
Some form of tire pressure monitoring system will be required on
all new vehicles in the United States. For model year 2006, it
is expected that manufacturers will need to include tire
pressure monitoring systems on 50% of new vehicles, increasing
to 100% by model year 2008. |
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Manufacturing
A description of the manufacturing processes for each of our
operating segments is set forth below.
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Seating. Our seating facilities generally use
just-in-time manufacturing techniques, and products are
delivered to the automotive manufacturers on a just-in-time
basis. These facilities are typically located near our
customers manufacturing and assembly sites. Our seating
facilities utilize a variety of methods whereby foam and fabric
are affixed to an underlying seat frame. Raw materials used in
our seat systems, including steel, aluminum and foam chemicals,
are generally available and obtained from multiple suppliers
under various supply agreements. Leather, fabric and certain
components are also purchased from multiple suppliers under
various supply agreements. The majority of our steel purchases
are comprised of engineered parts that are integrated into a
seat system, such as seat frames, mechanisms and mechanical
components. Therefore, our exposure to changes in steel prices
is primarily indirect, through the supply base. Historically,
these purchased components have not been covered by long-term,
fixed-price supply agreements. |
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Interior. Our interior systems process capabilities
include injection molding, low-pressure injection molding, blow
molding, compression molding, rotational molding, urethane
foaming and vacuum forming, as well as various trimming and
finishing methods. Raw materials, including resin and chemical
products, and finished components are assembled into end
products and are obtained from multiple suppliers, under supply
agreements which typically last for up to one year. In addition,
we produce carpet at one North American plant. |
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Electronic and Electrical. Electrical distribution
systems are networks of wiring and associated control devices
that route electrical power and signals throughout the vehicle.
Wire harness assemblies consist of raw, coiled wire, which is
automatically cut to length and terminated. Individual circuits
are assembled together on a jig or table, inserted into
connectors and wrapped or taped to form wire harness assemblies.
All materials are purchased from suppliers, with the exception
of a portion of the terminals and connectors that are produced
internally. Certain materials are available from a limited
number of suppliers. Supply agreements typically last for up to
one year. The assembly process is labor intensive, and as a
result, production is generally performed in low-cost labor
sites in Mexico, Honduras, the Philippines, Eastern Europe and
Northern Africa. |
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Some of the principal components attached to the wire harness
assemblies that we manufacture include junction boxes,
electronic control modules and switches. Junction boxes are
manufactured in both North America and Europe with a
proprietary, capital-intensive assembly process, using printed
circuit boards purchased from selected suppliers. Proprietary
processes have been developed to improve the function of these
junction boxes in harsh environments, including high
temperatures and humidity. Electronic control modules are
assembled using high-speed surface mount placement equipment in
both North America and Europe. Switches are assembled from
electrical, mechanical and decorated plastic parts purchased in
the United States, Mexico and Europe, using a combination of
manual and automated assembly and test methods. |
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While we internally manufacture many of the components that are
described above, a substantial portion of these components are
furnished by independent, tier II automotive suppliers and
other vendors throughout the world. In certain instances, it
would be difficult and expensive for us to change suppliers of
products and services that are critical to our business. With
the recent decline in automotive production and substantial and
continuing pressures to reduce costs, certain of our suppliers
have experienced, or may experience, financial difficulties. We
seek to carefully manage our supplier relationships to minimize
any significant disruptions of our operations. However, adverse
developments affecting one or more of our major suppliers,
including certain sole-source suppliers, could negatively impact
our operating results. See Item 7, Managements
Discussion and Analysis of Financial Condition and Results of
Operations Risk Factors Adverse
developments affecting one or more of our major suppliers could
harm our profitability. |
9
Customers
We serve the worldwide automotive and light truck market, which
produced over 61 million vehicles in 2004. We have
automotive interior content on over 300 vehicle nameplates
worldwide, and our automotive manufacturer customers (including
customers of our non-consolidated joint ventures) currently
include:
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BMW
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Daewoo |
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DaimlerChrysler |
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Dongfeng |
Fiat
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First Autoworks |
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Ford |
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GAZ |
General Motors
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Honda |
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Hyundai |
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Isuzu |
Mahindra & Mahindra
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Mazda |
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Mitsubishi |
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Porsche |
PSA
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Renault-Nissan |
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Shanghai GM |
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Subaru |
Suzuki
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Toyota |
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Volkswagen |
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Volvo |
During the year ended December 31, 2004, General Motors and
Ford, two of the largest automotive and light truck
manufacturers in the world, together accounted for approximately
43% of our net sales, excluding net sales to Opel, Saab, Volvo,
Jaguar and Land Rover, which are affiliates of General Motors or
Ford. Inclusive of their respective affiliates, General Motors
and Ford accounted for approximately 31% and 24%, respectively,
of our net sales in 2004. In addition, DaimlerChrysler accounted
for approximately 12% of our net sales in 2004. For further
information related to our customers and domestic and foreign
sales and operations, see Note 11, Segment
Reporting, to the consolidated financial statements
included in this Report.
We receive blanket purchase orders from our customers. These
purchase orders generally provide for the supply of a
customers annual requirements for a particular vehicle
model, rather than for the purchase of a specified quantity of
products. Although purchase orders may be terminated at any time
by our customers, such terminations have been minimal and have
not had a material impact on our operating results. Supply
relationships typically extend over the life of a vehicle model.
Our primary risk is that an automotive manufacturer will produce
fewer units of a vehicle model than anticipated. In order to
reduce our reliance on any one vehicle model, we produce
automotive interior systems and components for a broad
cross-section of both new and established models. Our net sales
for the year ended December 31, 2004, were comprised of the
following vehicle categories: 51% cars, including 22% mid-size,
14% compact, 13% luxury/sport and 2% full-size, and 49% light
truck, including 28% sport utility and 21% pickup and other
light truck.
Our agreements with our major customers generally provide for an
annual productivity cost reduction. Historically, cost
reductions through product design changes, increased
productivity and similar programs with our suppliers have
generally offset these customer-imposed productivity cost
reduction requirements, although no assurances can be given that
we will be able to achieve such cost reductions in the future.
Our cost structure is comprised of a high percentage of variable
costs. This structure provides us with additional flexibility
during various economic cycles.
Technology
We have the ability to integrate the engineering, research,
design, development and validation of all automotive interior
systems. Advanced technology development is conducted at our six
advanced technology centers and at our product engineering
centers worldwide. At these centers, we engineer our products to
comply with applicable safety standards, meet quality and
durability standards, respond to environmental conditions and
conform to customer and consumer requirements. Our research and
design studio located in Southfield, Michigan, develops and
integrates new concepts and is our central location for consumer
research, benchmarking, craftsmanship and industrial design
activity for all automotive interior products.
We also have state-of-the-art acoustic testing and
instrumentation and data analysis capabilities. We own an
industry-leading validation test center featuring acoustic and
sound quality testing, including a dual-surface, four-wheel
chassis dynamometer acoustical chamber and reverberant sound
room, capable of precision acoustic testing of front, rear and
four-wheel drive vehicles. Together with computer-controlled
data acquisition and analysis capabilities, the reverberant
sound room provides precisely controlled laboratory
10
conditions for sophisticated interior and exterior noise,
vibration and harshness testing of parts, materials and systems,
including powertrain, exhaust and suspension components. We also
maintain an electromagnetic compactability lab at our electronic
and electrical facility in Dearborn, Michigan, where we develop
and test electronic products for compliance with FCC
requirements and customer specifications.
We have developed a number of designs for innovative interior
features focused on increasing value to the customer. Our
umbrella technology, Intertronics®, reflects our ability to
integrate electronic products with automotive interior systems.
Intertronics products and technologies are grouped into three
categories: electronic products and electrical distribution
systems, which include smart junction boxes; interior control
and entertainment systems, which include advanced electronic
products and switches and audio and video products; and wireless
systems, which include remote keyless entry. In addition, we
incorporate many convenience, comfort and safety features into
our interior designs, including advanced whiplash concepts,
lifestyle vehicle interior storage systems, overhead integrated
modules, integrated restraint seat systems (3-point and 4-point
belt systems integrated into seats), side impact airbags,
integrated child restraint seats and integrated instrument panel
airbag systems. We continually invest in our computer-aided
engineering design and computer-aided manufacturing systems.
Recent enhancements to these systems include advanced acoustic
modeling and analysis capabilities and the enhancement of our
research and design website. Our research and design website is
a tool used for global customer telecommunications, technology
communications, collaboration and direct exchange of digital
assets.
We have created certain brand identities, which identify
products for our customers. The
ProTectm
brand products are optimized for interior safety; the
SonoTec® brand products are optimized for interior
acoustics; and the
EnviroTectm
brand products are environmentally friendly.
We hold many patents and patent applications pending worldwide.
While we believe that these patents are a valuable asset, no
individual patent or group of patents is critical to the success
of our business. In addition, we hold several trademarks related
to various manufacturing products. We also license selected
technologies to automotive manufacturers and to other automotive
suppliers. We continually strive to identify and implement new
technologies for use in the design and development of our
products.
We have dedicated, and will continue to dedicate, resources to
research and development. Research and development costs
incurred in connection with the development of new products and
manufacturing methods, to the extent not recoverable from our
customers, are charged to selling, general and administrative
expenses as incurred. These costs amounted to approximately
$198 million, $171 million and $176 million for
the years ended December 31, 2004, 2003 and 2002,
respectively.
Joint Ventures and Minority Interests
We form joint ventures in order to gain entry into new markets,
facilitate the exchange of technical information, expand our
product offerings and broaden our customer base. In particular,
we believe that certain joint ventures have provided us, and
will continue to provide us, with the opportunity to expand our
business relationships with Asian automotive manufacturers. In
2004, our joint ventures were awarded new business with Asian
customers, including seating business with Dongfeng Peugeot
Citroen in China; seating systems for Nissan in the United
States, the United Kingdom and China; seating systems for
Hyundai in China; electronic products for Shanghai GM in China;
electronic products for Honda in Japan; and seating systems for
General Motors/ Daewoo in Korea. We currently have thirty-three
strategic joint ventures located in twelve countries. Of these
joint ventures, thirteen are consolidated and twenty are
accounted for using the equity method of accounting; nineteen
operate in Asia, twelve operate in North America (including six
that are dedicated to serving Asian automotive manufacturers)
and two operate in Europe and Africa. Net sales of our
consolidated joint ventures accounted for less than 3% of our
net sales for the year ended December 31, 2004. As of
December 31, 2004, our investments in non-consolidated
joint ventures and our cost method investments totaled
$53 million and support twenty-one customers. For further
information related to our joint ventures, see Note 5,
Investments in Affiliates and Other Related Party
Transactions, to the consolidated financial statements
included in this Report.
11
Competition
Within each of our operating segments, we compete with a variety
of independent suppliers and automotive manufacturer in-house
operations, primarily on the basis of cost, quality, technology,
delivery and service. A summary of our primary independent
competitors is set forth below.
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Seating. We are one of two primary independent suppliers
in the outsourced North American seat systems market. Our
primary independent competitor in this market is Johnson
Controls. Intier and Faurecia also have a presence in this
market. Our major independent competitors in Europe are Johnson
Controls and Faurecia. |
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Interior. We are one of three primary independent
suppliers in the outsourced North American flooring and acoustic
systems market, as well as one of the largest global suppliers
of door panels and overhead systems. Our primary independent
competitors in the flooring and acoustic systems market are
Collins & Aikman and Rieter Automotive. Our major
independent competitors in the remaining interior markets
include Johnson Controls, Intier, Faurecia, Collins &
Aikman, Visteon, Delphi and a large number of smaller operations. |
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Electronic and Electrical. We are one of the leading
independent suppliers of automotive electrical distribution
systems in North America and Europe. Our major competitors in
this market include Delphi, Yazaki, Sumitomo, Alcoa-Fujikura and
Valeo. However, the automotive electronic products industry
remains highly fragmented. Participants in this segment include
Alps, Bosch, Cherry, Delphi, Denso, Kostal, Methode, Niles,
Omron, Siemens VDO, TRW, Tokai Rika, Valeo, Visteon and others. |
As the automotive supply industry becomes increasingly global,
certain of our European and Asian competitors have begun to
establish a stronger presence in North America, which is likely
to increase competition in this region.
Seasonality
Our principal operations are directly related to the automotive
industry. Consequently, we may experience seasonal fluctuations
to the extent automotive vehicle production slows, such as in
the summer months when plants close for model year changeovers
and vacations or during periods of high vehicle inventory.
Historically, our sales and operating profit have been the
strongest in the second and fourth calendar quarters. See
Note 13, Quarterly Financial Data, to the
consolidated financial statements included in this Report.
Employees
As of December 31, 2004, Lear employed approximately
110,000 people worldwide, including approximately 28,000 people
in the United States and Canada, 34,000 in Mexico, 35,000 in
Europe and 13,000 in other regions of the world. A substantial
number of our employees are members of unions. We have
collective bargaining agreements with several unions, including:
the United Auto Workers; the Canadian Auto Workers; UNITE; the
International Brotherhood of Teamsters, Chauffeurs, Warehousemen
and Helpers of America; and the International Association of
Machinists and Aerospace Workers. Virtually all of our unionized
facilities in the United States and Canada have a separate
agreement with the union that represents the workers at such
facilities, with each such agreement having an expiration date
that is independent of other collective bargaining agreements.
The majority of our European and Mexican employees are members
of industrial trade union organizations and confederations
within their respective countries. Many of these organizations
and confederations operate under national contracts, which are
not specific to any one employer. We have occasionally
experienced labor disputes at our plants. We have been able to
resolve all such labor disputes and believe our relations with
our employees are generally good.
See Item 7, Managements Discussion and Analysis
of Financial Condition and Results of Operations
Forward-Looking Statements and Risk
Factors A significant labor dispute involving us or
one or more of our customers or suppliers or that could
otherwise affect our operations could reduce our sales and harm
our profitability.
12
Sales Backlog
For information related to our sales backlog, see Item 7,
Managements Discussion and Analysis of Financial
Condition and Results of Operations Sales
Backlog.
Available Information on our Website
Our website address is http://www.lear.com. We make available on
our website, free of charge, the periodic reports that we file
with or furnish to the Securities and Exchange Commission (the
SEC), as well as all amendments to these reports, as
soon as reasonably practicable after such reports are filed with
or furnished to the SEC. We also make available on our website,
or in printed form upon request, free of charge, our Corporate
Governance Guidelines, Code of Business Conduct and Ethics
(which includes specific provisions for our executive officers),
charters for the committees of our Board of Directors and other
information related to the Company.
The public may read and copy any materials we file with the SEC
at the SECs Public Reference Room at 450 Fifth
Street, N.W., Washington D.C. 20549. The public may obtain
information about the operation of the Public Reference Room by
calling the SEC at 1-800-SEC-0330. The SEC maintains an internet
site (http://www.sec.gov) that contains reports, proxy and
information statements and other information related to issuers
that file electronically with the SEC.
As of December 31, 2004, our operations were conducted
through 271 facilities, some of which are used for multiple
purposes, including 165 production/manufacturing facilities, 52
administrative/technical support facilities, 45 assembly sites,
six advanced technology centers and three distribution centers,
in 34 countries. We also have warehouse facilities in the
regions in which we operate. Our corporate headquarters is
located in Southfield, Michigan. Our facilities range in size up
to 1,148,000 square feet.
Of our 271 total facilities, which include facilities owned or
leased by our consolidated subsidiaries, 126 are owned and 145
are leased with expiration dates ranging from 2005 through 2053.
We believe that substantially all of our property and equipment
is in good condition and that we have sufficient capacity to
meet our current and expected manufacturing and distribution
needs. See Item 7, Managements Discussion and
Analysis of Financial Condition and Results of
Operations Liquidity and Financial Condition.
The following table presents the locations of our operating
facilities and the operating segments
(1) that
use such facilities:
Argentina
Escobar, BA (S)
Pacheco, BA (E)
Austria
Koeflach (S)
Belgium
Genk (S)
Brazil
Betim (S)
Cacapava (S)
Camacari (S)
Gravatai (S)
Sao Paulo (S)
Canada
Ajax, ON (S)
Concord, ON (I)
Kitchener, ON (S)
Mississauga, ON (I)
St. Thomas, ON (S)
Whitby, ON (S)
Windsor, ON (S)
China
Beijing (A/ T)
Changchun (S)
Chongqing (S)
Liuzhou (S)
North Point (A/ T)
Shanghai (I)
Wuhan (E)
Czech Republic
Kolin (S)
Prestice (I)
Vyskov (E)
England
Bicester, OX (S)
Coventry, CV (S)
Coventry, WM (S)
Liverpool, ME (S)
Nottingham, NG (S)
France
Cergy (S)
Courbouton (S)
Feignies (S)
Garches (E)
Lagny-Le-Sec (S)
Offranville (I)
Rueil-Malmaison (A/ T)
Germany
Allershausen-Leonhardsbuch (S)
Bersenbruck (E)
13
Besigheim (S)
Boeblingen (S)
Bremen (S)
Ebersberg (I)
Eisenach (S)
Garching-Hochbruck (S)
Ginsheim-Gustavsburg (M)
Koln (E)
Kranzberg (A/ T)
Kronach (E)
Munich (S)
Plattling (I)
Quakenbruck (S)
Remscheid (E)
Rietberg (S)
Saarlouis (E)
Wackersdorf (S)
Wismar (E)
Wuppertal (E)
Zwiesel (I)
Honduras
Naco, SB (E)
San Pedro Sula, CA (E)
Hungary
Godollo (E)
Gyongyos (E)
Gyor (S)
Mor (S)
India
Halol (S)
Mumbai (S)
Nasik (S)
New Delhi (S)
Thane (A/ T)
Italy
Caivano, NA (S)
Cassino, FR (M)
Grugliasco, TO (S)
Melfi, PZ (M)
Montelabate, PS (I)
Paderno Dugnano, MI (A/ T)
Pianfei, CN (I)
Pozzo dAdda, MI (S)
Termini Imerese, PA (S)
Japan
Atsugi-shi (A/ T)
Hiroshima (A/ T)
Tokyo (E)
Toyota (A/ T)
Utsunomiya (A/ T)
Mexico
Arteaga, CO (S)
Chihuahua, CH (E)
Hermosillo, SO (S)
Juarez, CH (M)
Puebla, PU (S)
Ramos Arizpe, CO (S)
Saltillo, CO (S)
Santa Catarina, NL (I)
Silao, GO (S)
Tlahuac, DF (I)
Toluca, MX (I)
Morocco
Tangier (E)
Netherlands
Weesp (A/ T)
Philippines
LapuLapu City, CE (E)
Poland
Mielec (E)
Tychy (S)
Portugal
Palmela, SL (S)
Povoa de Lanhoso, BA (E)
Valongo, PO (E)
Romania
Pitesti (E)
Russia
Nizhny Novgorod (S)
Singapore
Singapore (S)
Slovakia
Lozorno (I)
South Africa
East London (S)
Port Elizabeth (S)
Rosslyn (S)
South Korea
Cheonan (S)
Gyeongju (S)
Seoul (A/ T)
Spain
Almussafes (E)
Avila (E)
Epila (S)
Logrono (S)
Roquetes (E)
Valdemoro (S)
Valls (E)
Sweden
Fargelanda (I)
Gothenburg (M)
Tanumshede (I)
Tidaholm (I)
Trollhattan (S)
Thailand
Bangkok (S)
Muang Nakornratchasima (S)
Rayong (S)
Tunisia
Bir El Bey (E)
Turkey
Bostanci-Istanbul (E)
Bursa (S)
United States
Alma, MI (I)
Arlington, TX (S)
Atlanta, GA (S)
Bridgeton, MO (S)
Canton, MS (I)
Carlisle, PA (I)
Chicago, IL (I)
Covington, VA (I)
Dayton, TN (I)
Dearborn, MI (M)
Detroit, MI (M)
Duncan, SC (S)
Edinburgh, IN (I)
El Paso, TX (M)
Elsie, MI (S)
Farwell, MI (S)
Fenton, MI (S)
Frankfort, IN (S)
Fremont, OH (I)
Grand Rapids, MI (S)
Greencastle, IN (I)
Hammond, IN (S)
Hazelwood, MO (S)
Hebron, OH (S)
Holt, MI (I)
Huron, OH (I)
Iowa City, IA (I)
Janesville, WI (S)
Lebanon, OH (I)
Lebanon, VA (I)
Liberty, MO (S)
Louisville, KY (S)
14
Madison, AL (E)
Madison Heights, MI (S)
Madisonville, KY (I)
Manteca, CA (I)
Marshall, MI (I)
Mason, MI (S)
Mendon, MI (I)
Monroe, MI (S)
Montgomery, AL (S)
Morristown, TN (S)
Newark, DE (S)
Northwood, OH (I)
Plymouth, IN (E)
Plymouth, MI (S)
Pontiac, MI (A/ T)
Port Huron, MI (I)
Rochester Hills, MI (S)
Romulus, MI (S)
Roscommon, MI (S)
Saline, MI (S)
Selma, AL (S)
Sheboygan, WI (I)
Sidney, OH (I)
Southfield, MI (A/ T)
Strasburg, VA (I)
Tampa, FL (E)
Taylor, MI (E)
Traverse City, MI (E)
Troy, MI (A/ T)
Walker, MI (S)
Warren, MI (M)
Warren, OH (I)
Wauseon, OH (I)
Wentzville, MO (S)
Winchester, VA (I)
Zanesville, OH (E)
Venezuela
Valencia (S)
(1) Legend
S Seating
I Interior
E Electronic and electrical
M Multiple segments
A/ T Administrative/ technical
Certain administrative/technical facilities are included within
the operating segments.
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ITEM 3 |
LEGAL PROCEEDINGS |
Commercial Disputes
We are involved from time to time in legal proceedings and
claims relating to commercial or contractual disputes, including
disputes with our suppliers. We will continue to vigorously
defend ourselves against these claims. Based on present
information, including our assessment of the merits of the
particular claims, we do not expect that these legal proceedings
or claims, either individually or in the aggregate, will have a
material adverse effect on our business, consolidated financial
position or results of operations, although the outcomes of
these matters are inherently uncertain.
On January 29, 2002, Seton Company, one of our leather
suppliers, filed a suit alleging that we had breached a
purported agreement to purchase leather from Seton for seats for
the life of the General Motors GMT 800 program. This suit
presently is pending in the U.S. District Court for the
Eastern District of Michigan. Seton seeks compensatory and
exemplary damages on breach of contract and promissory estoppel
claims and has submitted a revised report now alleging up to
$97 million in damages; we will challenge several of the
assumptions and bases for this revised report. We continue to
believe that we have meritorious defenses to Setons
liability and damages claims and intend to vigorously defend
this lawsuit. The trial is expected to begin in the March/ April
2005 timeframe.
Product Liability Matters
In the event that use of our products results in, or is alleged
to result in, bodily injury and/or property damage or other
losses, we may be subject to product liability lawsuits and
other claims. In addition, we are a party to warranty-sharing
and other agreements with our customers relating to our
products. These customers may pursue claims against us for
contribution of all or a portion of the amounts sought in
connection with product liability and warranty claims. We can
provide no assurances that we will not experience material
claims in the future or that we will not incur significant costs
to defend such claims. In addition, if any of our products are,
or are alleged to be, defective, we may be required or requested
by our customers to participate in a recall or other corrective
action involving such products. Certain of our customers have
asserted claims against us for costs related to recalls
involving our products. In certain instances, the allegedly
defective
15
products were supplied by tier II suppliers against whom we
have sought or will seek contribution. We carry insurance for
certain legal matters, including product liability claims, but
such coverage may be limited. We do not maintain insurance for
recall matters.
Environmental Matters
We are subject to local, state, federal and foreign laws,
regulations and ordinances which govern activities or operations
that may have adverse environmental effects and which impose
liability for the costs of cleaning up certain damages resulting
from past spills, disposals or other releases of hazardous
wastes and environmental compliance. Our policy is to comply
with all applicable environmental laws and to maintain an
environmental management program based on ISO 14001 to ensure
compliance. However, we currently are, have been and in the
future may become the subject of formal or informal enforcement
actions or procedures.
We have been named as a potentially responsible party at several
third-party landfill sites and are engaged in the cleanup of
hazardous waste at certain sites owned, leased or operated by
us, including several properties acquired in our 1999
acquisition of UT Automotive, Inc. (UT Automotive).
Certain present and former properties of UT Automotive are
subject to environmental liabilities which may be significant.
We obtained agreements and indemnities with respect to certain
environmental liabilities from United Technologies Corporation
(UTC) in connection with our acquisition of UT
Automotive. UTC manages and directly funds these environmental
liabilities pursuant to its agreements and indemnities with us.
While we do not believe that the environmental liabilities
associated with our current and former properties will have a
material adverse effect on our business, consolidated financial
position or results of operations, no assurances can be given in
this regard.
One of our subsidiaries and certain predecessor companies were
named as defendants in an action filed by three plaintiffs in
August 2001 in the Circuit Court of Lowndes County, Mississippi,
asserting claims stemming from alleged environmental
contamination caused by an automobile parts manufacturing plant
located in Columbus, Mississippi. The plant was acquired by us
as part of the UT Automotive acquisition in May 1999 and sold
almost immediately thereafter, in June 1999, to Johnson Electric
Holdings Limited (Johnson Electric). In December
2002, 61 additional cases were filed by approximately 1,000
plaintiffs in the same court against us and other defendants
relating to similar claims. In September 2003, we were dismissed
as a party to these cases. In the first half of 2004, we were
named again as a defendant in these same 61 additional cases and
were also named in five new actions filed by approximately 150
individual plaintiffs related to alleged environmental
contamination from the same facility. The plaintiffs in these
actions are persons who allegedly were either residents and/or
owned property near the facility or worked at the facility. In
November 2004, two additional lawsuits were filed by 28
plaintiffs (individuals and organizations), alleging property
damage as a result of the alleged contamination. Each of these
complaints seeks compensatory and punitive damages.
Most of the original plaintiffs have recently filed motions to
dismiss their claims for health effects and personal injury
damages; therefore, approximately three-fourths of the
plaintiffs should be voluntarily dismissed from these lawsuits.
Upon the completion of these dismissals, we anticipate that
there will be approximately 300 plaintiffs remaining in the case
to proceed with property damage claims only. There is the
potential that the dismissed plaintiffs could seek separate
counsel to re-file their personal injury claims. To date, there
has been limited discovery in these cases and the probability of
liability and the amount of damages in the event of liability
are unknown. UTC, the former owner of UT Automotive, and Johnson
Electric have each sought indemnification from us under the
respective acquisition agreements, and we have claimed
indemnification from them under the same agreements. To date, no
company admits to, or has been found to have, an obligation to
fully defend and indemnify any other. We intend to vigorously
defend against these claims and believe that we will eventually
be indemnified by either UTC or Johnson Electric for resulting
losses, if any.
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Other Matters
We are involved in certain other legal actions and claims
arising in the ordinary course of business, including, without
limitation, intellectual property matters, personal injury
claims, tax claims and employment matters. Although the outcome
of any legal matter cannot be predicted with certainty, we do
not believe that any of these other legal proceedings or matters
in which we are currently involved, either individually or in
the aggregate, will have a material adverse effect on our
business, consolidated financial position or results of
operations. See Item 7, Managements Discussion
and Analysis of Financial Condition and Results of
Operations Other Matters and
Risk Factors We are involved from
time to time in legal proceedings and commercial or contractual
disputes, which could have an adverse impact on our
profitability and consolidated financial position.
In January 2004, the Securities and Exchange Commission (the
SEC) commenced an informal inquiry into our
September 2002 amendment of our 2001 Form 10-K. The
amendment was filed to report our employment of relatives of
certain of our directors and officers and certain related party
transactions. The SECs inquiry does not relate to our
financial statements. In February 2005, the staff of the SEC
informed us that it proposed to recommend to the SEC that it
issue an administrative cease and desist order as a
result of our failure to disclose the related party transactions
in question prior to the amendment of our 2001 Form 10-K.
We expect to consent to the entry of the order as part of a
settlement of this matter.
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ITEM 4 |
SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS |
No matters were submitted to a vote of security holders during
the fourth quarter of 2004.
SUPPLEMENTARY ITEM EXECUTIVE OFFICERS OF THE
COMPANY
The following table sets forth the names, ages and positions of
our executive officers. Executive officers are elected annually
by our Board of Directors and serve at the pleasure of our Board.
|
|
|
|
|
|
|
Name |
|
Age | |
|
Position |
|
|
| |
|
|
Shari L. Burgess
|
|
|
46 |
|
|
Vice President and Treasurer |
|
Douglas G. DelGrosso
|
|
|
43 |
|
|
President and Chief Operating Officer Americas |
|
William C. Dircks
|
|
|
44 |
|
|
Vice President and Corporate Controller |
|
Roger A. Jackson
|
|
|
58 |
|
|
Senior Vice President Human Resources |
|
Daniel A. Ninivaggi
|
|
|
40 |
|
|
Senior Vice President, Secretary and General Counsel |
|
Robert E. Rossiter
|
|
|
59 |
|
|
Chairman and Chief Executive Officer |
|
Donald J. Stebbins
|
|
|
47 |
|
|
President and Chief Operating Officer Europe, Asia
and Africa |
|
James H. Vandenberghe
|
|
|
55 |
|
|
Vice Chairman |
|
David C. Wajsgras
|
|
|
45 |
|
|
Senior Vice President and Chief Financial Officer |
Set forth below is a description of the business experience of
each of our executive officers.
|
|
|
Shari L. Burgess |
|
Ms. Burgess is our Vice President and Treasurer, a position
she has held since August 2002. Previously, she served as our
Assistant Treasurer since July 2000 and in various financial
positions since November 1992. |
|
Douglas G. DelGrosso |
|
Mr. DelGrosso is our President and Chief Operating
Officer Americas, a position he has held since
August 2004. Previously, he served as our President and Chief
Operating Officer Europe, Asia and Africa since
August 2002, our Executive Vice Presi- |
17
|
|
|
|
|
dent International since September 2001, our Senior
Vice President Product Focus Group since October
2000, our Senior Vice President and President North
American and South American Operations since May 1999, our
Senior Vice President Interior Systems Group and
Seat Trim Division since January 1999, our Vice President and
President GM Division since May 1997 and our Vice
President and President Chrysler Division since
December 1995. |
|
William C. Dircks |
|
Mr. Dircks is our Vice President and Corporate Controller,
a position he has held since May 2002. Previously, he served as
our Assistant Corporate Controller since May 2000. Prior to
joining Lear, Mr. Dircks was employed in various financial
positions at Honeywell International Inc., including Corporate
Finance Director for Enterprise Resource Planning. |
|
Roger A. Jackson |
|
Mr. Jackson is our Senior Vice President Human
Resources, a position he has held since October 1995. Prior to
joining Lear, he was employed as Vice President
Human Resources at Allen Bradley, a whollyowned subsidiary
of Rockwell International, since 1991. Mr. Jackson was
employed by Rockwell International or one of its subsidiaries
from December 1977 until September 1995. |
|
Daniel A. Ninivaggi |
|
Mr. Ninivaggi is our Senior Vice President, Secretary and
General Counsel. He has been Senior Vice President since June
2004 and joined Lear as our Vice President, Secretary and
General Counsel in July 2003. Prior to joining Lear,
Mr. Ninivaggi was a partner since 1998 in the New York
office of Winston & Strawn LLP, specializing in
corporate finance, securities law and mergers and acquisitions. |
|
Robert E. Rossiter |
|
Mr. Rossiter is our Chairman and Chief Executive Officer, a
position he has held since January 2003. Mr. Rossiter has
served as our Chief Executive Officer since October 2000, as our
President from 1984 until December 2002 and as our Chief
Operating Officer from 1988 until April 1997 and from November
1998 until October 2000. Mr. Rossiter also served as our
Chief Operating Officer International Operations
from April 1997 until November 1998. Mr. Rossiter has been
a director of Lear since 1988. |
|
Donald J. Stebbins |
|
Mr. Stebbins is our President and Chief Operating
Officer Europe, Asia and Africa, a position he has
held since August 2004. Previously, he served as our President
and Chief Operating Officer Americas since August
2002, our Executive Vice President Americas since
September 2001, our Senior Vice President and Chief Financial
Officer since April 1997 and our Vice President and Treasurer
since 1992. |
|
James H. Vandenberghe |
|
Mr. Vandenberghe is our Vice Chairman, a position he has
held since November 1998. Mr. Vandenberghe also served as
our President and Chief Operating Officer North
American Operations from April 1997 until November 1998, our
Chief Financial Officer from 1988 until April 1997 and as our
Executive Vice President from 1993 until April 1997.
Mr. Vandenberghe has been a director of Lear since 1995. |
18
|
|
|
David C. Wajsgras |
|
Mr. Wajsgras is our Senior Vice President and Chief
Financial Officer, a position he has held since January 2002.
Previously, he served as our Vice President and Corporate
Controller since September 1999. Prior to joining Lear,
Mr. Wajsgras served as Corporate Controller of Engelhard
Corporation from September 1997 until August 1999 and was
employed in various senior financial positions at AlliedSignal
Inc. (now Honeywell International Inc.), including Chief
Financial Officer of the Global Shared Services organization,
from March 1992 until September 1997. Mr. Wajsgras is also
a director of 3Com Corporation. |
PART II
|
|
ITEM 5 |
MARKET FOR THE COMPANYS COMMON STOCK, RELATED
STOCKHOLDER MATTERS AND ISSUER PURCHASES OF EQUITY
SECURITIES |
Lears common stock is listed on the New York Stock
Exchange under the symbol LEA. The Transfer Agent
and Registrar for Lears common stock is The Bank of New
York, located in New York, New York. On February 25, 2005,
there were 1,352 holders of record of Lears common stock.
A summary of 2004 and 2003 dividend declarations is shown below:
|
|
|
|
|
|
|
|
|
|
|
|
|
Dividend Amount |
|
Declaration Date | |
|
Record Date | |
|
Payment Date | |
|
|
| |
|
| |
|
| |
$0.20
|
|
|
November 13, 2003 |
|
|
|
December 15, 2003 |
|
|
|
January 9, 2004 |
|
$0.20
|
|
|
February 3, 2004 |
|
|
|
February 18, 2004 |
|
|
|
March 8, 2004 |
|
$0.20
|
|
|
May 13, 2004 |
|
|
|
May 28, 2004 |
|
|
|
June 14, 2004 |
|
$0.20
|
|
|
August 12, 2004 |
|
|
|
August 27, 2004 |
|
|
|
September 13, 2004 |
|
$0.20
|
|
|
November 11, 2004 |
|
|
|
November 26, 2004 |
|
|
|
December 13, 2004 |
|
We did not pay cash dividends prior to January 9, 2004.
On January 13, 2005, our Board of Directors declared a cash
dividend of $0.25 per share of common stock, payable on
March 14, 2005, to shareholders of record at the close of
business February 25, 2005. We expect to pay quarterly cash
dividends in the future, although such payment is dependent upon
our financial condition, results of operations, capital
requirements, alternative uses of capital and other factors.
Also, we are subject to the restrictions on the payment of
dividends contained in our primary credit facility and in
certain other contractual obligations. Under our primary credit
facility, payment of a quarterly dividend is permitted if at the
time our Board of Directors declares such dividend, no default
under our primary credit facility has occurred, is occurring or
would occur as a result of such dividend. In addition, such
dividends (and other similar payments) are not to exceed, in the
aggregate, in any fiscal quarter, the greater of
(i) $25,000,000; or (ii) (a) 100% of our (and our
subsidiaries) consolidated net income (as defined in our
primary credit facility) for the four consecutive quarters
immediately prior to the payment quarter (50% if we are less
than investment grade status as defined in our
primary credit facility) less (b) the cash amount of all
dividends (and other similar payments) paid and redemptions made
with respect to our common stock during the same four quarters.
19
As discussed in Item 7, Managements Discussion
and Analysis of Financial Condition and Results of
Operations Liquidity and Capital
Resources Capitalization Common Stock
Repurchase Program, in November 2004, our Board of
Directors approved a new common stock repurchase program which
replaced our prior program. Our current program permits the
discretionary repurchase of up to 5,000,000 shares of our
common stock through November 15, 2006. As of
December 31, 2004, there had been no repurchases of our
common stock under this program. A summary of the shares of our
common stock repurchased under our prior program during the
quarter ended December 31, 2004, is shown below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Maximum Number of Shares | |
|
|
Total Number | |
|
Average | |
|
Total Number of Shares | |
|
that May Yet be | |
|
|
of Shares | |
|
Price Paid | |
|
Repurchased as Part of Publicly | |
|
Repurchased Under the | |
Period |
|
Repurchased | |
|
per Share | |
|
Announced Plans or Programs | |
|
Prior Program | |
|
|
| |
|
| |
|
| |
|
| |
October 3, 2004 through October 30, 2004
|
|
|
899,400 |
|
|
$ |
52.31 |
* |
|
|
899,400 |
|
|
|
1,433,900 |
|
October 31, 2004 through November 27, 2004
|
|
|
|
|
|
|
N/A |
|
|
|
|
|
|
|
|
|
November 28, 2004 through December 31, 2004
|
|
|
|
|
|
|
N/A |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
899,400 |
|
|
$ |
52.31 |
|
|
|
899,400 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* Excludes commissions of $0.03 per share.
The high and low sales prices per share of our common stock, as
reported on the New York Stock Exchange, are shown below:
|
|
|
|
|
|
|
|
|
|
|
Price Range of | |
|
|
Common Stock | |
|
|
| |
For the Year Ended December 31, 2004: |
|
High | |
|
Low | |
|
|
| |
|
| |
4th Quarter
|
|
$ |
61.26 |
|
|
$ |
49.73 |
|
3rd Quarter
|
|
$ |
58.24 |
|
|
$ |
52.08 |
|
2nd Quarter
|
|
$ |
65.90 |
|
|
$ |
54.60 |
|
1st Quarter
|
|
$ |
68.88 |
|
|
$ |
58.15 |
|
|
|
|
|
|
|
|
|
|
|
|
Price Range of | |
|
|
Common Stock | |
|
|
| |
For the Year Ended December 31, 2003: |
|
High | |
|
Low | |
|
|
| |
|
| |
4th Quarter
|
|
$ |
63.12 |
|
|
$ |
52.64 |
|
3rd Quarter
|
|
$ |
56.47 |
|
|
$ |
46.02 |
|
2nd Quarter
|
|
$ |
47.56 |
|
|
$ |
35.35 |
|
1st Quarter
|
|
$ |
41.66 |
|
|
$ |
33.06 |
|
20
|
|
ITEM 6 |
SELECTED FINANCIAL DATA |
The following income statement, balance sheet and cash flow
statement data were derived from our consolidated financial
statements. Our consolidated financial statements for the years
ended December 31, 2004, 2003 and 2002, have been audited
by Ernst & Young LLP. Our consolidated financial
statements for the years ended December 31, 2001 and 2000,
have been audited by Arthur Andersen LLP. The selected financial
data below should be read in conjunction with Item 7,
Managements Discussion and Analysis of Financial
Condition and Results of Operations, and our consolidated
financial statements and the notes thereto included in this
Report. For a discussion of the risks related to Arthur Andersen
LLPs audit of our financial statements, please see
Item 7, Managements Discussion and Analysis of
Financial Condition and Results of Operations Risk
Factors Risks related to Arthur Andersen LLP.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
2001 (1) | |
|
2000 (2) | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(In millions (3)) | |
Statement of Income Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales
|
|
$ |
16,960.0 |
|
|
$ |
15,746.7 |
|
|
$ |
14,424.6 |
|
|
$ |
13,624.7 |
|
|
$ |
14,072.8 |
|
|
Gross profit
|
|
|
1,402.1 |
|
|
|
1,346.4 |
|
|
|
1,260.3 |
|
|
|
1,034.8 |
|
|
|
1,450.1 |
|
|
Selling, general and administrative expenses
|
|
|
633.7 |
|
|
|
573.6 |
|
|
|
517.2 |
|
|
|
514.2 |
|
|
|
524.8 |
|
|
Amortization of goodwill
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
90.2 |
|
|
|
89.9 |
|
|
Interest expense
|
|
|
165.5 |
|
|
|
186.6 |
|
|
|
210.5 |
|
|
|
254.7 |
|
|
|
316.2 |
|
|
Other expense, net (4)
|
|
|
52.7 |
|
|
|
52.0 |
|
|
|
64.1 |
|
|
|
85.8 |
|
|
|
47.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before provision for income taxes and cumulative effect
of a change in accounting principle
|
|
|
550.2 |
|
|
|
534.2 |
|
|
|
468.5 |
|
|
|
89.9 |
|
|
|
472.0 |
|
|
Provision for income taxes
|
|
|
128.0 |
|
|
|
153.7 |
|
|
|
157.0 |
|
|
|
63.6 |
|
|
|
197.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before cumulative effect of a change in accounting
principle
|
|
|
422.2 |
|
|
|
380.5 |
|
|
|
311.5 |
|
|
|
26.3 |
|
|
|
274.7 |
|
|
Cumulative effect of a change in accounting principle, net of
tax (5)
|
|
|
|
|
|
|
|
|
|
|
298.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$ |
422.2 |
|
|
$ |
380.5 |
|
|
$ |
13.0 |
|
|
$ |
26.3 |
|
|
$ |
274.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic net income per share
|
|
$ |
6.18 |
|
|
$ |
5.71 |
|
|
$ |
0.20 |
|
|
$ |
0.41 |
|
|
$ |
4.21 |
|
|
Diluted net income per share (6)
|
|
$ |
5.77 |
|
|
$ |
5.31 |
|
|
$ |
0.29 |
|
|
$ |
0.40 |
|
|
$ |
4.17 |
|
|
Weighted average shares outstanding basic
|
|
|
68,278,858 |
|
|
|
66,689,757 |
|
|
|
65,365,218 |
|
|
|
63,977,391 |
|
|
|
65,176,499 |
|
|
Weighted average shares outstanding diluted (6)
|
|
|
74,727,263 |
|
|
|
73,346,568 |
|
|
|
71,289,991 |
|
|
|
65,305,034 |
|
|
|
65,840,964 |
|
|
Dividends per share
|
|
$ |
0.80 |
|
|
$ |
0.20 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Balance Sheet Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current assets
|
|
$ |
4,372.0 |
|
|
$ |
3,375.4 |
|
|
$ |
2,507.7 |
|
|
$ |
2,366.8 |
|
|
$ |
2,828.0 |
|
|
Total assets
|
|
|
9,944.4 |
|
|
|
8,571.0 |
|
|
|
7,483.0 |
|
|
|
7,579.2 |
|
|
|
8,375.5 |
|
|
Current liabilities
|
|
|
4,647.9 |
|
|
|
3,582.1 |
|
|
|
3,045.2 |
|
|
|
3,182.8 |
|
|
|
3,371.6 |
|
|
Long-term debt
|
|
|
1,866.9 |
|
|
|
2,057.2 |
|
|
|
2,132.8 |
|
|
|
2,293.9 |
|
|
|
2,852.1 |
|
|
Stockholders equity
|
|
|
2,730.1 |
|
|
|
2,257.5 |
|
|
|
1,662.3 |
|
|
|
1,559.1 |
|
|
|
1,600.8 |
|
Statement of Cash Flows Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from operating activities
|
|
$ |
675.9 |
|
|
$ |
586.3 |
|
|
$ |
545.1 |
|
|
$ |
829.8 |
|
|
$ |
753.1 |
|
|
Cash flows from investing activities
|
|
$ |
(472.5 |
) |
|
$ |
(346.8 |
) |
|
$ |
(259.3 |
) |
|
$ |
(201.1 |
) |
|
$ |
(225.1 |
) |
|
Cash flows from financing activities
|
|
$ |
166.1 |
|
|
$ |
(158.6 |
) |
|
$ |
(295.8 |
) |
|
$ |
(645.5 |
) |
|
$ |
(523.8 |
) |
|
Capital expenditures
|
|
$ |
429.0 |
|
|
$ |
375.6 |
|
|
$ |
272.6 |
|
|
$ |
267.0 |
|
|
$ |
322.3 |
|
Other Data (unaudited):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Ratio of earnings to fixed charges (7)
|
|
|
3.7 |
x |
|
|
3.4 |
x |
|
|
3.0 |
x |
|
|
1.3 |
x |
|
|
2.4 |
x |
|
Employees as of year end
|
|
|
110,083 |
|
|
|
111,022 |
|
|
|
114,694 |
|
|
|
113,577 |
|
|
|
121,636 |
|
|
North American content per vehicle (8)
|
|
$ |
588 |
|
|
$ |
593 |
|
|
$ |
579 |
|
|
$ |
572 |
|
|
$ |
553 |
|
|
North American vehicle production (9)
|
|
|
15.7 |
|
|
|
15.9 |
|
|
|
16.4 |
|
|
|
15.5 |
|
|
|
17.2 |
|
|
European content per vehicle (10)
|
|
$ |
354 |
|
|
$ |
310 |
|
|
$ |
247 |
|
|
$ |
233 |
|
|
$ |
224 |
|
|
European vehicle production (11)
|
|
|
18.7 |
|
|
|
18.2 |
|
|
|
18.1 |
|
|
|
18.3 |
|
|
|
18.4 |
|
|
Western European content per vehicle (12)
|
|
$ |
379 |
|
|
$ |
324 |
|
|
$ |
257 |
|
|
$ |
240 |
|
|
$ |
235 |
|
|
Western European vehicle production (13)
|
|
|
16.3 |
|
|
|
16.3 |
|
|
|
16.4 |
|
|
|
16.7 |
|
|
|
16.5 |
|
|
|
|
|
(1) |
Results include the effect of $149.2 million of
restructuring and other charges ($110.2 million after tax),
$90.2 million of goodwill amortization ($83.2 million
after tax), $13.0 million of premium and write-off of
deferred financing fees related to the prepayment of debt
($7.9 million after tax) and a $15.0 million net loss
on the sale of certain businesses and other non-recurring
transactions ($15.7 million after tax). |
21
|
|
|
|
(2) |
Results include $89.9 million of goodwill amortization
($82.9 million after tax) and the effect of a
$3.2 million net gain on the sale of our sealants and foam
rubber business, the sale of certain foreign businesses and
other non-recurring transactions ($1.9 million loss after
tax). |
|
|
(3) |
Except per share data, weighted average shares outstanding,
employees as of year end, North American content per vehicle,
European content per vehicle and Western European content per
vehicle. |
|
|
(4) |
Includes state and local non-income related taxes, foreign
exchange gains and losses, minority interests in consolidated
subsidiaries, equity in net income of affiliates, gains and
losses on the sales of fixed assets and other miscellaneous
income and expense. |
|
|
(5) |
The cumulative effect of a change in accounting principle
results from goodwill impairment charges recorded in conjunction
with the adoption of Statement of Financial Accounting Standards
No. 142, Goodwill and Other Intangible Assets. |
|
|
(6) |
On December 15, 2004, the Company adopted the provisions of
Emerging Issues Task Force (EITF) 04-08, The
Effect of Contingently Convertible Debt on Diluted Earnings per
Share. Accordingly, diluted net income per share and
weighted average shares outstanding diluted have
been restated to reflect the 4,813,056 shares issuable upon
conversion of the Companys outstanding zero- coupon
convertible senior notes since the issuance date of
February 14, 2002. |
|
|
(7) |
Fixed charges consist of interest on debt,
amortization of deferred financing fees and that portion of
rental expenses representative of interest. Earnings
consist of income before provision for income taxes, minority
interests in consolidated subsidiaries, equity in the
undistributed net income of affiliates, fixed charges and
cumulative effect of a change in accounting principle. |
|
|
(8) |
North American content per vehicle is our net sales
in North America divided by estimated total North American
vehicle production. Content per vehicle data excludes business
conducted through non-consolidated joint ventures. Content per
vehicle data for 2003 has been updated to reflect actual
production levels. |
|
|
(9) |
North American vehicle production includes car and
light truck production in the United States, Canada and Mexico
as provided by J.D. Power and Associates. Production data for
2003 has been updated to reflect actual production levels. |
|
|
(10) |
European content per vehicle is our net sales in
Europe divided by estimated total European vehicle production.
Content per vehicle data excludes business conducted through
non-consolidated joint ventures. Content per vehicle data for
2003 has been updated to reflect actual production levels. |
|
(11) |
European vehicle production includes car and light
truck production in Austria, Belgium, Bosnia, Finland, France,
Germany, Hungary, Italy, Kazakhstan, the Netherlands, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Turkey,
the Ukraine and the United Kingdom as provided by J.D. Power and
Associates. Production data for 2003 has been updated to reflect
actual production levels. |
|
(12) |
Western European content per vehicle is our net
sales in Western Europe divided by estimated total Western
European vehicle production. Content per vehicle data excludes
business conducted through non-consolidated joint ventures.
Content per vehicle data for 2003 has been updated to reflect
actual production levels. |
|
(13) |
Western European vehicle production includes car and
light truck production in Austria, Belgium, France, Germany,
Italy, the Netherlands, Portugal, Spain, Sweden and the United
Kingdom as provided by J.D. Power and Associates. Production
data for 2003 has been updated to reflect actual production
levels. |
22
|
|
ITEM 7 |
MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL
CONDITION AND RESULTS OF OPERATIONS |
Executive Overview
We are one of the worlds largest automotive interior
systems suppliers based on net sales. Our net sales have grown
from $12.4 billion for the year ended December 31,
1999, to $17.0 billion for the year ended December 31,
2004. The major source of our internal growth has been new
program awards. We supply every major automotive manufacturer in
the world, including General Motors, Ford, DaimlerChrysler, BMW,
PSA, Fiat, Volkswagen, Renault-Nissan, Mazda, Toyota, Subaru and
Hyundai.
We have capabilities in all five principal segments of the
automotive interior market: seat systems; instrument panels and
cockpit systems; overhead systems; door panels; and flooring and
acoustic systems. We are also one of the leading global
suppliers of automotive electrical distribution systems. As a
result of these capabilities, we can offer our customers fully
integrated automotive interiors, including electronic products
and electrical distribution systems. We were awarded the
first-ever total interior integrator program by General Motors
for the 2006 Cadillac DTS and Buick Lucerne models. As a total
interior integrator, we work closely with the customer on the
design and have lead or sole responsibility for the engineering,
component/module sourcing, manufacturing and delivery of the
automotive interiors for these two passenger cars.
Demand for our products is directly related to automotive
vehicle production. Automotive sales and production can be
affected by general economic or industry conditions, labor
relations issues, regulatory requirements, trade agreements and
other factors. Our operating results are also significantly
impacted by what is referred to in this section as vehicle
platform mix; that is, the overall commercial success of
the vehicle platforms for which we supply particular products,
as well as our relative profitability on these platforms. In
addition, our two largest customers, General Motors and Ford,
accounted for approximately 43% of our net sales in 2004,
excluding net sales to Opel, Saab, Volvo, Jaguar and Land Rover,
which are affiliates of General Motors or Ford. A significant
loss of business with respect to any vehicle model for which we
are a significant supplier could materially and negatively
affect our operating results.
Automotive industry conditions in North America and Europe
continue to be challenging. In North America, the industry is
characterized by significant overcapacity, fierce competition
and significant pension and healthcare liabilities for the
domestic automakers. In addition, the domestic automakers have
recently announced production cuts which significantly impact
several of our key platforms. In Europe, the market structure is
relatively fragmented with significant overcapacity, and several
of our key platforms experienced significant production declines
in 2004. In both of our major markets, certain of our key
platforms are undergoing model changeovers or refreshenings that
will have a larger than normal adverse impact on our vehicle
platform mix in 2005. Historically, the majority of our sales
have been derived from the U.S.-based automotive manufacturers
in North America, as well as automotive manufacturers in Western
Europe. As discussed below, our ability to increase sales in the
future will depend, in part, on our ability to increase our
penetration of Asian automotive manufacturers worldwide and
leverage our existing North American and European customer base
across all product lines.
Our customers require us to reduce costs and, at the same time,
assume greater responsibility for the design, development,
engineering and integration of interior products. We seek to
enhance our profitability by investing in technology, design
capabilities and new product initiatives that respond to the
needs of our customers and consumers. Our profitability is also
dependent on our ability to achieve product cost reductions,
including cost reductions from our suppliers. Finally, we
continually evaluate alternatives to align our business with the
changing needs of our customers and to lower the operating costs
of our company. This includes the realignment of our existing
manufacturing capacity, facility closures or similar actions.
Increases in certain raw material and commodity costs, such as
steel, resins and diesel fuel, had a significant adverse impact
on our operating results in 2004 and will continue to negatively
affect our profitability in 2005. We have developed strategies
to mitigate or partially offset the impact, which include
aggressive cost reduction actions, the selective in-sourcing of
components where we have available capacity, the continued
consolidation of our supply base and the acceleration of
low-cost country sourcing and
23
engineering. In addition, the sharing of increased raw material
costs has been, and will continue to be, the subject of
negotiations with our customers. While we believe that our
mitigation efforts will offset a substantial portion of the
financial impact of these increased costs, no assurances can be
given that the magnitude and duration of these increased costs
will not have a material impact on our future operating results.
See Forward-Looking Statements and
Risk Factors High raw material
costs may continue to have a significant adverse impact on our
profitability.
In evaluating our financial condition and operating performance,
we focus primarily on profitable sales growth and cash flows, as
well as return on invested capital on a consolidated basis. In
addition to maintaining and expanding our business with our
existing customers in our more established markets, we have
increased our emphasis on expanding our business in Eastern
European and Asian markets and with Asian automotive
manufacturers worldwide. The Eastern European and Asian markets
present growth opportunities, as automotive manufacturers expand
production in these markets to meet increasing demand. We have
opened new facilities to support growth in the Czech Republic
and Slovakia, and we are expanding our low-cost operations in
Poland and Romania. We currently have twelve joint ventures in
China and several other joint ventures dedicated to serving
Asian automotive manufacturers. We will continue to seek ways to
expand our business in Eastern European and Asian markets and
with Asian automotive manufacturers worldwide.
Our success in generating cash flow will depend, in part, on our
ability to efficiently manage working capital. Working capital
can be significantly impacted by the timing of cash flows from
sales and purchases. In this regard, changes in certain customer
payment terms are expected to have a negative impact on our
reported cash flows through 2005 but are not expected to have a
significant impact on our average daily cash flows. In addition,
our cash flow is also dependent on our ability to efficiently
manage our capital spending. We utilize return on invested
capital as a measure of the efficiency with which assets are
deployed to increase earnings. Improvements in our return on
invested capital will depend on our ability to maintain an
appropriate asset base for our business and to increase
productivity and operating efficiency.
This section includes forward-looking statements that are
subject to risks and uncertainties. For further information
related to other factors that have had, or may in the future
have, a significant impact on our business, consolidated
financial position or results of operations, see
Forward-Looking Statements and
Risk Factors.
Results of Operations
A summary of our operating results in millions of dollars and as
a percentage of net sales is shown below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Net sales
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Seating
|
|
$ |
11,314.7 |
|
|
|
66.7 |
% |
|
$ |
10,743.9 |
|
|
|
68.2 |
% |
|
$ |
9,853.5 |
|
|
|
68.3 |
% |
|
Interior
|
|
|
2,965.0 |
|
|
|
17.5 |
|
|
|
2,817.2 |
|
|
|
17.9 |
|
|
|
2,550.4 |
|
|
|
17.7 |
|
|
Electronic and electrical
|
|
|
2,680.3 |
|
|
|
15.8 |
|
|
|
2,185.6 |
|
|
|
13.9 |
|
|
|
2,020.7 |
|
|
|
14.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales
|
|
|
16,960.0 |
|
|
|
100.0 |
|
|
|
15,746.7 |
|
|
|
100.0 |
|
|
|
14,424.6 |
|
|
|
100.0 |
|
Gross profit
|
|
|
1,402.1 |
|
|
|
8.3 |
|
|
|
1,346.4 |
|
|
|
8.6 |
|
|
|
1,260.3 |
|
|
|
8.7 |
|
Selling, general and administrative expenses
|
|
|
633.7 |
|
|
|
3.7 |
|
|
|
573.6 |
|
|
|
3.6 |
|
|
|
517.2 |
|
|
|
3.6 |
|
Interest expense
|
|
|
165.5 |
|
|
|
1.0 |
|
|
|
186.6 |
|
|
|
1.2 |
|
|
|
210.5 |
|
|
|
1.5 |
|
Other expense, net
|
|
|
38.6 |
|
|
|
0.2 |
|
|
|
51.8 |
|
|
|
0.3 |
|
|
|
52.1 |
|
|
|
0.4 |
|
Net income
|
|
|
422.2 |
|
|
|
2.5 |
|
|
|
380.5 |
|
|
|
2.4 |
|
|
|
13.0 |
|
|
|
0.1 |
|
|
|
|
Year Ended December 31, 2004, Compared With Year
Ended December 31, 2003 |
Net sales for the year ended December 31, 2004, were
$17.0 billion as compared to $15.7 billion for the
year ended December 31, 2003, an increase of 7.7%. New
business, net of selling price reductions, and net foreign
exchange rate fluctuations increased net sales by
$1,010 million and $748 million, respectively. Net
sales also benefited from the net impact of our acquisitions and
divestitures, which contributed $173 million to
24
the increase. These increases were partially offset by changes
in vehicle production volume and platform mix, which negatively
impacted net sales by $718 million.
Gross profit and gross margin were $1,402 million and 8.3%
in 2004, as compared to $1,346 million and 8.6% in 2003.
The benefit from our productivity initiatives and other
efficiencies and the impact of new business contributed
$421 million and $90 million, respectively, to the
increase in gross profit. Gross profit also benefited from the
impact of net foreign exchange rate fluctuations and our recent
terminals and connectors acquisition. Gross profit was
negatively affected by the net impact of customer and supplier
commercial settlements, including selling price reductions,
which, collectively with the impact of vehicle platform mix,
reduced gross profit by $444 million. Gross profit was also
negatively impacted by higher raw material costs, including
increased steel and resin prices.
Selling, general and administrative expenses, including research
and development, were $634 million for the year ended
December 31, 2004, as compared to $574 million for the
year ended December 31, 2003. As a percentage of net sales,
selling, general and administrative expenses were 3.7% in 2004
and 3.6% in 2003. Our incremental investment in Asian
infrastructure and new programs, net foreign exchange rate
fluctuations and the impact of our terminals and connectors
acquisition contributed $24 million, $22 million and
$20 million, respectively, to the increase in selling,
general and administrative expenses.
Research and development costs incurred in connection with the
development of new products and manufacturing methods, to the
extent not recoverable from the customer, are charged to
selling, general and administrative expenses as incurred. Such
costs totaled $198 million in 2004 and $171 million in
2003. In certain situations, the reimbursement of pre-production
engineering, research and design costs is contractually
guaranteed by, and fully recoverable from, our customers and is
therefore capitalized. For the years ended December 31,
2004 and 2003, we capitalized $245 million and
$181 million, respectively, of such costs.
Interest expense was $166 million in 2004 as compared to
$187 million in 2003. Lower interest rates, after giving
effect to our hedging activities, favorably impacted interest
expense by $22 million.
Other expense, which includes state and local non-income related
taxes, foreign exchange gains and losses, gains and losses on
the sales of fixed assets and other miscellaneous income and
expense, was $39 million in 2004 as compared to
$52 million in 2003. The primary reasons for the decrease
were a reduction in losses on the sales of fixed assets and
other miscellaneous expenses, which were partially offset by an
increase in state and local non-income related taxes.
The provision for income taxes was $128 million,
representing an effective tax rate of 23.3%, for the year ended
December 31, 2004, as compared to $154 million,
representing an effective tax rate of 28.8%, for the year ended
December 31, 2003. Our overall tax planning strategy, as
well as the mix of our earnings by country, has contributed to
the decrease in the effective tax rate. The effective tax rates
for 2004 and 2003 approximated the United States federal
statutory income tax rate of 35%, adjusted for income taxes on
foreign earnings, losses and remittances, valuation adjustments,
research and development credits and other items, including the
benefit from the settlement of prior years tax matters.
For further information related to income taxes, see
Note 8, Income Taxes, to the consolidated
financial statements included in this Report.
Net income increased to $422 million, or $5.77 per
diluted share, for the year ended December 31, 2004, as
compared to $381 million, or $5.31 per diluted share,
for the year ended December 31, 2003, for the reasons
described above.
|
|
|
Reportable Operating Segments |
The financial information presented below is for our three
reportable operating segments for the periods presented. These
segments are: seating, which includes seat systems and the
components thereof; interior, which includes instrument panels
and cockpit systems, overhead systems, door panels, flooring and
acoustic systems and other interior products; and electronic and
electrical, which includes electronic products and electrical
distribution systems, primarily wire harnesses and junction
boxes; interior control and entertainment systems; and wireless
systems. Financial measures regarding each segments income
before interest, other expense, provision for income taxes,
minority interests in consolidated subsidiaries, equity in net
income of
25
affiliates and cumulative effect of a change in accounting
principle (for purposes of the reportable operating segment
disclosure below, referred to as income before interest,
other expense and income taxes) and income before
interest, other expense and income taxes divided by net sales
(margin) are not measures of performance under
accounting principles generally accepted in the United States
(GAAP). Such measures are presented because we
evaluate the performance of our reportable operating segments,
in part, based on income before interest, other expense and
income taxes. These measures should not be considered in
isolation or as a substitute for net income, net cash provided
by operating activities or other income statement or cash flow
statement data prepared in accordance with GAAP or as measures
of profitability or liquidity. In addition, these measures, as
we determine them, may not be comparable to related or similarly
titled measures reported by other companies. For a
reconciliation of consolidated income before interest, other
expense, provision for income taxes, minority interests in
consolidated subsidiaries, equity in net income of affiliates
and cumulative effect of a change in accounting principle to
income before provision for income taxes, minority interests in
consolidated subsidiaries, equity in net income of affiliates
and cumulative effect of a change in accounting principle, see
Note 11, Segment Reporting, to the consolidated
financial statements included in this Report.
A summary of the financial measures for our seating segment is
shown below (dollar amounts in millions):
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Net sales
|
|
$ |
11,314.7 |
|
|
$ |
10,743.9 |
|
Income before interest, other expense and income taxes
|
|
|
684.9 |
|
|
|
698.1 |
|
Margin
|
|
|
6.1 |
% |
|
|
6.5 |
% |
Net sales were $11.3 billion for the year ended
December 31, 2004, as compared to $10.7 billion for
the year ended December 31, 2003, an increase of
$571 million or 5.3%. New business, net of selling price
reductions, net foreign exchange rate fluctuations and the
impact of a seating acquisition in Korea favorably impacted net
sales by $504 million, $528 million and
$66 million, respectively. These increases were partially
offset by the impact of vehicle production volume and platform
mix, which reduced net sales by $527 million. Income before
interest, other expense and income taxes and the related margin
on net sales were $685 million and 6.1% in 2004 as compared
to $698 million and 6.5% in 2003. Income before interest,
other expense and income taxes and the related margin benefited
from the impact of our productivity initiatives and other
efficiencies, net of higher raw material costs, which
contributed $161 million. This increase was more than
offset by the impact of selling price reductions and changes in
vehicle production volume and platform mix.
A summary of the financial measures for our interior segment is
shown below (dollar amounts in millions):
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Net sales
|
|
$ |
2,965.0 |
|
|
$ |
2,817.2 |
|
Income before interest, other expense and income taxes
|
|
|
85.1 |
|
|
|
104.0 |
|
Margin
|
|
|
2.9 |
% |
|
|
3.7 |
% |
Net sales were $3.0 billion for the year ended
December 31, 2004, as compared to $2.8 billion for the
year ended December 31, 2003, an increase of
$148 million or 5.2%. New business, net of selling price
reductions, and net foreign exchange rate fluctuations favorably
impacted net sales by $206 million and $93 million,
respectively. These increases were partially offset by the
impact of vehicle production volume and platform mix, as well as
our divestitures, which decreased net sales by $108 million
and $42 million, respectively. Income before interest,
other expense and income taxes and the related margin on net
sales were $85 million
26
and 2.9% in 2004 as compared to $104 million and 3.7% in
2003. Income before interest, other expense and income taxes and
the related margin benefited from our productivity initiatives
and other efficiencies, net of higher raw material costs, which
contributed $106 million. This increase was more than
offset by the impact of selling price reductions and changes in
vehicle production volume and platform mix.
|
|
|
Electronic and Electrical |
A summary of the financial measures for our electronic and
electrical segment is shown below (dollar amounts in millions):
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Net sales
|
|
$ |
2,680.3 |
|
|
$ |
2,185.6 |
|
Income before interest, other expense and income taxes
|
|
|
207.5 |
|
|
|
197.8 |
|
Margin
|
|
|
7.7 |
% |
|
|
9.1 |
% |
Net sales were $2.7 billion for the year ended
December 31, 2004, as compared to $2.2 billion for the
year ended December 31, 2003, an increase of
$495 million or 22.6%. New business, net of selling price
reductions, the impact of our recent terminals and connectors
acquisition and net foreign exchange rate fluctuations favorably
impacted net sales by $300 million, $130 million and
$134 million, respectively. These increases were partially
offset by the impact of vehicle production volume and platform
mix, which decreased net sales by $88 million. Income
before interest, other expense and income taxes and the related
margin on net sales were $208 million and 7.7% in 2004 as
compared to $198 million and 9.1% in 2003. Income before
interest, other expense and income taxes benefited from our
productivity initiatives and other efficiencies, which
contributed $21 million. The increase was largely offset by
the impact of selling price reductions, net of the impact of new
business. The decline in the related margin on net sales was
primarily due to the impact of selling price reductions and the
integration of our recent terminals and connectors acquisition,
partially offset by the benefit of our productivity initiatives
and other efficiencies.
|
|
|
Year Ended December 31, 2003, Compared With Year
Ended December 31, 2002 |
Net sales for the year ended December 31, 2003, were
$15.7 billion as compared to $14.4 billion for the
year ended December 31, 2002, an increase of
$1.3 billion or 9.2%. New business, net of selling price
reductions, and net foreign exchange rate fluctuations each
increased net sales by $1.0 billion. These increases were
partially offset by unfavorable changes in vehicle platform mix
in Europe, which negatively impacted net sales by
$424 million, and the impact of lower vehicle production
volumes in North America, which negatively impacted net sales by
$285 million.
Gross profit and gross margin were $1,346 million and 8.6%
in 2003, as compared to $1,260 million and 8.7% in 2002.
The benefit from our productivity initiatives and other
efficiencies, net foreign exchange rate fluctuations and the
positive impact of new business contributed $109 million,
$61 million and $48 million, respectively, to the
increase in gross profit. These increases were partially offset
by the negative impact of lower vehicle production volumes in
North America, unfavorable changes in vehicle platform mix in
both North America and Europe and selling price reductions,
which collectively reduced gross profit by $104 million.
Facility consolidation costs also negatively impacted gross
profit by $37 million.
Selling, general and administrative expenses, including research
and development, were $574 million for the year ended
December 31, 2003, as compared to $517 million for the
year ended December 31, 2002. As a percentage of net sales,
selling, general and administrative expenses were 3.6% in both
2003 and 2002. Net foreign exchange rate fluctuations and
increased marketing efforts related to Asian automotive
manufacturers contributed $32 million and $7 million,
respectively, to the increase in selling, general and
administrative expenses.
Research and development costs incurred in connection with the
development of new products and manufacturing methods, to the
extent not recoverable from the customer, are charged to
selling, general and administrative expenses as incurred. Such
costs totaled $171 million in 2003 and $176 million in
2002. In
27
certain situations, the reimbursement of pre-production
engineering, research and design costs is contractually
guaranteed by, and fully recoverable from, our customers and is
therefore capitalized. For the years ended December 31,
2003 and 2002, we capitalized $181 million and
$136 million, respectively, of such costs.
Interest expense was $187 million in 2003 as compared to
$211 million in 2002. Our reduced debt balances and lower
interest rates, after giving effect to our hedging activities,
favorably impacted interest expense by $14 million and
$13 million, respectively, and were partially offset by the
impact of net foreign exchange rate fluctuations.
The provision for income taxes was $154 million,
representing an effective tax rate of 28.8%, for the year ended
December 31, 2003, as compared to $157 million,
representing an effective tax rate of 33.5%, for the year ended
December 31, 2002. The decrease in the effective tax rate
is primarily the result of our overall tax planning strategy, as
well as the mix of our earnings by country. The effective tax
rates for 2003 and 2002 approximated the United States federal
statutory income tax rate of 35%, adjusted for income taxes on
foreign earnings, losses and remittances, valuation adjustments,
research and development credits and other items. For further
information related to income taxes, see Note 8,
Income Taxes, to the consolidated financial
statements included in this Report.
Net income was $381 million, or $5.31 per diluted
share, for the year ended December 31, 2003, as compared to
$13 million, or $0.29 per diluted share, for the year
ended December 31, 2002. On January 1, 2002, we
adopted Statement of Financial Accounting Standards
(SFAS) No. 142, Goodwill and Other
Intangible Assets, under which goodwill is no longer
amortized but is subject to annual impairment analysis. As a
result of our initial impairment analysis, we recorded a
cumulative effect of a change in accounting principle related to
impairment charges of $311 million ($299 million after
tax) as of January 1, 2002. Income before cumulative effect
of a change in accounting principle was $312 million, or
$4.47 per diluted share, in 2002.
|
|
|
Reportable Operating Segments |
A summary of the financial measures for our seating segment is
shown below (dollar amounts in millions):
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2003 | |
|
2002 | |
|
|
| |
|
| |
Net sales
|
|
$ |
10,743.9 |
|
|
$ |
9,853.5 |
|
Income before interest, other expense and income taxes
|
|
|
698.1 |
|
|
|
545.9 |
|
Margin
|
|
|
6.5 |
% |
|
|
5.5 |
% |
Net sales were $10.7 billion for the year ended
December 31, 2003, as compared to $9.9 billion for the
year ended December 31, 2002, an increase of
$890 million or 9.0%. Net foreign exchange rate
fluctuations, new business, net of selling price reductions, and
the impact of a Korean seating acquisition positively impacted
net sales by $758 million, $555 million and
$13 million, respectively. These increases were partially
offset by the impact of lower vehicle production volumes which,
combined with changes in vehicle platform mix, reduced net sales
by $437 million. Income before interest, other expense and
income taxes and the related margin on net sales were
$698 million and 6.5% in 2003 as compared to
$546 million and 5.5% in 2002. Income before interest,
other expense and income taxes benefited from favorable changes
in platform mix which, offset by the impact of lower vehicle
production volumes and selling price reductions, contributed
$77 million to the increase. Income before interest, other
expense and income taxes also benefited from our productivity
initiatives and other efficiencies, net foreign exchange rate
fluctuations and the positive impact of new business, which
contributed $67 million, $31 million and
$25 million, respectively, to the increase. These increases
were partially offset by facility consolidation costs, which
reduced income before interest, other expense and income taxes
by $28 million. The improvement in the margin on net sales
was primarily due to favorable changes in platform mix,
partially offset by the impact of selling price reductions.
28
A summary of the financial measures for our interior segment is
shown below (dollar amounts in millions):
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2003 | |
|
2002 | |
|
|
| |
|
| |
Net sales
|
|
$ |
2,817.2 |
|
|
$ |
2,550.4 |
|
Income before interest, other expense and income taxes
|
|
|
104.0 |
|
|
|
141.2 |
|
Margin
|
|
|
3.7 |
% |
|
|
5.5 |
% |
Net sales were $2.8 billion for the year ended
December 31, 2003, as compared to $2.6 billion for the
year ended December 31, 2002, an increase of
$267 million or 10.5%. New business, net of selling price
reductions, and net foreign exchange rate fluctuations
positively impacted net sales by $235 million and
$103 million, respectively. These increases were partially
offset by the impact of lower vehicle production volumes which,
combined with changes in vehicle platform mix, reduced net sales
by $62 million. Income before interest, other expense and
income taxes and the related margin on net sales were
$104 million and 3.7% in 2003 as compared to
$141 million and 5.5% in 2002. The impact of lower vehicle
production volumes, changes in vehicle platform mix and selling
price reductions collectively reduced income before interest,
other expense and income taxes by $87 million. Net foreign
exchange rate fluctuations and facility consolidation costs also
negatively impacted income before interest, other expense and
income taxes by $10 million and $5 million,
respectively. These decreases were partially offset by the
benefit from our productivity initiatives and other efficiencies
and the positive impact of new business, which contributed
$52 million and $8 million, respectively, to income
before interest, other expense and income taxes. The decline in
the margin on net sales was primarily due to the impact of
selling price reductions and net foreign exchange rate
fluctuations, partially offset by the benefit from our
productivity initiatives and other efficiencies.
|
|
|
Electronic and Electrical |
A summary of the financial measures for our electronic and
electrical segment is shown below (dollar amounts in millions):
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2003 | |
|
2002 | |
|
|
| |
|
| |
Net sales
|
|
$ |
2,185.6 |
|
|
$ |
2,020.7 |
|
Income before interest, other expense and income taxes
|
|
|
197.8 |
|
|
|
231.5 |
|
Margin
|
|
|
9.1 |
% |
|
|
11.5 |
% |
Net sales were $2.2 billion for the year ended
December 31, 2003, as compared to $2.0 billion for the
year ended December 31, 2002, an increase of
$165 million or 8.2%. New business, net of selling price
reductions, and net foreign exchange rate fluctuations
positively impacted net sales by $211 million and
$157 million, respectively. These increases were partially
offset by the impact of lower vehicle production volumes which,
combined with changes in vehicle platform mix, reduced net sales
by $203 million. Income before interest, other expense and
income taxes and the related margin on net sales were
$198 million and 9.1% in 2003 as compared to
$232 million and 11.5% in 2002. The impact of lower vehicle
production volumes, changes in vehicle platform mix and selling
price reductions collectively reduced income before interest,
other expense and income taxes by $78 million. Facility
consolidation costs also negatively impacted income before
interest, other expense and income taxes by $3 million.
These decreases were partially offset by the benefit from our
productivity initiatives and other efficiencies, net foreign
exchange rate fluctuations and the positive impact of new
business, which contributed $23 million, $13 million
and $13 million, respectively, to income before interest,
other expense and income taxes. The decline in the margin on net
sales was primarily due to the impact of selling price
reductions, partially offset by the benefit from our
productivity initiatives and other efficiencies.
29
Sales Backlog
As of December 31, 2004, we had a sales backlog of
$1,550 million for orders to be executed in 2005. Our sales
backlog reflects anticipated net sales from awarded new
programs, less net sales from phased-out and canceled programs.
The calculation of backlog does not reflect customer price
reductions on existing or newly awarded programs. The sales
backlog may be impacted by various assumptions embedded in the
calculation, including vehicle production levels on new and
replacement programs, foreign exchange rates and the timing of
program launches. In addition, we typically enter into
agreements with our customers at the beginning of a
vehicles life for the fulfillment of our customers
purchasing requirements for the entire production life of the
vehicle. Although instances of early termination have
historically been rare, these agreements generally may be
terminated by our customers at any time. Therefore, our backlog
information does not reflect firm orders or firm commitments.
Facility Consolidations
We continually evaluate alternatives to align our business with
the changing needs of our customers and to lower the operating
costs of our company. This includes the realignment of our
existing manufacturing capacity, facility closures or similar
actions in the normal course of business. In addition to these,
we initiated significant actions affecting two of our
U.S. seating facilities in December 2003. As a result of
phased-out programs and uncompetitive cost structures, it was
not economical for us to continue to operate these facilities as
they existed. These actions were completed in the second quarter
of 2004. In accordance with SFAS No. 88,
Employers Accounting for Settlements and
Curtailments of Defined Benefit Pension Plans and for
Termination Benefits, we recorded charges of
$5 million and $20 million in 2004 and 2003,
respectively, related to these actions for employee termination
benefits required under related labor agreements. In addition,
we recorded asset impairment charges of $3 million and
$5 million in 2004 and 2003, respectively, related to these
actions to write down the value of machinery and equipment that
has been abandoned. These charges are included in cost of sales
in our consolidated statement of income for the years ended
December 31, 2004 and 2003.
Acquisition
On July 5, 2004, we completed the acquisition of the parent
of GHW Grote & Hartmann GmbH (Grote &
Hartmann) for consideration of $160 million,
including assumed debt of $86 million. This amount excludes
the cost of integration, as well as other internal costs related
to the transaction which were expensed as incurred.
Grote & Hartmann is based in Wuppertal, Germany, and
manufactures terminals and connectors, as well as junction
boxes, primarily for the automotive industry. Grote &
Hartmann had full year 2003 sales of approximately
$275 million.
The Grote & Hartmann acquisition was accounted for as a
purchase, and accordingly, the assets purchased and liabilities
assumed are included in the consolidated balance sheet as of
December 31, 2004. The operating results of
Grote & Hartmann are included in the consolidated
financial statements since the date of acquisition.
Liquidity and Financial Condition
Our primary liquidity needs are to fund capital expenditures,
service indebtedness and support working capital requirements.
Our principal sources of liquidity are cash flows from operating
activities and borrowing availability under our primary credit
facility. A substantial portion of our operating income is
generated by our subsidiaries. As a result, we are dependent on
the earnings and cash flows of and the combination of dividends,
distributions or advances from our subsidiaries to provide the
funds necessary to meet our obligations. There are no
significant restrictions on the ability of our subsidiaries to
pay dividends or make other distributions to Lear. For further
information regarding potential dividends from our
non-U.S. subsidiaries, see Note 8, Income
Taxes, to the consolidated financial statements included
in this Report.
30
Net cash provided by operating activities was $676 million
in 2004 as compared to $586 million in 2003. The net change
in sold accounts receivable, which resulted in a
$228 million improvement in operating cash flows between
periods, and a $42 million increase in net income were
partially offset by the net change in working capital and the
net change in recoverable customer engineering and tooling,
which collectively resulted in a $177 million decrease in
operating cash flows between periods. Increases in accounts
receivable and accounts payable were a use of $148 million
and a source of $190 million of cash, respectively, in
2004, reflecting the timing of payments received from our
customers and made to our suppliers. Other current assets and
accrued liabilities were a use of $63 million of cash in
2004, primarily as a result of the timing of commercial
settlements, domestic and foreign tax payments and
payroll-related payments.
Net cash used in investing activities was $473 million in
2004 as compared to $347 million in 2003. This increase was
primarily due to cash paid related to the acquisition of
Grote & Hartmann, as well as a $53 million
increase in capital expenditures between periods. Capital
spending was $429 million in 2004 as compared to
$376 million in 2003. This increase was primarily to
support new program awards, to execute plant and operating
efficiency actions and to fund our common product architecture
strategy. In 2005, capital spending is estimated to be in the
range of $425 million to $475 million.
Our financing activities were a source of $166 million of
cash in 2004 as compared to a use of $159 million of cash
in 2003, primarily as a result of our August 2004 issuance of
$400 million aggregate principal amount of
5.75% senior notes due 2014. We expect to use the net
proceeds of this offering for general corporate purposes,
including, without limitation, the repayment or repurchase of a
portion of our 7.96% senior notes due May 2005. Net
repayments of our short-term and long-term debt were
$79 million in 2004 as compared to $167 million in
2003. The lower debt reduction was primarily the result of stock
repurchases and dividend payments in an aggregate amount of
$166 million in 2004, partially offset by increased net
cash provided by operating activities in the current year.
In addition to cash provided by operating activities, we utilize
a combination of our primary credit facility and long-term notes
to fund our capital expenditures and working capital
requirements. For the years ended December 31, 2004 and
2003, our average outstanding long-term debt balance was
$2.2 billion and $2.1 billion, respectively. The
weighted average long-term interest rate, including rates under
our primary credit facility and the effect of hedging
activities, was 6.3% and 6.6% for the respective periods.
We utilize uncommitted lines of credit as needed for our
short-term working capital fluctuations. For the years ended
December 31, 2004 and 2003, our average outstanding
unsecured short-term debt balance was $19 million and
$37 million, respectively. The weighted average interest
rate, including the effect of hedging activities, was 2.8% and
3.7% for the respective periods.
Our primary credit facility consists of a $1.7 billion
amended and restated credit facility, which matures on
March 26, 2006. As of December 31, 2004, we had no
borrowings outstanding under our primary credit facility and
$52 million committed under outstanding letters of credit,
resulting in more than $1.6 billion of unused availability.
Our primary credit facility provides for multicurrency
borrowings in a maximum aggregate amount of $500 million
and Canadian borrowings in a maximum aggregate amount of
$100 million, the commitments for which are part of the
aggregate primary credit facility commitment. We are currently
seeking to extend the maturity of our existing primary credit
facility through a replacement facility with a syndicate of
lenders.
The primary credit facility is guaranteed by certain of our
subsidiaries and is secured by the pledge of all or a portion of
the capital stock of certain of our significant subsidiaries.
Pursuant to the terms of the primary
31
credit facility, the guarantees and stock pledges may be
released, at our option, when and if certain conditions are
satisfied, including credit ratings at or above BBB- from
Standard & Poors Ratings Services and at or above
Baa3 from Moodys Investors Service and certain other
conditions. These conditions were satisfied in May 2004, when
Moodys Investors Service raised its credit rating of our
senior unsecured debt to Baa3. As of the date of the Report, we
have not sought to release the guarantees and stock pledges.
Our primary credit facility contains operating and financial
covenants that, among other things, could limit our ability to
obtain additional sources of capital. As of January 1,
2005, the principal financial covenants required that we
maintain a leverage ratio of not more than 3.25 to 1 and an
interest coverage ratio of not less than 3.50 to 1 (in each
case, as such ratios are defined in the agreement governing our
primary credit facility). As of December 31, 2004, our
leverage and interest coverage ratios were 1.7 and 7.4,
respectively. The primary credit facility does not require
accelerated repayment in the event of a decrease in our credit
ratings (see Credit Ratings). As of
December 31, 2004, we were in compliance with all covenants
and other requirements set forth in our primary credit facility.
For further information related to our primary credit facility
described above, see Note 7, Long-Term Debt, to
the consolidated financial statements included in this Report
and the agreement governing our primary credit facility, which
has been incorporated by reference as an exhibit to this Report.
As of December 31, 2004, we had $2.4 billion of senior
notes outstanding, consisting primarily of $400 million
aggregate principal amount of senior notes due 2014,
$286 million accreted value of zero-coupon convertible
senior notes due 2022, Euro 250 million (approximately
$339 million based on the exchange rate in effect as of
December 31, 2004) aggregate principal amount of senior
notes due 2008, $600 million aggregate principal amount of
senior notes due 2005 and $800 million aggregate principal
amount of senior notes due 2009. We intend to repay the senior
notes due 2005 at maturity with excess cash and borrowings under
our primary credit facility.
In August 2004, we issued $400 million aggregate principal
amount of unsecured 5.75% senior notes, which mature in
2014, yielding gross proceeds of $399 million. We expect to
use the net proceeds of this offering for general corporate
purposes, including, without limitation, the repayment or
repurchase of a portion of our senior notes due 2005. The notes
are unsecured and rank equally with our other unsecured senior
indebtedness, including our other senior notes. The offering of
the notes was not registered under the Securities Act of 1933,
as amended (the Securities Act). Under the terms of
a registration rights agreement entered into in connection with
the issuance of the notes, we are required to complete an
exchange offer of the notes for substantially identical notes
registered under the Securities Act. We will be required to pay
additional interest on the notes in the event the exchange offer
is not completed by a specified date and under certain other
circumstances.
|
|
|
Zero-Coupon Convertible Senior Notes |
In February 2002, we issued $640 million aggregate
principal amount at maturity of zero-coupon convertible senior
notes due 2022, yielding gross proceeds of $250 million.
The notes are unsecured and rank equally with our other
unsecured senior indebtedness, including our other senior notes.
Each note of $1,000 principal amount at maturity was issued at a
price of $391.06, representing a yield to maturity of 4.75%.
Holders of the notes may convert their notes at any time on or
before the maturity date at a conversion rate, subject to
adjustment, of 7.5204 shares of our common stock per note,
provided that the average per share price of our common stock
for the 20 trading days immediately prior to the conversion date
is at least a specified percentage, beginning at 120% upon
issuance and declining 1/2% each year thereafter to 110% at
maturity, of the accreted value of the note, divided by the
conversion rate (the Contingent Conversion Trigger).
The average per share price of our common stock for the 20
trading days immediately prior to December 31, 2004, was
$58.95. As of December 31, 2004, the Contingent Conversion
Trigger was $70.79.
32
The notes are also convertible (1) if the long-term credit
rating assigned to the notes by either Moodys Investors
Service or Standard & Poors Ratings Services is
reduced below Ba3 or BB-, respectively, or either ratings agency
withdraws its long-term credit rating assigned to the notes,
(2) if we call the notes for redemption or (3) upon
the occurrence of specified other events.
We have an option to redeem all or a portion of the notes for
cash at their accreted value at any time on or after
February 20, 2007. Should we exercise this option, holders
of the notes could exercise their option to convert the notes
into our common stock at the conversion rate, subject to
adjustment, of 7.5204 shares per note. Holders may require
us to purchase their notes on each of February 20, 2007,
2012 and 2017, as well as upon the occurrence of a fundamental
change (as defined in the indenture governing the notes), at
their accreted value on such dates. On August 26, 2004, we
amended our outstanding zero-coupon convertible senior notes to
require the settlement of any repurchase obligation with respect
to the zero-coupon convertible senior notes for cash.
Our senior notes are guaranteed by the same subsidiaries that
guarantee our primary credit facility. In the event that any
such subsidiary ceases to be a guarantor under the primary
credit facility, such subsidiary will be released as a guarantor
of the senior notes. Our senior notes are not secured by the
pledge of the capital stock of any of our subsidiaries.
Our senior notes contain covenants restricting our ability to
incur liens and to enter into sale and leaseback transactions
and restricting our ability to consolidate with, to merge with
or into or to sell or otherwise dispose of all or substantially
all of our assets to any person.
For further information related to our senior notes described
above, see Note 7, Long-Term Debt, to the
consolidated financial statements included in this Report and
the indentures governing our senior notes, which have been
incorporated by reference as exhibits to this Report.
Our scheduled maturities of long-term debt, including capital
lease obligations, our scheduled interest payments on our public
debt and our lease commitments under non-cancelable operating
leases as of December 31, 2004, are shown below (in
millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2006 | |
|
2007 | |
|
2008 | |
|
2009 | |
|
Thereafter | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Long-term debt maturities
|
|
$ |
632.8 |
|
|
$ |
6.8 |
|
|
$ |
9.2 |
|
|
$ |
342.3 |
|
|
$ |
805.4 |
|
|
$ |
703.2 |
|
|
$ |
2,499.7 |
|
Interest payments on our public debt
|
|
|
138.8 |
|
|
|
115.1 |
|
|
|
115.1 |
|
|
|
101.5 |
|
|
|
55.4 |
|
|
|
115.0 |
|
|
|
640.9 |
|
Lease commitments
|
|
|
88.4 |
|
|
|
97.5 |
|
|
|
59.2 |
|
|
|
51.6 |
|
|
|
39.9 |
|
|
|
113.0 |
|
|
|
449.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
860.0 |
|
|
$ |
219.4 |
|
|
$ |
183.5 |
|
|
$ |
495.4 |
|
|
$ |
900.7 |
|
|
$ |
931.2 |
|
|
$ |
3,590.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Borrowings under our primary credit facility bear interest at
variable rates. Therefore, an increase in interest rates would
reduce our profitability. See Market Risk
Sensitivity.
In addition to the obligations set forth above, we have capital
requirements with respect to new programs. We enter into
agreements with our customers to produce products at the
beginning of a vehicles life. Although such agreements do
not provide for minimum quantities, once we enter into such
agreements, fulfillment of our customers purchasing
requirements is our obligation for the entire production life of
the vehicle. Prior to being formally awarded a program, we
typically work closely with our customers in the early stages of
designing and engineering a vehicles interior systems.
Failure to complete the design and engineering work related to a
vehicles interior systems, or to fulfill a customers
contract, could adversely affect our business.
33
We also enter into agreements with suppliers to assist us in
meeting our customers production needs. These agreements
vary as to duration and quantity commitments. Historically, most
have been short-term agreements not providing for minimum
purchases.
We also have minimum funding requirements with respect to our
pension obligation. We expect to contribute approximately
$53 million to $58 million to our domestic and foreign
pension plans in 2005. Our minimum funding requirements after
2005 will depend on several factors, including the investment
performance of our retirement plans and prevailing interest
rates. We also have payments due with respect to our
postretirement benefit obligation. We do not fund our
postretirement benefit obligation. Rather, payments are made as
costs are incurred by covered retirees. We expect benefit
payments to be approximately $8 million in 2005. For
further information related to our pension and other
postretirement benefit plans, see Other
Matters Pension and Other Postretirement Benefit
Plans and Note 9, Pension and Other
Postretirement Benefit Plans, to the consolidated
financial statements included in this Report.
|
|
|
Off-Balance Sheet Arrangements |
|
|
|
Asset-Backed Securitization Facility |
We have in place an asset-backed securitization facility (the
ABS facility), which provides for maximum purchases
of adjusted accounts receivable of $200 million. Although
we utilized the ABS facility throughout 2004, as of
December 31, 2004, there were no accounts receivable sold
under this facility. The level of funding utilized under this
facility is based on the credit ratings of our major customers,
the level of aggregate accounts receivable in a specific month
and our funding requirements. Should our major customers
experience further reductions in their credit ratings, we may be
unable to utilize the ABS facility in the future. Should this
occur, we would utilize our primary credit facility to replace
the funding currently provided by the ABS facility. In October
2004, the ABS facility was amended to extend the termination
date from November 2004 to November 2005. In January 2005, the
facility was further amended to reduce the level of maximum
purchases to $150 million. For further information related
to the ABS facility, see Note 12, Financial
Instruments, to the consolidated financial statements
included in this Report.
|
|
|
Guarantees and Commitments |
We guarantee the residual value of certain of our leased assets.
As of December 31, 2004, these guarantees totaled
$27 million. In addition, we guarantee 39% of certain of
the debt of Total Interior Systems America, LLC and
60% of certain of the debt of Honduras Electrical Distribution
Systems S. de R.L. de C.V. The percentages of debt guaranteed of
these entities are based on our ownership percentages. As of
December 31, 2004, the aggregate amount of debt guaranteed
was approximately $8 million.
|
|
|
Accounts Receivable Factoring |
Certain of our European and Asian subsidiaries periodically
factor their accounts receivable with financial institutions.
Such receivables are factored without recourse to us and are
excluded from accounts receivable in our consolidated balance
sheets. As of December 31, 2004, there were no factored
accounts receivable. As of December 31, 2003, the amount of
factored receivables was $71 million. We cannot provide any
assurances that these factoring facilities will be available or
utilized in the future.
The credit ratings below are not recommendations to buy, sell or
hold our securities and are subject to revision or withdrawal at
any time by the assigning rating organization. Each rating
should be evaluated independently of any other rating.
34
The credit ratings of our senior unsecured debt as of
December 31, 2004, are shown below. All such ratings are
investment grade.
|
|
|
|
|
|
|
|
|
Standard & Poors |
|
Moodys |
|
Fitch |
|
|
Ratings Services |
|
Investors Service |
|
Ratings |
|
|
|
|
|
|
|
Credit rating of senior unsecured debt
|
|
BBB- |
|
Baa3 |
|
BBB- |
Ratings outlook
|
|
Stable |
|
Stable |
|
Stable |
A summary of 2004 and 2003 dividend declarations is shown below:
|
|
|
|
|
|
|
|
|
|
|
|
|
Dividend Amount |
|
Declaration Date | |
|
Record Date | |
|
Payment Date | |
|
|
| |
|
| |
|
| |
$0.20
|
|
|
November 13, 2003 |
|
|
|
December 15, 2003 |
|
|
|
January 9, 2004 |
|
$0.20
|
|
|
February 3, 2004 |
|
|
|
February 18, 2004 |
|
|
|
March 8, 2004 |
|
$0.20
|
|
|
May 13, 2004 |
|
|
|
May 28, 2004 |
|
|
|
June 14, 2004 |
|
$0.20
|
|
|
August 12, 2004 |
|
|
|
August 27, 2004 |
|
|
|
September 13, 2004 |
|
$0.20
|
|
|
November 11, 2004 |
|
|
|
November 26, 2004 |
|
|
|
December 13, 2004 |
|
On January 13, 2005, our Board of Directors declared a cash
dividend of $0.25 per share of common stock, payable on
March 14, 2005, to shareholders of record at the close of
business February 25, 2005. We expect to pay quarterly cash
dividends in the future, although such payment is dependent upon
our financial condition, results of operations, capital
requirements, alternative uses of capital and other factors.
Also, we are subject to the restrictions on the payment of
dividends contained in our primary credit facility and in
certain other contractual obligations. See Item 5,
Market for the Companys Common Stock, Related
Stockholder Matters and Issuer Purchases of Equity
Securities.
|
|
|
Common Stock Repurchase Program |
In May 2002, our Board of Directors approved a common stock
repurchase program which permitted the discretionary repurchase
of up to 3.3 million shares of our outstanding common stock
over an initial period of 24 months, as disclosed in our
Annual Report on Form 10-K for the year ended
December 31, 2003. In May 2004, the program was extended
until May 2006, as disclosed in our Quarterly Report on
Form 10-Q for the quarter ended April 3, 2004. In
2004, we repurchased 1,834,300 shares of our outstanding
common stock at an average purchase price of $53.26 per
share, excluding commissions of $0.03 to $0.04 per share,
under this program. In 2003, we repurchased 31,800 shares
of our outstanding common stock at an average purchase price of
$34.03 per share, excluding commissions of $0.04 per
share, under this program.
In November 2004, our Board of Directors approved a common stock
repurchase program which permits the discretionary repurchase of
up to 5,000,000 shares of our common stock through
November 15, 2006, as disclosed in our Current Report on
Form 8-K dated November 11, 2004. This stock
repurchase program replaces the program described above. The
extent to which we will repurchase our common stock and the
timing of such repurchases will depend upon prevailing market
conditions, alternative uses of capital and other factors. See
Forward-Looking Statements. Also, we are
subject to the restrictions on common stock repurchases
contained in our primary credit facility and in certain other
contractual obligations.
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Adequacy of Liquidity Sources |
We believe that cash flows from operations and availability
under our primary credit facility will be sufficient to meet our
long-term debt maturities, projected capital expenditures and
anticipated working capital requirements for the foreseeable
future. However, our cash flows from operations, borrowing
availability and overall liquidity are subject to risks and
uncertainties. Please see Executive
Overview, Forward-Looking
Statements and Risk Factors.
35
In the normal course of business, we are exposed to market risk
associated with fluctuations in foreign exchange rates and
interest rates. We manage these risks through the use of
derivative financial instruments in accordance with
managements guidelines. We enter into all hedging
transactions for periods consistent with the underlying
exposures. We do not enter into derivative instruments for
trading purposes.
Operating results may be impacted by our buying, selling and
financing in currencies other than the functional currency of
our operating companies (transactional exposure). We
mitigate this risk by entering into forward foreign exchange,
futures and option contracts. The foreign exchange contracts are
executed with banks that we believe are creditworthy. Gains and
losses related to foreign exchange contracts are deferred and
included in the measurement of the foreign currency transaction
subject to the hedge. Gains and losses incurred related to
foreign exchange contracts are generally offset by the direct
effects of currency movements on the underlying transactions.
Our most significant foreign currency transactional exposures
relate to the Mexican peso, the Canadian dollar and the Euro. We
have performed a quantitative analysis of our overall currency
rate exposure as of December 31, 2004. The potential
earnings benefit related to transactional exposures from a
hypothetical 10% strengthening of the U.S. dollar relative
to all other currencies for 2005 is approximately
$2 million. The potential earnings benefit related to
transactional exposures from a similar strengthening of the Euro
relative to all other currencies for 2005 is approximately
$1 million.
As of December 31, 2004, foreign exchange contracts
representing $1.5 billion of notional amount were
outstanding with maturities of less than twelve months. As of
December 31, 2004, the fair market value of these contracts
was approximately $14 million. A 10% change in the value of
the U.S. dollar relative to all other currencies would
result in a $3 million change in the aggregate fair market
value of these contracts. A 10% change in the value of the Euro
relative to all other currencies would result in a
$15 million change in the aggregate fair market value of
these contracts.
There are certain shortcomings inherent in the sensitivity
analysis presented. The analysis assumes that all currencies
would uniformly strengthen or weaken relative to the
U.S. dollar or Euro. In reality, some currencies may
strengthen while others may weaken, causing the earnings impact
to increase or decrease depending on the currency and the
direction of the rate movement.
In addition to the transactional exposure described above, our
operating results are impacted by the translation of our foreign
operating income into U.S. dollars (translation
exposure). We do not enter into foreign exchange contracts
to mitigate this exposure.
We use a combination of fixed and variable rate debt and
interest rate swap contracts to manage our exposure to interest
rate movements. Our exposure to variable interest rates on
outstanding floating rate debt instruments indexed to United
States or European Monetary Union short-term money market rates
is partially managed by the use of interest rate swap contracts
to convert certain variable rate debt obligations to fixed rate,
matching effective and maturity dates to specific debt
instruments. We also utilize interest rate swap contracts to
convert certain fixed rate debt obligations to variable rate,
matching effective and maturity date to specific debt
instruments. All of our interest rate swap contracts are
executed with banks that we believe are creditworthy and are
denominated in currencies that match the underlying debt
instrument. Net interest payments or receipts from interest rate
swap contracts are recorded as adjustments to interest expense
in our consolidated statements of income on an accrual basis. As
of December 31, 2004, there were no contracts outstanding
which convert variable rate debt obligations to fixed rate, only
contracts which convert fixed rate debt obligations to variable
rate.
We have performed a quantitative analysis of our overall
interest rate exposure as of December 31, 2004. This
analysis assumes an instantaneous 100 basis point parallel
shift in interest rates at all points of the yield
36
curve. The potential adverse earnings impact from this
hypothetical increase for 2005 is approximately $6 million.
As of December 31, 2004, interest rate swap contracts
representing $600 million of notional amount were
outstanding with maturity dates of May 2005 through May 2009.
All of these contracts are designated as fair value hedges and
modify the fixed rate characteristics of our outstanding
long-term debt instruments. The fair market value of all
outstanding interest rate swap contracts is subject to changes
in value due to changes in interest rates. As of
December 31, 2004, the fair market value of these contracts
was approximately negative $10 million. A 100 basis
point parallel shift in interest rates would result in a
$14 million change in the aggregate fair market value of
these contracts.
We have commodity price risk with respect to purchases of
certain raw materials, including steel, leather, resins and
diesel fuel. In limited circumstances, we have used financial
instruments to mitigate this risk. Increases in certain raw
material or commodity costs, principally steel and oil-based
commodities, have had a significant adverse impact on our
operating results in 2004 and will continue to negatively affect
our profitability in 2005. We have developed strategies to
mitigate or partially offset the impact, which include
aggressive cost reduction actions, the selective in-sourcing of
components where we have available capacity, the continued
consolidation of our supply base and the acceleration of
low-cost country sourcing and engineering. In addition, the
sharing of increased raw material costs has been, and will
continue to be, the subject of negotiations with our customers.
While we believe that our mitigation efforts will offset a
substantial portion of the financial impact of these increased
costs, no assurances can be given that the magnitude and
duration of these increased costs will not have a material
impact on our future operating results. See
Forward-Looking Statements and
Risk Factors High raw material
costs may continue to have a significant adverse impact on our
profitability.
For further information related to the financial instruments
described above, see Note 7, Long-Term Debt,
and Note 12, Financial Instruments, to the
consolidated financial statements included in this Report.
Other Matters
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Pension and Other Postretirement Benefit Plans |
Approximately 20% of our active workforce is covered by defined
benefit pension plans. Approximately 10% of our active workforce
is covered by other postretirement benefit plans. Pension plans
provide benefits based on plan-specific benefit formulas as
defined by the applicable plan documents. Postretirement benefit
plans generally provide for the continuation of medical benefits
for all eligible employees. We also have contractual
arrangements with certain employees which provide for
supplemental retirement benefits. In general, our policy is to
fund our pension benefit obligation based on legal requirements,
tax considerations and local practices. We do not fund our
postretirement benefit obligation.
As of December 31, 2004 (based on a September 30, 2004
measurement date), our projected benefit obligations related to
our pension and other postretirement benefit plans were
$631 million and $222 million, respectively. These
obligations were valued using a weighted average discount rate
of 6% for domestic plans, 6% for foreign pension plans and 6.50%
for foreign other postretirement benefit plans. Discount rates
are determined based on a review of the rates of return for high
quality long-term bonds, such as Moodys Long-Term AA Bond
Index for domestic plans. As of December 31, 2004 and 2003,
our unfunded pension benefit obligation was $236 million
and $182 million, respectively.
For each of the years ended December 31, 2004 and 2003,
pension net periodic benefit cost was $54 million and was
determined using a variety of actuarial assumptions. Pension net
periodic benefit cost was calculated using an expected return on
plan assets of 7.75% for domestic plans and 7% for foreign plans
in both 2004 and 2003. The expected return on plan assets is
determined based on several factors, including adjusted
historical returns, historical risk premiums for various asset
classes and target asset allocations within the portfolio.
Adjustments made to the historical returns are based on recent
return experience in the equity and
37
fixed income markets and the belief that deviations from
historical returns are likely over the relevant investment
horizon.
Pension net periodic benefit cost is estimated to be
approximately $56 million in 2005. This estimate is based
on a weighted average discount rate of 6% and an expected return
on plan assets of 7.75% for domestic plans and 7% for foreign
plans. Actual cost is also dependent on various other factors
related to the employees covered by these plans. We believe that
these actuarial assumptions are reasonable. Adjustments to our
actuarial assumptions could have a material adverse effect on
our operating results. Decreasing the discount rate by 1% would
have increased the pension benefit obligation and the pension
net periodic benefit cost by approximately $101 million and
approximately $13 million, respectively, as of and for the
year ended December 31, 2004. Decreasing the expected
return on plan assets by 1% would have increased the pension net
periodic benefit cost by approximately $3 million for the
year ended December 31, 2004.
We expect to contribute approximately $53 million to
$58 million to our domestic and foreign pension plans in
2005. Contributions to our pension plans are consistent with
minimum funding requirements of the relevant governmental
authorities. We may make contributions in excess of these
minimums when we believe it is financially advantageous to do so
and based on our other capital requirements.
In December 2003, the Medicare Prescription Drug, Improvement
and Modernization Act of 2003 (the Medicare Act) was
enacted. The Medicare Act introduced a prescription drug benefit
under Medicare (Medicare Part D), as well as a federal
subsidy to sponsors of certain other postretirement benefit
plans that provide prescription drug benefits at least
actuarially equivalent to Medicare Part D. In May 2004, the
Financial Accounting Standards Board (FASB) issued
FASB Staff Position (FSP) 106-2, Accounting
and Disclosure Requirements Related to the Medicare Prescription
Drug, Improvement and Modernization Act of 2003, which
provides the applicable accounting guidance related to the
federal subsidy. In accordance with the transition provisions of
FSP 106-2, the effects of the Medicare Act are reflected in the
measurement of the postretirement benefit obligation and
postretirement net periodic benefit cost as of and for the year
ended December 31, 2004. The effects of adoption were not
significant.
For further information related to our pension and other
postretirement benefit plans, see Note 9, Pension and
Other Postretirement Benefit Plans, to the consolidated
financial statements included in this Report.
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Legal and Environmental Matters |
We are involved from time to time in certain legal proceedings
and claims, including, without limitation, commercial or
contractual disputes.
On January 29, 2002, Seton Company, one of our leather
suppliers, filed a suit alleging that we had breached a
purported agreement to purchase leather from Seton for seats for
the life of the General Motors GMT 800 program. This suit
presently is pending in the U.S. District Court for the
Eastern District of Michigan. Seton seeks compensatory and
exemplary damages on breach of contract and promissory estoppel
claims and has submitted a revised report now alleging up to
$97 million in damages; we will challenge several of the
assumptions and bases for this revised report. We continue to
believe that we have meritorious defenses to Setons
liability and damages claims and intend to vigorously defend
this lawsuit. The trial is expected to begin in the March/ April
2005 timeframe.
We are subject to local, state, federal and foreign laws,
regulations and ordinances which govern activities or operations
that may have adverse environmental effects and which impose
liability for the costs of cleaning up certain damages resulting
from past spills, disposals or other releases of hazardous
wastes and environmental compliance. Our policy is to comply
with all applicable environmental laws and to maintain an
environmental management program based on ISO 14001 to ensure
compliance. However, we currently are, have been and in the
future may become the subject of formal or informal enforcement
actions or procedures.
We have been named as a potentially responsible party at several
third-party landfill sites and are engaged in the cleanup of
hazardous waste at certain sites owned, leased or operated by
us, including several properties acquired in our 1999
acquisition of UT Automotive, Inc. (UT Automotive).
Certain present and former
38
properties of UT Automotive are subject to environmental
liabilities which may be significant. We obtained agreements and
indemnities with respect to certain environmental liabilities
from United Technologies Corporation (UTC) in
connection with our acquisition of UT Automotive. UTC manages
and directly funds these environmental liabilities pursuant to
its agreements and indemnities with us.
While we do not believe that the environmental liabilities
associated with our current and former properties will have a
material adverse effect on our business, consolidated financial
position or results of operations, no assurances can be given in
this regard.
In January 2004, the Securities and Exchange Commission (the
SEC) commenced an informal inquiry into our
September 2002 amendment of our 2001 Form 10-K. The
amendment was filed to report our employment of relatives of
certain of our directors and officers and certain related party
transactions. The SECs inquiry does not relate to our
financial statements. In February 2005, the staff of the SEC
informed us that it proposed to recommend to the SEC that it
issue an administrative cease and desist order as a
result of our failure to disclose the related party transactions
in question prior to the amendment of our 2001 Form 10-K.
We expect to consent to the entry of the order as part of a
settlement of this matter.
For further information regarding legal and environmental
matters, see Item 3 Legal Proceedings.
Prior to our acquisition of UT Automotive from UTC in May 1999,
a subsidiary of Lear purchased the stock of a UT Automotive
subsidiary. In connection with the acquisition, we agreed to
indemnify UTC for certain tax consequences if the Internal
Revenue Service (the IRS) overturned UTCs tax
treatment of the transaction. The IRS recently issued a notice
of proposed adjustment to UTC related to the acquisition seeking
an increase in tax of approximately $87 million, excluding
interest. An indemnity payment by us to UTC for the ultimate
amount due to the IRS would constitute an adjustment to the
purchase price and resulting goodwill of the UT Automotive
acquisition, if and when made, and would not be expected to have
a material effect on our reported earnings. We believe that
valid support exists for UTCs tax positions and intend to
vigorously contest the IRSs proposed adjustment. However,
the ultimate outcome of this matter is not certain.
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American Jobs Creation Act of 2004 |
In October 2004, the American Jobs Creation Act of 2004
(the Act) was signed into law. The Act creates a
temporary incentive for U.S. corporations to repatriate
earnings from foreign subsidiaries by providing an 85% dividends
received deduction for certain dividends from controlled foreign
corporations to the extent the dividends exceed a base amount
and are invested in the United States pursuant to a domestic
reinvestment plan. The temporary incentive is available to us in
2005. The amount of our dividends potentially eligible for the
deduction is limited to $500 million.
The deduction is subject to a number of limitations and
uncertainty remains as to the interpretation of numerous
provisions in the Act. The U.S.Treasury Department is in the
process of providing clarifying guidance on key elements of the
repatriation provision, and Congress may reintroduce legislation
that provides for certain technical corrections to the Act. We
have not completed our evaluation of the repatriation provision
due to the uncertainty associated with the interpretation of the
provision, as well as numerous tax, legal, treasury and business
considerations. We expect to complete our evaluation of the
potential dividends we may pursue, if any, and the related tax
ramifications after additional guidance is issued.
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Significant Accounting Policies and Critical Accounting
Estimates |
Our significant accounting policies are more fully described in
Note 2, Summary of Significant Accounting
Policies, to the consolidated financial statements
included in this Report. Certain of our accounting policies
require management to make estimates and assumptions that affect
the reported amounts of assets and liabilities as of the date of
the consolidated financial statements and the reported amounts of
39
revenues and expenses during the reporting period. These
estimates and assumptions are subject to an inherent degree of
uncertainty. These estimates and assumptions are based on our
historical experience, the terms of existing contracts, our
evaluation of trends in the industry, information provided by
our customers and suppliers and information available from other
outside sources, as appropriate. Actual results in these areas
could differ from our estimates.
We consider an accounting estimate to be critical if it requires
us to make assumptions about matters that were uncertain at the
time the estimate was made and changes in the estimate would
have had a significant impact on our consolidated financial
position or results of operations.
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Pre-Production Costs Related to Long-Term Supply
Arrangements |
We incur pre-production engineering, research and development
(ER&D) and tooling costs related to the products
produced for our customers under long-term supply agreements. We
expense all pre-production ER&D costs for which
reimbursement is not contractually guaranteed by the customer.
In addition, we expense all pre-production tooling costs related
to customer-owned tools for which reimbursement is not
contractually guaranteed by the customer or for which the
customer has not provided a non-cancelable right to use the
tooling. During 2004 and 2003, we capitalized $245 million
and $181 million, respectively, of pre-production ER&D
costs for which reimbursement is contractually guaranteed by the
customer. During 2004 and 2003, we also capitalized
$396 million and $381 million, respectively, of
pre-production tooling costs related to customer-owned tools for
which reimbursement is contractually guaranteed by the customer
or for which the customer has provided a non-cancelable right to
use the tooling. During 2004 and 2003, we collected
$646 million and $540 million, respectively, of cash
related to ER&D and tooling costs.
Gains and losses related to ER&D and tooling projects are
reviewed on an aggregate program basis. Net gains on projects
are deferred and recognized over the life of the related
long-term supply agreement. Net losses on projects are
recognized as costs are incurred.
A change in the commercial arrangements affecting any of our
significant programs that would require us to expense ER&D
or tooling costs that we currently capitalize could have a
material adverse effect on our operating results.
On January 1, 2002, we adopted SFAS No. 142,
Goodwill and Other Intangible Assets. Under this
statement, goodwill is no longer amortized but is subject to
annual impairment analysis. Our impairment analysis compares the
fair values of each of our reporting units, based on a
discounted cash flow model, to the related net book values. Cash
flows are estimated using internal budgets based on recent sales
data, independent automotive production volume estimates and
customer commitments, as well as assumptions related to discount
rates. Changes in economic or operating conditions impacting
these estimates and assumptions could result in the impairment
of goodwill. As a result of the adoption of
SFAS No. 142, we recorded impairment charges of
$311 million ($299 million after tax) as of
January 1, 2002. These charges are reflected as a
cumulative effect of a change in accounting principle, net of
tax, in our consolidated statement of income for the year ended
December 31, 2002. Our annual SFAS No. 142
impairment analysis was completed as of October 3, 2004,
and there was no additional impairment. As of December 31,
2004, we had $3.0 billion of goodwill recorded. An
impairment charge related to this amount would not impact our
cash flows but could materially and negatively affect our
operating results.
On January 1, 2002, we adopted SFAS No. 144,
Accounting for the Impairment or Disposal of Long-Lived
Assets. Accordingly, we monitor our long-lived assets for
impairment indicators. If impairment indicators exist, we
perform the required analysis and record impairment charges in
accordance with SFAS No. 144. In 2004 and 2003, we
recorded impairment charges of $3 million and
$5 million, respectively, related to certain facility
consolidations. In 2003, we also recorded impairment charges of
$6 million related to other facility closures, an early
program termination and ongoing losses at certain of our
facilities. The
40
estimated fair values were based upon either discounted cash
flow analyses or estimated salvage values. Cash flows are
estimated using internal budgets based on recent sales data,
independent automotive production volume estimates and customer
commitments. Changes in economic or operating conditions
impacting these estimates and assumptions could result in the
impairment of long-lived assets. We have certain other
facilities that have generated operating losses in recent years.
The results of the related impairment analyses indicated that
impairment of the fixed assets was not required. We will
continue to monitor the operating plans of these facilities for
potential impairment.
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Legal and Other Contingencies |
We are subject to legal proceedings and claims, including
product liability claims, commercial or contractual disputes,
environmental enforcement actions and other claims, that arise
in the normal course of business. We routinely assess the
likelihood of any adverse judgments or outcomes to these
matters, as well as ranges of probable losses, by consulting
with internal personnel principally involved with such matters
and with our outside legal counsel handling such matters. We
have accrued for estimated losses in accordance with accounting
principles generally accepted in the United States for those
matters where we believe that the likelihood that a loss has
occurred is probable and the amount of loss is reasonably
estimable. The determination of the amount of such reserves is
based on knowledge and experience with regard to past and
current matters and consultation with internal personnel
principally involved with such matters and with our outside
legal counsel handling such matters. The reserves may change in
the future due to new developments or changes in circumstances.
The inherent uncertainty related to the outcome of these matters
can result in amounts materially different from any provisions
made with respect to their resolution.
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Revenue Recognition and Sales Commitments |
We enter into agreements with our customers to produce products
at the beginning of a vehicles life. Although such
agreements do not provide for minimum quantities, once we enter
into such agreements, fulfillment of our customers
purchasing requirements is our obligation for the entire
production life of the vehicle. These agreements generally may
be terminated by our customer at any time. Historically,
terminations of these agreements have been minimal. In certain
limited instances, we may be committed under existing agreements
to supply products to our customers at selling prices which are
not sufficient to cover the direct cost to produce such
products. In such situations, we recognize losses as they are
incurred.
We receive blanket purchase orders from our customers on an
annual basis. Generally, each purchase order provides the annual
terms, including pricing, related to a particular vehicle model.
Purchase orders do not specify quantities. We recognize revenue
based on the pricing terms included in our annual purchase
orders as our products are shipped to our customers. We are
asked to provide our customers with annual cost reductions as
part of certain agreements. We accrue for such amounts as a
reduction of revenue as our products are shipped to our
customers. In addition, we have ongoing adjustments to our
pricing arrangements with our customers based on the related
content and cost of our products. Such pricing accruals are
adjusted as they are settled with our customers.
Amounts billed to customers related to shipping and handling are
included in net sales in our consolidated statements of income.
Shipping and handling costs are included in cost of sales in our
consolidated statements of income.
In 2000 and in prior years, we recorded loss contract accruals
in purchase accounting in conjunction with certain acquisitions.
These loss contract accruals were not recorded in the historical
operating results of the acquired businesses. The losses
included in the accrual have not been, and will not be, included
in our operating results since the respective acquisition dates.
Further, our future operating results will benefit from
41
accruing these contract losses in the related purchase price
allocations. A summary of the loss contract accrual activity
related to these acquisitions is shown below (in millions):
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|
Accrual as of | |
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|
Original | |
|
Adjustments/ | |
|
Dec. 31, | |
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|
Accrual | |
|
Utilized | |
|
2004 | |
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| |
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| |
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| |
Lear-Donnelly
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$ |
8.7 |
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$ |
(8.7 |
) |
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$ |
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UT Automotive
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19.7 |
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(19.3 |
) |
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0.4 |
|
Peregrine
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18.4 |
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(18.4 |
) |
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Delphi
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53.3 |
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|
(53.3 |
) |
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We utilized $13 million, $7 million and
$8 million of the loss contract accruals to offset losses
in 2004, 2003 and 2002, respectively.
In determining the provision for income taxes for financial
statement purposes, we must make certain estimates and
judgments. These estimates and judgments affect the calculation
of certain tax liabilities and the determination of the
recoverability of certain deferred tax assets, which arise from
temporary differences between the tax and financial statement
recognition of revenue and expense. Deferred tax assets are also
reduced by a valuation allowance if, based on the weight of
available evidence, it is more likely than not that all or a
portion of the recorded deferred tax assets will not be realized
in future periods. As of December 31, 2004, we have
recorded valuation allowances of $278 million for certain
foreign tax jurisdictions. We intend to maintain these
allowances until it is more likely than not that the deferred
tax assets will be realized. Our future income tax expense will
be reduced to the extent of decreases in our valuation
allowances. In addition, the calculation of our tax benefits and
liabilities includes uncertainties in the application of complex
tax regulations in a multitude of jurisdictions across our
global operations. We recognize tax benefits and liabilities
based on our estimate of whether, and the extent to which,
additional taxes will be due. We adjust these liabilities based
on changing facts and circumstances; however, due to the
complexity of some of these uncertainties and the impact of any
tax audits, the ultimate resolutions may be materially different
from our estimated liabilities.
The preparation of the consolidated financial statements in
conformity with accounting principles generally accepted in the
United States requires management to make estimates and
assumptions that affect the reported amounts of assets and
liabilities as of the date of the consolidated financial
statements and the reported amounts of revenues and expenses
during the reporting period. During 2004, there were no material
changes in the methods or policies used to establish estimates
and assumptions. Generally, matters subject to estimation and
judgment include amounts related to accounts receivable
realization, inventory obsolescence, unsettled pricing
discussions with customers and suppliers, warranty, pension and
other postretirement benefit plan assumptions, facility
consolidation and reorganization reserves, self-insurance
accruals, asset valuation reserves and accruals related to
litigation, environmental remediation costs and income taxes.
Actual results may differ from estimates provided.
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Recently Issued Accounting Pronouncements |
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Pensions and Other Postretirement Benefits |
The FASB issued a revised SFAS No. 132,
Employers Disclosures about Pensions and Other
Postretirement Benefits. This statement retains the
original pension and other postretirement benefits disclosure
requirements of SFAS No. 132 and requires additional
disclosures for both annual and interim periods. All disclosures
required by this statement have been reflected in Note 9,
Pension and Other Postretirement Benefit Plans, to
the consolidated financial statements included in the Report.
42
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Variable Interest Entities |
The FASB issued Interpretation (FIN) No. 46
(revised December 2003), Consolidation of Variable
Interest Entities, the provisions of which apply
immediately to any variable interest entity created after
January 31, 2003, apply no later than the first period
ending after December 15, 2003, to special purpose
corporations, and apply in the first interim period ending after
March 15, 2004, to any variable interest entity
created prior to February 1, 2003. This interpretation
requires the consolidation of a variable interest entity by its
primary beneficiary and may require the consolidation of a
portion of a variable interest entitys assets or
liabilities under certain circumstances. We adopted the
requirements of FIN No. 46 as of April 3, 2004.
The effects of adoption were not significant.
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Contingently Convertible Debt |
The FASB ratified the final consensus of the Emerging Issues
Task Force on EITF 04-08, The Effect of Contingently
Convertible Debt on Diluted Earnings per Share, which
states that the impact of contingently convertible instruments
that are convertible into common stock upon the achievement of a
specified market price of the issuers shares, such as our
outstanding zero-coupon convertible senior notes, should be
included in diluted net income per share computations regardless
of whether the market price trigger has been met. Accordingly,
we have restated diluted net income per share for 2003 and 2002
to include the dilutive impact of our zero-coupon convertible
senior notes since the issuance date of February 14, 2002.
The FASB issued SFAS No. 151, Inventory
Costs an amendment of ARB No. 43,
Chapter 4. This statement clarifies the requirement
that abnormal inventory-related costs be recognized as
current-period charges and requires that the allocation of fixed
production overheads to inventory conversion costs be based on
the normal capacity of the production facilities. The provisions
of this statement are to be applied prospectively to inventory
costs incurred during fiscal years beginning after June 15,
2005. We do not expect the effects of adoption to be significant.
The FASB issued SFAS No. 153, Exchanges of
Nonmonetary Assets an amendment of APB Opinion
No. 29. APB Opinion No. 29, in general, requires
the use of fair value as the measurement basis for exchanges of
nonmonetary assets. This statement eliminates the exception to
the fair value measurement principle for nonmonetary exchanges
of similar productive assets and replaces it with a general
exception for nonmonetary asset exchanges that lack commercial
substance. The provisions of this statement are to be applied
prospectively to nonmonetary asset exchanges occurring in fiscal
periods beginning after June 15, 2005. We do not
expect the effects of adoption to be significant.
The FASB issued a revised SFAS No. 123,
Share-Based Payment. This statement requires that
all share-based payments to employees be recognized in the
financial statements based on their grant-date fair value. Under
previous guidance, companies had the option of recognizing the
fair value of stock-based compensation in the consolidated
financial statements or disclosing the proforma impact of
stock-based compensation on the consolidated statement of income
in the notes to the consolidated financial statements. As
described in Note 2, Summary of Significant
Accounting Policies, to the consolidated financial
statements included in this Report, we adopted the fair value
recognition provisions of SFAS No. 123 for all
employee awards issued after January 1, 2003. The revised
statement is effective at the beginning of the first annual or
interim period beginning after December 15, 2005, and
provides two methods of adoption, the modified-prospective
method and the modified-retrospective method. We anticipate
adopting the revised statement using the modified-prospective
method. We are currently evaluating the provisions of the
revised statement but do not expect the impact of adoption to be
significant.
43
Forward-Looking Statements
The Private Securities Litigation Reform Act of 1995 provides a
safe harbor for forward-looking statements made by us or on our
behalf. The words will, may,
designed to, outlook,
believes, should,
anticipates, plans, expects,
intends, estimates and similar
expressions identify these forward-looking statements. All
statements contained or incorporated in this Report which
address operating performance, events or developments that we
expect or anticipate may occur in the future, including
statements related to business opportunities, awarded sales
contracts and net income per share growth or statements
expressing views about future operating results, are
forward-looking statements. Important factors, risks and
uncertainties that may cause actual results to differ from those
expressed in our forward-looking statements include, but are not
limited to:
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|
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|
|
general economic conditions in the markets in which we operate; |
|
|
|
fluctuations in the production of vehicles for which we are a
supplier; |
|
|
|
labor disputes involving us or our significant customers or
suppliers or that otherwise affect us; |
|
|
|
our ability to achieve cost reductions that offset or exceed
customer-mandated selling price reductions; |
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|
|
the outcome of customer productivity negotiations; |
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|
|
the impact and timing of program launch costs; |
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|
|
costs and timing of facility closures or similar actions; |
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|
|
increases in our warranty or product liability costs; |
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|
|
risks associated with conducting business in foreign countries; |
|
|
|
competitive conditions impacting our key customers; |
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|
|
raw material cost and availability; |
|
|
|
our ability to mitigate the significant impact of recent
increases in raw material prices; |
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|
the outcome of legal or regulatory proceedings to which we are
or may become a party; |
|
|
|
unanticipated changes in cash flow; and |
|
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|
other risks, described below in Risk
Factors and from time to time in our other SEC filings. |
We do not assume any obligation to update any of these
forward-looking statements.
Risk Factors
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|
A decline in automotive sales could reduce our sales and harm
our profitability. |
|
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|
Demand for our products is directly related to automotive
vehicle production. Automotive sales and production can be
affected by general economic or industry conditions, labor
relations issues, regulatory requirements, trade agreements and
other factors. Automotive production in North America and
Europe, our largest markets where most of our operations are
located, has declined between 1999 and 2004. Numerous factors
beyond our control could lead to a further decline in automotive
production in these markets. Automotive industry conditions in
North America and Europe continue to be challenging. In North
America, the industry is characterized by significant
overcapacity, fierce competition and significant pension and
healthcare liabilities for the domestic automakers. North
American automakers have recently announced production cuts
which significantly impact several of our key platforms. In
Europe, the market structure is relatively fragmented with
significant overcapacity, and several of our key platforms have
experienced production declines. Any decline in automotive
production levels, particularly with respect to models for which
we are a significant supplier, could reduce our sales and harm
our profitability, thereby making it more difficult for us to
make payments under our indebtedness or resulting in a decline
in the value of our common stock. |
44
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|
The loss of business from a major customer could reduce our
sales and harm our profitability. |
|
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|
General Motors and Ford, two of the largest automotive
manufacturers in the world, together accounted for approximately
43% of our net sales in 2004, excluding net sales to Opel, Saab,
Volvo, Jaguar and Land Rover, which are affiliates of General
Motors or Ford. Inclusive of their respective affiliates,
General Motors and Ford accounted for approximately 31% and 24%,
respectively, of our net sales in 2004. In recent years, General
Motors and Ford have experienced declining market shares in
North America. A loss of significant business from General
Motors or Ford, including a loss of business resulting from a
decline in the market share of either of these customers, would
be harmful to our business and our profitability, thereby making
it more difficult for us to make payments under our indebtedness
or resulting in a decline in the value of our common stock. In
addition, no assurances can be given that we will be successful
in expanding our business with Asian automotive manufacturers. |
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|
The discontinuation of, the loss of business with respect to
or a lack of commercial success of a particular vehicle model
for which we are a significant supplier could reduce our sales
and harm our profitability. |
|
|
|
Although we have purchase orders from many of our customers,
these purchase orders generally provide for the supply of a
customers annual requirements for a particular model and
assembly plant, renewable on a year-to-year basis, rather than
for the purchase of a specific quantity of products. Therefore,
the discontinuation of, the loss of business with respect to or
a lack of commercial success of a particular vehicle model for
which we are a significant supplier could reduce our sales and
harm our profitability, thereby making it more difficult for us
to make payments under our indebtedness or resulting in a
decline in the value of our common stock. |
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|
|
Our substantial international operations make us vulnerable
to risks associated with doing business in foreign countries. |
|
|
|
As a result of our global presence, a significant portion of our
revenues and expenses are denominated in currencies other than
U.S. dollars. In addition, we have manufacturing and
distribution facilities in many foreign countries, including
countries in Asia, Eastern and Western Europe and Central and
South America. International operations are subject to certain
risks inherent in doing business abroad, including: |
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|
|
exposure to local economic conditions; |
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|
|
expropriation and nationalization; |
|
|
|
foreign exchange rate fluctuations and currency controls; |
|
|
|
withholding and other taxes on remittances and other payments by
subsidiaries; |
|
|
|
investment restrictions or requirements; |
|
|
|
export and import restrictions; and |
|
|
|
increases in working capital requirements related to long supply
chains. |
|
|
|
Expanding our business in Asian markets and our business
relationships with Asian automotive manufacturers are important
elements of our strategy. In addition, our strategy includes
expanding our manufacturing operations in lower-cost regions. As
a result, our exposure to the risks described above may be
greater in the future. The likelihood of such occurrences and
their potential effect on us vary from country to country and
are unpredictable. However, any such occurrences could be
harmful to our business and our profitability, thereby making it
more difficult for us to make payments under our indebtedness or
resulting in a decline in the value of our common stock. |
|
|
|
|
|
High raw material costs may continue to have a significant
adverse impact on our profitability. |
|
|
|
Higher costs for certain raw materials, principally steel,
resins and diesel fuel, had a significant adverse impact on our
operating results in 2004 and will continue to negatively impact
our profitability in 2005. |
45
|
|
|
While we have developed strategies to mitigate or partially
offset the impact of higher raw material costs, we cannot assure
you that such measures will be successful. In addition, no
assurances can be given that the magnitude and duration of these
cost increases or any future cost increases will not have a
larger adverse impact on our profitability and consolidated
financial position than currently anticipated. |
|
|
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|
|
A significant labor dispute involving us or one or more of
our customers or suppliers or that could otherwise affect our
operations could reduce our sales and harm our profitability. |
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|
|
Most of our employees and a substantial number of the employees
of our largest customers and suppliers are members of industrial
trade unions and are employed under the terms of collective
bargaining agreements. Virtually all of our unionized facilities
in the United States and Canada have a separate agreement with
the union that represents the workers at such facilities, with
each such agreement having an expiration date that is
independent of other collective bargaining agreements.
Collective bargaining agreements covering approximately 60% of
our unionized workforce of approximately 82,000 employees,
including 23% of our unionized workforce in the United States
and Canada, are scheduled to expire during 2005. A labor dispute
involving us or any of our customers or suppliers or that could
otherwise affect our operations, or the inability by us or any
of our customers or suppliers to negotiate an extension of a
collective bargaining agreement covering a large number of
employees upon its expiration, could reduce our sales and harm
our profitability, thereby making it more difficult for us to
make payments under our indebtedness or resulting in a decline
in the value of our common stock. Significant increases in labor
costs as a result of the renegotiation of collective bargaining
agreements could also be harmful to our business and our
profitability. |
|
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|
|
Adverse developments affecting one or more of our major
suppliers could harm our profitability. |
|
|
|
We obtain components and other products and services from
numerous tier II automotive suppliers and other vendors
throughout the world. In certain instances, it would be
difficult and expensive for us to change suppliers of products
and services that are critical to our business. Certain of our
suppliers are financially distressed or may become financially
distressed. Any significant disruption in our supplier
relationships, including certain relationships with sole-source
suppliers, could harm our profitability, thereby making it more
difficult for us to make payments under our indebtedness or
resulting in a decline in the value of our common stock. |
|
|
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|
|
A significant product liability lawsuit, warranty claim or
product recall involving us or one of our major customers could
harm our profitability. |
|
|
|
In the event that our products fail to perform as expected and
such failure results in, or is alleged to result in, bodily
injury and/or property damage or other losses, we may be subject
to product liability lawsuits and other claims. In addition, we
are a party to warranty-sharing and other agreements with our
customers related to our products. These customers may seek
contribution or indemnification from us for all or a portion of
the costs associated with product liability and warranty claims,
recalls or other corrective actions involving our products.
These types of claims could significantly harm our
profitability, thereby making it more difficult for us to make
payments under our indebtedness or resulting in a decline in the
value of our common stock. |
|
|
|
|
|
We are involved from time to time in legal proceedings and
commercial or contractual disputes, which could have an adverse
impact on our profitability and consolidated financial
position. |
|
|
|
We are involved in legal proceedings and commercial or
contractual disputes that, from time to time, are significant.
These are typically claims that arise in the normal course of
business including, without limitation, commercial or
contractual disputes, including disputes with our suppliers,
intellectual property matters, personal injury claims and
employment matters. No assurances can be given that such
proceedings and claims will not have a material adverse effect
on our profitability and consolidated financial position. |
46
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|
|
We depend upon cash from our subsidiaries. Therefore, if we
do not receive dividends or other distributions from our
subsidiaries, it could be more difficult for us to make payments
under our indebtedness. |
|
|
|
A substantial portion of our revenue and operating income is
generated by our wholly-owned subsidiaries. Accordingly, we are
dependent on the earnings and cash flows of, and dividends and
distributions or advances from, our subsidiaries to provide the
funds necessary to meet our debt service obligations. We utilize
certain cash flows of our foreign subsidiaries to satisfy
obligations locally. Our obligations under our primary credit
facility and senior notes are currently guaranteed by certain of
our subsidiaries, but such guarantees may be released under
certain circumstances. |
|
|
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|
|
Risks related to Arthur Andersen LLP. |
|
|
|
Our consolidated financial statements for the years ended
December 31, 2001 and 2000, were audited by Arthur Andersen
LLP, independent public accountants. On June 15, 2002,
Arthur Andersen LLP was convicted of federal obstruction of
justice charges. On August 31, 2002, Arthur Andersen LLP
ceased practicing before the SEC. Holders of our securities may
have no effective remedy against Arthur Andersen LLP in
connection with a material misstatement or omission in any of
our financial statements audited by Arthur Andersen LLP. |
|
|
Arthur Andersen LLP did not participate in the preparation of
this Report and did not reissue its audit report with respect to
the financial information included in this Report. As a result,
holders of our securities may have no effective remedy against
Arthur Andersen LLP in connection with a material misstatement
or omission in the financial information audited by Arthur
Andersen LLP. In addition, even if such holders were able to
assert such a claim, as a result of its conviction on federal
obstruction of justice charges and other lawsuits, Arthur
Andersen LLP may fail or otherwise have insufficient assets to
satisfy claims made by investors that might arise under federal
securities laws or otherwise with respect to the financial
information it has audited. |
47
ITEM 8 CONSOLIDATED FINANCIAL STATEMENTS AND
SUPPLEMENTARY DATA
INDEX TO CONSOLIDATED FINANCIAL STATEMENTS
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Page | |
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49 |
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51 |
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52 |
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53 |
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54 |
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55 |
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95 |
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48
Report of Independent Registered Public Accounting Firm
To the Board of Directors and Shareholders of
Lear Corporation
We have audited the accompanying consolidated balance sheets of
Lear Corporation and Subsidiaries (the Company) as of
December 31, 2004 and 2003, and the related consolidated
statements of income, stockholders equity and cash flows
for each of the three years in the period ended
December 31, 2004. Our audits also included the financial
statement schedule for the three years in the period ended
December 31, 2004, included in Item 8. These financial
statements and schedule are the responsibility of the
Companys management. Our responsibility is to express an
opinion on these financial statements and schedule based on our
audits.
We conducted our audits in accordance with the standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are
free of material misstatement. An audit includes examining, on a
test basis, evidence supporting the amounts and disclosures in
the financial statements. An audit also includes assessing the
accounting principles used and significant estimates made by
management, as well as evaluating the overall financial
statement presentation. We believe that our audits provide a
reasonable basis for our opinion.
In our opinion, the consolidated financial statements referred
to above present fairly, in all material respects, the
consolidated financial position of the Company as of
December 31, 2004 and 2003, and the consolidated results of
its operations and its cash flows for each of the three years in
the period ended December 31, 2004, in conformity with
U.S. generally accepted accounting principles. Also, in our
opinion, the related financial statement schedule for the three
years in the period ended December 31, 2004, when
considered in relation to the basic financial statements taken
as a whole, presents fairly, in all material respects, the
information set forth therein.
As discussed in Note 2 to the consolidated financial
statements, the Company changed its method of calculating
diluted net income per share in accordance with Emerging Issues
Task Force Issue No. 04-8, The Effect of Contingently
Convertible Instruments on Diluted Earnings per Share,
effective December 15, 2004, changed its method of
accounting for stock-based compensation effective
January 1, 2003, and adopted Statement of Financial
Accounting Standards No. 142, Goodwill and Other
Intangible Assets, effective January 1, 2002.
We have also audited, in accordance with standards of the Public
Company Accounting Oversight Board (United States), the
effectiveness of the Companys internal control over
financial reporting as of December 31, 2004, based on
criteria established in Internal Control Integrated
Framework issued by the Committee of Sponsoring Organizations of
the Treadway Commission, and our report dated February 9,
2005, expressed an unqualified opinion thereon.
/s/ Ernst & Young LLP
Troy, Michigan
February 9, 2005
49
Report of Independent Registered Public Accounting Firm
To the Board of Directors and Shareholders of
Lear Corporation
We have audited managements assessment, included in
Managements Annual Report on Internal Control Over
Financial Reporting included in Item 9A(b), that Lear
Corporation and Subsidiaries (the Company) maintained effective
internal control over financial reporting as of
December 31, 2004, based on criteria established in
Internal Control Integrated Framework issued by the
Committee of Sponsoring Organizations of the Treadway Commission
(the COSO criteria). The Companys management is
responsible for maintaining effective internal control over
financial reporting and for its assessment of the effectiveness
of internal control over financial reporting. Our responsibility
is to express an opinion on managements assessment and an
opinion on the effectiveness of the Companys internal
control over financial reporting based on our audit.
We conducted our audit in accordance with the standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control
over financial reporting was maintained in all material
respects. Our audit included obtaining an understanding of
internal control over financial reporting, evaluating
managements assessment, testing and evaluating the design
and operating effectiveness of internal control and performing
such other procedures as we considered necessary in the
circumstances. We believe that our audit provides a reasonable
basis for our opinion.
A companys internal control over financial reporting is a
process designed to provide reasonable assurance regarding the
reliability of financial reporting and the preparation of
financial statements for external purposes in accordance with
generally accepted accounting principles. A companys
internal control over financial reporting includes those
policies and procedures that: (1) pertain to the
maintenance of records that, in reasonable detail, accurately
and fairly reflect the transactions and dispositions of the
assets of the company; (2) provide reasonable assurance
that transactions are recorded as necessary to permit
preparation of financial statements in accordance with generally
accepted accounting principles and that receipts and
expenditures of the company are being made only in accordance
with authorizations of management and directors of the company;
and (3) provide reasonable assurance regarding prevention
or timely detection of unauthorized acquisition, use or
disposition of the companys assets that could have a
material effect on the financial statements.
Because of its inherent limitations, internal control over
financial reporting may not prevent or detect misstatements.
Also, projections of any evaluation of effectiveness to future
periods are subject to the risk that controls may become
inadequate because of changes in conditions, or that the degree
of compliance with the policies or procedures may deteriorate.
In our opinion, managements assessment that the Company
maintained effective internal control over financial reporting
as of December 31, 2004, is fairly stated, in all material
respects, based on the COSO criteria. Also, in our opinion, the
Company maintained, in all material respects, effective internal
control over financial reporting as of December 31, 2004,
based on the COSO criteria.
We have also audited, in accordance with the standards of the
Public Company Accounting Oversight Board (United States), the
consolidated balance sheets of the Company as of
December 31, 2004 and 2003, and the related consolidated
statements of income, stockholders equity and cash flows
for each of the three years in the period ended
December 31, 2004, and the related financial statement
schedule for the three years in the period ended
December 31, 2004, and our report dated February 9,
2005, expressed an unqualified opinion thereon.
/s/ Ernst & Young LLP
Troy, Michigan
February 9, 2005
50
LEAR CORPORATION AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(In millions, except | |
|
|
share data) | |
ASSETS |
Current Assets:
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
$ |
584.9 |
|
|
$ |
169.3 |
|
|
Accounts receivable
|
|
|
2,584.9 |
|
|
|
2,200.3 |
|
|
Inventories
|
|
|
621.2 |
|
|
|
550.2 |
|
|
Recoverable customer engineering and tooling
|
|
|
205.8 |
|
|
|
169.0 |
|
|
Other
|
|
|
375.2 |
|
|
|
286.6 |
|
|
|
|
|
|
|
|
|
|
Total current assets
|
|
|
4,372.0 |
|
|
|
3,375.4 |
|
|
|
|
|
|
|
|
Long-Term Assets:
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net
|
|
|
2,019.8 |
|
|
|
1,817.8 |
|
|
Goodwill, net
|
|
|
3,039.4 |
|
|
|
2,940.1 |
|
|
Other
|
|
|
513.2 |
|
|
|
437.7 |
|
|
|
|
|
|
|
|
|
|
Total long-term assets
|
|
|
5,572.4 |
|
|
|
5,195.6 |
|
|
|
|
|
|
|
|
|
|
$ |
9,944.4 |
|
|
$ |
8,571.0 |
|
|
|
|
|
|
|
|
|
LIABILITIES AND STOCKHOLDERS EQUITY |
Current Liabilities:
|
|
|
|
|
|
|
|
|
|
Short-term borrowings
|
|
$ |
35.4 |
|
|
$ |
17.1 |
|
|
Accounts payable and drafts
|
|
|
2,777.6 |
|
|
|
2,444.1 |
|
|
Accrued salaries and wages
|
|
|
205.4 |
|
|
|
185.2 |
|
|
Accrued employee benefits
|
|
|
244.3 |
|
|
|
208.2 |
|
|
Other accrued liabilities
|
|
|
752.4 |
|
|
|
723.5 |
|
|
Current portion of long-term debt
|
|
|
632.8 |
|
|
|
4.0 |
|
|
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
4,647.9 |
|
|
|
3,582.1 |
|
|
|
|
|
|
|
|
Long-Term Liabilities:
|
|
|
|
|
|
|
|
|
|
Long-term debt
|
|
|
1,866.9 |
|
|
|
2,057.2 |
|
|
Other
|
|
|
699.5 |
|
|
|
674.2 |
|
|
|
|
|
|
|
|
|
|
Total long-term liabilities
|
|
|
2,566.4 |
|
|
|
2,731.4 |
|
|
|
|
|
|
|
|
Stockholders Equity:
|
|
|
|
|
|
|
|
|
|
Common stock, par value $0.01 per share,
150,000,000 shares authorized, 73,147,178 shares and
72,453,683 shares issued as of December 31, 2004 and
2003, respectively
|
|
|
0.7 |
|
|
|
0.7 |
|
|
Additional paid-in capital
|
|
|
1,064.4 |
|
|
|
1,027.7 |
|
|
Common stock held in treasury, 5,730,476 shares and
4,291,302 shares as of December 31, 2004 and 2003,
respectively, at cost
|
|
|
(204.1 |
) |
|
|
(110.8 |
) |
|
Retained earnings
|
|
|
1,810.5 |
|
|
|
1,441.8 |
|
|
Accumulated other comprehensive income (loss)
|
|
|
58.6 |
|
|
|
(101.9 |
) |
|
|
|
|
|
|
|
|
|
Total stockholders equity
|
|
|
2,730.1 |
|
|
|
2,257.5 |
|
|
|
|
|
|
|
|
|
|
$ |
9,944.4 |
|
|
$ |
8,571.0 |
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these
consolidated balance sheets.
51
LEAR CORPORATION AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF INCOME
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(In millions, except per share data) | |
Net sales
|
|
$ |
16,960.0 |
|
|
$ |
15,746.7 |
|
|
$ |
14,424.6 |
|
Cost of sales
|
|
|
15,557.9 |
|
|
|
14,400.3 |
|
|
|
13,164.3 |
|
Selling, general and administrative expenses
|
|
|
633.7 |
|
|
|
573.6 |
|
|
|
517.2 |
|
Interest expense
|
|
|
165.5 |
|
|
|
186.6 |
|
|
|
210.5 |
|
Other expense, net
|
|
|
38.6 |
|
|
|
51.8 |
|
|
|
52.1 |
|
|
|
|
|
|
|
|
|
|
|
|
Income before provision for income taxes, minority interests in
consolidated subsidiaries, equity in net income of affiliates
and cumulative effect of a change in accounting principle
|
|
|
564.3 |
|
|
|
534.4 |
|
|
|
480.5 |
|
Provision for income taxes
|
|
|
128.0 |
|
|
|
153.7 |
|
|
|
157.0 |
|
Minority interests in consolidated subsidiaries
|
|
|
16.7 |
|
|
|
8.8 |
|
|
|
13.3 |
|
Equity in net income of affiliates
|
|
|
(2.6 |
) |
|
|
(8.6 |
) |
|
|
(1.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
Income before cumulative effect of a change in accounting
principle
|
|
|
422.2 |
|
|
|
380.5 |
|
|
|
311.5 |
|
Cumulative effect of a change in accounting principle, net of tax
|
|
|
|
|
|
|
|
|
|
|
298.5 |
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$ |
422.2 |
|
|
$ |
380.5 |
|
|
$ |
13.0 |
|
|
|
|
|
|
|
|
|
|
|
Basic net income per share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before cumulative effect of a change in accounting
principle
|
|
$ |
6.18 |
|
|
$ |
5.71 |
|
|
$ |
4.77 |
|
|
Cumulative effect of a change in accounting principle
|
|
|
|
|
|
|
|
|
|
|
4.57 |
|
|
|
|
|
|
|
|
|
|
|
Basic net income per share
|
|
$ |
6.18 |
|
|
$ |
5.71 |
|
|
$ |
0.20 |
|
|
|
|
|
|
|
|
|
|
|
Diluted net income per share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before cumulative effect of a change in accounting
principle
|
|
$ |
5.77 |
|
|
$ |
5.31 |
|
|
$ |
4.47 |
|
|
Cumulative effect of a change in accounting principle
|
|
|
|
|
|
|
|
|
|
|
4.18 |
|
|
|
|
|
|
|
|
|
|
|
Diluted net income per share
|
|
$ |
5.77 |
|
|
$ |
5.31 |
|
|
$ |
0.29 |
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these
consolidated statements.
52
LEAR CORPORATION AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF STOCKHOLDERS EQUITY
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(In millions, except share data) | |
Common Stock
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at beginning and end of period
|
|
$ |
0.7 |
|
|
$ |
0.7 |
|
|
$ |
0.7 |
|
|
|
|
|
|
|
|
|
|
|
Additional Paid-in Capital
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at beginning of period
|
|
$ |
1,027.7 |
|
|
$ |
943.6 |
|
|
$ |
888.3 |
|
Stock options exercised
|
|
|
24.4 |
|
|
|
66.4 |
|
|
|
47.4 |
|
Tax benefit of stock options exercised
|
|
|
10.3 |
|
|
|
17.5 |
|
|
|
7.9 |
|
Settlement of stock-based compensation
|
|
|
2.0 |
|
|
|
0.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at end of period
|
|
$ |
1,064.4 |
|
|
$ |
1,027.7 |
|
|
$ |
943.6 |
|
|
|
|
|
|
|
|
|
|
|
Notes Receivable from Sale of Common Stock
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at beginning of period
|
|
$ |
|
|
|
$ |
|
|
|
$ |
(0.1 |
) |
Notes receivable payment received
|
|
|
|
|
|
|
|
|
|
|
0.1 |
|
|
|
|
|
|
|
|
|
|
|
Balance at end of period
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
Treasury Stock
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at beginning of period
|
|
$ |
(110.8 |
) |
|
$ |
(111.4 |
) |
|
$ |
(111.4 |
) |
Purchases of 1,834,300 shares at an average price of
$53.29 per share
|
|
|
(97.7 |
) |
|
|
|
|
|
|
|
|
Issuances of 395,126 shares at an average price of
$11.12 per share in settlement of stock-based compensation
|
|
|
4.4 |
|
|
|
|
|
|
|
|
|
Purchases of 31,800 shares at an average price of
$34.07 per share
|
|
|
|
|
|
|
(1.1 |
) |
|
|
|
|
Issuances of 102,828 shares at an average price of
$17.08 per share in settlement of stock-based compensation
|
|
|
|
|
|
|
1.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at end of period
|
|
$ |
(204.1 |
) |
|
$ |
(110.8 |
) |
|
$ |
(111.4 |
) |
|
|
|
|
|
|
|
|
|
|
Retained Earnings
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at beginning of period
|
|
$ |
1,441.8 |
|
|
$ |
1,075.8 |
|
|
$ |
1,062.8 |
|
Net income
|
|
|
422.2 |
|
|
|
380.5 |
|
|
|
13.0 |
|
Dividends declared of $0.80 per share in 2004 and
$0.20 per share in 2003
|
|
|
(53.5 |
) |
|
|
(14.5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at end of period
|
|
$ |
1,810.5 |
|
|
$ |
1,441.8 |
|
|
$ |
1,075.8 |
|
|
|
|
|
|
|
|
|
|
|
Accumulated Other Comprehensive Income (Loss)
|
|
|
|
|
|
|
|
|
|
|
|
|
Minimum Pension Liability
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at beginning of period
|
|
$ |
(62.2 |
) |
|
$ |
(48.9 |
) |
|
$ |
(20.6 |
) |
Minimum pension liability adjustments
|
|
|
(10.4 |
) |
|
|
(13.3 |
) |
|
|
(28.3 |
) |
|
|
|
|
|
|
|
|
|
|
Balance at end of period
|
|
$ |
(72.6 |
) |
|
$ |
(62.2 |
) |
|
$ |
(48.9 |
) |
|
|
|
|
|
|
|
|
|
|
Derivative Instruments and Hedging Activities
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at beginning of period
|
|
$ |
(13.7 |
) |
|
$ |
(26.5 |
) |
|
$ |
(13.1 |
) |
Derivative instruments and hedging activities adjustments
|
|
|
31.1 |
|
|
|
12.8 |
|
|
|
(13.4 |
) |
|
|
|
|
|
|
|
|
|
|
Balance at end of period
|
|
$ |
17.4 |
|
|
$ |
(13.7 |
) |
|
$ |
(26.5 |
) |
|
|
|
|
|
|
|
|
|
|
Cumulative Translation Adjustments
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at beginning of period
|
|
$ |
(61.5 |
) |
|
$ |
(187.5 |
) |
|
$ |
(255.1 |
) |
Cumulative translation adjustments
|
|
|
127.1 |
|
|
|
126.0 |
|
|
|
67.6 |
|
|
|
|
|
|
|
|
|
|
|
Balance at end of period
|
|
$ |
65.6 |
|
|
$ |
(61.5 |
) |
|
$ |
(187.5 |
) |
|
|
|
|
|
|
|
|
|
|
Deferred Income Tax Asset
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at beginning of period
|
|
$ |
35.5 |
|
|
$ |
16.5 |
|
|
$ |
7.6 |
|
Deferred income tax asset adjustments
|
|
|
12.7 |
|
|
|
19.0 |
|
|
|
8.9 |
|
|
|
|
|
|
|
|
|
|
|
Balance at end of period
|
|
$ |
48.2 |
|
|
$ |
35.5 |
|
|
$ |
16.5 |
|
|
|
|
|
|
|
|
|
|
|
Accumulated other comprehensive income (loss)
|
|
$ |
58.6 |
|
|
$ |
(101.9 |
) |
|
$ |
(246.4 |
) |
|
|
|
|
|
|
|
|
|
|
Total Stockholders Equity
|
|
$ |
2,730.1 |
|
|
$ |
2,257.5 |
|
|
$ |
1,662.3 |
|
|
|
|
|
|
|
|
|
|
|
Comprehensive Income
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$ |
422.2 |
|
|
$ |
380.5 |
|
|
$ |
13.0 |
|
Minimum pension liability adjustments
|
|
|
(10.4 |
) |
|
|
(13.3 |
) |
|
|
(28.3 |
) |
Derivative instruments and hedging activities adjustments
|
|
|
31.1 |
|
|
|
12.8 |
|
|
|
(13.4 |
) |
Cumulative translation adjustments
|
|
|
127.1 |
|
|
|
126.0 |
|
|
|
67.6 |
|
Deferred income tax asset adjustments
|
|
|
12.7 |
|
|
|
19.0 |
|
|
|
8.9 |
|
|
|
|
|
|
|
|
|
|
|
Comprehensive Income
|
|
$ |
582.7 |
|
|
$ |
525.0 |
|
|
$ |
47.8 |
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these
consolidated statements.
53
LEAR CORPORATION AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(In millions) | |
Cash Flows from Operating Activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$ |
422.2 |
|
|
$ |
380.5 |
|
|
$ |
13.0 |
|
Adjustments to reconcile net income to net cash provided by
operating activities-
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cumulative effect of a change in accounting principle
|
|
|
|
|
|
|
|
|
|
|
298.5 |
|
|
Depreciation and amortization
|
|
|
355.1 |
|
|
|
321.8 |
|
|
|
301.0 |
|
|
Net change in recoverable customer engineering and tooling
|
|
|
(32.5 |
) |
|
|
(7.6 |
) |
|
|
46.5 |
|
|
Net change in working capital items
|
|
|
(28.3 |
) |
|
|
124.2 |
|
|
|
(51.4 |
) |
|
Other, net
|
|
|
29.8 |
|
|
|
65.5 |
|
|
|
59.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by operating activities before net change in
sold accounts receivable
|
|
|
746.3 |
|
|
|
884.4 |
|
|
|
667.3 |
|
Net change in sold accounts receivable
|
|
|
(70.4 |
) |
|
|
(298.1 |
) |
|
|
(122.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by operating activities
|
|
|
675.9 |
|
|
|
586.3 |
|
|
|
545.1 |
|
|
|
|
|
|
|
|
|
|
|
Cash Flows from Investing Activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
Additions to property, plant and equipment
|
|
|
(429.0 |
) |
|
|
(375.6 |
) |
|
|
(272.6 |
) |
Cost of acquisitions, net of cash acquired
|
|
|
(103.0 |
) |
|
|
(13.7 |
) |
|
|
(15.2 |
) |
Net proceeds from disposition of businesses and other assets
|
|
|
56.3 |
|
|
|
33.7 |
|
|
|
22.5 |
|
Other, net
|
|
|
3.2 |
|
|
|
8.8 |
|
|
|
6.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in investing activities
|
|
|
(472.5 |
) |
|
|
(346.8 |
) |
|
|
(259.3 |
) |
|
|
|
|
|
|
|
|
|
|
Cash Flows from Financing Activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
Issuance of senior notes
|
|
|
399.2 |
|
|
|
|
|
|
|
250.3 |
|
Long-term revolving credit repayments, net
|
|
|
|
|
|
|
(132.8 |
) |
|
|
(583.4 |
) |
Other long-term debt borrowings (repayments), net
|
|
|
(49.4 |
) |
|
|
(10.3 |
) |
|
|
1.4 |
|
Short-term debt repayments, net
|
|
|
(29.8 |
) |
|
|
(24.0 |
) |
|
|
(31.4 |
) |
Dividends paid
|
|
|
(68.0 |
) |
|
|
|
|
|
|
|
|
Proceeds from exercise of stock options
|
|
|
24.4 |
|
|
|
66.4 |
|
|
|
47.4 |
|
Repurchase of common stock
|
|
|
(97.7 |
) |
|
|
(1.1 |
) |
|
|
|
|
Increase (decrease) in drafts
|
|
|
(12.6 |
) |
|
|
(56.8 |
) |
|
|
19.8 |
|
Other, net
|
|
|
|
|
|
|
|
|
|
|
0.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by (used in) financing activities
|
|
|
166.1 |
|
|
|
(158.6 |
) |
|
|
(295.8 |
) |
|
|
|
|
|
|
|
|
|
|
Effect of foreign currency translation
|
|
|
46.1 |
|
|
|
(3.3 |
) |
|
|
14.1 |
|
|
|
|
|
|
|
|
|
|
|
Net Change in Cash and Cash Equivalents
|
|
|
415.6 |
|
|
|
77.6 |
|
|
|
4.1 |
|
Cash and Cash Equivalents at Beginning of Year
|
|
|
169.3 |
|
|
|
91.7 |
|
|
|
87.6 |
|
|
|
|
|
|
|
|
|
|
|
Cash and Cash Equivalents at End of Year
|
|
$ |
584.9 |
|
|
$ |
169.3 |
|
|
$ |
91.7 |
|
|
|
|
|
|
|
|
|
|
|
Changes in Working Capital:
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts receivable
|
|
$ |
(147.7 |
) |
|
$ |
(196.5 |
) |
|
$ |
118.0 |
|
Inventories
|
|
|
(7.0 |
) |
|
|
(27.4 |
) |
|
|
(34.2 |
) |
Accounts payable
|
|
|
189.8 |
|
|
|
318.0 |
|
|
|
(171.3 |
) |
Accrued liabilities and other
|
|
|
(63.4 |
) |
|
|
30.1 |
|
|
|
36.1 |
|
|
|
|
|
|
|
|
|
|
|
Net change in working capital items
|
|
$ |
(28.3 |
) |
|
$ |
124.2 |
|
|
$ |
(51.4 |
) |
|
|
|
|
|
|
|
|
|
|
Supplementary Disclosure:
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash paid for interest
|
|
$ |
153.5 |
|
|
$ |
177.3 |
|
|
$ |
203.1 |
|
|
|
|
|
|
|
|
|
|
|
Cash paid for income taxes, net of refunds received of $52.7,
$52.5 and $41.3 in 2004, 2003 and 2002, respectively
|
|
$ |
140.0 |
|
|
$ |
203.7 |
|
|
$ |
131.1 |
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these
consolidated statements.
54
Lear Corporation and Subsidiaries
Notes to Consolidated Financial Statements
|
|
(1) |
Basis of Presentation |
The consolidated financial statements include the accounts of
Lear Corporation (Lear or the Parent), a
Delaware corporation and the wholly owned and less than wholly
owned subsidiaries controlled by Lear (collectively, the
Company). In addition, Lear consolidates variable
interest entities in which it bears a majority of the risk of
the entities potential losses or stands to gain from a
majority of the entities expected returns. Investments in
affiliates in which Lear does not have control, but does have
the ability to exercise significant influence over operating and
financial policies, are accounted for under the equity method
(Note 5).
The Company and its affiliates design and manufacture interior
systems and components for automobiles and light trucks. The
Companys main customers are automotive original equipment
manufacturers. The Company operates facilities worldwide
(Note 11).
|
|
(2) |
Summary of Significant Accounting Policies |
|
|
|
Cash and Cash Equivalents |
Cash and cash equivalents include all highly liquid investments
with original maturities of ninety days or less.
The Company records accounts receivable as its products are
shipped to its customers. The Companys customers are the
major automotive manufacturers in the world. The Company records
accounts receivable reserves for known collectibility issues, as
such issues relate to specific transactions or customer
balances. As of December 31, 2004 and 2003, accounts
receivable are reflected net of reserves of $26.7 million
and $30.6 million, respectively. The Company writes off
accounts receivable when it becomes apparent based upon age or
customer circumstances that such amounts will not be collected.
Generally, the Company does not require collateral for its
accounts receivable.
Inventories are stated at the lower of cost or market. Cost is
determined using the first-in, first-out method. Finished goods
and work-in-process inventories include material, labor and
manufacturing overhead costs. The Company records inventory
reserves for inventory in excess of production and/or forecasted
requirements and for obsolete inventory in production and
service inventories. As of December 31, 2004 and 2003,
inventories are reflected net of reserves of $73.0 million
and $55.8 million, respectively. A summary of inventories
is shown below (in millions):
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Raw materials
|
|
$ |
487.8 |
|
|
$ |
399.1 |
|
Work-in-process
|
|
|
43.8 |
|
|
|
37.6 |
|
Finished goods
|
|
|
89.6 |
|
|
|
113.5 |
|
|
|
|
|
|
|
|
Inventories
|
|
$ |
621.2 |
|
|
$ |
550.2 |
|
|
|
|
|
|
|
|
|
|
|
Pre-Production Costs Related to Long-Term Supply
Arrangements |
The Company incurs pre-production engineering, research and
development (ER&D) and tooling costs related to
the products produced for its customers under long-term supply
agreements. The Company expenses all pre-production ER&D
costs for which reimbursement is not contractually guaranteed by
the customer. In addition, the Company expenses all
pre-production tooling costs related to customer-owned tools
55
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
for which reimbursement is not contractually guaranteed by the
customer or for which the customer has not provided a
non-cancelable right to use the tooling. During 2004 and 2003,
the Company capitalized $244.9 million and
$181.2 million, respectively, of pre-production ER&D
costs for which reimbursement is contractually guaranteed by the
customer. During 2004 and 2003, the Company also capitalized
$396.3 million and $380.5 million, respectively, of
pre-production tooling costs related to customer-owned tools for
which reimbursement is contractually guaranteed by the customer
or for which the customer has provided a non-cancelable right to
use the tooling. These amounts are included in recoverable
customer engineering and tooling and other long-term assets in
the consolidated balance sheets. During 2004 and 2003, the
Company collected $646.0 and $539.6 million, respectively,
of cash related to ER&D and tooling costs.
During 2004 and 2003, the Company capitalized $45.0 million
and $39.2 million, respectively, of Company-owned tooling.
These amounts are included in property, plant and equipment,
net, in the consolidated balance sheets.
The classification of capitalized pre-production ER&D and
tooling costs related to long-term supply agreements is shown
below (in millions):
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Current
|
|
$ |
205.8 |
|
|
$ |
169.0 |
|
Long-term
|
|
|
245.1 |
|
|
|
233.5 |
|
|
|
|
|
|
|
|
Recoverable customer engineering and tooling
|
|
$ |
450.9 |
|
|
$ |
402.5 |
|
|
|
|
|
|
|
|
Gains and losses related to ER&D and tooling projects are
reviewed on an aggregate program basis. Net gains on projects
are deferred and recognized over the life of the long-term
supply agreement. Net losses on projects are recognized as costs
are incurred.
|
|
|
Property, Plant and Equipment |
Property, plant and equipment is stated at cost. Depreciable
property is depreciated over the estimated useful lives of the
assets, using principally the straight-line method as follows:
|
|
|
|
|
Buildings and improvements
|
|
|
20 to 25 years |
|
Machinery and equipment
|
|
|
5 to 15 years |
|
A summary of property, plant and equipment is shown below (in
millions):
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Land
|
|
$ |
138.6 |
|
|
$ |
124.6 |
|
Buildings and improvements
|
|
|
759.2 |
|
|
|
673.7 |
|
Machinery and equipment
|
|
|
2,844.7 |
|
|
|
2,501.5 |
|
Construction in progress
|
|
|
52.8 |
|
|
|
61.3 |
|
|
|
|
|
|
|
|
Total property, plant and equipment
|
|
|
3,795.3 |
|
|
|
3,361.1 |
|
Less accumulated depreciation
|
|
|
(1,775.5 |
) |
|
|
(1,543.3 |
) |
|
|
|
|
|
|
|
Net property, plant and equipment
|
|
$ |
2,019.8 |
|
|
$ |
1,817.8 |
|
|
|
|
|
|
|
|
Depreciation expense was $350.6 million,
$321.8 million and $301.0 million for the years ended
December 31, 2004, 2003 and 2002, respectively.
56
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
On January 1, 2002, the Company adopted Statement of
Financial Accounting Standards (SFAS) No. 142,
Goodwill and Other Intangible Assets. Under this
statement, goodwill is no longer amortized but is subject to
annual impairment analysis. The Companys impairment
analysis compares the fair values of each of its reporting
units, based on a discounted cash flow model, to the related net
book values. As a result of the adoption of
SFAS No. 142, the Company recorded impairment charges
of $310.8 million ($298.5 million after tax) as of
January 1, 2002. These charges are reflected as a
cumulative effect of a change in accounting principle, net of
tax, in the consolidated statement of income for the year ended
December 31, 2002. The Companys annual
SFAS No. 142 impairment analysis was completed as of
October 3, 2004, and there was no additional impairment.
A summary of the changes in the carrying amount of goodwill, by
reportable operating segment, for each of the two years in the
period ended December 31, 2004, is shown below (in
millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Electronic and | |
|
|
|
|
Seating | |
|
Interior | |
|
Electrical | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
Balance as of December 31, 2002
|
|
$ |
971.6 |
|
|
$ |
1,023.2 |
|
|
$ |
865.6 |
|
|
$ |
2,860.4 |
|
|
Foreign currency translation and other
|
|
|
51.8 |
|
|
|
(0.3 |
) |
|
|
28.2 |
|
|
|
79.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance as of December 31, 2003
|
|
$ |
1,023.4 |
|
|
$ |
1,022.9 |
|
|
$ |
893.8 |
|
|
$ |
2,940.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Acquisition
|
|
|
|
|
|
|
|
|
|
|
35.0 |
|
|
|
35.0 |
|
|
Foreign currency translation and other
|
|
|
52.3 |
|
|
|
(5.1 |
) |
|
|
17.1 |
|
|
|
64.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance as of December 31, 2004
|
|
$ |
1,075.7 |
|
|
$ |
1,017.8 |
|
|
$ |
945.9 |
|
|
$ |
3,039.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The Companys intangible assets acquired through business
acquisitions are valued based on independent appraisals. A
summary of intangible assets as of December 31, 2004, is
shown below (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted Average | |
|
|
Gross Carrying | |
|
Accumulated | |
|
Net Carrying | |
|
Useful Life | |
|
|
Value | |
|
Amortization | |
|
Value | |
|
(Years) | |
|
|
| |
|
| |
|
| |
|
| |
Technology
|
|
$ |
2.2 |
|
|
$ |
(0.1 |
) |
|
$ |
2.1 |
|
|
|
10.0 |
|
Customer contracts
|
|
|
24.8 |
|
|
|
(3.2 |
) |
|
|
21.6 |
|
|
|
7.7 |
|
Customer relationships
|
|
|
28.2 |
|
|
|
(1.2 |
) |
|
|
27.0 |
|
|
|
20.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance as of December 31, 2004
|
|
$ |
55.2 |
|
|
$ |
(4.5 |
) |
|
$ |
50.7 |
|
|
|
14.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Excluding the impact of any future acquisitions, the
Companys estimated annual amortization expense is
approximately $4.7 million in each of the five succeeding
years.
On January 1, 2002, the Company adopted
SFAS No. 144, Accounting for the Impairment or
Disposal of Long-Lived Assets. Accordingly, the Company
monitors its long-lived assets for impairment indicators. If
impairment indicators exist, the Company performs the required
analysis and records impairment charges in accordance with
SFAS No. 144. In 2004 and 2003, the Company recorded
impairment charges of $3.0 million and $5.3 million,
respectively, related to certain seating facility consolidations
(Note 3). In 2003, the Company also recorded impairment
charges of $5.9 million related to other facility closures,
an early program termination and ongoing operating losses at
certain of its facilities. These charges relate to seating
($2.3 million), interior ($0.8 million) and electronic
and electrical ($2.8 million) facilities. The Company has
57
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
certain other facilities that have generated operating losses in
recent years. The results of the related impairment analyses
indicated that impairment of the fixed assets was not required.
The Company will continue to monitor the operating plans of
these facilities for potential impairment.
|
|
|
Revenue Recognition and Sales Commitments |
The Company enters into agreements with its customers to produce
products at the beginning of a vehicles life. Although
such agreements do not provide for minimum quantities, once the
Company enters into such agreements, fulfillment of the
customers purchasing requirements is the Companys
obligation for the entire production life of the vehicle. These
agreements generally may be terminated by the customer at any
time. Historically, terminations of these agreements have been
minimal. In certain limited instances, the Company may be
committed under existing agreements to supply products to its
customers at selling prices which are not sufficient to cover
the direct cost to produce such products. In such situations,
the Company recognizes losses as they are incurred.
The Company receives blanket purchase orders from its customers
on an annual basis. Generally, each purchase order provides the
annual terms, including pricing, related to a particular vehicle
model. Purchase orders do not specify quantities. The Company
recognizes revenue based on the pricing terms included in its
annual purchase orders as its products are shipped to its
customers. The Company is asked to provide its customers with
annual cost reductions as part of certain agreements. In
addition, the Company has ongoing adjustments to its pricing
arrangements with its customers based on the related content and
cost of its products. The Company accrues for such amounts as a
reduction of revenue as its products are shipped to its
customers. Such pricing accruals are adjusted as they are
settled with the Companys customers.
Amounts billed to customers related to shipping and handling
costs are included in net sales in the consolidated statements
of income. Shipping and handling costs are included in cost of
sales in the consolidated statements of income.
Costs incurred in connection with the development of new
products and manufacturing methods, to the extent not
recoverable from the Companys customers, are charged to
selling, general and administrative expenses as incurred. These
costs amounted to $197.6 million, $171.1 million and
$176.0 million for the years ended December 31, 2004,
2003 and 2002, respectively.
Other expense includes state and local non-income related taxes,
foreign exchange gains and losses, gains and losses on the sales
of fixed assets and other miscellaneous income and expense. A
summary of other expense is shown below (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Other expense
|
|
$ |
38.6 |
|
|
$ |
51.8 |
|
|
$ |
52.1 |
|
Other income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other expense, net
|
|
$ |
38.6 |
|
|
$ |
51.8 |
|
|
$ |
52.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign Currency Translation |
With the exception of foreign subsidiaries operating in highly
inflationary economies, which are measured in U.S. dollars,
assets and liabilities of foreign subsidiaries are translated
into U.S. dollars at the foreign exchange rates in effect
at the end of the period. Revenues and expenses of foreign
subsidiaries are translated
58
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
using an average of the foreign exchange rates in effect during
the period. Translation adjustments that arise from translating
a foreign subsidiarys financial statements from the
functional currency to U.S. dollars are reflected in
accumulated other comprehensive income (loss) in the
consolidated balance sheets.
Transaction gains and losses that arise from foreign exchange
rate fluctuations on transactions denominated in a currency
other than the functional currency, except those transactions
which operate as a hedge of a foreign currency investment
position, are included in the statements of income as incurred.
Basic net income per share is computed using the weighted
average common shares outstanding during the period. Diluted net
income per share is computed using the average share price
during the period when calculating the dilutive effect of common
stock equivalents. On December 15, 2004, the Company
adopted the provisions of Emerging Issues Task Force
(EITF) 04-08, The Effect of Contingently
Convertible Debt on Diluted Earnings per Share, which
states that the impact of contingently convertible instruments
that are convertible into common stock upon the achievement of a
specified market price of the issuers shares, such as the
Companys outstanding zero-coupon convertible senior notes,
should be included in net income per share computations
regardless of whether the market price trigger has been met. The
effect of EITF 04-08 on the computation of diluted net
income per share is to adjust net income by adding back
after-tax interest expense on convertible debt and to increase
total shares outstanding by the number of shares that would be
issuable upon conversion. There are 4,813,056 shares
issuable upon conversion of the Companys outstanding
convertible zero-coupon senior notes. The Company has restated
diluted net income per share for 2003 and 2002 to include the
dilutive impact of the zero-coupon convertible senior notes
since the issuance date of February 14, 2002. Tables
summarizing net income, for diluted net income per share and
shares outstanding are shown below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Income before cumulative effect of a change in accounting
principle
|
|
$ |
422.2 |
|
|
$ |
380.5 |
|
|
$ |
311.5 |
|
Add: After-tax interest expense on convertible debt
|
|
|
9.3 |
|
|
|
9.0 |
|
|
|
7.4 |
|
|
|
|
|
|
|
|
|
|
|
Income before cumulative effect of a change in accounting
principle, for diluted net income per share
|
|
|
431.5 |
|
|
|
389.5 |
|
|
|
318.9 |
|
Cumulative effect of a change in accounting principle, net of tax
|
|
|
|
|
|
|
|
|
|
|
(298.5 |
) |
|
|
|
|
|
|
|
|
|
|
Net income, for diluted net income per share
|
|
$ |
431.5 |
|
|
$ |
389.5 |
|
|
$ |
20.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
|
|
(Restated) | |
|
(Restated) | |
Weighted average common shares outstanding
|
|
|
68,278,858 |
|
|
|
66,689,757 |
|
|
|
65,365,218 |
|
Dilutive effect of common stock equivalents
|
|
|
1,635,349 |
|
|
|
1,843,755 |
|
|
|
1,691,921 |
|
Shares issuable upon conversion of convertible debt
|
|
|
4,813,056 |
|
|
|
4,813,056 |
|
|
|
4,232,852 |
|
|
|
|
|
|
|
|
|
|
|
Diluted shares outstanding
|
|
|
74,727,263 |
|
|
|
73,346,568 |
|
|
|
71,289,991 |
|
|
|
|
|
|
|
|
|
|
|
For further information related to the zero-coupon convertible
senior notes, see Note 7, Long-Term Debt.
59
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
Certain options were not included in the computation of diluted
shares outstanding, as inclusion would have resulted in
antidilution. A summary of these options and their exercise
prices is shown below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Antidilutive options
|
|
|
|
|
|
|
505,200 |
|
|
|
554,750 |
|
Exercise prices
|
|
|
|
|
|
|
$54.22-$55.33 |
|
|
|
$54.22 |
|
The Company has three plans under which it has issued stock
options: the 1994 Stock Option Plan, the 1996 Stock Option Plan
and the Long-Term Stock Incentive Plan. Options issued to date
under these plans generally vest three years following the grant
date and expire ten years from the original plan date.
A summary of option transactions during each of the three years
in the period ended December 31, 2004, is shown below:
|
|
|
|
|
|
|
|
|
|
|
|
Stock Options | |
|
Price Range | |
|
|
| |
|
| |
Outstanding as of December 31, 2001
|
|
|
6,354,889 |
|
|
$ |
5.00-$54.22 |
|
|
Granted
|
|
|
1,883,875 |
|
|
$ |
39.83-$41.83 |
|
|
Expired or cancelled
|
|
|
(404,024 |
) |
|
$ |
14.06-$54.22 |
|
|
Exercised
|
|
|
(1,484,321 |
) |
|
$ |
5.00-$39.00 |
|
|
|
|
|
|
|
|
Outstanding as of December 31, 2002
|
|
|
6,350,419 |
|
|
$ |
15.50-$54.22 |
|
|
Granted
|
|
|
16,000 |
|
|
$ |
55.33 |
|
|
Expired or cancelled
|
|
|
(10,099 |
) |
|
$ |
20.41-$54.22 |
|
|
Exercised
|
|
|
(2,353,695 |
) |
|
$ |
15.50-$54.22 |
|
|
|
|
|
|
|
|
Outstanding as of December 31, 2003
|
|
|
4,002,625 |
|
|
$ |
15.50-$55.33 |
|
|
Expired or cancelled
|
|
|
(14,450 |
) |
|
$ |
15.50-$54.22 |
|
|
Exercised
|
|
|
(693,495 |
) |
|
$ |
15.50-$54.22 |
|
|
|
|
|
|
|
|
Outstanding as of December 31, 2004
|
|
|
3,294,680 |
|
|
$ |
22.12-$55.33 |
|
|
|
|
|
|
|
|
A summary of options outstanding as of December 31, 2004,
is shown below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Range of exercise prices
|
|
$ |
22.12-27.25 |
|
|
$ |
33.00-39.83 |
|
|
$ |
41.83-42.32 |
|
|
$ |
54.22-55.33 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options outstanding:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Number outstanding
|
|
|
254,050 |
|
|
|
953,880 |
|
|
|
1,648,550 |
|
|
|
438,200 |
|
|
Weighted average remaining contractual life (years)
|
|
|
5.17 |
|
|
|
5.48 |
|
|
|
7.42 |
|
|
|
3.53 |
|
|
Weighted average exercise price
|
|
$ |
22.60 |
|
|
$ |
36.90 |
|
|
$ |
41.83 |
|
|
$ |
54.26 |
|
Options exercisable:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Number exercisable
|
|
|
254,050 |
|
|
|
933,880 |
|
|
|
|
|
|
|
422,200 |
|
|
Weighted average exercise price
|
|
$ |
22.60 |
|
|
$ |
36.84 |
|
|
|
N/A |
|
|
$ |
54.22 |
|
The Long-Term Stock Incentive Plan also permits the grants of
stock appreciation rights, restricted stock, restricted stock
units, performance shares and performance units (collectively,
Incentive Units) to officers and other key employees
of the Company. As of December 31, 2004, the Company had
outstanding Incentive Units convertible into a maximum of
2,040,176 shares of common stock of the Company. Incentive
Units include
60
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
1,201,931 restricted stock units at no cost to the employee,
629,218 restricted stock units at a weighted average cost to the
employee of $37.11 per unit and 209,027 performance shares
at no cost to the employee.
Prior to 2003, the Company accounted for stock-based
compensation under the recognition and measurement provisions of
APB No. 25, Accounting for Stock Issued to
Employees, and related interpretations. Accordingly,
compensation expense was not recognized related to stock
options, as the exercise price of the stock option was equal to
the fair market value of the stock as of the grant date.
Compensation expense was recognized related to certain Incentive
Units.
On January 1, 2003, the Company adopted the fair value
recognition provisions of SFAS No. 123,
Accounting for Stock-Based Compensation, under which
compensation cost for grants of Incentive Units and stock
options is determined based on the fair value of the Incentive
Units and stock options as of the grant date.
SFAS No. 123 has been applied prospectively to all
employee awards granted after January 1, 2003, as permitted
under the provisions of SFAS No. 148, Accounting
for Stock-Based Compensation Transition and
Disclosure. A summary of the effect on net income and net
income per share, as if the fair value based method had been
applied to all outstanding and unvested awards in each period,
is shown below (in millions, except per share data):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Net income, as reported
|
|
$ |
422.2 |
|
|
$ |
380.5 |
|
|
$ |
13.0 |
|
Add: Stock-based employee compensation expense included in
reported net income, net of tax
|
|
|
10.9 |
|
|
|
5.5 |
|
|
|
2.2 |
|
Deduct: Total stock-based employee compensation expense
determined under fair value based method for all awards, net of
tax
|
|
|
(21.6 |
) |
|
|
(23.3 |
) |
|
|
(19.8 |
) |
|
|
|
|
|
|
|
|
|
|
Net income (loss), pro forma
|
|
$ |
411.5 |
|
|
$ |
362.7 |
|
|
$ |
(4.6 |
) |
|
|
|
|
|
|
|
|
|
|
Net income (loss) per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic as reported
|
|
$ |
6.18 |
|
|
$ |
5.71 |
|
|
$ |
0.20 |
|
|
Basic pro forma
|
|
$ |
6.03 |
|
|
$ |
5.44 |
|
|
$ |
(0.07 |
) |
|
Diluted as reported
|
|
$ |
5.77 |
|
|
$ |
5.31 |
|
|
$ |
0.29 |
|
|
Diluted pro forma
|
|
$ |
5.63 |
|
|
$ |
5.07 |
|
|
$ |
0.04 |
|
The fair value of each stock option grant is estimated as of the
grant date using the Black-Scholes option pricing model with the
following weighted average assumptions: expected dividend yields
of 1.45% in 2003 and 0.00% in 2002; expected lives of seven
years in 2003 and 2002; risk-free interest rates of 3.87% in
2003 and 5.75% in 2002; and expected volatility of 41.24% in
2003 and 41.35% in 2002. The fair values of the stock option
grants were $23.23 in 2003 and $21.23 and $22.30 in 2002.
The preparation of the consolidated financial statements in
conformity with accounting principles generally accepted in the
United States requires management to make estimates and
assumptions that affect the reported amounts of assets and
liabilities as of the date of the consolidated financial
statements and the reported amounts of revenues and expenses
during the reporting period. During 2004, there were no material
changes in the methods or policies used to establish estimates
and assumptions. Generally, matters subject to estimation and
judgment include amounts related to accounts receivable
realization (Note 2), inventory obsolescence (Note 2),
unsettled pricing discussions with customers and suppliers
(Note 2), warranty (Note 10), pension and other
postretirement benefit plan assumptions (Note 9), facility
consolidation and reorganization reserves (Notes 3),
self-insurance accruals, asset valuation reserves and accruals
related to litigation (Note 10), environmental remediation
costs (Note 10) and income taxes (Note 8). Actual
results may differ from estimates provided.
61
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
Certain amounts in prior years financial statements have
been reclassified to conform to the presentation used in the
year ended December 31, 2004.
The Company continually evaluates alternatives to align its
business with the changing needs of its customers and to lower
the operating costs of the Company. This includes the
realignment of its existing manufacturing capacity, facility
closures or similar actions in the normal course of business. In
addition to these, the Company initiated significant actions
affecting two of its U.S. seating facilities in December
2003. As a result of phased-out programs and uncompetitive cost
structures, it was not economical for the Company to continue to
operate these facilities as they existed. These actions were
completed in the second quarter of 2004. In accordance with
SFAS No. 88, Employers Accounting for
Settlements and Curtailments of Defined Benefit Pension Plans
and for Termination Benefits, the Company recorded charges
of $4.8 million and $20.2 million in 2004 and 2003,
respectively, related to these actions for employee termination
benefits required under related labor agreements. In addition,
the Company recorded asset impairment charges of
$3.0 million and $5.3 million in 2004 and 2003,
respectively, related to these actions to write down the value
of machinery and equipment that has been abandoned. These
charges are included in cost of sales in the consolidated
statements of income for the years ended December 31, 2004
and 2003.
On July 5, 2004, the Company completed the acquisition of
the parent of GHW Grote & Hartmann GmbH
(Grote & Hartmann) for consideration of
$160.2 million, including assumed debt of
$86.3 million. This amount excludes the cost of
integration, as well as other internal costs related to the
transaction which were expensed as incurred. Grote &
Hartmann is based in Wuppertal, Germany, and manufactures
terminals and connectors, as well as junction boxes, primarily
for the automotive industry.
The Grote & Hartmann acquisition was accounted for as a
purchase, and accordingly, the assets purchased and liabilities
assumed are included in the consolidated balance sheet as of
December 31, 2004. The operating results of
Grote & Hartmann are included in the consolidated
financial statements since the date of acquisition. The
preliminary purchase price and related allocation are shown
below (in millions):
|
|
|
|
|
Consideration paid to former owner
|
|
$ |
73.9 |
|
Debt assumed
|
|
|
86.3 |
|
Fees and expenses
|
|
|
3.2 |
|
|
|
|
|
Cost of acquisition
|
|
$ |
163.4 |
|
|
|
|
|
|
Property, plant and equipment
|
|
$ |
101.4 |
|
Net working capital
|
|
|
32.6 |
|
Restructuring accrual
|
|
|
(18.8 |
) |
Other assets purchased and liabilities assumed, net
|
|
|
(25.1 |
) |
Goodwill
|
|
|
35.0 |
|
Intangible assets
|
|
|
38.3 |
|
|
|
|
|
Total cost allocation
|
|
$ |
163.4 |
|
|
|
|
|
The purchase price and related allocation are preliminary and
may be revised as a result of adjustments made to the purchase
price, obtaining additional information regarding liabilities
assumed, including
62
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
contingent liabilities, revisions of preliminary estimates of
fair values made at the date of purchase and certain tax
attributes. At the time of the acquisition, the Company began to
formulate plans for the restructuring of certain acquired
operations. The Company is continuing to finalize these
restructuring plans, which include potential plant closings and
the termination or relocation of employees. The Company has made
indemnity claims against the sellers for breaches of certain
representations and warranties, which are pending as of the date
of this Report.
Intangible assets include amounts recognized for the fair value
of customer contracts, customer relationships and technology
acquired. These intangible assets have a weighted average useful
life of approximately fifteen years.
The pro forma effects of this acquisition would not materially
impact the Companys reported results for any period
presented.
|
|
(5) |
Investments in Affiliates and Other Related Party
Transactions |
The Companys beneficial ownership in affiliates accounted
for under the equity method is shown below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Honduras Electrical Distribution Systems S. de R.L. de C.V.
(Honduras)
|
|
|
60 |
% |
|
|
|
% |
|
|
|
% |
Lear-Kyungshin Sales and Engineering LLC
|
|
|
60 |
|
|
|
|
|
|
|
|
|
Shenyang Lear Automotive Seating and Interior Systems Co., Ltd.
(China)
|
|
|
60 |
|
|
|
60 |
|
|
|
|
|
Shanghai Lear STEC Automotive Parts Co., Ltd. (China)
|
|
|
55 |
|
|
|
55 |
|
|
|
|
|
Lear Furukawa Corporation
|
|
|
51 |
|
|
|
51 |
|
|
|
51 |
|
Industrias Cousin Freres, S.L. (Spain)
|
|
|
50 |
|
|
|
50 |
|
|
|
50 |
|
Hanil Lear India Private Ltd. (India)
|
|
|
50 |
|
|
|
50 |
|
|
|
50 |
|
Lear Diamond Electro-Circuit Systems Co., Ltd. (Japan)
|
|
|
50 |
|
|
|
50 |
|
|
|
50 |
|
Lear-NHK Seating and Interior Co., Ltd. (Japan)
|
|
|
50 |
|
|
|
50 |
|
|
|
50 |
|
Nanjing Lear Xindi Automotive Interiors Systems Co., Ltd. (China)
|
|
|
50 |
|
|
|
50 |
|
|
|
50 |
|
Lear Dongfeng Automotive Seating Co., Ltd. (China)
|
|
|
50 |
|
|
|
50 |
|
|
|
|
|
Beijing Lear Dymos Automotive Seating and Interior Co., Ltd.
(China)
|
|
|
50 |
|
|
|
|
|
|
|
|
|
Dong Kwang Lear Yuhan Hoesa (Korea)
|
|
|
50 |
|
|
|
|
|
|
|
|
|
Bing Assembly Systems, L.L.C
|
|
|
49 |
|
|
|
49 |
|
|
|
49 |
|
JL Automotive, LLC
|
|
|
49 |
|
|
|
49 |
|
|
|
49 |
|
Precision Fabrics Group, Inc.
|
|
|
43 |
|
|
|
41 |
|
|
|
40 |
|
Jiangxi Jiangling Lear Interior Systems Co., Ltd. (China)
|
|
|
41 |
|
|
|
41 |
|
|
|
41 |
|
Klingel Italiana S.R.L. (Italy)
|
|
|
40 |
|
|
|
|
|
|
|
|
|
Total Interior Systems America, LLC
|
|
|
39 |
|
|
|
39 |
|
|
|
39 |
|
UPM S.r.L. (Italy)
|
|
|
39 |
|
|
|
39 |
|
|
|
39 |
|
Markol Otomotiv Yan Sanayi VE Ticaret A.S. (Turkey)
|
|
|
35 |
|
|
|
35 |
|
|
|
35 |
|
RecepTec Holdings, L.L.C
|
|
|
21 |
|
|
|
21 |
|
|
|
|
|
Corporate Eagle Two, L.L.C
|
|
|
|
|
|
|
50 |
|
|
|
50 |
|
Saturn Electronics Texas, L.L.C
|
|
|
|
|
|
|
45 |
|
|
|
45 |
|
Nawon Ind. Co., Ltd. (Korea)
|
|
|
|
|
|
|
40 |
|
|
|
|
|
Lear Motorola Integrated Solutions, L.L.C
|
|
|
|
|
|
|
|
|
|
|
50 |
|
Hanyil Co., Ltd. (Korea)
|
|
|
|
|
|
|
|
|
|
|
29 |
|
NTTF Industries, Ltd. (India)
|
|
|
|
|
|
|
|
|
|
|
23 |
|
63
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
Summarized group financial information for affiliates accounted
for under the equity method as of December 31, 2004 and
2003, and for the years ended December 31, 2004, 2003 and
2002, is shown below (unaudited; in millions):
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Balance sheet data:
|
|
|
|
|
|
|
|
|
|
Current assets
|
|
$ |
277.5 |
|
|
$ |
227.3 |
|
|
Non-current assets
|
|
|
117.6 |
|
|
|
101.2 |
|
|
Current liabilities
|
|
|
279.4 |
|
|
|
218.0 |
|
|
Non-current liabilities
|
|
|
25.8 |
|
|
|
20.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Income statement data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales
|
|
$ |
1,127.1 |
|
|
$ |
779.6 |
|
|
$ |
728.0 |
|
|
Gross profit
|
|
|
87.7 |
|
|
|
92.9 |
|
|
|
76.4 |
|
|
Income before provision for income taxes
|
|
|
16.0 |
|
|
|
22.2 |
|
|
|
14.7 |
|
|
Net income
|
|
|
11.3 |
|
|
|
17.4 |
|
|
|
9.6 |
|
As of December 31, 2004 and 2003, the Companys
aggregate investment in affiliates was $52.9 million and
$54.6 million, respectively. In addition, the Company had
notes and advances due from affiliates of $69.6 million and
$40.9 million as of December 31, 2004 and 2003,
respectively.
A summary of transactions with affiliates and other related
parties is shown below (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Sales to affiliates
|
|
$ |
140.3 |
|
|
$ |
144.7 |
|
|
$ |
73.2 |
|
Purchases from affiliates
|
|
|
120.9 |
|
|
|
96.1 |
|
|
|
74.9 |
|
Purchases from other related parties (1)
|
|
|
12.5 |
|
|
|
12.0 |
|
|
|
9.2 |
|
Management and other fees for services provided to affiliates
|
|
|
3.3 |
|
|
|
7.6 |
|
|
|
13.5 |
|
Dividends received from affiliates
|
|
|
3.2 |
|
|
|
8.7 |
|
|
|
5.9 |
|
|
|
(1) |
Includes $3.5 million, $3.9 million and
$2.6 million in 2004, 2003 and 2002, respectively, paid to
Trammel Crow Company for facilities maintenance and real estate
brokerage services; includes $7.3 million,
$7.7 million and $6.3 million in 2004, 2003 and 2002,
respectively, paid to Analysts International, Sequoia Services
Group for software services and computer equipment; includes
$0.4 million, $0.4 million and $0.3 million in
2004, 2003 and 2002, respectively, paid to Elite Support
Management Group, L.L.C. for the provision of information
technology temporary support personnel; and includes
$1.3 million in 2004 paid to Creative Seating Innovations,
Inc. for certain manufacturing services. Each entity employs a
relative of the Companys Chairman and Chief Executive
Officer. In addition, Elite Support Management and Creative
Seating Innovations are each partially owned by relatives of the
Companys Chairman and Chief Executive Officer. As a
result, such entities may be deemed to be related parties. These
purchases were made in the ordinary course of the Companys
business and in accordance with the Companys normal
procedures for engaging service providers or normal sourcing
procedures for suppliers, as applicable. |
Lear Furukawa Corporation is accounted for under the equity
method as shareholder resolutions require a two-thirds majority
vote for approval of corporate actions. Therefore, Lear does not
control this affiliate. In
64
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
January 2005, the Company acquired an additional 29% of Lear
Furukawa Corporation for $2.3 million, increasing its
ownership interest to 80%. The acquisition will be accounted for
as a purchase, and accordingly, the assets purchased and
liabilities assumed will be reflected in the consolidated
balance sheet from the date of acquisition. The operating
results of Lear Furukawa Corporation will be included in the
consolidated statement of income from the date of acquisition.
The Company guarantees 39% of certain of the debt of Total
Interior Systems America, LLC and 60% of certain of
the debt of Honduras Electrical Distribution Systems S. de R.L.
de C.V. As of December 31, 2004, the amount of debt
guaranteed by the Company was approximately $8.2 million.
In December 2004, the Company formed Dong Kwang Lear Yuhan
Hoesa, a joint venture with Dong Kwang Tech Co., Ltd., to
manufacture and supply seat systems in Korea. In October 2004,
the Company formed Beijing Lear Dymos Automotive Seating and
Interior Co., Ltd., a joint venture with Dymos Incorporated, to
manufacture and supply seat systems in China. In February 2004,
the Company formed two joint ventures, Lear-Kyungshin Sales and
Engineering LLC and Honduras Electrical Distribution Systems S.
de R.L. de C.V. (collectively, the Kyungshin
affiliates), with Kyungshin Industrial Co., Ltd. to
manufacture and supply wire harnesses. The Companys
investments in the Kyungshin affiliates are accounted for under
the equity method as the result of certain approval rights
granted to the minority shareholder.
In January 2004, the Company acquired an additional 17% of the
publicly traded common equity of Hanyil Co., Ltd.
(Hanyil) for $4.1 million, increasing its
ownership interest in Hanyil to 99%.
Also in 2004, the Company sold its ownership interests in
Corporate Eagle Two, L.L.C., Saturn Electronics Texas, L.L.C.
and Nawon Ind. Co., Ltd. (Nawon). The Companys
ownership percentage of Precision Fabrics Group, Inc. increased
from 41% to 43% due to a decrease in the number of shares
outstanding, as the joint venture repurchased shares from other
owners.
In conjunction with the acquisition of Grote & Hartmann
in July 2004 (Note 4), the Company effectively acquired a
40% ownership interest in Klingel Italiana S.R.L. As of the date
of this Report, the Company has entered into an agreement to
sell this interest.
In August 2003, the Company acquired an additional 53% of the
publicly traded common equity of Hanyil, an automotive seats
supplier in Korea, for $9.4 million. The Company previously
held a 29% equity interest in Hanyil. The acquisition was
accounted for as a purchase, and accordingly, the assets
purchased and liabilities assumed are reflected in the
consolidated balance sheets as of December 31, 2004 and
2003. The operating results of Hanyil are included in the
consolidated statements of income for the years ended
December 31, 2004 and 2003, since the date of acquisition.
In conjunction with the purchase of Hanyil, the Company
effectively acquired a 40% ownership interest in Nawon, a
seating company in Korea. The operating results of the Company,
after giving pro forma effect to this acquisition, are not
materially different from reported results.
In July 2003, the Company formed Shanghai Lear STEC Automotive
Parts Co., Ltd., a joint venture with Shanghai SIIC
Transportation Electrical Co., Ltd., to manufacture and supply
electronic products and electrical distribution systems and
other automotive parts and components in China. In May 2003, the
Company established Shenyang Lear Automotive Seating and
Interior Systems Co., Ltd., a joint venture with Shanghai
Shenhua Holdings Co., Ltd., to manufacture and supply automotive
parts and components in China. The Companys investments in
these affiliates are accounted for under the equity method as
the result of certain approval rights granted to the minority
shareholder. In December 2003, the Company formed Lear
65
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
Dongfeng Automotive Seating Co., Ltd., a joint venture with
Dongfeng Industrial Co., Ltd., to manufacture automotive seats
and components in China.
Also in 2003, the Company and its joint venture partner
dissolved Lear Motorola Integrated Solutions, L.L.C., and the
Company sold the remaining interest in NTTF Industries, Ltd. In
addition, the Companys ownership percentage in RecepTec
Holdings, L.L.C., an investment previously accounted for under
the cost method, increased from 18% to 21%. The Companys
ownership percentage of Precision Fabrics Group, Inc. increased
from 40% to 41% due to a decrease in the number of shares
outstanding, as the joint venture repurchased shares from other
owners.
Since January 1, 2002, the Company has accounted for its
investment in Hanil Lear India Private Ltd. under the equity
method, due to a change in the composition of the joint
ventures board of directors. Prior to January 1,
2002, the financial position and results of operations of this
entity were included in the consolidated financial statements of
the Company.
In 2002, the Company formed Lear Diamond Electro-Circuit Systems
Co., Ltd., a joint venture with Mitsubishi Cable Industries,
Ltd., to provide electronic products and electrical distribution
systems to certain automotive manufacturers in Japan. The
Company also formed Nanjing Lear Xindi Automotive Interiors
Systems Co., Ltd., a joint venture with the Xindi subsidiary of
Yuejin Motor Group Corporation, to supply seat systems and wire
harnesses in China.
Also in 2002, the Company sold its interest in Interni S.A. and
liquidated its interest in SALBI, A.B. The Company also sold its
interest in Interiores Automotrices Summa, S.A. de C.V. and, in
turn, acquired 100% of the related business. The acquisition was
accounted for as a purchase, and accordingly, the assets
purchased and liabilities assumed are reflected in the
consolidated balance sheets as of December 31, 2004 and
2003. The operating results are included in the consolidated
statements of income for the years ended December 31, 2004,
2003 and 2002, since the date of acquisition. In addition, the
Companys ownership percentage of Precision Fabrics Group,
Inc. increased from 38% to 40%, due to a decrease in the number
of shares outstanding, as the joint venture repurchased shares
from other owners. The Companys ownership percentage of
Jiangxi Jiangling Lear Interior Systems Co., Ltd. also increased
from 33% to 41%, due to the purchase of additional equity shares.
|
|
(6) |
Short-Term Borrowings |
The Company utilizes uncommitted lines of credit as needed for
its short-term working capital fluctuations. As of
December 31, 2004, the Company had unsecured lines of
credit available from banks of $412 million, subject to
certain restrictions imposed by the primary credit facility
(Note 7). As of December 31, 2004 and 2003, the
weighted average interest rate on outstanding borrowings was
4.3% and 2.8%, respectively.
66
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
A summary of long-term debt and the related weighted average
interest rates, including the effect of hedging activities
described in Note 12, is shown below (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
|
|
2004 |
|
2003 |
|
|
|
|
|
|
|
Long-Term | |
|
Weighted Average |
|
Long-Term | |
|
Weighted Average |
Debt Instrument |
|
Debt | |
|
Interest Rate |
|
Debt | |
|
Interest Rate |
|
|
| |
|
|
|
| |
|
|
5.75% Senior Notes, due 2014
|
|
$ |
399.2 |
|
|
5.635% |
|
$ |
|
|
|
|
Zero-coupon Convertible Senior Notes, due 2022
|
|
|
286.3 |
|
|
4.75 % |
|
|
273.2 |
|
|
4.75 % |
8.125% Senior Notes, due 2008
|
|
|
338.5 |
|
|
8.125% |
|
|
313.8 |
|
|
8.125% |
8.11% Senior Notes, due 2009
|
|
|
800.0 |
|
|
7.74 % |
|
|
800.0 |
|
|
7.18 % |
7.96% Senior Notes, due 2005
|
|
|
600.0 |
|
|
6.95 % |
|
|
600.0 |
|
|
6.36 % |
Other
|
|
|
75.7 |
|
|
4.22 % |
|
|
74.2 |
|
|
4.34 % |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,499.7 |
|
|
|
|
|
2,061.2 |
|
|
|
Less current portion
|
|
|
(632.8 |
) |
|
|
|
|
(4.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt
|
|
$ |
1,866.9 |
|
|
|
|
$ |
2,057.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of December 31, 2004, the Companys primary credit
facility consisted of a $1.7 billion amended and restated
credit facility, which matures on March 26, 2006. As of
December 31, 2004, the Company had no borrowings
outstanding under its primary credit facility and
$52 million committed under outstanding letters of credit,
resulting in more than $1.6 billion of unused availability.
The Company pays a commitment fee on the $1.7 billion
credit facility of 0.30% per annum. Borrowings and
repayments under the Companys primary credit facility (as
well as predecessor facilities) are shown below (in millions):
|
|
|
|
|
|
|
|
|
Year |
|
Borrowings | |
|
Repayments | |
|
|
| |
|
| |
2004
|
|
$ |
4,153.1 |
|
|
$ |
4,153.1 |
|
2003
|
|
|
6,084.7 |
|
|
|
6,217.5 |
|
2002
|
|
|
7,557.0 |
|
|
|
8,138.5 |
|
The Companys primary credit facility provides for
multicurrency borrowings in a maximum aggregate amount of
$500 million and Canadian borrowings in a maximum aggregate
amount of $100 million, the commitments for which are part
of the aggregate primary credit facility commitment. The Company
is currently seeking to extend the maturity of its existing
primary credit facility through a replacement facility with a
syndicate of lenders.
In March 2003, the Company prepaid the final $50.0 million
due on a $500 million term loan with scheduled amortization
through May 2004. In June 2003, the Company reduced availability
under its $500 million revolving credit facility to
$250 million. This $250 million revolving credit
facility matured on May 4, 2004, and included
$115.7 million of multi-currency borrowing availability.
|
|
|
Zero-Coupon Convertible Senior Notes |
In February 2002, the Company issued $640.0 million
aggregate principal amount at maturity of zero-coupon
convertible senior notes due 2022 (the Convertible
Notes), yielding gross proceeds of $250.3 million.
The Convertible Notes are unsecured and rank equally with the
Companys other unsecured senior indebtedness, including
the Companys other senior notes. Each Convertible Note of
$1,000 principal amount
67
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
at maturity was issued at a price of $391.06, representing a
yield to maturity of 4.75%. Holders of the Convertible Notes may
convert their notes at any time on or before the maturity date
at a conversion rate, subject to adjustment, of
7.5204 shares of the Companys common stock per note,
provided that the average per share price of the Companys
common stock for the 20 trading days immediately prior to the
conversion date is at least a specified percentage, beginning at
120% upon issuance and declining 1/2% each year thereafter to
110% at maturity, of the accreted value of the Convertible Note,
divided by the conversion rate (the Contingent Conversion
Trigger). The average per share price of the
Companys common stock for the 20 trading days immediately
prior to December 31, 2004, was $58.95. As of
December 31, 2004, the Contingent Conversion Trigger was
$70.79. The Convertible Notes are also convertible (1) if
the long-term credit rating assigned to the Convertible Notes by
either Moodys Investors Service or Standard &
Poors Ratings Services is reduced below Ba3 or BB-,
respectively, or either ratings agency withdraws its long-term
credit rating assigned to the notes, (2) if the Company
calls the Convertible Notes for redemption or (3) upon the
occurrence of specified other events.
The Company has an option to redeem all or a portion of the
Convertible Notes for cash at their accreted value at any time
on or after February 20, 2007. Should the Company exercise
this option, holders of the Convertible Notes could exercise
their option to convert the Convertible Notes into the
Companys common stock at the conversion rate, subject to
adjustment, of 7.5204 shares per note. Holders may require
the Company to purchase their Convertible Notes on each of
February 20, 2007, 2012 and 2017, as well as upon the
occurrence of a fundamental change (as defined in the indenture
governing the Convertible Notes), at their accreted value on
such dates. On August 26, 2004, the Company amended its
outstanding Convertible Notes to require settlement of any
repurchase obligation with respect to the Convertible Notes for
cash.
The Company used the proceeds from the Convertible Notes
offering to repay indebtedness under the revolving portion of
the Companys then existing primary credit facilities. The
offering of the Convertible Notes was made pursuant to an
exemption from the registration requirements of the Securities
Act of 1933, as amended (the Securities Act). In
June 2002, a registration statement filed by the Company
covering the resale of the Convertible Notes and the common
stock issuable upon their conversion was declared effective by
the Securities and Exchange Commission (the SEC).
In August 2004, the Company issued $400 million aggregate
principal amount of unsecured 5.75% senior notes due 2014
(the 2014 Notes), yielding gross proceeds of
$399.2 million. The notes are unsecured and rank equally
with the Companys other unsecured senior indebtedness,
including the Companys other senior notes. The offering of
the notes was not registered under the Securities Act. Under the
terms of a registration rights agreement entered into in
connection with the issuance of the notes, the Company is
required to complete an exchange offer of the notes for
substantially identical notes registered under the Securities
Act. The Company will be required to pay additional interest on
the notes in the event the exchange offer is not completed by a
specified date and under certain other circumstances. Interest
on the 2014 Notes is payable on February 1 and August 1 of
each year beginning February 1, 2005.
The Company has outstanding Euro 250 million (approximately
$338.5 million based on the exchange rate in effect as of
December 31, 2004) aggregate principal amount of senior
notes due 2008 (the Eurobonds). Interest on the
Eurobonds is payable on April 1 and October 1 of each
year. In addition, the Company has outstanding $600 million
aggregate principal amount of senior notes due 2005 (the
2005 Notes) and $800 million aggregate
principal amount of senior notes due 2009 (the 2009
Notes). Interest on the 2005 Notes and the 2009 Notes is
payable on May 15 and November 15 of each year. The Company
intends to repay the 2005 Notes at maturity with excess cash and
borrowings under its primary credit facility.
The Company may redeem all or part of the 2014 Notes, the
Eurobonds, the 2005 Notes and the 2009 Notes at its option, at
any time, at the redemption price equal to the greater of
(a) 100% of the principal
68
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
amount of the notes to be redeemed or (b) the sum of the
present values of the remaining scheduled payments of principal
and interest thereon from the redemption date to the maturity
date, discounted to the redemption date on a semiannual basis at
the applicable treasury rate plus 20 basis points in the
case of the 2014 Notes, at the Bund rate in the case of the
Eurobonds or at the applicable treasury rate plus 50 basis
points in the case of the 2005 Notes and the 2009 Notes,
together with any interest accrued but not paid to the date of
the redemption.
The senior notes of the Company are senior unsecured obligations
and rank pari passu in right of payment with all of the
Companys existing and future unsubordinated unsecured
indebtedness. The Companys obligations under the senior
notes are guaranteed, on a joint and several basis, by certain
of its subsidiaries, which are primarily domestic subsidiaries
and all of which are directly or indirectly 100% owned by the
Company (Note 15). The Companys obligations under the
primary credit facility are guaranteed by the same subsidiaries
that guarantee the Companys obligations under the senior
notes. The Companys obligations under the primary credit
facility are also (and solely) secured by the pledge of all or a
portion of the capital stock of certain of its significant
subsidiaries. Pursuant to the terms of the primary credit
facility, the guarantees and stock pledges may be released, at
the Companys option, when and if certain conditions are
satisfied, including credit ratings at or above BBB- from
Standard & Poors Ratings Services and at or above
Baa3 from Moodys Investors Service and certain other
conditions. These conditions were satisfied in May 2004, when
Moodys Investors Service raised its credit rating of the
Companys senior unsecured debt to Baa3. As of the date of
the Report, the Company has not sought to release the guarantees
and stock pledges. In the event that any such subsidiary ceases
to be a guarantor under the primary credit facility, such
subsidiary will be released as a guarantor of the senior notes.
The Companys primary credit facility contains numerous
covenants related to the maintenance of certain financial ratios
and to the management and operation of the Company. The
covenants include, among other restrictions, limitations on
indebtedness, guarantees, mergers, acquisitions, fundamental
corporate changes, asset sales, investments, loans and advances,
liens, dividends and other stock payments, transactions with
affiliates and optional payments and modifications of debt
instruments. The senior notes also contain covenants restricting
the ability of the Company and its subsidiaries to incur liens
and to enter into sale and leaseback transactions and
restricting the ability of the Company to consolidate with, to
merge with or into or to sell or otherwise dispose of all or
substantially all of its assets to any person. As of
December 31, 2004, the Company was in compliance with all
covenants and other requirements set forth in its primary credit
facility and senior notes.
As of December 31, 2004, other long-term debt was
principally made up of amounts outstanding under term loans and
capital leases.
69
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
As of December 31, 2004, the scheduled maturities of
long-term debt for the five succeeding years are shown below (in
millions):
|
|
|
|
|
Year |
|
Maturities | |
|
|
| |
2005
|
|
$ |
632.8 |
|
2006
|
|
|
6.8 |
|
2007
|
|
|
9.2 |
|
2008
|
|
|
342.3 |
|
2009
|
|
|
805.4 |
|
A summary of income before provision for income taxes, minority
interests in consolidated subsidiaries, equity in net income of
affiliates and cumulative effect of a change in accounting
principle and the components of provision for income taxes is
shown below (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Income before provision for income taxes, minority interests in
consolidated subsidiaries, equity in net income of affiliates
and cumulative effect of a change in accounting principle:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Domestic
|
|
$ |
47.7 |
|
|
$ |
240.9 |
|
|
$ |
234.0 |
|
|
|
Foreign
|
|
|
516.6 |
|
|
|
293.5 |
|
|
|
246.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
564.3 |
|
|
$ |
534.4 |
|
|
$ |
480.5 |
|
|
|
|
|
|
|
|
|
|
|
Domestic provision (benefit) for income taxes:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current provision
|
|
$ |
7.2 |
|
|
$ |
48.9 |
|
|
$ |
101.1 |
|
|
Deferred benefit
|
|
|
(4.0 |
) |
|
|
(38.4 |
) |
|
|
(15.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total domestic provision
|
|
|
3.2 |
|
|
|
10.5 |
|
|
|
85.8 |
|
|
|
|
|
|
|
|
|
|
|
Foreign provision (benefit) for income taxes:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current provision
|
|
|
112.1 |
|
|
|
137.9 |
|
|
|
85.9 |
|
|
|
|
|
|
|
|
|
|
|
|
Deferred
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred provision (benefit)
|
|
|
18.4 |
|
|
|
7.6 |
|
|
|
(6.8 |
) |
|
|
Benefit of prior unrecognized net operating loss carryforwards
|
|
|
(5.7 |
) |
|
|
(2.3 |
) |
|
|
(7.9 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total foreign deferred provision (benefit)
|
|
|
12.7 |
|
|
|
5.3 |
|
|
|
(14.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total foreign provision
|
|
|
124.8 |
|
|
|
143.2 |
|
|
|
71.2 |
|
|
|
|
|
|
|
|
|
|
|
Provision for income taxes
|
|
$ |
128.0 |
|
|
$ |
153.7 |
|
|
$ |
157.0 |
|
|
|
|
|
|
|
|
|
|
|
70
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
A summary of the differences between the provision for income
taxes calculated at the United States federal statutory income
tax rate of 35% and the consolidated provision for income taxes
is shown below (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Income before provision for income taxes, minority interests in
consolidated subsidiaries, equity in net income of affiliates
and cumulative effect of a change in accounting principle
multiplied by the United States federal statutory rate
|
|
$ |
197.5 |
|
|
$ |
187.0 |
|
|
$ |
168.2 |
|
Differences in income taxes on foreign earnings, losses and
remittances
|
|
|
(46.5 |
) |
|
|
(47.7 |
) |
|
|
18.3 |
|
Valuation adjustments
|
|
|
13.3 |
|
|
|
19.1 |
|
|
|
49.3 |
|
Research and development credits
|
|
|
(16.6 |
) |
|
|
(12.8 |
) |
|
|
(25.0 |
) |
Change in enacted tax rates on prior divestiture
|
|
|
|
|
|
|
|
|
|
|
(14.5 |
) |
Other
|
|
|
(19.7 |
) |
|
|
8.1 |
|
|
|
(39.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
$ |
128.0 |
|
|
$ |
153.7 |
|
|
$ |
157.0 |
|
|
|
|
|
|
|
|
|
|
|
For the years ended December 31, 2004, 2003 and 2002,
income in foreign jurisdictions with tax holidays was
$143.4 million, $81.0 million and $55.7 million,
respectively. Such tax holidays expire from 2005 through 2017.
Deferred income taxes represent temporary differences in the
recognition of certain items for income tax and financial
reporting purposes. A summary of the components of the net
deferred income tax liability is shown below (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Deferred income tax liabilities:
|
|
|
|
|
|
|
|
|
|
Long-term asset basis differences
|
|
$ |
146.8 |
|
|
$ |
125.3 |
|
|
Recoverable customer engineering and tooling
|
|
|
44.8 |
|
|
|
59.5 |
|
|
Undistributed earnings of foreign subsidiaries
|
|
|
83.4 |
|
|
|
84.5 |
|
|
Other
|
|
|
2.7 |
|
|
|
1.2 |
|
|
|
|
|
|
|
|
|
|
$ |
277.7 |
|
|
$ |
270.5 |
|
|
|
|
|
|
|
|
Deferred income tax assets:
|
|
|
|
|
|
|
|
|
|
Tax loss carryforwards
|
|
$ |
(277.0 |
) |
|
$ |
(231.1 |
) |
|
Tax credit carryforwards
|
|
|
(26.6 |
) |
|
|
|
|
|
Retirement benefit plans
|
|
|
(95.5 |
) |
|
|
(70.3 |
) |
|
Accrued liabilities
|
|
|
(37.0 |
) |
|
|
(59.7 |
) |
|
Reserves related to current assets
|
|
|
(35.2 |
) |
|
|
(50.9 |
) |
|
Self-insurance reserves
|
|
|
(22.7 |
) |
|
|
(18.1 |
) |
|
Minimum pension liability
|
|
|
(26.2 |
) |
|
|
(21.4 |
) |
|
Derivative instruments and hedging
|
|
|
(34.0 |
) |
|
|
(36.3 |
) |
|
|
|
|
|
|
|
|
|
|
(554.2 |
) |
|
|
(487.8 |
) |
Valuation allowance
|
|
|
277.7 |
|
|
|
220.8 |
|
|
|
|
|
|
|
|
|
|
$ |
(276.5 |
) |
|
$ |
(267.0 |
) |
|
|
|
|
|
|
|
Net deferred income tax liability
|
|
$ |
1.2 |
|
|
$ |
3.5 |
|
|
|
|
|
|
|
|
71
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
Deferred income tax assets have been fully offset by a valuation
allowance in certain foreign tax jurisdictions due to a history
of operating losses. The classification of the net deferred
income tax liability is shown below (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Deferred income tax assets:
|
|
|
|
|
|
|
|
|
|
Current
|
|
$ |
(148.1 |
) |
|
$ |
(140.6 |
) |
|
Long-term
|
|
|
(50.4 |
) |
|
|
(41.5 |
) |
Deferred income tax liabilities:
|
|
|
|
|
|
|
|
|
|
Current
|
|
|
38.4 |
|
|
|
30.3 |
|
|
Long-term
|
|
|
161.3 |
|
|
|
155.3 |
|
|
|
|
|
|
|
|
Net deferred income tax liability
|
|
$ |
1.2 |
|
|
$ |
3.5 |
|
|
|
|
|
|
|
|
Deferred income taxes have not been provided on
$527.6 million of certain undistributed earnings of the
Companys foreign subsidiaries as such amounts are
considered to be permanently reinvested. It is not practicable
to determine the unrecognized deferred income tax liability on
these earnings because the actual tax liability on these
earnings, if any, is dependent on circumstances existing when
remittance occurs.
As of December 31, 2004, the Company had tax loss
carryforwards of $933.8 million, which relate to certain
foreign subsidiaries. Of the total loss carryforwards,
$609.2 million has no expiration date and
$324.6 million expires from 2005 through 2019.
|
|
|
American Jobs Creation Act of 2004 |
In October 2004, the American Jobs Creation Act of 2004
(the Act) was signed into law. The Act creates a
temporary incentive for U.S. corporations to repatriate
earnings from foreign subsidiaries by providing an 85% dividends
received deduction for certain dividends from controlled foreign
corporations to the extent the dividends exceed a base amount
and are invested in the United States pursuant to a domestic
reinvestment plan. The temporary incentive is available to the
Company in 2005. The amount of the Companys dividends
potentially eligible for the deduction is limited to
$500 million.
The deduction is subject to a number of limitations and
uncertainty remains as to the interpretation of numerous
provisions in the Act. The U.S. Treasury Department is in
the process of providing clarifying guidance on key elements of
the repatriation provision, and Congress may reintroduce
legislation that provides for certain technical corrections to
the Act. The Company has not completed its evaluation of the
repatriation provision due to the uncertainty associated with
the interpretation of the provision, as well as numerous tax,
legal, treasury and business considerations. The Company expects
to complete its evaluation of the potential dividends it may
pursue, if any, and the related tax ramifications after
additional guidance is issued.
|
|
(9) |
Pension and Other Postretirement Benefit Plans |
The Company has noncontributory defined benefit pension plans
covering certain domestic employees and certain employees in
foreign countries, principally Canada. The Companys
salaried pension plans provide benefits based on final average
earnings formulas. The Companys hourly pension plans
provide benefits under flat benefit and cash balance formulas.
The Company also has contractual arrangements with certain
employees which provide for supplemental retirement benefits. In
general, the Companys policy is to fund its pension
benefit obligation based on legal requirements, tax
considerations and local practices.
The Company has postretirement benefit plans covering a portion
of the Companys domestic and Canadian employees. The
Companys postretirement benefit plans generally provide
for the continuation of medical benefits for all eligible
employees who complete ten years of service after age 45
and retire from the
72
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
Company at age 55 or older. The Company does not fund its
postretirement benefit obligation. Rather, payments are made as
costs are incurred by covered retirees.
|
|
|
Obligations and Funded Status |
A reconciliation of the change in benefit obligation, the change
in plan assets and the net amount recognized in the consolidated
balance sheets is shown below (based on a September 30
measurement date, in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
Pension | |
|
Other Postretirement | |
|
|
| |
|
| |
|
|
2004 | |
|
2003 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
| |
Change in benefit obligation:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit obligation at beginning of year
|
|
$ |
509.4 |
|
|
$ |
397.2 |
|
|
$ |
199.5 |
|
|
$ |
181.5 |
|
Service cost
|
|
|
36.7 |
|
|
|
33.4 |
|
|
|
13.1 |
|
|
|
14.5 |
|
Interest cost
|
|
|
32.2 |
|
|
|
28.2 |
|
|
|
12.3 |
|
|
|
12.2 |
|
Amendments
|
|
|
8.5 |
|
|
|
4.4 |
|
|
|
(10.5 |
) |
|
|
(35.2 |
) |
Actuarial loss
|
|
|
27.8 |
|
|
|
25.5 |
|
|
|
7.0 |
|
|
|
22.5 |
|
Benefits paid
|
|
|
(18.6 |
) |
|
|
(15.6 |
) |
|
|
(6.9 |
) |
|
|
(5.4 |
) |
Curtailment (gain) loss
|
|
|
(1.7 |
) |
|
|
(0.5 |
) |
|
|
1.4 |
|
|
|
0.5 |
|
Special termination benefits
|
|
|
1.0 |
|
|
|
2.3 |
|
|
|
0.2 |
|
|
|
0.2 |
|
Settlements
|
|
|
(0.9 |
) |
|
|
(0.9 |
) |
|
|
|
|
|
|
|
|
New plans
|
|
|
0.7 |
|
|
|
0.2 |
|
|
|
|
|
|
|
|
|
Acquisitions
|
|
|
15.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Transfers out
|
|
|
|
|
|
|
(0.2 |
) |
|
|
|
|
|
|
|
|
Translation adjustment
|
|
|
20.5 |
|
|
|
35.4 |
|
|
|
6.0 |
|
|
|
8.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit obligation at end of year
|
|
$ |
630.8 |
|
|
$ |
509.4 |
|
|
$ |
222.1 |
|
|
$ |
199.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change in plan assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plan assets at beginning of year
|
|
$ |
327.2 |
|
|
$ |
219.6 |
|
|
$ |
|
|
|
$ |
|
|
Actual return on plan assets
|
|
|
37.1 |
|
|
|
31.6 |
|
|
|
|
|
|
|
|
|
Employer contributions
|
|
|
35.7 |
|
|
|
67.4 |
|
|
|
6.9 |
|
|
|
5.4 |
|
Benefits paid
|
|
|
(18.6 |
) |
|
|
(15.6 |
) |
|
|
(6.9 |
) |
|
|
(5.4 |
) |
Settlements
|
|
|
(0.9 |
) |
|
|
(0.9 |
) |
|
|
|
|
|
|
|
|
Transfers out
|
|
|
|
|
|
|
(0.2 |
) |
|
|
|
|
|
|
|
|
Translation adjustment
|
|
|
14.0 |
|
|
|
25.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plan assets at end of year
|
|
$ |
394.5 |
|
|
$ |
327.2 |
|
|
$ |
|
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Funded status
|
|
$ |
(236.3 |
) |
|
$ |
(182.2 |
) |
|
$ |
(222.1 |
) |
|
$ |
(199.5 |
) |
Unrecognized net actuarial loss
|
|
|
106.1 |
|
|
|
93.0 |
|
|
|
78.9 |
|
|
|
71.9 |
|
Unrecognized net transition (asset) obligation
|
|
|
(0.4 |
) |
|
|
(0.7 |
) |
|
|
12.7 |
|
|
|
13.4 |
|
Unrecognized prior service cost
|
|
|
49.4 |
|
|
|
43.9 |
|
|
|
(29.3 |
) |
|
|
(29.3 |
) |
Contributions between September 30 and December 31
|
|
|
10.2 |
|
|
|
5.6 |
|
|
|
1.8 |
|
|
|
1.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net amount recognized
|
|
$ |
(71.0 |
) |
|
$ |
(40.4 |
) |
|
$ |
(158.0 |
) |
|
$ |
(142.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
73
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
Pension | |
|
Other Postretirement | |
|
|
| |
|
| |
|
|
2004 | |
|
2003 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
| |
Amounts recognized in the consolidated balance sheets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Prepaid benefit cost
|
|
$ |
|
|
|
$ |
0.7 |
|
|
$ |
|
|
|
$ |
|
|
Accrued benefit liability
|
|
|
(187.4 |
) |
|
|
(140.4 |
) |
|
|
(158.0 |
) |
|
|
(142.2 |
) |
Intangible asset
|
|
|
43.8 |
|
|
|
37.1 |
|
|
|
|
|
|
|
|
|
Deferred tax asset
|
|
|
26.2 |
|
|
|
21.4 |
|
|
|
|
|
|
|
|
|
Accumulated other comprehensive loss
|
|
|
46.4 |
|
|
|
40.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net amount recognized
|
|
$ |
(71.0 |
) |
|
$ |
(40.4 |
) |
|
$ |
(158.0 |
) |
|
$ |
(142.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
As of December 31, 2004 and 2003, the accumulated benefit
obligation for all defined benefit pension plans was
$569.1 million and $458.9 million, respectively. As of
December 31, 2004, all of the Companys pension plans
had accumulated benefit obligations in excess of plan assets. As
of December 31, 2003, the majority of the Companys
pension plans had accumulated benefit obligations in excess of
plan assets. The projected benefit obligation, the accumulated
benefit obligation and the fair value of plan assets of plans
with accumulated benefit obligations in excess of plan assets
were $630.8 million, $569.1 million and
$394.5 million, respectively, as of December 31, 2004,
and $506.5 million, $456.2 million and
$324.5 million, respectively, as of December 31, 2003.
|
|
|
Net Periodic Benefit Cost |
The components of the Companys net periodic benefit cost
are shown below (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, | |
|
|
| |
|
|
Pension | |
|
Other Postretirement | |
|
|
| |
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Service cost
|
|
$ |
36.7 |
|
|
$ |
33.4 |
|
|
$ |
29.5 |
|
|
$ |
13.1 |
|
|
$ |
14.5 |
|
|
$ |
11.0 |
|
Interest cost
|
|
|
32.2 |
|
|
|
28.2 |
|
|
|
23.1 |
|
|
|
12.3 |
|
|
|
12.2 |
|
|
|
9.3 |
|
Expected return on plan assets
|
|
|
(24.3 |
) |
|
|
(17.6 |
) |
|
|
(17.5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Amortization of actuarial loss
|
|
|
2.8 |
|
|
|
2.6 |
|
|
|
0.4 |
|
|
|
3.9 |
|
|
|
2.8 |
|
|
|
0.6 |
|
Amortization of transition (asset) obligation
|
|
|
(0.3 |
) |
|
|
(0.4 |
) |
|
|
(0.4 |
) |
|
|
1.2 |
|
|
|
1.8 |
|
|
|
1.7 |
|
Amortization of prior service cost
|
|
|
4.3 |
|
|
|
3.9 |
|
|
|
3.3 |
|
|
|
(2.8 |
) |
|
|
(0.5 |
) |
|
|
(0.1 |
) |
Special termination benefits
|
|
|
0.1 |
|
|
|
2.3 |
|
|
|
0.9 |
|
|
|
0.2 |
|
|
|
0.2 |
|
|
|
0.4 |
|
Curtailment (gain) loss
|
|
|
2.4 |
|
|
|
1.2 |
|
|
|
1.9 |
|
|
|
(7.7 |
) |
|
|
1.3 |
|
|
|
(0.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost
|
|
$ |
53.9 |
|
|
$ |
53.6 |
|
|
$ |
41.2 |
|
|
$ |
20.2 |
|
|
$ |
32.3 |
|
|
$ |
22.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The weighted-average actuarial assumptions used in determining
the benefit obligation are shown below.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
|
|
Other | |
|
|
Pension | |
|
Postretirement | |
|
|
| |
|
| |
|
|
2004 | |
|
2003 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
| |
Discount rate:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Domestic plans
|
|
|
6 |
% |
|
|
61/4 |
% |
|
|
6 |
% |
|
|
61/4 |
% |
|
Foreign plans
|
|
|
6 |
% |
|
|
61/4 |
% |
|
|
61/2 |
% |
|
|
61/2 |
% |
Rate of compensation increase:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Domestic plans
|
|
|
3 |
% |
|
|
3 |
% |
|
|
N/A |
|
|
|
N/A |
|
|
Foreign plans
|
|
|
31/4 |
% |
|
|
31/2 |
% |
|
|
N/A |
|
|
|
N/A |
|
74
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
The weighted-average actuarial assumptions used in determining
net periodic benefit cost are shown below.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, | |
|
|
| |
|
|
Pension | |
|
Other Postretirement | |
|
|
| |
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Discount rate:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Domestic plans
|
|
|
61/4 |
% |
|
|
63/4 |
% |
|
|
71/2 |
% |
|
|
61/4 |
% |
|
|
63/4 |
% |
|
|
71/2 |
% |
|
Foreign plans
|
|
|
61/4 |
% |
|
|
7 |
% |
|
|
7 |
% |
|
|
61/2 |
% |
|
|
7 |
% |
|
|
7 |
% |
Expected return on plan assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Domestic plans
|
|
|
73/4 |
% |
|
|
73/4 |
% |
|
|
9 |
% |
|
|
N/A |
|
|
|
N/A |
|
|
|
N/A |
|
|
Foreign plans
|
|
|
7 |
% |
|
|
7 |
% |
|
|
7 |
% |
|
|
N/A |
|
|
|
N/A |
|
|
|
N/A |
|
Rate of compensation increase:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Domestic plans
|
|
|
3 |
% |
|
|
33/4 |
% |
|
|
41/2 |
% |
|
|
N/A |
|
|
|
N/A |
|
|
|
N/A |
|
|
Foreign plans
|
|
|
31/4 |
% |
|
|
31/2 |
% |
|
|
31/4 |
% |
|
|
N/A |
|
|
|
N/A |
|
|
|
N/A |
|
The expected return on plan assets is determined based on
several factors, including adjusted historical returns,
historical risk premiums for various asset classes and target
asset allocations within the portfolio. Adjustments made to the
historical returns are based on recent return experience in the
equity and fixed income markets and the belief that deviations
from historical returns are likely over the relevant investment
horizon.
For measurement purposes, domestic healthcare costs were assumed
to increase 11% in 2005, grading down over time to 5% in nine
years. Foreign healthcare costs were assumed to increase 7% in
2005, grading down over time to 4% in eleven years on a weighted
average basis.
Assumed healthcare cost trend rates have a significant effect on
the amounts reported for the postretirement benefit plans. A 1%
increase in the assumed rate of healthcare cost increases each
year would increase the postretirement benefit obligation as of
December 31, 2004, by $40.4 million and increase the
postretirement net periodic benefit cost by $6.5 million
for the year then ended. A 1% decrease in the assumed rate of
healthcare cost increases each year would decrease the
postretirement benefit obligation as of December 31, 2004,
by $32.8 million and decrease the postretirement net
periodic benefit cost by $5.4 million for the year then
ended.
The Companys pension plan asset allocations by asset
category are shown below (based on a September 30
measurement date). Pension plan asset allocations for the
foreign plans relate to the Companys Canadian pension
plans.
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Equity securities:
|
|
|
|
|
|
|
|
|
|
Domestic plans
|
|
|
70 |
% |
|
|
68 |
% |
|
Foreign plans
|
|
|
61 |
% |
|
|
59 |
% |
Debt securities:
|
|
|
|
|
|
|
|
|
|
Domestic plans
|
|
|
26 |
% |
|
|
28 |
% |
|
Foreign plans
|
|
|
37 |
% |
|
|
37 |
% |
Cash and other:
|
|
|
|
|
|
|
|
|
|
Domestic plans
|
|
|
4 |
% |
|
|
4 |
% |
|
Foreign plans
|
|
|
2 |
% |
|
|
4 |
% |
75
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
The Companys investment policies incorporate an asset
allocation strategy that emphasizes the long-term growth of
capital, tolerating asset volatility so long as it is consistent
with the volatility of the relevant market indexes. The Company
believes this strategy is consistent with the long-term nature
of plan liabilities and ultimate cash needs of the plans. For
the domestic portfolio, the Company targets an equity allocation
of 60% 80% of plan assets, a fixed income allocation
of 15% 40% and cash allocation of 0%
15%. For the foreign portfolio, the Company targets an equity
allocation of 50% 70% of plan assets, a fixed income
allocation of 30% 50% and a cash allocation of
0% 10%. Differences in the target allocations of the
domestic and foreign portfolios are reflective of differences in
the underlying plan liabilities. Diversification within the
investment portfolios is pursued by asset class and investment
management style. The investment portfolios are reviewed on a
quarterly basis to maintain the desired asset allocations, given
the market performance of the asset classes and investment
management styles.
The Company utilizes investment management firms to manage these
assets in accordance with the Companys investment
policies. Retained investment managers are provided investment
guidelines that indicate prohibited assets, which include
commodities contracts, futures contracts, options, venture
capital, real estate and interest-only or principal-only strips.
Derivative instruments are also prohibited without the specific
approval of the Company. Investment managers are limited in the
maximum size of individual security holdings and the maximum
exposure to any one industry relative to the total portfolio.
Fixed income managers are provided further investment guidelines
that indicate minimum credit ratings for debt securities and
limitations on weighted average maturity and portfolio duration.
The Company evaluates investment manager performance against
market indexes which the Company believes are appropriate to the
investment management style for which the investment manager has
been retained. The Companys investment policies
incorporate an investment goal of aggregate portfolio returns
which exceed the returns of the appropriate market indexes by a
reasonable spread over the relevant investment horizon. A low
correlation of returns is an important criteria in the selection
of additional or replacement investment managers.
The Company expects to contribute approximately $53 million
to $58 million to its domestic and foreign pension plans in
2005. Contributions to the pension plans are consistent with
minimum funding requirements of the relevant governmental
authorities. The Company may make contributions in excess of
these minimums when the Company believes it is financially
advantageous to do so and based on its other capital
requirements.
As of December 31, 2004, the Companys estimate of
expected benefit payments in each of the five succeeding years
and in the aggregate for the five years thereafter are shown
below (in millions):
|
|
|
|
|
|
|
|
|
|
|
Pension | |
|
Other Postretirement | |
|
|
| |
|
| |
2005
|
|
$ |
21.0 |
|
|
$ |
8.2 |
|
2006
|
|
|
21.5 |
|
|
|
8.4 |
|
2007
|
|
|
23.4 |
|
|
|
9.1 |
|
2008
|
|
|
25.7 |
|
|
|
9.9 |
|
2009
|
|
|
27.8 |
|
|
|
10.6 |
|
Five years thereafter
|
|
|
185.6 |
|
|
|
63.4 |
|
76
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
|
|
|
Defined Contribution and Multi-employer Pension
Plans |
The Company also sponsors defined contribution plans and
participates in government-sponsored programs in certain foreign
countries. Contributions are determined as a percentage of each
covered employees salary. The Company also participates in
multi-employer pension plans for certain of its hourly
employees. Contributions are based on collective bargaining
agreements. For the years ended December 31, 2004, 2003 and
2002, the aggregate cost of the defined contribution and
multi-employer pension plans was $25.1 million,
$21.3 million and $17.4 million, respectively.
In December 2003, the Medicare Prescription Drug, Improvement
and Modernization Act of 2003 (the Medicare Act) was
enacted. The Medicare Act introduced a prescription drug benefit
under Medicare (Medicare Part D), as well as a federal
subsidy to sponsors of certain other postretirement benefit
plans that provide prescription drug benefits at least
actuarially equivalent to Medicare Part D. In May 2004, the
Financial Accounting Standards Board (FASB) issued
FASB Staff Position (FSP) 106-2, Accounting
and Disclosure Requirements Related to the Medicare Prescription
Drug, Improvement and Modernization Act of 2003, which
provides the applicable accounting guidance related to the
federal subsidy. In accordance with the transition provisions of
FSP 106-2, the effects of the Medicare Act are reflected in the
measurement of the postretirement benefit obligation and
postretirement net periodic benefit cost as of and for the year
ended December 31, 2004. The effects of adoption were not
significant.
|
|
(10) |
Commitments and Contingencies |
|
|
|
Legal and Other Contingencies |
As of December 31, 2004 and December 31, 2003, the
Company had recorded reserves for pending legal disputes,
including commercial disputes and other matters, of
$25.2 million and $40.9 million, respectively. Such
reserves reflect amounts recognized in accordance with
accounting principles generally accepted in the United States
and typically exclude the cost of legal representation.
The Company is involved from time to time in legal proceedings
and claims relating to commercial or contractual disputes,
including disputes with its suppliers. The Company will continue
to vigorously defend itself against these claims. Based on
present information, including the Companys assessment of
the merits of the particular claims, the Company does not expect
that these legal proceedings or claims, either individually or
in the aggregate, will have a material adverse effect on its
business, consolidated financial position or results of
operations, although the outcomes of these matters are
inherently uncertain.
On January 29, 2002, Seton Company, one of the
Companys leather suppliers, filed a suit alleging that the
Company had breached a purported agreement to purchase leather
from Seton for seats for the life of the General Motors GMT 800
program. This suit presently is pending in the
U.S. District Court for the Eastern District of Michigan.
Seton seeks compensatory and exemplary damages on breach of
contract and promissory estoppel claims and has submitted a
revised report now alleging up to $96.5 million in damages;
the Company will challenge several of the assumptions and bases
for this revised report. The Company continues to believe that
it has meritorious defenses to Setons liability and
damages claims and intends to vigorously defend this lawsuit.
The trial is expected to begin in the March/ April 2005
timeframe.
|
|
|
Product Liability Matters |
In the event that use of the Companys products results in,
or is alleged to result in, bodily injury and/or property damage
or other losses, the Company may be subject to product liability
lawsuits and other claims. In
77
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
addition, the Company is a party to warranty-sharing and other
agreements with its customers relating to its products. These
customers may pursue claims against the Company for contribution
of all or a portion of the amounts sought in connection with
product liability and warranty claims. The Company can provide
no assurances that it will not experience material claims in the
future or that it will not incur significant costs to defend
such claims. In addition, if any of the Companys products
are, or are alleged to be, defective, the Company may be
required or requested by its customers to participate in a
recall or other corrective action involving such products.
Certain of the Companys customers have asserted claims
against the Company for costs related to recalls involving the
Companys products. In certain instances, the allegedly
defective products were supplied by tier II suppliers
against whom the Company has sought or will seek contribution.
The Company carries insurance for certain legal matters,
including product liability claims, but such coverage may be
limited. The Company does not maintain insurance for recall
matters.
The Company records product warranty liabilities based on its
individual customer agreements. Product warranty liabilities are
recorded for known warranty issues when amounts related to such
issues are probable and reasonably estimable. In certain product
liability and warranty matters, the Company may seek recoveries
from its suppliers that supply materials or services included
within the Companys products that are associated with the
related claims.
A summary of the changes in product warranty liabilities for
each of the two years in the period ended December 31,
2004, is shown below (in millions):
|
|
|
|
|
|
Balance as of December 31, 2002
|
|
$ |
36.9 |
|
|
Expense, net
|
|
|
3.3 |
|
|
Settlements
|
|
|
(3.6 |
) |
|
Foreign currency translation and other
|
|
|
3.1 |
|
|
|
|
|
Balance as of December 31, 2003
|
|
|
39.7 |
|
|
Expense, net
|
|
|
7.9 |
|
|
Settlements
|
|
|
(4.7 |
) |
|
Foreign currency translation and other
|
|
|
0.5 |
|
|
|
|
|
Balance as of December 31, 2004
|
|
$ |
43.4 |
|
|
|
|
|
The Company is subject to local, state, federal and foreign
laws, regulations and ordinances which govern activities or
operations that may have adverse environmental effects and which
impose liability for the costs of cleaning up certain damages
resulting from past spills, disposals or other releases of
hazardous wastes and environmental compliance. The
Companys policy is to comply with all applicable
environmental laws and to maintain an environmental management
program based on ISO 14001 to ensure compliance. However, the
Company currently is, has been and in the future may become the
subject of formal or informal enforcement actions or procedures.
The Company has been named as a potentially responsible party at
several third-party landfill sites and is engaged in the cleanup
of hazardous waste at certain sites owned, leased or operated by
the Company, including several properties acquired in the 1999
acquisition of UT Automotive, Inc. (UT Automotive).
Certain present and former properties of UT Automotive are
subject to environmental liabilities which may be significant.
The Company obtained agreements and indemnities with respect to
certain environmental liabilities from United Technologies
Corporation (UTC) in connection with the acquisition
of UT Automotive. UTC manages and directly funds these
environmental liabilities pursuant to its agreements and
indemnities with the Company.
78
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
As of December 31, 2004 and December 31, 2003, the
Company had recorded reserves for environmental matters of
$5.9 million and $4.8 million, respectively. While the
Company does not believe that the environmental liabilities
associated with its current and former properties will have a
material adverse effect on its business, consolidated financial
position or results of operations, no assurances can be given in
this regard.
One of the Companys subsidiaries and certain predecessor
companies were named as defendants in an action filed by three
plaintiffs in August 2001 in the Circuit Court of Lowndes
County, Mississippi, asserting claims stemming from alleged
environmental contamination caused by an automobile parts
manufacturing plant located in Columbus, Mississippi. The plant
was acquired by the Company as part of the UT Automotive
acquisition in May 1999 and sold almost immediately thereafter,
in June 1999, to Johnson Electric Holdings Limited
(Johnson Electric). In December 2002, 61 additional
cases were filed by approximately 1,000 plaintiffs in the same
court against the Company and other defendants relating to
similar claims. In September 2003, the Company was dismissed as
a party to these cases. In the first half of 2004, the Company
was named again as a defendant in these same 61 additional cases
and was also named in five new actions filed by approximately
150 individual plaintiffs related to alleged environmental
contamination from the same facility. The plaintiffs in these
actions are persons who allegedly were either residents and/or
owned property near the facility or worked at the facility. In
November 2004, two additional lawsuits were filed by 28
plaintiffs (individuals and organizations), alleging property
damage as a result of the alleged contamination. Each of these
complaints seeks compensatory and punitive damages.
Most of the original plaintiffs have recently filed motions to
dismiss their claims for health effects and personal injury
damages; therefore, approximately three-fourths of the
plaintiffs should be voluntarily dismissed from these lawsuits.
Upon the completion of these dismissals, we anticipate that
there will be approximately 300 plaintiffs remaining in the case
to proceed with property damage claims only. There is the
potential that the dismissed plaintiffs could seek separate
counsel to re-file their personal injury claims. To date, there
has been limited discovery in these cases and the probability of
liability and the amount of damages in the event of liability
are unknown. UTC, the former owner of UT Automotive, and Johnson
Electric have each sought indemnification from the Company under
the respective acquisition agreements, and the Company has
claimed indemnification from them under the same agreements. To
date, no company admits to, or has been found to have, an
obligation to fully defend and indemnify any other. The Company
intends to vigorously defend against these claims and believes
that it will eventually be indemnified by either UTC or Johnson
Electric for resulting losses, if any.
The Company is involved in certain other legal actions and
claims arising in the ordinary course of business, including,
without limitation, intellectual property matters, personal
injury claims, tax claims and employment matters. Although the
outcome of any legal matter cannot be predicted with certainty,
the Company does not believe that any of these other legal
proceedings or matters in which it is currently involved, either
individually or in the aggregate, will have a material adverse
effect on its business, consolidated financial position or
results of operations.
In January 2004, the SEC commenced an informal inquiry into the
Companys September 2002 amendment of its 2001
Form 10-K. The amendment was filed to report the
Companys employment of relatives of certain of its
directors and officers and certain related party transactions.
The SECs inquiry does not relate to the Companys
financial statements. In February 2005, the staff of the SEC
informed the Company that it proposed to recommend to the SEC
that it issue an administrative cease and desist
order as a result of the Companys failure to disclose the
related party transactions in question prior to the amendment of
its 2001 Form 10-K. The Company expects to consent to the
entry of the order as part of a settlement of this matter.
79
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
Prior to the Companys acquisition of UT Automotive from
UTC in May 1999, a subsidiary of Lear purchased the stock of a
UT Automotive subsidiary. In connection with the acquisition,
the Company agreed to indemnify UTC for certain tax consequences
if the Internal Revenue Service (the IRS) overturned
UTCs tax treatment of the transaction. The IRS recently
issued a notice of proposed adjustment to UTC related to the
acquisition seeking an increase in tax of approximately
$87.5 million, excluding interest. An indemnity payment by
the Company to UTC for the ultimate amount due to the IRS would
constitute an adjustment to the purchase price and resulting
goodwill of the UT Automotive acquisition, if and when made, and
would not be expected to have a material effect on the
Companys reported earnings. The Company believes that
valid support exists for UTCs tax positions and intends to
vigorously contest the IRSs proposed adjustment. However,
the ultimate outcome of this matter is not certain.
Approximately 75% of the Companys employees are members of
industrial trade unions and are employed under the terms of
collective bargaining agreements. Collective bargaining
agreements covering approximately 60% of the Companys
unionized workforce of approximately 82,000 employees, including
23% of the Companys unionized workforce in the United
States and Canada, are scheduled to expire in 2005. Management
does not anticipate any significant difficulties with respect to
the agreements as they are renewed.
A summary of lease commitments as of December 31, 2004,
under non-cancelable operating leases with terms exceeding one
year is shown below (in millions):
|
|
|
|
|
2005
|
|
$ |
88.4 |
|
2006
|
|
|
97.5 |
|
2007
|
|
|
59.2 |
|
2008
|
|
|
51.6 |
|
2009
|
|
|
39.9 |
|
2010 and thereafter
|
|
|
113.0 |
|
|
|
|
|
Total
|
|
$ |
449.6 |
|
|
|
|
|
In addition, the Company guarantees the residual value of
certain of its leased assets. As of December 31, 2004,
these guarantees totaled $26.6 million and are reflected in
the lease commitments table above.
The Companys operating leases cover principally buildings
and transportation equipment. Rent expense was
$125.0 million, $119.5 million and $116.3 million
for the years ended December 31, 2004, 2003 and 2002,
respectively.
The Company has three reportable operating segments: seating,
interior and electronic and electrical. The seating segment
includes seat systems and components thereof. The interior
segment includes instrument panels and cockpit systems, overhead
systems, door panels, flooring and acoustic systems and other
interior products. The electronic and electrical segment
includes electronic products and electrical distribution
systems, primarily wire harnesses and junction boxes; interior
control and entertainment systems; and wireless systems.
Each of the Companys operating segments reports its
results from operations and makes its requests for capital
expenditures directly to the chief operating decision-making
group. The economic performance of each
80
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
operating segment is driven primarily by automobile production
volumes in the geographic regions in which it operates, as well
as by the success of the vehicle platforms for which it supplies
products. Also, each operating segment operates in the
competitive tier I automotive supplier environment and is
continually working with its customers to manage costs and
improve quality. The Companys manufacturing facilities
generally use just-in-time manufacturing techniques to produce
and distribute their automotive interior products. The
Companys production processes generally make use of
unskilled labor, dedicated facilities, sequential manufacturing
processes and commodity raw materials. The Other category
includes the corporate headquarters, geographic headquarters,
the technology centers and the elimination of intercompany
activities, none of which meets the requirements of being
classified as an operating segment.
The accounting policies of the Companys operating segments
are the same as those described in Note 2, Summary of
Significant Accounting Policies. The Company evaluates the
performance of its operating segments based primarily on
revenues from external customers, income before interest, other
expense (including minority interests in consolidated
subsidiaries and equity in net income of affiliates) and income
taxes and cash flows, being defined as income before interest,
other expense and income taxes less capital expenditures plus
depreciation and amortization.
A summary of revenues from external customers and other
financial information by reportable operating segment is shown
below (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
|
| |
|
|
|
|
Electronic | |
|
|
|
|
Seating | |
|
Interior | |
|
and Electrical | |
|
Other | |
|
Consolidated | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
Revenues from external customers
|
|
$ |
11,314.7 |
|
|
$ |
2,965.0 |
|
|
$ |
2,680.3 |
|
|
$ |
|
|
|
$ |
16,960.0 |
|
Income before interest, other expense and income taxes
|
|
|
684.9 |
|
|
|
85.1 |
|
|
|
207.5 |
|
|
|
(209.1 |
) |
|
|
768.4 |
|
Depreciation and amortization
|
|
|
134.3 |
|
|
|
108.9 |
|
|
|
89.1 |
|
|
|
22.8 |
|
|
|
355.1 |
|
Capital expenditures
|
|
|
210.0 |
|
|
|
86.9 |
|
|
|
115.7 |
|
|
|
16.4 |
|
|
|
429.0 |
|
Total assets
|
|
|
4,480.8 |
|
|
|
2,449.4 |
|
|
|
2,624.1 |
|
|
|
390.1 |
|
|
|
9,944.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2003 | |
|
|
| |
|
|
|
|
Electronic | |
|
|
|
|
Seating | |
|
Interior | |
|
and Electrical | |
|
Other | |
|
Consolidated | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
Revenues from external customers
|
|
$ |
10,743.9 |
|
|
$ |
2,817.2 |
|
|
$ |
2,185.6 |
|
|
$ |
|
|
|
$ |
15,746.7 |
|
Income before interest, other expense and income taxes
|
|
|
698.1 |
|
|
|
104.0 |
|
|
|
197.8 |
|
|
|
(227.1 |
) |
|
|
772.8 |
|
Depreciation and amortization
|
|
|
129.7 |
|
|
|
108.1 |
|
|
|
70.1 |
|
|
|
13.9 |
|
|
|
321.8 |
|
Capital expenditures
|
|
|
123.3 |
|
|
|
113.5 |
|
|
|
107.3 |
|
|
|
31.5 |
|
|
|
375.6 |
|
Total assets
|
|
|
3,764.9 |
|
|
|
2,434.8 |
|
|
|
2,177.7 |
|
|
|
193.6 |
|
|
|
8,571.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2002 | |
|
|
| |
|
|
|
|
Electronic | |
|
|
|
|
Seating | |
|
Interior | |
|
and Electrical | |
|
Other | |
|
Consolidated | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
Revenues from external customers
|
|
$ |
9,853.5 |
|
|
$ |
2,550.4 |
|
|
$ |
2,020.7 |
|
|
$ |
|
|
|
$ |
14,424.6 |
|
Income before interest, other expense, income taxes and
cumulative effect of a change in accounting principle
|
|
|
545.9 |
|
|
|
141.2 |
|
|
|
231.5 |
|
|
|
(175.5 |
) |
|
|
743.1 |
|
Depreciation and amortization
|
|
|
135.3 |
|
|
|
101.2 |
|
|
|
67.7 |
|
|
|
(3.2 |
) |
|
|
301.0 |
|
Capital expenditures
|
|
|
91.5 |
|
|
|
90.4 |
|
|
|
82.5 |
|
|
|
8.2 |
|
|
|
272.6 |
|
Total assets
|
|
|
3,177.9 |
|
|
|
2,301.9 |
|
|
|
1,623.1 |
|
|
|
380.1 |
|
|
|
7,483.0 |
|
81
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
In 2004, the Company changed its allocation of goodwill.
Goodwill, previously reflected in Other, has been
allocated to the reportable operating segments. Total assets by
reportable operating segment as of December 31, 2003 and
2002, reflect this change. In addition, prior years
reportable operating segment information has been reclassified
to reflect the current organizational structure of the Company.
A reconciliation of consolidated income before interest, other
expense, provision for income taxes, minority interests in
consolidated subsidiaries, equity in net income of affiliates
and cumulative effect of a change in accounting principle to
income before provision for income taxes, minority interests in
consolidated subsidiaries, equity in net income of affiliates
and cumulative effect of a change in accounting principle is
shown below (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Income before interest, other expense, provision for income
taxes, minority interests in consolidated subsidiaries, equity
in net income of affiliates and cumulative effect of a change in
accounting principle
|
|
$ |
768.4 |
|
|
$ |
772.8 |
|
|
$ |
743.1 |
|
Interest expense
|
|
|
165.5 |
|
|
|
186.6 |
|
|
|
210.5 |
|
Other expense, net
|
|
|
38.6 |
|
|
|
51.8 |
|
|
|
52.1 |
|
|
|
|
|
|
|
|
|
|
|
Income before provision for income taxes, minority interests in
consolidated subsidiaries, equity in net income of affiliates
and cumulative effect of a change in accounting principle
|
|
$ |
564.3 |
|
|
$ |
534.4 |
|
|
$ |
480.5 |
|
|
|
|
|
|
|
|
|
|
|
Revenues from external customers and tangible long-lived assets
for each of the geographic areas in which the Company operates
is shown below (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Revenues from external customers:
|
|
|
|
|
|
|
|
|
|
|
|
|
United States
|
|
$ |
6,200.7 |
|
|
$ |
6,361.9 |
|
|
$ |
6,288.1 |
|
Canada
|
|
|
1,317.8 |
|
|
|
1,331.6 |
|
|
|
1,392.5 |
|
Germany
|
|
|
2,026.0 |
|
|
|
1,705.9 |
|
|
|
1,478.0 |
|
Other countries
|
|
|
7,415.5 |
|
|
|
6,347.3 |
|
|
|
5,266.0 |
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
16,960.0 |
|
|
$ |
15,746.7 |
|
|
$ |
14,424.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Tangible long-lived assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
United States
|
|
$ |
846.5 |
|
|
$ |
814.2 |
|
|
$ |
789.6 |
|
Canada
|
|
|
65.5 |
|
|
|
59.2 |
|
|
|
57.8 |
|
Germany
|
|
|
238.6 |
|
|
|
159.6 |
|
|
|
128.3 |
|
Other countries
|
|
|
869.2 |
|
|
|
784.8 |
|
|
|
734.9 |
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
2,019.8 |
|
|
$ |
1,817.8 |
|
|
$ |
1,710.6 |
|
|
|
|
|
|
|
|
|
|
|
A substantial majority of the Companys consolidated and
reportable operating segment revenues are from four automotive
manufacturing companies, with General Motors and Ford and their
respective affiliates accounting for 56%, 59% and 60% of the
Companys net sales in 2004, 2003 and 2002, respectively.
Excluding net sales to Opel, Saab, Volvo, Jaguar and Land Rover,
which are affiliates of General Motors or Ford,
82
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
General Motors and Ford accounted for approximately 43%, 47% and
51% of the Companys net sales in 2004, 2003 and 2002,
respectively. The following is a summary of the percentage of
revenues from major customers:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
General Motors Corporation
|
|
|
31.4 |
% |
|
|
35.7 |
% |
|
|
34.8 |
% |
Ford Motor Company
|
|
|
24.1 |
|
|
|
23.6 |
|
|
|
25.2 |
|
DaimlerChrysler
|
|
|
11.8 |
|
|
|
11.1 |
|
|
|
12.0 |
|
BMW
|
|
|
7.5 |
|
|
|
7.0 |
|
|
|
6.5 |
|
In addition, a portion of the Companys remaining revenues
are from the above automotive manufacturing companies through
various other automotive suppliers.
|
|
(12) |
Financial Instruments |
The carrying values of the Companys senior notes vary from
the fair values of these instruments. The fair values were
determined by reference to quoted market prices of these
securities. As of December 31, 2004 and 2003, the aggregate
carrying value of the Companys senior notes was
$2.4 billion and $2.0 billion, respectively, compared
to an estimated fair value of $2.6 billion and
$2.3 billion, respectively. As of December 31, 2004
and 2003, the carrying values of the Companys other senior
indebtedness and other financial instruments approximated their
fair values, which were determined based on related instruments
currently available to the Company for similar borrowings with
like maturities.
Certain of the Companys European and Asian subsidiaries
periodically factor their accounts receivable with financial
institutions. Such receivables are factored without recourse to
the Company and are excluded from accounts receivable in the
consolidated balance sheets. As of December 31, 2004, there
were no factored accounts receivable. As of December 31,
2003, the amount of factored receivables was $70.6 million.
The Company cannot provide any assurances that these factoring
facilities will be available or utilized in the future.
|
|
|
Asset-Backed Securitization Facility |
The Company and several of its U.S. subsidiaries sell
certain accounts receivable to a wholly owned, consolidated,
bankruptcy-remote special purpose corporation (Lear ASC
Corporation) under an asset-backed securitization facility (the
ABS facility). In turn, Lear ASC Corporation
transfers undivided interests in the receivables to
bank-sponsored commercial paper conduits. As of
December 31, 2004, the ABS facility provided for maximum
purchases of adjusted accounts receivable of $200 million.
The level of funding utilized under this facility is based on
the credit ratings of the Companys major customers, the
level of aggregate accounts receivable in a specific month and
the Companys funding requirements. Should the
Companys major customers experience further reductions in
their credit ratings, the Company may be unable to utilize the
ABS facility in the future. Should this occur, the Company would
utilize its primary credit facility to replace the funding
currently provided by the ABS facility. In October 2004, the ABS
facility was amended to extend the termination date from
November 2004 to November 2005. In January 2005, the facility
was further amended to reduce the level of maximum purchases to
$150 million.
The Company retains a subordinated ownership interest in the
pool of receivables sold to Lear ASC Corporation. This retained
interest is recorded at fair value, which is generally based on
a discounted cash flow analysis. As of December 31, 2004
and 2003, accounts receivable totaling $654.4 million and
$671.1 million, respectively, had been transferred to Lear
ASC Corporation, but no undivided interests in the receivables
were transferred to the conduits. As such, this retained
interest is included in accounts receivable in the consolidated
balance sheets as of December 31, 2004 and 2003.
83
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
During the years ended December 31, 2004, 2003 and 2002,
the Company and its subsidiaries sold to Lear ASC Corporation
adjusted accounts receivable totaling $4.7 billion,
$4.6 billion and $4.6 billion, respectively, under the
ABS facility and recognized discounts of $1.4 million,
$2.6 million and $3.4 million, respectively. These
discounts are included in other expense, net, in the
consolidated statements of income for the years ended
December 31, 2004, 2003 and 2002. The Company continues to
service the transferred receivables and receives an annual
servicing fee of 1.0% of the sold accounts receivable. The
conduit investors and Lear ASC Corporation have no recourse to
the other assets of the Company or its subsidiaries for the
failure of the accounts receivable obligors to pay timely on the
accounts receivable.
Certain cash flows received from and paid to Lear ASC
Corporation are shown below (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Repayments of securitizations
|
|
$ |
|
|
|
$ |
(189.0 |
) |
|
$ |
(71.7 |
) |
Proceeds from collections reinvested in securitizations
|
|
|
4,664.4 |
|
|
|
4,584.6 |
|
|
|
4,525.3 |
|
Servicing fees received
|
|
|
5.5 |
|
|
|
5.3 |
|
|
|
5.6 |
|
In December 2003, the FASB issued Interpretation
(FIN) No. 46 (revised December 2003),
Consolidation of Variable Interest Entities, the
provisions of which applied to Lear ASC Corporation and the bank
conduits as of December 31, 2003. This interpretation
requires the consolidation of a variable interest entity by its
primary beneficiary and may require the consolidation of a
portion of a variable interest entitys assets or
liabilities under certain circumstances.
Under the provisions of FIN No. 46, Lear ASC
Corporation is a variable interest entity. The accounts of this
entity have historically been included in the consolidated
financial statements of the Company, as this entity is a wholly
owned subsidiary of Lear. In addition, the bank conduits, which
purchase undivided interests in the Companys sold accounts
receivable, are variable interest entities. Under the current
ABS facility, the provisions of FIN No. 46 do not
require the Company to consolidate any of the bank
conduits assets or liabilities.
|
|
|
Derivative Instruments and Hedging Activities |
The Company uses derivative financial instruments, including
forward foreign exchange, futures, option and swap contracts, to
manage its exposures to fluctuations in foreign exchange rates
and interest rates. The use of these financial instruments
mitigates the Companys exposure to these risks with the
intent of reducing the risks and the variability of the
Companys operating results. The Company is not a party to
leveraged derivatives. On the date a derivative contract is
entered into, the Company designates the derivative as either
(1) a hedge of a recognized asset or liability or of an
unrecognized firm commitment (a fair value hedge), (2) a
hedge of a forecasted transaction or of the variability of cash
flows to be received or paid related to a recognized asset or
liability (a cash flow hedge) or (3) a hedge of a net
investment in a foreign operation (a net investment hedge).
For a fair value hedge, both the effective and ineffective
portions of the change in the fair value of the derivative are
recorded in earnings and reflected in the consolidated statement
of income on the same line as the gain or loss on the hedged
item attributable to the hedged risk. For a cash flow hedge, the
effective portion of the change in the fair value of the
derivative is recorded in accumulated other comprehensive income
(loss) in the consolidated balance sheet. When the underlying
hedged transaction is realized, the gain or loss included in
accumulated other comprehensive income (loss) is recorded in
earnings and reflected in the consolidated statement of income
on the same line as the gain or loss on the hedged item
attributable to the hedged risk. For a net investment hedge of a
foreign operation, the effective portion of the change in the
fair value of the derivative is recorded in cumulative
translation adjustment, which is a component of accumulated
other comprehensive income (loss) in the consolidated balance
sheet. In addition, for both cash flow and net investment
hedges, changes in the fair value excluded from the
Companys effectiveness assessments and the
84
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
ineffective portion of changes in the fair value are recorded in
earnings and reflected in the consolidated statement of income
as other expense, net.
The Company formally documents its hedge relationships,
including the identification of the hedging instruments and the
hedged items, as well as its risk management objectives and
strategies for undertaking the hedge transaction. Derivatives
are recorded at fair value in other current and long-term assets
and other current and long-term liabilities in the consolidated
balance sheet. This process includes linking derivatives that
are designated as hedges of specific assets, liabilities, firm
commitments or forecasted transactions. The Company also
formally assesses, both at inception and at least quarterly
thereafter, whether a derivative used in a hedging transaction
is highly effective in offsetting changes in either the fair
value or cash flows of the hedged item. When it is determined
that a derivative ceases to be a highly effective hedge, the
Company discontinues hedge accounting.
Forward foreign exchange, futures and option
contracts The Company uses forward foreign exchange,
futures and option contracts to reduce the effect of
fluctuations in foreign exchange rates on short-term, foreign
currency denominated intercompany transactions and other known
foreign currency exposures. Gains and losses on the derivative
instruments are intended to offset gains and losses on the
hedged transaction in an effort to reduce the earnings
volatility resulting from fluctuations in foreign exchange
rates. The principal currencies hedged by the Company include
the Mexican peso, the Canadian dollar and the Euro. Forward
foreign exchange and futures contracts are accounted for as fair
value hedges when the hedged item is a recognized asset or
liability or an unrecognized firm commitment. As of
December 31, 2004, contracts designated as fair value
hedges with $421.8 million of notional amount were
outstanding with maturities of less than three months. As of
December 31, 2004, the fair market value of these contracts
was approximately negative $0.9 million. Forward foreign
exchange, futures and option contracts are accounted for as cash
flow hedges when the hedged item is a forecasted transaction or
the variability of cash flows to be paid or received relates to
a recognized asset or liability. As of December 31, 2004,
contracts designated as cash flow hedges with
$915.5 million of notional amount were outstanding with
maturities of less than twelve months. As of December 31,
2004, the fair market value of these contracts was approximately
$14.5 million.
Interest rate swap contracts The Company uses
interest rate swap contracts to manage its exposure to
fluctuations in interest rates. Interest rate swap contracts
which fix the interest payments of certain variable rate debt
instruments or fix the market rate component of anticipated
fixed rate debt instruments are accounted for as cash flow
hedges. Interest rate swap contracts which hedge the change in
fair market value of certain fixed rate debt instruments are
accounted for as fair value hedges. As of December 31,
2004, contracts representing $600 million of notional
amount were outstanding with maturity dates of May 2005 through
May 2009. All of these contracts are designated as fair value
hedges and modify the fixed rate characteristics of the
Companys outstanding long-term debt instruments with fixed
coupons and maturities of 7.96% in May 2005 and 8.11% in May
2009. These contracts convert these fixed coupon liabilities
into variable rate obligations with coupons which reset
semi-annually based on LIBOR plus spreads of 6.08% and 4.58%,
respectively. However, the effective cost of these contracts,
including the impact of swap contract restructuring, is LIBOR
plus 2.68% and 3.86%, respectively. The fair market value of all
outstanding interest rate swap contracts is subject to changes
in value due to changes in interest rates. As of
December 31, 2004, the fair market value of these contracts
was approximately negative $10.3 million.
As of December 31, 2004 and 2003, a net gain of
approximately $17.4 million and a net loss of approximately
$13.7 million, respectively, related to derivative
instruments and hedging activities was recorded in accumulated
other comprehensive income (loss). During the years ended
December 31, 2004, 2003 and 2002, net losses of
approximately $7.4 million, $32.4 million and
$12.2 million, respectively, related to the Companys
hedging activities were reclassified from accumulated other
comprehensive income (loss) into earnings. As of
December 31, 2004, all cash flow hedges mature within
twelve months, all fair value hedges of the Companys fixed
rate debt instruments mature within five years, and all fair
value hedges of the
85
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
Companys foreign exchange exposure mature within three
months. During the year ending December 31, 2005, the
Company expects to reclassify into earnings net gains of
approximately $13.8 million recorded in accumulated other
comprehensive income (loss). Such gains will be reclassified at
the time the underlying hedged transactions are realized. During
the years ended December 31, 2004, 2003 and 2002, amounts
recognized in the consolidated statements of income related to
changes in the fair value of cash flow and fair value hedges
excluded from the effectiveness assessments and the ineffective
portion of changes in the fair value of cash flow and fair value
hedges were not material.
Non-U.S. dollar financing transactions The
Company has designated its Euro-denominated senior notes
(Note 7) as a net investment hedge of long-term investments
in its Euro-functional subsidiaries. As of December 31,
2004, the amount recorded in cumulative translation adjustment
related to the effective portion of the net investment hedge of
foreign operations was approximately negative
$114.7 million.
|
|
(13) |
Quarterly Financial Data (unaudited) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Thirteen Weeks Ended | |
|
|
| |
|
|
April 3, | |
|
July 3, | |
|
October 2, | |
|
December 31, | |
|
|
2004 | |
|
2004 | |
|
2004 | |
|
2004 | |
|
|
| |
|
| |
|
| |
|
| |
Net sales
|
|
$ |
4,492.1 |
|
|
$ |
4,284.0 |
|
|
$ |
3,897.8 |
|
|
$ |
4,286.1 |
|
Gross profit
|
|
|
346.9 |
|
|
|
371.6 |
|
|
|
320.2 |
|
|
|
363.4 |
|
Net income
|
|
|
91.4 |
|
|
|
116.1 |
|
|
|
91.7 |
|
|
|
123.0 |
|
Basic net income per share
|
|
|
1.34 |
|
|
|
1.69 |
|
|
|
1.34 |
|
|
|
1.82 |
|
Diluted net income per share (restated Note 2)
|
|
|
1.24 |
|
|
|
1.58 |
|
|
|
1.26 |
|
|
|
1.70 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Thirteen Weeks Ended | |
|
|
| |
|
|
March 29, | |
|
June 28, | |
|
September 27, | |
|
December 31, | |
|
|
2003 | |
|
2003 | |
|
2003 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
| |
Net sales
|
|
$ |
3,898.7 |
|
|
$ |
4,101.2 |
|
|
$ |
3,491.5 |
|
|
$ |
4,255.3 |
|
Gross profit
|
|
|
308.6 |
|
|
|
353.2 |
|
|
|
303.7 |
|
|
|
380.9 |
|
Net income
|
|
|
67.9 |
|
|
|
104.1 |
|
|
|
76.1 |
|
|
|
132.4 |
|
Basic net income per share
|
|
|
1.03 |
|
|
|
1.58 |
|
|
|
1.13 |
|
|
|
1.95 |
|
Diluted net income per share (restated Note 2)
|
|
|
0.97 |
|
|
|
1.47 |
|
|
|
1.06 |
|
|
|
1.81 |
|
|
|
(14) |
Accounting Pronouncements |
Pensions and Other Postretirement Benefits The FASB
issued a revised SFAS No. 132, Employers
Disclosures about Pensions and Other Postretirement
Benefits. This statement retains the original pension and
other postretirement benefits disclosure requirements of
SFAS No. 132 and requires additional disclosures for
both annual and interim periods. All disclosures required by
this statement have been reflected in Note 9, Pension
and Other Postretirement Benefit Plans.
Variable Interest Entities The FASB issued
FIN No. 46 (revised December 2003),
Consolidation of Variable Interest Entities, the
provisions of which apply immediately to any variable interest
entity created after January 31, 2003, apply no later than
the first period ending after December 15, 2003, to special
purpose corporations, and apply in the first interim period
ending after March 15, 2004, to any variable interest
entity created prior to February 1, 2003. This
interpretation requires the consolidation of a variable interest
entity by its primary beneficiary and may require the
consolidation of a portion of a variable interest entitys
assets or liabilities under certain circumstances. The Company
adopted the requirements of FIN No. 46 as of
April 3, 2004. The effects of adoption were not significant.
86
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
Contingently Convertible Debt The FASB ratified the
final consensus of the Emerging Issues Task Force on
EITF 04-08, The Effect of Contingently Convertible
Debt on Diluted Earnings per Share, which states that the
impact of contingently convertible instruments that are
convertible into common stock upon the achievement of a
specified market price of the issuers shares, such as the
Companys outstanding zero-coupon convertible senior notes,
should be included in diluted net income per share computations
regardless of whether the market price trigger has been met.
Accordingly, the Company has restated diluted net income per
share for 2003 and 2002 to include the dilutive impact of our
zero-coupon convertible senior notes since the issuance date of
February 14, 2002.
Inventory Costs The FASB issued
SFAS No. 151, Inventory Costs an
amendment of ARB No. 43, Chapter 4. This
statement clarifies the requirement that abnormal
inventory-related costs be recognized as current-period charges
and requires that the allocation of fixed production overheads
to inventory conversion costs be based on the normal capacity of
the production facilities. The provisions of this statement are
to be applied prospectively to inventory costs incurred during
fiscal years beginning after June 15, 2005. The Company
does not expect the effects of adoption to be significant.
Nonmonetary Assets The FASB issued
SFAS No. 153, Exchanges of Nonmonetary
Assets an amendment of APB Opinion
No. 29. APB Opinion No. 29, in general, requires
the use of fair value as the measurement basis for exchanges of
nonmonetary assets. This statement eliminates the exception to
the fair value measurement principle for nonmonetary exchanges
of similar productive assets and replaces it with a general
exception for nonmonetary asset exchanges that lack commercial
substance. The provisions of this statement are to be applied
prospectively to nonmonetary asset exchanges occurring in fiscal
periods beginning after June 15, 2005. The Company does not
expect the effects of adoption to be significant.
Stock-Based Compensation The FASB issued a revised
SFAS No. 123, Share-Based Payment. This
statement requires that all share-based payments to employees be
recognized in the financial statements based on their grant-date
fair value. Under previous guidance, companies had the option of
recognizing the fair value of stock-based compensation in the
consolidated financial statements or disclosing the proforma
impact of stock-based compensation on the consolidated statement
of income in the notes to the consolidated financial statements.
As described in Note 2, Summary of Significant
Accounting Policies, the Company adopted the fair value
recognition provisions of SFAS No. 123 for all
employee awards issued after January 1, 2003. The revised
statement is effective at the beginning of the first annual or
interim period beginning after December 15, 2005, and
provides two methods of adoption, the modified-prospective
method and the modified-retrospective method. The Company
anticipates adopting the revised statement using the
modified-prospective method. The Company is currently evaluating
the provisions of the revised statement but does not expect the
impact of adoption to be significant.
87
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
|
|
(15) |
Supplemental Guarantor Condensed Consolidating Financial
Statements |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2004 | |
|
|
| |
|
|
|
|
Non- | |
|
|
|
|
Parent | |
|
Guarantors | |
|
Guarantors | |
|
Eliminations | |
|
Consolidated | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(In millions) | |
ASSETS |
Current Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
$ |
123.5 |
|
|
$ |
3.8 |
|
|
$ |
457.6 |
|
|
$ |
|
|
|
$ |
584.9 |
|
Accounts receivable
|
|
|
54.6 |
|
|
|
443.2 |
|
|
|
2,087.1 |
|
|
|
|
|
|
|
2,584.9 |
|
Inventories
|
|
|
17.5 |
|
|
|
193.2 |
|
|
|
410.5 |
|
|
|
|
|
|
|
621.2 |
|
Recoverable customer engineering and tooling
|
|
|
9.8 |
|
|
|
110.5 |
|
|
|
85.5 |
|
|
|
|
|
|
|
205.8 |
|
Other
|
|
|
116.7 |
|
|
|
64.8 |
|
|
|
193.7 |
|
|
|
|
|
|
|
375.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets
|
|
|
322.1 |
|
|
|
815.5 |
|
|
|
3,234.4 |
|
|
|
|
|
|
|
4,372.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-Term Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net
|
|
|
156.3 |
|
|
|
759.2 |
|
|
|
1,104.3 |
|
|
|
|
|
|
|
2,019.8 |
|
Goodwill, net
|
|
|
105.0 |
|
|
|
1,920.5 |
|
|
|
1,013.9 |
|
|
|
|
|
|
|
3,039.4 |
|
Investments in subsidiaries
|
|
|
4,556.1 |
|
|
|
2,543.8 |
|
|
|
|
|
|
|
(7,099.9 |
) |
|
|
|
|
Other
|
|
|
119.3 |
|
|
|
90.8 |
|
|
|
303.1 |
|
|
|
|
|
|
|
513.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total long-term assets
|
|
|
4,936.7 |
|
|
|
5,314.3 |
|
|
|
2,421.3 |
|
|
|
(7,099.9 |
) |
|
|
5,572.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
5,258.8 |
|
|
$ |
6,129.8 |
|
|
$ |
5,655.7 |
|
|
$ |
(7,099.9 |
) |
|
$ |
9,944.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES AND STOCKHOLDERS EQUITY |
Current Liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Short-term borrowings
|
|
$ |
|
|
|
$ |
|
|
|
$ |
35.4 |
|
|
$ |
|
|
|
$ |
35.4 |
|
Accounts payable and drafts
|
|
|
229.5 |
|
|
|
810.8 |
|
|
|
1,737.3 |
|
|
|
|
|
|
|
2,777.6 |
|
Accrued salaries and wages
|
|
|
10.6 |
|
|
|
50.0 |
|
|
|
144.8 |
|
|
|
|
|
|
|
205.4 |
|
Accrued employee benefits
|
|
|
122.7 |
|
|
|
57.1 |
|
|
|
64.5 |
|
|
|
|
|
|
|
244.3 |
|
Other accrued liabilities
|
|
|
57.3 |
|
|
|
188.6 |
|
|
|
506.5 |
|
|
|
|
|
|
|
752.4 |
|
Current portion of long-term debt
|
|
|
626.5 |
|
|
|
2.4 |
|
|
|
3.9 |
|
|
|
|
|
|
|
632.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
1,046.6 |
|
|
|
1,108.9 |
|
|
|
2,492.4 |
|
|
|
|
|
|
|
4,647.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-Term Liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt
|
|
|
1,826.1 |
|
|
|
12.0 |
|
|
|
28.8 |
|
|
|
|
|
|
|
1,866.9 |
|
Intercompany accounts, net
|
|
|
(549.6 |
) |
|
|
1,222.7 |
|
|
|
(673.1 |
) |
|
|
|
|
|
|
|
|
Other
|
|
|
205.6 |
|
|
|
190.0 |
|
|
|
303.9 |
|
|
|
|
|
|
|
699.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total long-term liabilities
|
|
|
1,482.1 |
|
|
|
1,424.7 |
|
|
|
(340.4 |
) |
|
|
|
|
|
|
2,566.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stockholders Equity
|
|
|
2,730.1 |
|
|
|
3,596.2 |
|
|
|
3,503.7 |
|
|
|
(7,099.9 |
) |
|
|
2,730.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
5,258.8 |
|
|
$ |
6,129.8 |
|
|
$ |
5,655.7 |
|
|
$ |
(7,099.9 |
) |
|
$ |
9,944.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
88
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2003 | |
|
|
| |
|
|
|
|
Non- | |
|
|
|
|
Parent | |
|
Guarantors | |
|
Guarantors | |
|
Eliminations | |
|
Consolidated | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(In millions) | |
ASSETS |
Current Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
$ |
40.9 |
|
|
$ |
9.7 |
|
|
$ |
118.7 |
|
|
$ |
|
|
|
$ |
169.3 |
|
Accounts receivable
|
|
|
17.9 |
|
|
|
331.0 |
|
|
|
1,851.4 |
|
|
|
|
|
|
|
2,200.3 |
|
Inventories
|
|
|
10.2 |
|
|
|
188.0 |
|
|
|
352.0 |
|
|
|
|
|
|
|
550.2 |
|
Recoverable customer engineering and tooling
|
|
|
(11.1 |
) |
|
|
86.5 |
|
|
|
93.6 |
|
|
|
|
|
|
|
169.0 |
|
Other
|
|
|
97.3 |
|
|
|
57.8 |
|
|
|
131.5 |
|
|
|
|
|
|
|
286.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets
|
|
|
155.2 |
|
|
|
673.0 |
|
|
|
2,547.2 |
|
|
|
|
|
|
|
3,375.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-Term Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net
|
|
|
127.4 |
|
|
|
765.8 |
|
|
|
924.6 |
|
|
|
|
|
|
|
1,817.8 |
|
Goodwill, net
|
|
|
100.2 |
|
|
|
1,906.7 |
|
|
|
933.2 |
|
|
|
|
|
|
|
2,940.1 |
|
Investments in subsidiaries
|
|
|
3,320.4 |
|
|
|
2,051.4 |
|
|
|
|
|
|
|
(5,371.8 |
) |
|
|
|
|
Other
|
|
|
96.9 |
|
|
|
70.4 |
|
|
|
270.4 |
|
|
|
|
|
|
|
437.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total long-term assets
|
|
|
3,644.9 |
|
|
|
4,794.3 |
|
|
|
2,128.2 |
|
|
|
(5,371.8 |
) |
|
|
5,195.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
3,800.1 |
|
|
$ |
5,467.3 |
|
|
$ |
4,675.4 |
|
|
$ |
(5,371.8 |
) |
|
$ |
8,571.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES AND STOCKHOLDERS EQUITY |
Current Liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Short-term borrowings
|
|
$ |
0.3 |
|
|
$ |
0.1 |
|
|
$ |
16.7 |
|
|
$ |
|
|
|
$ |
17.1 |
|
Accounts payable and drafts
|
|
|
128.7 |
|
|
|
749.1 |
|
|
|
1,566.3 |
|
|
|
|
|
|
|
2,444.1 |
|
Accrued salaries and wages
|
|
|
13.1 |
|
|
|
42.1 |
|
|
|
130.0 |
|
|
|
|
|
|
|
185.2 |
|
Accrued employee benefits
|
|
|
93.2 |
|
|
|
56.9 |
|
|
|
58.1 |
|
|
|
|
|
|
|
208.2 |
|
Other accrued liabilities
|
|
|
42.0 |
|
|
|
280.9 |
|
|
|
400.6 |
|
|
|
|
|
|
|
723.5 |
|
Current portion of long-term debt
|
|
|
|
|
|
|
1.6 |
|
|
|
2.4 |
|
|
|
|
|
|
|
4.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
277.3 |
|
|
|
1,130.7 |
|
|
|
2,174.1 |
|
|
|
|
|
|
|
3,582.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-Term Liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt
|
|
|
2,027.0 |
|
|
|
12.8 |
|
|
|
17.4 |
|
|
|
|
|
|
|
2,057.2 |
|
Intercompany accounts, net
|
|
|
(1,024.8 |
) |
|
|
1,496.8 |
|
|
|
(472.0 |
) |
|
|
|
|
|
|
|
|
Other
|
|
|
263.1 |
|
|
|
180.6 |
|
|
|
230.5 |
|
|
|
|
|
|
|
674.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total long-term liabilities
|
|
|
1,265.3 |
|
|
|
1,690.2 |
|
|
|
(224.1 |
) |
|
|
|
|
|
|
2,731.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stockholders Equity
|
|
|
2,257.5 |
|
|
|
2,646.4 |
|
|
|
2,725.4 |
|
|
|
(5,371.8 |
) |
|
|
2,257.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
3,800.1 |
|
|
$ |
5,467.3 |
|
|
$ |
4,675.4 |
|
|
$ |
(5,371.8 |
) |
|
$ |
8,571.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
89
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, 2004 | |
|
|
| |
|
|
|
|
Non- | |
|
|
|
|
Parent | |
|
Guarantors | |
|
Guarantors | |
|
Eliminations | |
|
Consolidated | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(In millions) | |
Net sales
|
|
$ |
1,100.4 |
|
|
$ |
7,489.4 |
|
|
$ |
10,990.3 |
|
|
$ |
(2,620.1 |
) |
|
$ |
16,960.0 |
|
Cost of sales
|
|
|
1,214.0 |
|
|
|
6,796.0 |
|
|
|
10,168.0 |
|
|
|
(2,620.1 |
) |
|
|
15,557.9 |
|
Selling, general and administrative expenses
|
|
|
152.2 |
|
|
|
182.5 |
|
|
|
299.0 |
|
|
|
|
|
|
|
633.7 |
|
Interest expense
|
|
|
33.2 |
|
|
|
97.6 |
|
|
|
34.7 |
|
|
|
|
|
|
|
165.5 |
|
Intercompany charges, net
|
|
|
(317.2 |
) |
|
|
377.6 |
|
|
|
(60.4 |
) |
|
|
|
|
|
|
|
|
Other (income) expense, net
|
|
|
(14.9 |
) |
|
|
26.8 |
|
|
|
26.7 |
|
|
|
|
|
|
|
38.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before provision (benefit) for income taxes, minority
interests in consolidated subsidiaries and equity in net
(income) loss of affiliates and subsidiaries
|
|
|
33.1 |
|
|
|
8.9 |
|
|
|
522.3 |
|
|
|
|
|
|
|
564.3 |
|
Provision (benefit) for income taxes
|
|
|
(17.9 |
) |
|
|
18.4 |
|
|
|
127.5 |
|
|
|
|
|
|
|
128.0 |
|
Minority interests in consolidated subsidiaries
|
|
|
|
|
|
|
|
|
|
|
16.7 |
|
|
|
|
|
|
|
16.7 |
|
Equity in net (income) loss of affiliates
|
|
|
0.3 |
|
|
|
(3.3 |
) |
|
|
0.4 |
|
|
|
|
|
|
|
(2.6 |
) |
Equity in net income of subsidiaries
|
|
|
(371.5 |
) |
|
|
(206.2 |
) |
|
|
|
|
|
|
577.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$ |
422.2 |
|
|
$ |
200.0 |
|
|
$ |
377.7 |
|
|
$ |
(577.7 |
) |
|
$ |
422.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, 2003 | |
|
|
| |
|
|
|
|
Non- | |
|
|
|
|
Parent | |
|
Guarantors | |
|
Guarantors | |
|
Eliminations | |
|
Consolidated | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(In millions) | |
Net sales
|
|
$ |
1,027.4 |
|
|
$ |
7,780.7 |
|
|
$ |
9,404.2 |
|
|
$ |
(2,465.6 |
) |
|
$ |
15,746.7 |
|
Cost of sales
|
|
|
1,020.1 |
|
|
|
7,054.4 |
|
|
|
8,791.4 |
|
|
|
(2,465.6 |
) |
|
|
14,400.3 |
|
Selling, general and administrative expenses
|
|
|
150.2 |
|
|
|
192.8 |
|
|
|
230.6 |
|
|
|
|
|
|
|
573.6 |
|
Interest expense
|
|
|
31.8 |
|
|
|
103.0 |
|
|
|
51.8 |
|
|
|
|
|
|
|
186.6 |
|
Intercompany charges, net
|
|
|
(370.8 |
) |
|
|
326.0 |
|
|
|
44.8 |
|
|
|
|
|
|
|
|
|
Other (income) expense, net
|
|
|
(0.3 |
) |
|
|
40.8 |
|
|
|
11.3 |
|
|
|
|
|
|
|
51.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before provision for income taxes, minority interests in
consolidated subsidiaries and equity in net income of affiliates
and subsidiaries
|
|
|
196.4 |
|
|
|
63.7 |
|
|
|
274.3 |
|
|
|
|
|
|
|
534.4 |
|
Provision for income taxes
|
|
|
6.9 |
|
|
|
39.8 |
|
|
|
107.0 |
|
|
|
|
|
|
|
153.7 |
|
Minority interests in consolidated subsidiaries
|
|
|
|
|
|
|
|
|
|
|
8.8 |
|
|
|
|
|
|
|
8.8 |
|
Equity in net income of affiliates
|
|
|
(0.4 |
) |
|
|
(2.4 |
) |
|
|
(5.8 |
) |
|
|
|
|
|
|
(8.6 |
) |
Equity in net income of subsidiaries
|
|
|
(190.6 |
) |
|
|
(145.0 |
) |
|
|
|
|
|
|
335.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$ |
380.5 |
|
|
$ |
171.3 |
|
|
$ |
164.3 |
|
|
$ |
(335.6 |
) |
|
$ |
380.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
90
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, 2002 | |
|
|
| |
|
|
|
|
Non- | |
|
|
|
|
Parent | |
|
Guarantors | |
|
Guarantors | |
|
Eliminations | |
|
Consolidated | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(In millions) | |
Net sales
|
|
$ |
1,051.4 |
|
|
$ |
7,682.4 |
|
|
$ |
7,987.8 |
|
|
$ |
(2,297.0 |
) |
|
$ |
14,424.6 |
|
Cost of sales
|
|
|
1,145.4 |
|
|
|
6,860.2 |
|
|
|
7,455.7 |
|
|
|
(2,297.0 |
) |
|
|
13,164.3 |
|
Selling, general and administrative expenses
|
|
|
84.2 |
|
|
|
208.9 |
|
|
|
224.1 |
|
|
|
|
|
|
|
517.2 |
|
Interest expense
|
|
|
91.0 |
|
|
|
67.6 |
|
|
|
51.9 |
|
|
|
|
|
|
|
210.5 |
|
Intercompany charges, net
|
|
|
(447.2 |
) |
|
|
460.4 |
|
|
|
(13.2 |
) |
|
|
|
|
|
|
|
|
Other (income) expense, net
|
|
|
31.1 |
|
|
|
44.1 |
|
|
|
(23.1 |
) |
|
|
|
|
|
|
52.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before provision for income taxes, minority interests in
consolidated subsidiaries, equity in net (income) loss of
affiliates and subsidiaries and cumulative effect of a change in
accounting principle
|
|
|
146.9 |
|
|
|
41.2 |
|
|
|
292.4 |
|
|
|
|
|
|
|
480.5 |
|
Provision for income taxes
|
|
|
15.4 |
|
|
|
60.9 |
|
|
|
80.7 |
|
|
|
|
|
|
|
157.0 |
|
Minority interests in consolidated subsidiaries
|
|
|
|
|
|
|
|
|
|
|
13.3 |
|
|
|
|
|
|
|
13.3 |
|
Equity in net (income) loss of affiliates
|
|
|
(0.4 |
) |
|
|
0.6 |
|
|
|
(1.5 |
) |
|
|
|
|
|
|
(1.3 |
) |
Equity in net (income) loss of subsidiaries
|
|
|
118.9 |
|
|
|
(96.6 |
) |
|
|
|
|
|
|
(22.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before cumulative effect of a change in accounting
principle
|
|
|
13.0 |
|
|
|
76.3 |
|
|
|
199.9 |
|
|
|
22.3 |
|
|
|
311.5 |
|
Cumulative effect of a change in accounting principle, net of tax
|
|
|
|
|
|
|
181.2 |
|
|
|
117.3 |
|
|
|
|
|
|
|
298.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
$ |
13.0 |
|
|
$ |
(104.9 |
) |
|
$ |
82.6 |
|
|
$ |
22.3 |
|
|
$ |
13.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, 2004 | |
|
|
| |
|
|
|
|
Non- | |
|
|
|
|
Parent | |
|
Guarantors | |
|
Guarantors | |
|
Eliminations |
|
Consolidated | |
|
|
| |
|
| |
|
| |
|
|
|
| |
|
|
(In millions) | |
Net Cash Provided by Operating Activities
|
|
$ |
181.7 |
|
|
$ |
(48.2 |
) |
|
$ |
542.4 |
|
|
$ |
|
|
|
$ |
675.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash Flows from Investing Activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additions to property, plant and equipment
|
|
|
(67.4 |
) |
|
|
(150.4 |
) |
|
|
(211.2 |
) |
|
|
|
|
|
|
(429.0 |
) |
Cost of acquisitions, net of cash acquired
|
|
|
(14.1 |
) |
|
|
(3.3 |
) |
|
|
(85.6 |
) |
|
|
|
|
|
|
(103.0 |
) |
Net proceeds from disposition of businesses and other assets
|
|
|
13.9 |
|
|
|
14.6 |
|
|
|
27.8 |
|
|
|
|
|
|
|
56.3 |
|
Other, net
|
|
|
0.8 |
|
|
|
0.1 |
|
|
|
2.3 |
|
|
|
|
|
|
|
3.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in investing activities
|
|
|
(66.8 |
) |
|
|
(139.0 |
) |
|
|
(266.7 |
) |
|
|
|
|
|
|
(472.5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash Flows from Financing Activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Issuance of senior notes
|
|
|
399.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
399.2 |
|
Other long-term debt repayments, net
|
|
|
(11.4 |
) |
|
|
1.0 |
|
|
|
(39.0 |
) |
|
|
|
|
|
|
(49.4 |
) |
Short-term debt repayments, net
|
|
|
(0.3 |
) |
|
|
(0.1 |
) |
|
|
(29.4 |
) |
|
|
|
|
|
|
(29.8 |
) |
Change in intercompany accounts
|
|
|
(275.2 |
) |
|
|
184.0 |
|
|
|
91.2 |
|
|
|
|
|
|
|
|
|
Dividends paid
|
|
|
(68.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(68.0 |
) |
Proceeds from exercise of stock options
|
|
|
24.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
24.4 |
|
Repurchase of common stock
|
|
|
(97.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(97.7 |
) |
Decrease in drafts
|
|
|
(3.3 |
) |
|
|
(8.1 |
) |
|
|
(1.2 |
) |
|
|
|
|
|
|
(12.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by financing activities
|
|
|
(32.3 |
) |
|
|
176.8 |
|
|
|
21.6 |
|
|
|
|
|
|
|
166.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect of foreign currency translation
|
|
|
|
|
|
|
4.5 |
|
|
|
41.6 |
|
|
|
|
|
|
|
46.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Change in Cash and Cash Equivalents
|
|
|
82.6 |
|
|
|
(5.9 |
) |
|
|
338.9 |
|
|
|
|
|
|
|
415.6 |
|
Cash and Cash Equivalents at Beginning of Year
|
|
|
40.9 |
|
|
|
9.7 |
|
|
|
118.7 |
|
|
|
|
|
|
|
169.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and Cash Equivalents at End of Year
|
|
$ |
123.5 |
|
|
$ |
3.8 |
|
|
$ |
457.6 |
|
|
$ |
|
|
|
$ |
584.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
91
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, 2003 | |
|
|
| |
|
|
|
|
Non- | |
|
|
|
|
Parent | |
|
Guarantors | |
|
Guarantors | |
|
Eliminations |
|
Consolidated | |
|
|
| |
|
| |
|
| |
|
|
|
| |
|
|
(In millions) | |
Net Cash Provided by Operating Activities
|
|
$ |
283.1 |
|
|
$ |
322.1 |
|
|
$ |
(18.9 |
) |
|
$ |
|
|
|
$ |
586.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash Flows from Investing Activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additions to property, plant and equipment
|
|
|
(60.0 |
) |
|
|
(151.3 |
) |
|
|
(164.3 |
) |
|
|
|
|
|
|
(375.6 |
) |
Cost of acquisitions, net of cash acquired
|
|
|
(0.6 |
) |
|
|
|
|
|
|
(13.1 |
) |
|
|
|
|
|
|
(13.7 |
) |
Net proceeds from disposition of businesses and other assets
|
|
|
0.2 |
|
|
|
3.9 |
|
|
|
29.6 |
|
|
|
|
|
|
|
33.7 |
|
Other, net
|
|
|
|
|
|
|
6.8 |
|
|
|
2.0 |
|
|
|
|
|
|
|
8.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in investing activities
|
|
|
(60.4 |
) |
|
|
(140.6 |
) |
|
|
(145.8 |
) |
|
|
|
|
|
|
(346.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash Flows from Financing Activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term revolving credit repayments, net
|
|
|
(132.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(132.8 |
) |
Other long-term debt repayments, net
|
|
|
(4.3 |
) |
|
|
4.1 |
|
|
|
(10.1 |
) |
|
|
|
|
|
|
(10.3 |
) |
Short-term debt repayments, net
|
|
|
(4.2 |
) |
|
|
(0.2 |
) |
|
|
(19.6 |
) |
|
|
|
|
|
|
(24.0 |
) |
Change in intercompany accounts
|
|
|
(58.3 |
) |
|
|
(139.6 |
) |
|
|
197.9 |
|
|
|
|
|
|
|
|
|
Proceeds from exercise of stock options
|
|
|
66.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
66.4 |
|
Repurchase of common stock
|
|
|
(1.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1.1 |
) |
Decrease in drafts
|
|
|
(48.0 |
) |
|
|
4.6 |
|
|
|
(13.4 |
) |
|
|
|
|
|
|
(56.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in financing activities
|
|
|
(182.3 |
) |
|
|
(131.1 |
) |
|
|
154.8 |
|
|
|
|
|
|
|
(158.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect of foreign currency translation
|
|
|
|
|
|
|
(43.7 |
) |
|
|
40.4 |
|
|
|
|
|
|
|
(3.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Change in Cash and Cash Equivalents
|
|
|
40.4 |
|
|
|
6.7 |
|
|
|
30.5 |
|
|
|
|
|
|
|
77.6 |
|
Cash and Cash Equivalents at Beginning of Year
|
|
|
0.5 |
|
|
|
3.0 |
|
|
|
88.2 |
|
|
|
|
|
|
|
91.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and Cash Equivalents at End of Year
|
|
$ |
40.9 |
|
|
$ |
9.7 |
|
|
$ |
118.7 |
|
|
$ |
|
|
|
$ |
169.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
92
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Year Ended December 31, 2002 | |
|
|
| |
|
|
|
|
Non- | |
|
|
|
|
Parent | |
|
Guarantors | |
|
Guarantors | |
|
Eliminations |
|
Consolidated | |
|
|
| |
|
| |
|
| |
|
|
|
| |
|
|
(In millions) | |
Net Cash Provided by Operating Activities
|
|
$ |
199.9 |
|
|
$ |
214.2 |
|
|
$ |
131.0 |
|
|
$ |
|
|
|
$ |
545.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash Flows from Investing Activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additions to property, plant and equipment
|
|
|
(22.4 |
) |
|
|
(128.2 |
) |
|
|
(122.0 |
) |
|
|
|
|
|
|
(272.6 |
) |
Cost of acquisitions, net of cash acquired
|
|
|
(3.5 |
) |
|
|
(3.8 |
) |
|
|
(7.9 |
) |
|
|
|
|
|
|
(15.2 |
) |
Net proceeds from disposition of businesses and other assets
|
|
|
|
|
|
|
3.4 |
|
|
|
19.1 |
|
|
|
|
|
|
|
22.5 |
|
Other, net
|
|
|
(29.0 |
) |
|
|
34.8 |
|
|
|
0.2 |
|
|
|
|
|
|
|
6.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in investing activities
|
|
|
(54.9 |
) |
|
|
(93.8 |
) |
|
|
(110.6 |
) |
|
|
|
|
|
|
(259.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash Flows from Financing Activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Issuance of senior notes
|
|
|
250.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
250.3 |
|
Long-term revolving credit repayments, net
|
|
|
(583.4 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(583.4 |
) |
Other long-term debt borrowings, net
|
|
|
12.2 |
|
|
|
(1.9 |
) |
|
|
(8.9 |
) |
|
|
|
|
|
|
1.4 |
|
Short-term debt repayments, net
|
|
|
(25.5 |
) |
|
|
0.3 |
|
|
|
(6.2 |
) |
|
|
|
|
|
|
(31.4 |
) |
Change in intercompany accounts
|
|
|
113.0 |
|
|
|
(89.0 |
) |
|
|
(24.0 |
) |
|
|
|
|
|
|
|
|
Proceeds from exercise of stock options
|
|
|
47.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
47.4 |
|
Increase in drafts
|
|
|
43.5 |
|
|
|
(19.8 |
) |
|
|
(3.9 |
) |
|
|
|
|
|
|
19.8 |
|
Other, net
|
|
|
0.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in financing activities
|
|
|
(142.4 |
) |
|
|
(110.4 |
) |
|
|
(43.0 |
) |
|
|
|
|
|
|
(295.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect of foreign currency translation
|
|
|
|
|
|
|
(13.8 |
) |
|
|
27.9 |
|
|
|
|
|
|
|
14.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Change in Cash and Cash Equivalents
|
|
|
2.6 |
|
|
|
(3.8 |
) |
|
|
5.3 |
|
|
|
|
|
|
|
4.1 |
|
Cash and Cash Equivalents at Beginning of Year
|
|
|
(2.1 |
) |
|
|
6.8 |
|
|
|
82.9 |
|
|
|
|
|
|
|
87.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and Cash Equivalents at End of Year
|
|
$ |
0.5 |
|
|
$ |
3.0 |
|
|
$ |
88.2 |
|
|
$ |
|
|
|
$ |
91.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basis of Presentation Certain of the Companys
wholly owned subsidiaries (the Guarantors) have
unconditionally fully guaranteed, on a joint and several basis,
the punctual payment when due, whether at stated maturity, by
acceleration or otherwise, of all of the Companys
obligations under the primary credit facility and the indentures
governing the Companys senior notes, including the
Companys obligations to pay principal, premium, if any,
and interest with respect to the senior notes. The senior notes
consist of $600 million aggregate principal amount of
7.96% senior notes due 2005, $800 million aggregate
principal amount of 8.11% senior notes due 2009, Euro
250 million aggregate principal amount of
8.125% senior notes due 2008, $640 million aggregate
principal amount at maturity of zero-coupon convertible senior
notes due 2022 and $400 million aggregate principal amount
of 5.75% senior notes due 2014. The Guarantors under the
indentures are currently Lear Operations Corporation, Lear
Seating Holdings Corp. #50, Lear Corporation EEDS and
Interiors, Lear Technologies, L.L.C., Lear Midwest Automotive,
Limited Partnership, Lear Automotive (EEDS) Spain S.L. and
Lear Corporation Mexico, S.A. de C.V. In lieu of providing
separate audited financial statements for the Guarantors, the
Company has included the audited supplemental guarantor
condensed consolidating financial statements above. Management
does not believe that separate financial statements of the
Guarantors are material to investors. Therefore, separate
financial statements and other disclosures concerning the
Guarantors are not presented.
93
Lear Corporation and Subsidiaries
Notes to Consolidated Financial
Statements (Continued)
As of and for the years ended December 31, 2003 and 2002,
the supplemental guarantor condensed consolidating financial
statements have been restated to reflect certain changes to the
equity investments of the guarantor subsidiaries.
Distributions There are no significant restrictions
on the ability of the Guarantors to make distributions to the
Company.
Selling, General and Administrative Expenses During
2004, 2003 and 2002, the Parent allocated $35.5 million,
$97.1 million and $98.7 million, respectively, of
corporate selling, general and administrative expenses to its
operating subsidiaries. The allocations were based on various
factors, which estimate usage of particular corporate functions,
and in certain instances, other relevant factors, such as the
revenues or the number of employees of the Companys
subsidiaries.
Long-Term Debt of the Parent and the Guarantors A
summary of long-term debt of the Parent and the Guarantors on a
combined basis is shown below (in millions):
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Senior notes
|
|
$ |
2,424.0 |
|
|
$ |
1,987.0 |
|
Other long-term debt
|
|
|
43.0 |
|
|
|
54.4 |
|
|
|
|
|
|
|
|
|
|
|
2,467.0 |
|
|
|
2,041.4 |
|
Less current portion
|
|
|
(628.9 |
) |
|
|
(1.6 |
) |
|
|
|
|
|
|
|
|
|
$ |
1,838.1 |
|
|
$ |
2,039.8 |
|
|
|
|
|
|
|
|
The obligations of foreign subsidiary borrowers under the
primary credit facility are guaranteed by the Parent.
For a more detailed description of the above indebtedness, see
Note 7, Long-Term Debt.
The aggregate minimum principal payment requirements on
long-term debt of the Parent and the Guarantors, including
capital lease obligations, in each of the five years subsequent
to December 31, 2004, are shown below (in millions):
|
|
|
|
|
Year |
|
Maturities | |
|
|
| |
2005
|
|
$ |
628.9 |
|
2006
|
|
|
2.4 |
|
2007
|
|
|
2.4 |
|
2008
|
|
|
340.8 |
|
2009
|
|
|
803.9 |
|
94
LEAR CORPORATION AND SUBSIDIARIES
SCHEDULE II VALUATION AND QUALIFYING
ACCOUNTS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance as of | |
|
|
|
|
|
|
|
Balance | |
|
|
Beginning of | |
|
|
|
|
|
Other | |
|
as of End | |
|
|
Year | |
|
Additions | |
|
Retirements | |
|
Changes | |
|
of Year | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(In millions) | |
FOR THE YEAR ENDED DECEMBER 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Valuation of accounts deducted from related assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for doubtful accounts
|
|
$ |
30.6 |
|
|
$ |
11.7 |
|
|
$ |
(16.0 |
) |
|
$ |
0.4 |
|
|
$ |
26.7 |
|
|
|
Reserve for unmerchantable inventories
|
|
|
55.8 |
|
|
|
32.1 |
|
|
|
(16.0 |
) |
|
|
1.1 |
|
|
|
73.0 |
|
|
|
Restructuring reserves
|
|
|
8.1 |
|
|
|
18.8 |
|
|
|
(6.0 |
) |
|
|
|
|
|
|
20.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
94.5 |
|
|
$ |
62.6 |
|
|
$ |
(38.0 |
) |
|
$ |
1.5 |
|
|
$ |
120.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
FOR THE YEAR ENDED DECEMBER 31, 2003:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Valuation of accounts deducted from related assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for doubtful accounts
|
|
$ |
31.5 |
|
|
$ |
16.6 |
|
|
$ |
(17.2 |
) |
|
$ |
(0.3 |
) |
|
$ |
30.6 |
|
|
|
Reserve for unmerchantable inventories
|
|
|
44.5 |
|
|
|
29.7 |
|
|
|
(21.0 |
) |
|
|
2.6 |
|
|
|
55.8 |
|
|
|
Restructuring reserves
|
|
|
30.3 |
|
|
|
|
|
|
|
(22.2 |
) |
|
|
|
|
|
|
8.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
106.3 |
|
|
$ |
46.3 |
|
|
$ |
(60.4 |
) |
|
$ |
2.3 |
|
|
$ |
94.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
FOR THE YEAR ENDED DECEMBER 31, 2002:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Valuation of accounts deducted from related assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for doubtful accounts
|
|
$ |
26.7 |
|
|
$ |
19.2 |
|
|
$ |
(14.7 |
) |
|
$ |
0.3 |
|
|
$ |
31.5 |
|
|
|
Reserve for unmerchantable inventories
|
|
|
35.8 |
|
|
|
17.5 |
|
|
|
(16.3 |
) |
|
|
7.5 |
|
|
|
44.5 |
|
|
|
Restructuring reserves
|
|
|
96.2 |
|
|
|
|
|
|
|
(65.9 |
) |
|
|
|
|
|
|
30.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
158.7 |
|
|
$ |
36.7 |
|
|
$ |
(96.9 |
) |
|
$ |
7.8 |
|
|
$ |
106.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
95
|
|
ITEM 9 |
CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON
ACCOUNTING AND FINANCIAL DISCLOSURE |
Lear Corporation engaged the services of Ernst & Young
LLP as its new independent registered public accounting firm to
replace Arthur Andersen LLP, effective May 9, 2002. For
additional information, see Lear Corporations Current
Report on Form 8-K dated May 9, 2002.
|
|
ITEM 9A |
CONTROLS AND PROCEDURES |
(a) Disclosure Controls and Procedures
The Company has evaluated, under the supervision and with the
participation of the Companys management, including the
Companys Chairman and Chief Executive Officer along with
the Companys Senior Vice President and Chief Financial
Officer, the effectiveness of the Companys disclosure
controls and procedures (as defined in Rules 13a-15(e) and
15d-15(e) under the Securities Exchange Act of 1934, as amended
(the Exchange Act)) as of the end of the period
covered by this Report. Because of the inherent limitations in
all control systems, no evaluation of controls can provide
absolute assurance that all control issues and instances of
fraud, if any, within the Company have been detected. However,
based on that evaluation, the Companys Chairman and Chief
Executive Officer along with the Companys Senior Vice
President and Chief Financial Officer have concluded that the
Companys disclosure controls and procedures were effective
as of the end of the period covered by this Report.
(b) Managements Annual Report on Internal Control
Over Financial Reporting
The Companys management is responsible for establishing
and maintaining adequate internal control over financial
reporting, as such term is defined in Exchange Act
Rule 13a-15(f). Under the supervision and with the
participation of the Companys management, including the
Companys Chairman and Chief Executive Officer along with
the Companys Senior Vice President and Chief Financial
Officer, the Company conducted an evaluation of the
effectiveness of internal control over financial reporting based
on the framework in Internal Control Integrated
Framework issued by the Committee of Sponsoring Organizations of
the Treadway Commission. Based on the evaluation under the
framework in Internal Control Integrated Framework,
management concluded that the Companys internal control
over financial reporting was effective as of December 31,
2004. Ernst & Young LLP, the registered public
accounting firm that audited the consolidated financial
statements included in this Report, has issued an attestation
report on managements assessment of the Companys
internal control over financial reporting.
(c) Attestation Report of the Registered Public Accounting
Firm
The attestation report on managements assessment of the
Companys internal control over financial reporting is
provided in Item 8, Consolidated Financial Statements
and Supplementary Data.
(d) Changes in Internal Control Over Financial Reporting
There was no change in the Companys internal control over
financial reporting that occurred during the fiscal quarter
ending December 31, 2004, that has materially affected, or
is reasonably likely to materially affect, the Companys
internal control over financial reporting.
|
|
ITEM 9B |
OTHER INFORMATION |
None.
96
PART III
|
|
ITEM 10 |
DIRECTORS AND EXECUTIVE OFFICERS OF THE COMPANY |
The information required by Item 10 regarding our directors
is incorporated by reference to the Proxy Statement sections
entitled Election of Directors and Directors
and Beneficial Ownership. The information required by
Item 10 regarding our executive officers appears as a
Supplementary Item following Item 4 under Part I of
this Report.
Code of Ethics
We have adopted a code of ethics that applies to our executive
officers, including our Principal Executive Officer, our
Principal Financial Officer and our Principal Accounting
Officer. This code of ethics is entitled Specific
Provisions for Executive Officers within our Code of
Business Conduct and Ethics, which can be found on our website
at http://www.lear.com. We will post any amendment to or waiver
from the provisions of the Code of Business Conduct and Ethics
that applies to the executive officers above on the same website.
|
|
ITEM 11 |
EXECUTIVE COMPENSATION |
Incorporated by reference to the Proxy Statement sections
entitled Executive Compensation, Compensation
Committee Interlocks and Insider Participation,
Compensation Committee Report and Performance
Graph. Notwithstanding anything indicating the contrary
set forth in this Report, the Compensation Committee
Report and the Performance Graph sections of
the Proxy Statement shall be deemed to be furnished
not filed for purposes of the Securities Exchange
Act of 1934, as amended.
|
|
ITEM 12 |
SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND
MANAGEMENT AND RELATED STOCKHOLDER MATTERS |
Except as set forth herein, the information required by
Item 12 is incorporated by reference to the Proxy Statement
section entitled Directors and Beneficial
Ownership Security Ownership of Certain Beneficial
Owners and Management.
Equity Compensation Plan Information
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of December 31, 2004 | |
|
|
| |
|
|
|
|
Number of Securities | |
|
|
|
|
Available for Future | |
|
|
Number of Securities to be | |
|
Weighted Average | |
|
Issuance Under Equity | |
|
|
Issued upon Exercise of | |
|
Exercise Price of | |
|
Compensation Plans | |
|
|
Outstanding Options, | |
|
Outstanding Options, | |
|
(Excluding Securities | |
|
|
Warrants and Rights | |
|
Warrants and Rights | |
|
Reflected in Column(a)) | |
|
|
(a) | |
|
(b) | |
|
(c) | |
|
|
| |
|
| |
|
| |
Equity compensation plans approved by security holders (1)
|
|
|
5,334,856 |
(2) |
|
$ |
29.43 |
(3) |
|
|
1,896,625 |
|
Equity compensation plans not approved by security holders
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
5,334,856 |
|
|
$ |
29.43 |
|
|
|
1,896,625 |
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Includes the 1994 Stock Option Plan, the 1996 Stock Option Plan
and the Long-Term Stock Incentive Plan. |
|
(2) |
Includes 3,294,680 of outstanding options, 1,831,149 of
outstanding restricted stock units and 209,027 of outstanding
performance units. |
|
(3) |
Reflects outstanding options at a weighted average exercise
price of $40.57, outstanding restricted stock units at a
weighted average price of $12.75 and outstanding performance
shares at a weighted average price of zero. |
97
|
|
ITEM 13 |
CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS |
Incorporated by reference to the Proxy Statement section
entitled Certain Transactions.
|
|
ITEM 14 |
PRINCIPAL ACCOUNTANT FEES AND SERVICES |
Incorporated by reference to the Proxy Statement section
entitled Fees of Independent Accountants.
PART IV
|
|
ITEM 15 |
EXHIBITS AND FINANCIAL STATEMENT SCHEDULE |
(a) The following documents are filed as part of this
Form 10-K.
1. Consolidated Financial Statements:
Reports of Ernst & Young LLP, Independent
Registered Public Accounting Firm
|
|
|
Consolidated Balance Sheets as of December 31, 2004
and 2003 |
|
|
Consolidated Statements of Income for the years ended
December 31, 2004, 2003 and 2002 |
|
|
Consolidated Statements of Stockholders Equity for
the years ended December 31, 2004, 2003 and 2002 |
|
|
Consolidated Statements of Cash Flows for the years ended
December 31, 2004, 2003 and 2002 |
|
|
Notes to Consolidated Financial Statements |
2. Financial Statement Schedule:
Schedule II Valuation and Qualifying
Accounts
|
|
|
All other financial statement schedules are omitted
because such schedules are not required or the information
required has been presented in the aforementioned financial
statements. |
|
|
|
3. The exhibits listed on the Index to Exhibits
on pages 100 through 104 are filed with this Form 10-K
or incorporated by reference as set forth below. |
(b) The exhibits listed on the Index to
Exhibits on pages 100 through 104 are filed with this
Form 10-K or incorporated by reference as set forth below.
(c) Additional Financial Statement Schedules
None.
98
Signatures
Pursuant to the requirements of Section 13 or 15(d) of the
Securities Exchange Act of 1934, the registrant has duly caused
this report to be signed on its behalf by the undersigned,
thereunto duly authorized on February 28, 2005.
|
|
|
|
By: |
/s/ Robert E. Rossiter |
|
|
|
|
|
Robert E. Rossiter |
|
Chairman and Chief Executive
Officer and |
|
a Director (Principal Executive
Officer) |
Pursuant to the requirements of the Securities Exchange Act of
1934, this report has been signed below by the following persons
on behalf of Lear Corporation and in the capacities indicated on
February 28, 2005.
/s/ Robert E. Rossiter
Robert E. Rossiter
Chairman of the Board of Directors and
Chief Executive Officer and a Director
(Principal Executive Officer)
/s/ James H. Vandenberghe
James H. Vandenberghe
Vice Chairman
/s/ David C. Wajsgras
David C. Wajsgras
Senior Vice President and
Chief Financial Officer (Principal Financial Officer)
/s/ William C. Dircks
William C. Dircks
Vice President and Corporate Controller
(Principal Accounting Officer)
/s/ Anne K. Bingaman
Anne K. Bingaman
a Director
/s/ Dr. David E. Fry
Dr. David E. Fry
a Director
/s/ Justice Conrad L. Mallett
Justice Conrad L. Mallett
a Director
/s/ Larry W. McCurdy
Larry W. McCurdy
a Director
/s/ Roy E. Parrott
Roy E. Parrott
a Director
/s/ David P. Spalding
David P. Spalding
a Director
/s/ James A. Stern
James A. Stern
a Director
/s/ Henry D.G. Wallace
Henry D.G. Wallace
a Director
/s/ Richard F. Wallman
Richard F. Wallman
a Director
99
Index to Exhibits
|
|
|
|
|
Exhibit |
|
|
Number |
|
Exhibit |
|
|
|
|
3 |
.1 |
|
Restated Certificate of Incorporation of the Company
(incorporated by reference to Exhibit 3.1 to the
Companys Quarterly Report on Form 10-Q for the
quarter ended March 30, 1996). |
|
|
3 |
.2 |
|
Amended and Restated By-laws of the Company (incorporated by
reference to Exhibit 3.2 to the Companys Current
Report on Form 8-K dated August 8, 2002). |
|
|
3 |
.3 |
|
Certificate of Incorporation of Lear Operations Corporation
(incorporated by reference to Exhibit 3.3 to the
Companys Registration Statement on Form S-4 filed on
June 22, 1999). |
|
|
3 |
.4 |
|
By-laws of Lear Operations Corporation (incorporated by
reference to Exhibit 3.4 to the Companys Registration
Statement on Form S-4 filed on June 22, 1999). |
|
|
3 |
.5 |
|
Certificate of Incorporation of Lear Corporation EEDS and
Interiors (incorporated by reference to Exhibit 3.7 to the
Companys Registration Statement on Form S-4/ A filed
on June 6, 2001). |
|
|
3 |
.6 |
|
By-laws of Lear Corporation EEDS and Interiors (incorporated by
reference to Exhibit 3.8 to the Companys Registration
Statement on Form S-4/ A filed on June 6, 2001). |
|
|
3 |
.7 |
|
Certificate of Incorporation of Lear Seating Holdings
Corp. #50 (incorporated by reference to Exhibit 3.9 to
the Companys Registration Statement on Form S-4/ A
filed on June 6, 2001). |
|
|
3 |
.8 |
|
By-laws of Lear Seating Holdings Corp. #50 (incorporated by
reference to Exhibit 3.10 to the Companys
Registration Statement on Form S-4/ A filed on June 6,
2001). |
|
|
3 |
.9 |
|
Certificate of Formation of Lear Technologies, L.L.C.
(incorporated by reference to Exhibit 3.11 to the
Companys Registration Statement on Form S-3 filed on
March 28, 2002). |
|
|
3 |
.10 |
|
Limited Liability Company Agreement of Lear Technologies, L.L.C.
(incorporated by reference to Exhibit 3.12 to the
Companys Registration Statement on Form S-3 filed on
March 28, 2002). |
|
|
3 |
.11 |
|
Certificate of Limited Partnership of Lear Midwest Automotive,
Limited Partnership (incorporated by reference to
Exhibit 3.13 to the Companys Registration Statement
on Form S-3 filed on March 28, 2002). |
|
|
3 |
.12 |
|
Agreement of Limited Partnership of Lear Midwest Automotive,
Limited Partnership, including First and Second Amendments
thereto (incorporated by reference to Exhibit 3.14 to the
Companys Registration Statement on Form S-3 filed on
March 28, 2002). |
|
|
3 |
.13 |
|
Third Amendment to Agreement of Limited Partnership of Lear
Midwest Automotive, Limited Partnership (incorporated by
reference to Exhibit 3.13 to the Companys Annual
Report on Form 10-K for the year ended December 31,
2003). |
|
|
3 |
.14 |
|
Deed of Transformation of Lear Automotive (EEDS) Spain S.L.
(Unofficial English Translation) (incorporated by reference to
Exhibit 3.17 to the Companys Registration Statement
on Form S-3 filed on May 8, 2002). |
|
|
3 |
.15 |
|
By-laws of Lear Automotive (EEDS) Spain S.L. (Unofficial
English Translation) (incorporated by reference to
Exhibit 3.18 to the Companys Registration Statement
on Form S-3 filed on May 8, 2002). |
|
|
3 |
.16 |
|
Articles of Incorporation of Lear Corporation Mexico, S.A. de
C.V. (Unofficial English Translation) (incorporated by reference
to Exhibit 3.19 to the Companys Registration
Statement on Form S-3 filed on March 28, 2002). |
|
|
3 |
.17 |
|
By-laws of Lear Corporation Mexico, S.A. de C.V. (Unofficial
English Translation) (incorporated by reference to
Exhibit 3.20 to the Companys Registration Statement
on Form S-3 filed on March 28, 2002). |
|
|
4 |
.1 |
|
Indenture dated as of May 15, 1999, by and among Lear
Corporation as Issuer, the Guarantors party thereto from time to
time and the Bank of New York as Trustee (incorporated by
reference to Exhibit 10.8 to the Companys Quarterly
Report on Form 10-Q for the quarter ended April 3,
1999). |
100
|
|
|
|
|
Exhibit | |
|
|
Number | |
|
Exhibit |
| |
|
|
|
|
4 |
.2 |
|
Supplemental Indenture No. 1 to Indenture dated as of
May 15, 1999, by and among Lear Corporation as Issuer, the
Guarantors party thereto from time to time and the Bank of New
York as Trustee (incorporated by reference to Exhibit 4.1
to the Companys Quarterly Report on Form 10-Q for the
quarter ended July 1, 2000). |
|
|
4 |
.3 |
|
Supplemental Indenture No. 2 to Indenture dated as of
May 15, 1999, by and among Lear Corporation as Issuer, the
Guarantors party thereto from time to time and the Bank of New
York as Trustee (incorporated by reference to Exhibit 4.3
to the Companys Annual Report on Form 10-K for the
year ended December 31, 2001). |
|
|
4 |
.4 |
|
Supplemental Indenture No. 3 to Indenture dated as of
May 15, 1999, by and among Lear Corporation as Issuer, the
Guarantors party thereto from time to time and the Bank of New
York as Trustee (incorporated by reference to Exhibit 4.4
to the Companys Annual Report on Form 10-K for the
year ended December 31, 2001). |
|
|
4 |
.5 |
|
Indenture dated as of March 20, 2001, by and among Lear
Corporation as Issuer, the Guarantors party thereto from time to
time and the Bank of New York as Trustee, relating to the
81/8% Senior
Notes due 2008, including the form of exchange note attached
thereto (incorporated by reference to Exhibit 4.5 to the
Companys Registration Statement on Form S-4 filed on
April 23, 2001). |
|
|
4 |
.6 |
|
Supplemental Indenture No. 1 to Indenture dated as of
March 20, 2001, by and among Lear Corporation as Issuer,
the Guarantors party thereto from time to time and the Bank of
New York as Trustee (incorporated by reference to
Exhibit 4.6 to the Companys Annual Report on
Form 10-K for the year ended December 31, 2001). |
|
|
4 |
.7 |
|
Supplemental Indenture No. 2 to Indenture dated as of
March 20, 2001, by and among Lear Corporation as Issuer,
the Guarantors party thereto from time to time and the Bank of
New York as Trustee (incorporated by reference to
Exhibit 4.7 to the Companys Annual Report on
Form 10-K for the year ended December 31, 2001). |
|
|
4 |
.8 |
|
Indenture dated as of February 20, 2002, by and among Lear
Corporation as Issuer, the Guarantors party thereto from time to
time and the Bank of New York as Trustee (incorporated by
reference to Exhibit 4.8 to the Companys Annual
Report on Form 10-K for the year ended December 31,
2001). |
|
|
4 |
.9 |
|
Supplemental Indenture No. 1 to Indenture dated as of
February 20, 2002, by and among Lear Corporation as Issuer,
the Guarantors party thereto from time to time and the Bank of
New York as Trustee (incorporated by reference to
Exhibit 99.1 to the Companys Current Report on
Form 8-K dated August 26, 2004). |
|
|
4 |
.10 |
|
Indenture dated as of August 3, 2004, by and among Lear
Corporation as Issuer, the Guarantors party thereto from time to
time and the BNY Midwest Trust Company as Trustee
(incorporated by reference to Exhibit 4.1 to the
Companys Current Report on Form 8-K dated
August 3, 2004). |
|
|
10 |
.1 |
|
Third Amended and Restated Credit and Guarantee Agreement dated
as of March 26, 2001, among Lear Corporation, Lear Canada,
the Foreign Subsidiary Borrowers (as defined therein), the
Lenders Party thereto, Bank of America, N.A., Citibank, N.A. and
Deutsche Banc Alex Brown Inc., as Syndication Agent, The Bank of
Nova Scotia, as Documentation Agent and Canadian Administrative
Agent, The Other Agents Named in Schedule IX thereto and
The Chase Manhattan Bank, as General Administrative Agent
(incorporated by reference to Exhibit 10.1 to the
Companys Registration Statement on Form S-4 filed on
April 23, 2001). |
|
|
10 |
.2 |
|
Stock Purchase Agreement dated as of March 16, 1999, by and
between Nevada Bond Investment Corp. II and Lear
Corporation (incorporated by reference to Exhibit 99.1 to
the Companys Current Report on Form 8-K dated
March 16, 1999). |
|
|
10 |
.3 |
|
Stock Purchase Agreement dated as of May 7, 1999, between
Lear Corporation and Johnson Electric Holdings Limited
(incorporated by reference to Exhibit 10.1 to the
Companys Current Report on Form 8-K dated May 7,
1999). |
|
|
10 |
.4 |
|
Purchase and Transfer Agreement dated as of April 5, 2004,
among Lear Corporation Holding GmbH, Lear Corporation
GmbH & Co. KG and the Sellers named therein
(incorporated by reference to Exhibit 10.1 to the
Companys Quarterly Report on From 10-Q for the quarter
ended April 3, 2004). |
101
|
|
|
|
|
Exhibit | |
|
|
Number | |
|
Exhibit |
| |
|
|
|
|
10 |
.5 |
|
Purchase Agreement dated as of July 29, 2004, by and among
Lear Corporation as Issuer, the Guarantors party thereto and the
Purchasers (as defined therein) (incorporated by reference to
Exhibit 10.1 to the Companys Quarterly Report on
Form 10-Q for the quarter ended October 2, 2004). |
|
|
10 |
.6 |
|
Registration Rights Agreement dated as of August 3, 2004,
by and among Lear Corporation as Issuer, the Guarantors party
thereto and the Initial Purchasers (as defined therein)
(incorporated by reference to Exhibit 10.2 to the
Companys Quarterly Report on Form 10-Q for the
quarter ended October 2, 2004). |
|
|
10 |
.7* |
|
Employment Agreement dated July 5, 2000, between the
Company and Robert E. Rossiter (incorporated by reference to
Exhibit 10.2 to the Companys Quarterly Report on
Form 10-Q for the quarter ended July 1, 2000). |
|
|
10 |
.8* |
|
Employment Agreement dated July 5, 2000, between the
Company and James H. Vandenberghe (incorporated by reference to
Exhibit 10.3 to the Companys Quarterly Report on
Form 10-Q for the quarter ended July 1, 2000). |
|
|
10 |
.9* |
|
Employment Agreement dated July 5, 2000, between the
Company and Donald J. Stebbins (incorporated by reference to
Exhibit 10.4 to the Companys Quarterly Report on
Form 10-Q for the quarter ended July 1, 2000). |
|
|
10 |
.10* |
|
Employment Agreement dated July 5, 2000, between the
Company and Douglas G. DelGrosso (incorporated by reference to
Exhibit 10.5 to the Companys Quarterly Report on
Form 10-Q for the quarter ended July 1, 2000). |
|
|
10 |
.11* |
|
Employment Agreement dated July 5, 2000, between the
Company and David C. Wajsgras (incorporated by reference to
Exhibit 10.33 to the Companys Annual Report on
Form 10-K for the year ended December 31, 2002). |
|
|
10 |
.12* |
|
Employment Agreement dated July 28, 2003, between the
Company and Daniel A. Ninivaggi (incorporated by reference to
Exhibit 10.6 to the Companys Quarterly Report on
Form 10-Q for the quarter ended September 27, 2003). |
|
|
10 |
.13* |
|
Performance Share Award Agreement dated June 22, 2004,
between the Company and Robert E. Rossiter (incorporated by
reference to Exhibit 10.2 to the Companys Quarterly
Report on Form 10-Q for the quarter ended July 3,
2004). |
|
|
10 |
.14* |
|
Performance Share Award Agreement dated June 22, 2004,
between the Company and James H. Vandenberghe (incorporated by
reference to Exhibit 10.3 to the Companys Quarterly
Report on Form 10-Q for the quarter ended July 3,
2004). |
|
|
10 |
.15* |
|
Performance Share Award Agreement dated June 22, 2004,
between the Company and Douglas G. DelGrosso (incorporated by
reference to Exhibit 10.4 to the Companys Quarterly
Report on Form 10-Q for the quarter ended July 3,
2004). |
|
|
10 |
.16* |
|
Performance Share Award Agreement dated June 22, 2004,
between the Company and Donald J. Stebbins (incorporated by
reference to Exhibit 10.5 to the Companys Quarterly
Report on Form 10-Q for the quarter ended July 3,
2004). |
|
|
10 |
.17* |
|
Performance Share Award Agreement dated June 22, 2004,
between the Company and David C. Wajsgras (incorporated by
reference to Exhibit 10.6 to the Companys Quarterly
Report on Form 10-Q for the quarter ended July 3,
2004). |
|
|
10 |
.18* |
|
Performance Share Award Agreement dated June 22, 2004,
between the Company and Roger A. Jackson (incorporated by
reference to Exhibit 10.7 to the Companys Quarterly
Report on Form 10-Q for the quarter ended July 3,
2004). |
|
|
10 |
.19* |
|
Performance Share Award Agreement dated June 22, 2004,
between the Company and Daniel A. Ninivaggi (incorporated by
reference to Exhibit 10.8 to the Companys Quarterly
Report on Form 10-Q for the quarter ended July 3,
2004). |
|
|
10 |
.20* |
|
Lear Corporation 1994 Stock Option Plan (incorporated by
reference to Exhibit 10.27 to the Companys Transition
Report on Form 10-K filed on March 31, 1994). |
102
|
|
|
|
|
Exhibit | |
|
|
Number | |
|
Exhibit |
| |
|
|
|
|
10 |
.21* |
|
Lear Corporation 1994 Stock Option Plan, Second Amendment
effective January 1, 1996 (incorporated by reference to
Exhibit 10.28 to the Companys Annual Report on
Form 10-K for the year ended December 31, 1998). |
|
|
10 |
.22* |
|
Lear Corporation 1994 Stock Option Plan, Third Amendment
effective March 14, 1997 (incorporated by reference to
Exhibit 10.29 to the Companys Annual Report on
Form 10-K for the year ended December 31, 1998). |
|
|
10 |
.23* |
|
Lear Corporation 1996 Stock Option Plan, as amended and restated
(incorporated by reference to Exhibit 10.1 to the
Companys Quarterly Report on Form 10-Q for the
quarter ended June 28, 1997). |
|
|
10 |
.24* |
|
Form of the Lear Corporation 1996 Stock Option Plan Stock Option
Agreement (incorporated by reference to Exhibit 10.30 to
the Companys Annual Report on Form 10-K for the year
ended December 31, 1997). |
|
|
10 |
.25* |
|
Lear Corporation Long-Term Stock Incentive Plan, as amended and
restated (incorporated by reference to Appendix B to the
Companys definitive proxy statement on Schedule 14A
filed March 27, 2003, for the 2003 annual meeting of
stockholders). |
|
|
10 |
.26* |
|
Form of the Long-Term Stock Incentive Plan 2002 Nontransferable
Nonqualified Stock Option Terms and Conditions (incorporated by
reference to Exhibit 10.12 of the Companys Annual
Report on Form 10-K for the year ended December 31,
2003). |
|
|
10 |
.27* |
|
Form of Long-Term Stock Incentive Plan 2003 Director
Nonqualified, Nontransferable Stock Option Terms and Conditions
(incorporated by reference to Exhibit 10.14 of the
Companys Annual Report on Form 10-K for the year
ended December 31, 2003). |
|
|
10 |
.28* |
|
Form of the Long-Term Stock Incentive Plan 2003 Restricted Stock
Unit Terms and Conditions for Management (incorporated by
reference to Exhibit 10.15 of the Companys Annual
Report on Form 10-K for the year ended December 31,
2003). |
|
|
10 |
.29* |
|
Form of the Long-Term Stock Incentive Plan 2003 Deferral and
Restricted Stock Unit Agreement MSPP (U.S.)
(incorporated by reference to Exhibit 10.16 of the
Companys Annual Report on Form 10-K for the year
ended December 31, 2003). |
|
|
10 |
.30* |
|
Form of the Long-Term Stock Incentive Plan 2003 Deferral and
Restricted Stock Unit Agreement MSPP (Non-U.S.)
(incorporated by reference to Exhibit 10.17 of the
Companys Annual Report on Form 10-K for the year
ended December 31, 2003). |
|
|
10 |
.31* |
|
Form of the Long-Term Stock Incentive Plan 2004 Restricted Stock
Unit Terms and Conditions for Management (incorporated by
reference to Exhibit 10.1 of the Companys Current
Report on Form 8-K dated November 11, 2004). |
|
|
**10 |
.32* |
|
2005 Management Stock Purchase Plan (U.S.) Terms and Conditions. |
|
|
**10 |
.33* |
|
2005 Management Stock Purchase Plan (Non-U.S.) Terms and
Conditions. |
|
|
10 |
.34* |
|
Lear Corporation Outside Directors Compensation Plan, effective
January 1, 2005 (incorporated by reference to
Exhibit 10.1 of the Companys Current Report on
Form 8-K dated December 7, 2004). |
|
|
**10 |
.35* |
|
Lear Corporation Estate Preservation Plan. |
|
|
**10 |
.36* |
|
Lear Corporation Executive Supplemental Savings Plan. |
|
|
**10 |
.37* |
|
Lear Corporation Pension Equalization Program, as amended
through August 15, 2003. |
|
|
10 |
.38* |
|
Lear Corporation Annual Incentive Compensation Plan
(incorporated by reference to Exhibit 10.1 of the
Companys Current Report on Form 8-K dated
February 10, 2005). |
|
|
10 |
.39* |
|
Form of Performance Share Award Agreement for the three-year
period ending December 31, 2007 (incorporated by reference
to Exhibit 10.2 of the Companys Current Report on
Form 8-K dated February 10, 2005). |
|
|
**11 |
.1 |
|
Computation of net income per share. |
|
|
**12 |
.1 |
|
Computation of ratios of earnings to fixed charges. |
|
|
**21 |
.1 |
|
List of subsidiaries of the Company. |
103
|
|
|
|
|
Exhibit | |
|
|
Number | |
|
Exhibit |
| |
|
|
|
|
**23 |
.1 |
|
Consent of Ernst & Young LLP. |
|
|
**31 |
.1 |
|
Rule 13a-14(a)/15d-14(a) Certification of Principal
Executive Officer. |
|
|
**31 |
.2 |
|
Rule 13a-14(a)/15d-14(a) Certification of Principal
Financial Officer. |
|
|
**32 |
.1 |
|
Certification by Chief Executive Officer pursuant to
18 U.S.C. Section 1350, as adopted pursuant to
Section 906 of the Sarbanes-Oxley Act of 2002. |
|
|
**32 |
.2 |
|
Certification by Chief Financial Officer pursuant to
18 U.S.C. Section 1350, as adopted pursuant to
Section 906 of the Sarbanes-Oxley Act of 2002. |
|
|
* |
Compensatory plan or arrangement. |
104