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UNITED STATES SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549-1004

FORM 10-K

     
x   Annual Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

For the fiscal year ended August 31, 2004
or

     
o   Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

for the transition period from ___________ to ___________

Commission File No. 1-13146

THE GREENBRIER COMPANIES, INC.

(Exact name of Registrant as specified in its charter)
     
Delaware
(State of Incorporation)
  93-0816972
(IRS Employer Identification No.)

One Centerpointe Drive, Suite 200
Lake Oswego, Oregon 97035

(Address of principal executive offices)
(503) 684-7000
(Registrant’s telephone number, including area code)

Securities registered pursuant to Section 12(b) of the Act:

     
(Title of Each Class)
Common Stock,
par value $0.001 per share
  (Name of Each Exchange
on Which Registered)
New York Stock Exchange

Securities registered pursuant to Section 12(g) of the Act:

None

Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

Yes x No o

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of Registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. o

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act). Yes x No o

Aggregate market value of the Registrant’s Common Stock held by non-affiliates as of February 27, 2004 (based on the closing price of such shares on such date) was $102,349,969.

The number of shares outstanding of the Registrant’s Common Stock on October 26, 2004 was 14,896,342, par value $0.001 per share.

DOCUMENTS INCORPORATED BY REFERENCE

Parts of Registrant’s Proxy Statement prepared in connection with the Annual Meeting of Stockholders to be held on January 11, 2005 are incorporated by reference into Part III of this Report.

 


The Greenbrier Companies, Inc.
Form 10-K
TABLE OF CONTENTS

             
        PAGE
           
  BUSINESS     4  
  PROPERTIES     9  
  LEGAL PROCEEDINGS     10  
  SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS     10  
           
  MARKET FOR REGISTRANT’S COMMON EQUITY AND RELATED STOCKHOLDER MATTERS     11  
  SELECTED FINANCIAL DATA     12  
  MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS     13  
  QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK     19  
  FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA     20  
  CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE     42  
  CONTROLS AND PROCEDURES     42  
  OTHER INFORMATION     42  
           
  DIRECTORS AND EXECUTIVE OFFICERS OF REGISTRANT     43  
  EXECUTIVE COMPENSATION     43  
  SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT AND RELATED STOCKHOLDER MATTERS     43  
  CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS     43  
  PRINCIPAL ACCOUNTANTS FEES AND SERVICES     43  
           
  EXHIBITS, FINANCIAL STATEMENT SCHEDULES AND REPORTS ON FORM 8-K     44  
SIGNATURES     49  
 EXHIBIT 3.1
 EXHIBIT 3.2
 EXHIBIT 10.27
 EXHIBIT 21.1
 EXHIBIT 23
 EXHIBIT 31.1
 EXHIBIT 31.2
 EXHIBIT 32.1
 EXHIBIT 32.2

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PART I

Forward-Looking Statements

From time to time, The Greenbrier Companies, Inc. (Greenbrier or the Company) or its representatives have made or may make forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995, including, without limitation, statements as to expectations, beliefs and strategies regarding the future. Such forward-looking statements may be included in, but not limited to, press releases, oral statements made with the approval of an authorized executive officer, or various filings made by the Company with the Securities and Exchange Commission (SEC). These forward-looking statements rely on a number of assumptions concerning future events and include statements relating to:

  availability of financing sources and borrowing base for working capital, other business development activities, capital spending and railcar warehousing activities;

  ability to renew or obtain sufficient lines of credit and performance guarantees on acceptable terms;

  increased stockholder value;

  increased competition;

  share of new and existing markets;

  increase or decrease in production;

  continued ability to negotiate bank waivers;

  ability to utilize beneficial tax strategies;

  ability to grow lease fleet and management services business;

  ability to obtain purchase orders which contain provision for the escalation of prices due to increased costs of materials and components;

  ability to obtain adequate certification and licensing of products; and

  short and long-term revenue and earnings effects of the above items.

These forward-looking statements are subject to a number of uncertainties and other factors outside Greenbrier’s control. The following are among the factors, particularly in North America and Europe, which could cause actual results or outcomes to differ materially from the forward-looking statements:

  a delay or failure of acquisitions, products or services to compete successfully;

  decreases in carrying value of assets due to impairment;

  severance or other costs or charges associated with lay-offs, shutdowns or reducing the size and scope of operations;

  changes in future maintenance requirements;
 
  effects of local statutory accounting conventions on compliance with covenants in certain loan agreements;

  actual future costs and the availability of materials and a trained workforce;

  availability of subcontractors;

  steel price increases, scrap surcharges and commodity price fluctuations and their impact on railcar demand and margins;

  changes in product mix and the mix between manufacturing and leasing & services revenue;

  labor disputes, energy shortages or operating difficulties that might disrupt manufacturing operations or the flow of cargo;

  production difficulties and product delivery delays as a result of, among other matters, changing technologies or non-performance of sub-contractors or suppliers;

  ability to obtain suitable contracts for railcars held for sale;

  lower than anticipated residual values for leased equipment;

  discovery of defects in railcars resulting in increased warranty costs or litigation;

  resolution or outcome of pending litigation;

  the ability to consummate expected sales;

  delays in receipt of orders, risks that contracts may be canceled during their term or not renewed and risks that customers may not purchase as much equipment under the contracts as anticipated;

  financial condition of principal customers;

  market acceptance of products;

  ability to obtain insurance at acceptable rates;

  competitive factors, including increased competition, introduction of competitive products and price pressures;

  industry over-capacity;

  shifts in market demand;

  domestic and global business conditions and growth or reduction in the surface transportation industry;

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  domestic and global political, regulatory or economic conditions including such matters as terrorism, war or embargoes;

  ability to adjust to the cyclical nature of the railcar industry;

  the effects of car hire deprescription on leasing revenue;

  changes in interest rates;

  changes in fuel and/or energy prices;

  availability and price of essential specialties or components, including steel castings, to permit manufacture of units on order;

  ability to replace maturing lease revenue with revenue from additions to the lease fleet and management services; and

  financial impacts from currency fluctuations in the Company’s worldwide operations.

Any forward-looking statements should be considered in light of these factors. Greenbrier assumes no obligation to update or revise any forward-looking statements to reflect actual results, changes in assumptions or changes in other factors affecting such forward-looking statements or if Greenbrier later becomes aware that these assumptions are not likely to be achieved, except as may be required under securities laws.

Additional Information

Greenbrier files annual, quarterly and special reports, proxy statements and other information with the SEC. Stockholders may inspect and copy these materials at the Public Reference Room maintained by the SEC at Room 1024, 450 Fifth Street, N.W., Washington, D.C. 20549. Please call the SEC at 1-800-SEC-0330 for more information on the operation of the public reference room. The SEC maintains an Internet site that contains reports, proxy and information statements and other information regarding issuers that file electronically with the SEC. The address of that site is http://www.sec.gov. Copies of the Company’s annual, quarterly and special reports, Audit Committee Charter, Compensation Committee Charter, Code of Business Conduct, Nominating/Corporate Governance Committee Charter and the Company’s Corporate Governance Guidelines are available to stockholders without charge upon request to: Investor Relations, The Greenbrier Companies, Inc., One Centerpointe Drive, Suite 200, Lake Oswego, Oregon 97035 or on the Company’s website at http://www.gbrx.com. Information on the Company’s website is not incorporated by reference into the Form 10-K.

Item 1. BUSINESS

Introduction

Greenbrier is a leading supplier of transportation equipment and services to the railroad and related industries. Greenbrier operates in two primary business segments: manufacturing and leasing & services. The two business segments are operationally integrated. With operations in the United States, Canada, Mexico and Europe, the manufacturing segment produces double-stack intermodal railcars, conventional railcars, tank cars, marine vessels and performs repair, refurbishment and maintenance activities for both intermodal and conventional railcars. The Company may also manufacture new freight cars through the use of unaffiliated subcontractors. The leasing & services segment owns approximately 11,000 railcars and performs management services for approximately 122,000 railcars for railroads, shippers, carriers and other leasing and transportation companies.

In August 2002, the Company’s Board of Directors committed to a plan to recapitalize European operations which consist of a railcar manufacturing plant in Swidnica, Poland and a railcar sales, design and engineering operation in Siegen, Germany. Following discussions with various potential investors, the Company signed a letter of intent with a private equity group, which was subject to certain contingencies and final negotiations. During the second quarter of 2004, Greenbrier discontinued discussions with the group, as the final negotiations proved unsatisfactory. As a result, Greenbrier has retained the European operations and the related financial results have been reclassified from discontinued operations to continuing operations for all periods presented.

Greenbrier is a Delaware corporation formed in 1981. The Company’s principal executive offices are located at One Centerpointe Drive, Suite 200, Lake Oswego, Oregon 97035, and its telephone number is (503) 684-7000.

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Products and Services
Manufacturing

Manufacturing facilities are located in Portland, Oregon; Trenton, Nova Scotia; Swidnica, Poland and Sahagun, Mexico. Repair and refurbishment facilities and wheel shops are located at various locations throughout North America. Railcars are also manufactured through subcontractors in both North America and Europe.

Intermodal Railcars

Intermodal transportation is the movement of cargo in standardized containers or trailers. Intermodal containers and trailers are generally freely interchangeable among railcar, truck or ship, making it possible to move cargo in a single container or trailer from a point of origin to its final destination without the repeated loading and unloading of freight required by traditional shipping methods. A major innovation in intermodal transportation has been the double-stack railcar, which transports stacked containers on a single platform.

The double-stack railcar provides significant operating and capital savings over other types of intermodal railcars. These savings are the result of (i) increased train density (two containers are carried within the same longitudinal space conventionally used to carry one trailer or container); (ii) railcar weight reduction per container of up to 50%; (iii) easier terminal handling characteristics; (iv) reduced equipment costs of up to 40% over the cost of providing the same carrying capacity with conventional equipment; (v) better ride quality leading to reduced damage claims; and (vi) increased fuel efficiency resulting from weight reduction and improved aerodynamics. Greenbrier is the leading manufacturer of double-stack railcars with an estimated cumulative North American market share of approximately 60%.

Greenbrier’s comprehensive line of articulated and non-articulated double-stack railcars offers varying load capacities and configurations. An articulated railcar is a unit comprised of up to five platforms, each of which is linked by a common set of wheels and axles. Current double-stack products include:

Maxi-Stack® - The Maxi-Stack is a series of double-stack railcars that features the ride-quality and operating efficiency of articulated stack cars. The Maxi-Stack IV is a three-platform articulated railcar with 53-foot wells that can accommodate all current container sizes in all three wells. The Maxi-Stack I is a five-platform railcar with 40-foot wells that can carry either 20-foot or 40-foot containers in the wells with the ability to handle any size of container, up to 53-feet in length, on the top level. The Maxi-Stack AP is a three-platform all-purpose railcar that is more versatile than other intermodal cars because it allows the loading of either trailers or double-stack containers on the same platform.

Husky-Stack® - The Husky-Stack is a non-articulated (stand-alone) or draw bar connected series of double-stack railcars with the capability of carrying containers up to 42% heavier than a single Maxi-Stack platform. The All-Purpose Husky-Stack is a non-articulated version of the Maxi-Stack AP. Husky-Stack also provides a means to extend double-stack economics to small load segments and terminals.

Conventional Railcars

As a leading manufacturer of boxcars in North America, Greenbrier produces a wide variety of 110-ton capacity boxcars, which are used in forest products, automotive, perishables and general merchandise applications. In addition to boxcars, center partition cars, bulkhead flat cars, flat cars for automotive transportation, solid waste service flat cars and various other conventional railcar types are manufactured. Greenbrier also produces a variety of covered hopper cars for the grain, cement and plastics industries as well as gondolas and coil cars for the steel and metals markets.

European Railcars

The European product line includes a comprehensive line of pressurized tank cars for liquid petroleum gas (LPG) and ammonia and non-pressurized tank cars for light oil, chemicals and other products. A broad range of other types of freight cars, including flat cars, coil cars for the steel and metals market, coal cars for both the continent and United Kingdom market, gondolas, sliding wall cars and rolling highway cars are also manufactured.

Repair and Refurbishment

Greenbrier is actively engaged in the repair and refurbishment of railcars for third parties, as well as its own leased and managed fleet. In certain situations, repair or refurbishment of the Company’s lease fleet is performed at unaffiliated facilities. Refurbishment and repair facilities are located in Portland and Springfield, Oregon; Cleburne and San Antonio, Texas; Finley, Washington; Atchison, Kansas; Golden, Colorado; and Modesto, California. In addition, Greenbrier has wheel reconditioning shops located in Portland, Oregon; Pine Bluff, Arkansas; Tacoma, Washington and Sahagun, Mexico.

Greenbrier’s involvement in a major long-term wheel program with Union Pacific Railroad Company (Union Pacific) and a maintenance program with The Burlington Northern and Santa Fe Railway Company (BNSF) has provided a substantial base of work.

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Marine Vessel Fabrication

The Portland, Oregon manufacturing facility, located on a deep-water port on the Willamette River, includes marine facilities with the largest side-launch ways on the West Coast. The marine facilities also enhance steel plate burning and fabrication capacity providing flexibility for railcar production. Types of vessels manufactured include conventional deck barges, double-hull tank barges, railcar/deck barges, barges for aggregates and other heavy industrial products and ocean-going dump barges.

Leasing & Services

Greenbrier currently owns or provides management services for a fleet of approximately 133,000 railcars in North America, of which approximately 11,000 are owned with the remainder managed for railroads, shippers, carriers and other leasing and transportation companies. Management services include maintenance management, equipment management and accounting services. As equipment owner, Greenbrier participates in both the finance and the operating lease segments of the market. Lease payments received under the non-cancelable lease terms of direct finance leases generally cover substantially all of the equipment cost. The aggregate non-cancelable rental payments for equipment placed under operating leases do not fully amortize the acquisition costs of the leased equipment. As a result, the Company is subject to the customary risk that it may not be able to re-lease or sell equipment after the operating lease term expires. However, the Company believes it can effectively manage the risks typically associated with operating leases due to its railcar expertise and its refurbishing and re-marketing capabilities. Most of the leases are “full service” leases whereby Greenbrier is responsible for maintenance, taxes and administration. The fleet is maintained, in part, through Greenbrier’s own facilities and engineering and technical staff.

Assets from the owned lease fleet are periodically sold to take advantage of market conditions, manage risk and maintain liquidity.

                         
    Fleet Profile
    As of August 31, 2004(1)
    Owned   Managed   Total
    Units
  Units
  Units
Customer Profile:
                       
Class I Railroads
    6,884       103,181       110,065  
Non-Class I Railroads
    2,084       10,982       13,066  
Shipping Companies
    973       1,476       2,449  
Leasing Companies
    342       7,026       7,368  
Off-Lease
    400       11       411  
 
   
 
     
 
     
 
 
Total Units
    10,683 (2)     122,676       133,359  
 
   
 
     
 
     
 
 


(1)   Each platform of a railcar is treated as a separate unit.
 
(2)   Percent of owned units on lease is 96%; average age of owned units is 25 years.

Approximately one-third of the owned equipment in the lease fleet was acquired through an agreement with Union Pacific which contains a fixed-price purchase option exercisable upon lease expiration. Union Pacific has notified Greenbrier of its intention to exercise this option on all remaining railcars in this program over the next three years.

Raw Materials and Components

Products manufactured at Greenbrier facilities require a supply of raw materials including steel and numerous specialty components such as brakes, wheels and axles. Approximately 50% of the cost of each freight car represents specialty components purchased from third parties. Customers often specify particular components and suppliers of such components. Although the number of alternative suppliers of certain specialty components has declined in recent years, there are at least two suppliers for most such components. Inventory levels are continually monitored to ensure adequate support of production. Advance purchases are periodically made to avoid possible shortages of material due to capacity limitations of component suppliers and possible price increases. Binding long-term contracts with suppliers are not typically entered into as the Company relies on established relationships with major suppliers to ensure the availability of raw materials and specialty items.

Prices for steel, the primary component in railcars, railcar specialty components and barges, have risen sharply this year and remain volatile as a result of increased costs of raw materials, strong demand, limited availability of scrap metal for steel processing and reduced capacity. Availability of scrap metal has been further limited by exports to China. As a result, steel and specialty component providers are charging scrap surcharges.

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The available supply of rail castings to the industry has been adversely affected during the past two years as a result of reorganization and consolidation of domestic suppliers. During 2003, in an effort to minimize castings supply shortages, the Company acquired a minority ownership interest in a joint venture which leases and operates a foundry in Cicero, Illinois to produce castings for freight cars. This joint venture acquired a foundry in Alliance, Ohio which began casting production in January 2004. The supply of castings from these two facilities has helped the Company maintain planned production levels despite industry wide castings shortages. There have been no other significant interruptions in the supply of raw materials and specialty components in recent years.

In 2004, approximately 50% of domestic requirements for steel were purchased from Oregon Steel Mills, Inc., approximately 40% of the Canadian requirements were purchased from Algoma Steel, Inc. and approximately 50% of European steel requirements were purchased from Huta Katowice. The top ten suppliers for all inventory purchases accounted for approximately 30% of total purchases, of which no supplier accounted for more than 10% of inventory purchases. The Company believes it maintains good relationships with its suppliers.

Marketing and Product Development

A fully integrated marketing and sales effort is utilized whereby Greenbrier seeks to leverage relationships developed in both its manufacturing and leasing & services segments. The Company provides customers with a diverse range of equipment and financing alternatives designed to satisfy a customer’s unique needs whether the customer is buying new equipment, refurbishing existing equipment or seeking to outsource the maintenance or management of equipment. These custom programs may involve a combination of railcar products and financing, leasing, refurbishing and re-marketing services. In addition, the Company provides customized maintenance management, equipment management and accounting services.

Through customer relationships, insights are derived into the potential need for new products and services. Marketing and engineering personnel collaborate to evaluate opportunities and identify and develop new products. Research and development costs incurred for new product development during 2004, 2003 and 2002 were $3.0 million, $2.7 million and $3.2 million.

Customers and Backlog

Manufacturing and leasing & services customers include Class I railroads, regional and short-line railroads, other leasing companies, shippers, carriers and other transportation companies.

The Company’s railcar backlog at August 31:

                         
    2004
  2003
  2002
New railcar backlog units(1)
    13,100       10,700       5,200  
Estimated value (in millions)
  $ 760     $ 580     $ 280  


(1)   Each platform of a railcar is treated as a separate unit.

The backlog is based on customer purchase or lease orders that the Company believes are firm. Customer orders, however, may be subject to cancellation and other customary industry terms and conditions. Historically, little variation has been experienced between the number of railcars ordered and the number of railcars actually delivered. The backlog is not necessarily indicative of future results of operations.

In 2004, revenues from the two largest customers, TTX Company (TTX) and BNSF, accounted for approximately 39% and 12% of total revenues. Revenues from TTX accounted for 43% of manufacturing revenues. Revenues from BNSF and Union Pacific accounted for approximately 30% and 15% of leasing & services revenues. No other customers accounted for more than 10% of total, manufacturing or leasing & services revenues.

Competition

Greenbrier is affected by a variety of competitors in each of its principal business segments. There are currently six major railcar manufacturers competing in North America. Two of these producers build railcars principally for their own fleets and four producers — Trinity Industries, Inc., Johnstown America Corp., National Steel Car, Ltd., and the Company — compete principally in the general railcar market. Some of these producers have substantially greater resources than the Company. Greenbrier competes on the basis of type of product, reputation for quality, price, reliability of delivery and customer service and support. Competition in Europe, with 20 to 30 railcar producers, is more fragmented than in North America.

In railcar leasing, principal competitors in North America include The CIT Group, First Union Rail, GATX Corporation and General Electric Railcar Services.

Patents and Trademarks

Greenbrier pursues a proactive program for protection of intellectual property resulting from its research and development efforts and has obtained patent and trademark protection for significant intellectual property as it relates to its manufacturing business. The Company holds United States and foreign patents of varying duration and has several patent applications pending.

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Environmental Matters

The Company is subject to national, state, provincial and local environmental laws and regulations concerning, among other matters, air emissions, wastewater discharge, solid and hazardous waste disposal and employee health and safety. Greenbrier maintains an active program of environmental compliance and believes that its current operations are in material compliance with all applicable national, state, provincial and local environmental laws and regulations. Prior to acquiring manufacturing facilities, the Company conducts investigations to evaluate the environmental condition of subject properties and negotiates contractual terms for allocation of environmental exposure arising from prior uses. Upon commencing operations at acquired facilities, the Company endeavors to implement environmental practices that are at least as stringent as those mandated by applicable laws and regulations.

Environmental studies have been conducted of owned and leased properties that indicate additional investigation and some remediation may be necessary. The Portland, Oregon manufacturing facility is located on the Willamette River. The United States Environmental Protection Agency (EPA) has classified portions of the river bed, including the portion fronting the facility, as a federal “national priority list” or “superfund” site due to sediment contamination. The Company and more than 60 other parties have received a “General Notice” of potential liability from the EPA. There is no indication that the Company has contributed to contamination of the Willamette River bed, although uses by prior owners of the property may have contributed. Nevertheless, this classification of the Willamette River may have an impact on the value of the Company’s investment in the property and has resulted in the Company initially bearing a portion of the cost of an EPA mandated remedial investigation and incurring costs mandated by the State of Oregon to control groundwater discharges to the Willamette River. Neither the cost of the investigation, nor the groundwater control effort is currently determinable. However, a portion of this outlay related to the State of Oregon mandated costs has been reimbursed by an unaffiliated party, and further outlays may also be recoverable. The Company may be required to perform periodic maintenance dredging in order to continue to launch vessels from its launch ways on the river, and classification as a superfund site could result in some limitations on future dredging and launch activity. The outcome of such actions cannot be estimated. Management believes that the Company’s operations adhere to sound environmental practices, applicable laws and regulations.

Regulation

The Federal Railroad Administration (FRA) in the United States and Transport Canada in Canada administer and enforce laws and regulations relating to railroad safety. These regulations govern equipment and safety appliance standards for freight cars and other rail equipment used in interstate commerce. The Association of American Railroads (AAR) promulgates a wide variety of rules and regulations governing the safety and design of equipment, relationships among railroads with respect to railcars in interchange and other matters. The AAR also certifies railcar builders, component manufacturers and repair and refurbishment facilities that provide equipment for use on North American railroads. The effect of these regulations is that the Company must maintain its certifications with the AAR as a railcar builder, repair and refurbishment facility and component manufacturer, and products sold and leased by the Company in North America must meet AAR, Transport Canada and FRA standards.

In Europe, many countries have deregulated their railroads, and the privatization process is underway. However, each country currently has its own regulatory body with different certification requirements.

Employees

As of August 31, 2004, Greenbrier had 3,713 full-time employees, consisting of 3,610 employees in manufacturing and 103 employees in leasing & services activities. A total of 803 employees at the manufacturing facility in Trenton, Nova Scotia, Canada are covered by collective bargaining agreements that expire in October 2006. At the manufacturing facility in Swidnica, Poland, 442 employees are represented by unions. A stock purchase plan is available for all North American employees. A discretionary bonus program is maintained for salaried and most hourly employees not covered by collective bargaining agreements. Greenbrier believes that its relations with its employees are generally good.

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Item 2. PROPERTIES

The Company operates at the following facilities in North America and Europe:

             
Description
  Size
  Location
  Status
Railcar and marine manufacturing
facility and wheel reconditioning
shop
  63 acres including 908,000 sq. ft. of
manufacturing space and a 750-ft. side-launch
ways for launching ocean going vessels
  Portland, Oregon   Owned
Railcar manufacturing
facility
  100 acres with 778,000 sq. ft. of manufacturing space   Trenton, Nova Scotia
Canada
  Owned
Railcar manufacturing
facility
  88 acres with 676,000 sq. ft. manufacturing space   Swidnica, Poland   Owned
Railcar manufacturing and wheel reconditioning shop
  462,000 sq. ft. of manufacturing space, which includes a 152,000 sq. ft. wheel reconditioning shop   Sahagun, Mexico   Leased
Railcar repair facility
  70 acres   Cleburne, Texas   Leased with
purchase option
Railcar repair facility
  40 acres   Finley, Washington   Leased with
purchase option
Railcar repair facility
  18 acres   Atchison, Kansas   Owned
Railcar repair facility
  5.4 acres   Springfield, Oregon   Leased
Railcar repair facility
  .9 acres   Modesto, California   Leased
Railcar repair facility
  3.3 acres   Golden, Colorado   Leased
Wheel reconditioning shop
  5.6 acres   Tacoma, Washington   Leased
Wheel reconditioning shop
  .5 acres   Pine Bluff, Arkansas   Leased
Executive offices, railcar sales and leasing activities
  37,000 sq. ft.   Lake Oswego, Oregon   Leased

Marketing, administrative offices and other facilities are also leased in various locations throughout North America and Europe. Greenbrier believes that its facilities are in good condition and that the facilities, together with anticipated capital improvements and additions, are adequate to meet its operating needs for the foreseeable future. The need for expansion and upgrading of the railcar manufacturing and refurbishment facilities is continually evaluated in order to remain competitive and to take advantage of market opportunities.

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Item 3. LEGAL PROCEEDINGS

From time to time, Greenbrier is involved as a defendant in litigation in the ordinary course of business, the outcome of which cannot be predicted with certainty. The most significant litigation is as follows:

Litigation was initiated in November 2001 in the Supreme Court of British Columbia in Vancouver, British Columbia by a customer, BC Rail Partnership, alleging breach of contract and negligent manufacture and design of railcars which were involved in a derailment. Upon motion of Greenbrier, and after appropriate appeals, the British Columbia Court of Appeals dismissed the proceedings on November 7, 2003. On April 20, 2004, the litigation was reinitiated by BC Rail Partnership in the Supreme Court of Nova Scotia. No trial date has been set.

Litigation was initiated on September 23, 2004, in the Multnomah County Circuit Court, State of Oregon. Two employees of the Company, on their own behalf and on behalf of others similarly situated, allege the Company failed to pay for hours worked in excess of forty hours per week, failed to provide adequate rest periods and failed to pay earned wages due after employment terminated. No trial date has been set.

In addition to the above litigation incurred in the ordinary course of business, on July 26, 2004, Alan James, Director and 29% shareholder of the Company, filed an action in the Court of Chancery of the State of Delaware against the Company and all of its directors other than Mr. James. The action seeks rescission of the Stockholders’ Rights Agreement adopted July 13, 2004, alleging, among other things, that directors breached their fiduciary duties in adopting the agreement and in doing so, breached the right of first refusal provisions of the Stockholders Agreement among Mr. James, William A. Furman and the Company. Mr. Furman is CEO, Director and 29% shareholder of the Company. The lawsuit does not seek monetary damages.

Management contends all the above claims are without merit and intends to vigorously defend its position. Accordingly, management believes that any ultimate liability resulting from the above litigation will not materially affect the Company’s Consolidated Financial Statements.

Litigation was initiated in 1998 in the Ontario Court of Justice in Toronto, Ontario by former shareholders of Interamerican Logistics, Inc. (Interamerican), which was acquired in the fall of 1996. The plaintiffs allege that Greenbrier violated the agreements pursuant to which it acquired ownership of Interamerican and seek damages aggregating $4.5 million Canadian ($3.4 million U.S. at August 31, 2004 exchange rates). A trial was set for October 2004; however, the parties have reached a binding settlement and are entering into a formal settlement agreement and mutual release. See Note 3 to the Consolidated Financial Statements.

Item 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

None.

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PART II

Item 5. MARKET FOR REGISTRANT’S COMMON EQUITY AND RELATED STOCKHOLDER MATTERS

Greenbrier’s common stock has been traded on the New York Stock Exchange under the symbol GBX since July 14, 1994. There were approximately 295 holders of record of common stock as of October 26, 2004. The following table shows the reported high and low sales price of Greenbrier’s common stock on the New York Stock Exchange.

                 
    High
  Low
2004
               
Fourth quarter
  $ 24.12     $ 16.25  
Third quarter
  $ 18.55     $ 14.01  
Second quarter
  $ 20.25     $ 14.40  
First quarter
  $ 15.85     $ 12.25  
2003
               
Fourth quarter
  $ 14.94     $ 10.15  
Third quarter
  $ 10.65     $ 7.85  
Second quarter
  $ 8.48     $ 6.25  
First quarter
  $ 7.10     $ 4.10  

Dividends of $.06 per share were declared in the fourth quarter of 2004. No dividends were declared in 2003. There is no assurance as to the payment of future dividends as they are dependent upon future earnings, capital requirements and the financial condition of the Company.

Certain loan covenants restrict the transfer of funds from the subsidiaries to the parent company in the form of cash dividends, loans or advances. The restricted net assets of subsidiaries amounted to $124.9 million as of August 31, 2004. Consolidated retained earnings of $4.6 million at August 31, 2004 were restricted as to the payment of dividends.

Equity Compensation Plan Information

The following table provides certain information as of August 31, 2004 with respect to the Company’s equity compensation plans under which equity securities of the Company are authorized for issuance.

                         
    Number of securities to be           Number of securities
    issued upon exercise of   Weighted average exercise   remaining available for
    outstanding options,   price of outstanding options,   future issuance under
Plan Category
  warrants and rights
  warrants and rights
  equity compensation plans
Equity compensation plans approved by security holders(1)
    294,650     $ 7.35     None
 
   
 
     
 
     
 
 
Equity compensation plans not approved by security holders
  None   None   None


(1)   Includes the Stock Incentive Plan of 1994 (The 1994 Plan) and the Stock Incentive Plan — 2000 (The 2000 Plan).

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Item 6. SELECTED FINANCIAL DATA

YEARS ENDED AUGUST 31,

                                         
(In thousands, except per share data)
  2004
  2003
  2002
  2001
  2000
Statement of Operations Data
                                       
Revenue:
                                       
Manufacturing
  $ 653,234     $ 461,882     $ 295,074     $ 513,012     $ 528,240  
Leasing & services
    76,217       70,443       72,250       80,986       91,189  
 
   
 
     
 
     
 
     
 
     
 
 
 
  $ 729,451     $ 532,325     $ 367,324     $ 593,998     $ 619,429  
 
   
 
     
 
     
 
     
 
     
 
 
Earnings (loss) from continuing operations
  $ 20,039     $ 4,317     $ (26,094 )   $ 1,119     $ 14,354  
Earnings from discontinued operations
    739 (1)                        
 
   
 
     
 
     
 
     
 
     
 
 
Net earnings (loss)
  $ 20,778     $ 4,317     $ (26,094 )(2)   $ 1,119     $ 14,354  
 
   
 
     
 
     
 
     
 
     
 
 
Basic earnings (loss) per common share:
                                       
Continuing operations
  $ 1.38     $ .31     $ (1.85 )   $ .08     $ 1.01  
Net earnings (loss)
  $ 1.43     $ .31     $ (1.85 )   $ .08     $ 1.01  
Diluted earnings (loss) per common share:
                                       
Continuing operations
  $ 1.32     $ .30     $ (1.85 )   $ .08     $ 1.01  
Net earnings (loss)
  $ 1.37     $ .30     $ (1.85 )   $ .08     $ 1.01  
Weighted average common shares outstanding:
                                       
Basic
    14,569       14,138       14,121       14,151       14,227  
Diluted
    15,199       14,325       14,121       14,170       14,241  
Cash dividends paid per share
  $ .06     $     $ .06     $ .36     $ .36  
Balance Sheet Data
                                       
Cash and cash equivalents
  $ 12,110     $ 77,298     $ 67,596     $ 77,299     $ 12,908  
Inventories
  $ 113,122     $ 105,652     $ 96,173     $ 94,581     $ 127,484  
Leased equipment(3)
  $ 183,502     $ 181,162     $ 221,867     $ 253,702     $ 246,854  
Total assets
  $ 508,753     $ 538,948     $ 527,446     $ 606,180     $ 584,109  
Revolving notes
  $ 8,947     $ 21,317     $ 25,820     $ 32,986     $ 13,019  
Accounts payable and accrued liabilities
  $ 178,550     $ 150,874     $ 116,609     $ 113,424     $ 141,311  
Notes payable
  $ 97,513     $ 117,989     $ 144,131     $ 177,575     $ 159,363  
Subordinated debt
  $ 14,942     $ 20,921     $ 27,069     $ 37,491     $ 37,748  
Stockholders’ equity
  $ 139,289     $ 111,142     $ 103,139     $ 134,109     $ 141,615  

  (1)   Consists of a reduction in loss contingency associated with the settlement of litigation relating to the logistics business that was discontinued in 1998. See Note 3 to the Consolidated Financial Statements.
 
  (2)   Includes $11.5 million (net of tax) of special charges, which principally relate to restructuring and write-down of European operations.
 
  (3)   Includes investment in direct finance leases and equipment on operating leases.

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Item 7. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

Executive Summary

Greenbrier currently operates in two primary business segments: manufacturing and leasing & services. From operations in the United States, Canada, Mexico and Europe, the manufacturing segment produces double-stack intermodal railcars, conventional railcars, tank cars, marine vessels and performs railcar repair, refurbishment and maintenance activities. The Company may also manufacture new freight cars through the use of unaffiliated subcontractors. The leasing & services segment owns approximately 11,000 railcars and provides management services for approximately 122,000 railcars for railroads, shippers, carriers and other leasing and transportation companies. The two business segments are operationally integrated. Segment performance is evaluated based on margin.

In 2004, the Company benefited from the continued economic recovery and growth in demand for railroad freight cars. Improvements in the North American economy have created increased rail traffic, which combined with the aging of the industry’s railcar fleet, has resulted in an increased demand for railcars. North American industry railcar orders for the first three quarters of calendar year 2004 were 58,047 cars, compared to 47,249 cars in the entire calendar year 2003 and 28,457 cars in the entire calendar year 2002. Greenbrier was able to obtain 15% of these orders for the first three quarters of calendar 2004, and 28% and 23% of all new orders in calendar years 2003 and 2002.

North American industry backlog at September 30, 2004 was 61,052 cars, the highest level since 1998. Greenbrier has approximately 19% of this backlog, which exceeds the Company’s estimated industry capacity of 15%.

Prices for steel, the primary component of railcars and barges, have risen sharply this year and remain volatile as a result of increased costs of raw materials, strong demand, limited availability of scrap metal for steel processing and reduced capacity. Availability of scrap metal has been further limited by exports to China. As a result, steel providers are charging scrap surcharges. In addition, the price and availability of other railcar components, which are a product of steel, have been adversely affected by the steel issues. A portion of the sales agreements for railcars in backlog are fixed price contracts which do not contain escalation clauses in the event of increased prices for steel or other component parts. Greenbrier has initiated a plan to aggressively manage steel and scrap surcharge issues with customers and suppliers through negotiation and pass-through of costs where possible. Increases in prices, surcharges or availability of raw materials may impact the Company’s margins and production schedules in future periods.

The available supply of rail castings to the industry has been adversely affected during the past two years as a result of the reorganization and consolidation of domestic suppliers. During 2003, in an effort to minimize castings supply shortages, the Company acquired a minority ownership interest in a joint venture, accounted for under the equity method, which leases and operates a foundry in Cicero, Illinois to produce castings for freight cars. This joint venture also acquired a foundry in Alliance, Ohio which began casting production in January 2004. The supply of castings from these two facilities has helped the Company maintain levels of production despite industry wide castings shortages.

In August 2002, the Company’s Board of Directors committed to a plan to recapitalize European operations which consist of a railcar manufacturing plant in Swidnica, Poland and a railcar sales, design and engineering operation in Siegen, Germany. Following discussions with various potential investors, the Company signed a letter of intent with a private equity group which was subject to certain contingencies and final negotiations. During the second quarter of 2004, Greenbrier discontinued discussions with the group, as the final negotiations proved unsatisfactory. As a result, Greenbrier has retained the European operations and the related financial results have been reclassified from discontinued operations to continuing operations for all periods presented.

Results of Operations

Overview

Total revenue was $729.5 million, $532.3 million and $367.3 million for the years ended August 31, 2004, 2003 and 2002. Earnings for 2004 and 2003 were $20.8 million or $1.37 per diluted common share and $4.3 million or $0.30 per diluted common share. Net loss for 2002 was $26.1 million or $1.85 per diluted common share.

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Manufacturing Segment

Manufacturing revenue includes new railcar, marine, refurbishment and maintenance activities. New railcar delivery and backlog information disclosed herein includes all facilities, including subcontracted production and the Mexico joint venture that is accounted for by the equity method.

Manufacturing revenue was $653.2 million, $461.9 million and $295.1 million for the years ended 2004, 2003 and 2002. Railcar deliveries, which are the primary source of manufacturing revenue, were approximately 10,800 units in 2004 compared to 6,500 units in 2003 and 4,100 units in 2002. Deliveries in 2004, 2003 and 2002 include approximately 900, 400 and 400 units delivered from the Mexican joint venture accounted for under the equity method. Current year deliveries also include 600 units produced in the prior year for which revenue recognition had been deferred pending removal of contractual contingencies that were removed in 2004. Manufacturing revenue increased $191.3 million, or 41.4%, in 2004 from 2003 principally due to increased new railcar deliveries offset by units with a lower average sales value. Deliveries in 2004 consisted of 63% intermodal railcars and 37% conventional railcars compared to 48% intermodal railcars and 52% conventional railcars in 2003. Intermodal railcars generally have selling prices that average 65% to 75% of that of conventional railcars. Manufacturing revenue increased $166.8 million, or 56.5%, in 2003 from 2002 due to increased deliveries in response to improvements in the demand for railcars, obtaining certification on certain railcars which were produced in a prior period, slightly offset by a product mix with a lower average unit sales value.

As of August 31, 2004, the Company’s backlog of new railcars to be manufactured for sale and lease was approximately 13,100 railcars with an estimated value of $760 million. Even with increasing production and deliveries, backlog has increased significantly over the prior year as the railcar market continues to recover. Backlog as of August 31, 2003 was 10,700 railcars with a value of $580 million.

Manufacturing margin increased to 8.9% in 2004 from 8.1% in 2003 due to efficiencies associated with higher volumes and long production runs and an improved pricing environment, offset partially by steel price increases and steel scrap surcharges. The primary factors for the increase in margin from 5.8% in 2002 to 8.1% in 2003 were efficiencies associated with higher production rates, a favorable shift in product mix and lower depreciation and amortization, offset somewhat by costs related to production delays associated with a patent litigation. The factors influencing cost of revenue and gross margin in a given period include order size (which affects economies of plant utilization), production rates, product mix, changes in manufacturing costs, product pricing and currency exchange rates.

Leasing & Services Segment

Leasing & services revenue was $76.2 million, $70.4 million and $72.3 million for the years ended 2004, 2003 and 2002. The increase in revenue in 2004 from 2003 was primarily the result of margin realized on the sale of new railcars produced by an unconsolidated subsidiary, growth of the operating lease portfolio, increased utilization of the lease fleet and reductions in rental assistance guarantees, offset partially by the effects of the maturation of the direct finance lease portfolio. The decrease in leasing & services revenue from 2002 to 2003 is due to a number of factors including maturation of the direct finance lease portfolio, increased pressure on lease renewal rates and a reduction of gains on sale of equipment from the lease fleet, offset partially by reductions of accruals for rental assistance guarantees and increased utilization of the car hire lease fleet.

Pre-tax earnings realized on the disposition of leased equipment amounted to $0.6 million during 2004 compared to $0.5 million in 2003 and $0.9 million in 2002. Assets from Greenbrier’s lease fleet are periodically sold in the normal course of business in order to take advantage of market conditions, manage risk and maintain liquidity.

Approximately one-third of the owned equipment in the lease fleet was acquired through an agreement with Union Pacific, which contains a fixed price purchase option exercisable upon lease expiration. Union Pacific has notified Greenbrier of their intention to exercise this option on all remaining railcars in this program. As these leases mature over the next three years, related leasing revenue will continue to decline. Revenue may be replaced by growth of the lease fleet and management services.

Approximately one-third of leasing & services revenue is derived from “car hire” which is a fee that a railroad pays for the use of railcars owned by other railroads or third parties. There is some risk that car hire rates could be negotiated or arbitrated to lower levels in the future. This could reduce future car hire revenue. Car hire revenue amounted to $27.2 million, $24.3 million and $19.8 million in 2004, 2003 and 2002.

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Leasing & services margin, as a percentage of revenue, was 44.6% in 2004 compared to 38.1% in both 2003 and 2002. Margins have increased in 2004 as a result of margins realized on the sale of railcars produced by an unconsolidated subsidiary, increased utilization of the owned lease fleet, growth of the operating lease fleet with leases that are higher margin than maturing direct finance leases and reductions in rental assistance guarantee costs.

Other costs

Selling and administrative expense was $48.3 million, $40.0 million and $39.1 million in 2004, 2003 and 2002. The $8.3 million increase from 2003 to 2004 is primarily the result of consulting associated with strategic initiatives, compliance with Sarbanes-Oxley legislation, increases in incentive compensation associated with improved financial results and other employee costs. The $0.9 million increase from 2002 to 2003 is primarily the result of professional fees associated with strategic initiatives and litigation, partially offset by reduction of amortization as a result of the revaluation to fair market value of certain assets in Europe. Selling and administrative expense as a percentage of revenue in 2004 was 6.6% compared to 7.5% in 2003 and 10.6% in 2002. The declining ratio is primarily due to continued efforts to control costs and increasing revenues.

Interest and foreign exchange was $11.5 million, $13.6 million and $19.0 million in 2004, 2003 and 2002. Decreases were primarily the result of lower outstanding debt balances due to scheduled repayments of debt.

Special charges of $1.2 million were incurred in 2004. These charges consist of a $7.5 million write-off of the remaining balance of European designs and patents partially offset by a $6.3 million reduction of purchase price liabilities associated with the settlement of arbitration on the acquisition of European designs and patents.

Pre-tax special charges of $33.8 million were incurred during 2002. These costs included $3.0 million for severance costs associated with North American operations and legal and professional fees, $2.3 million associated with a restructuring plan to decrease operating expenses, consolidate offices and reduce the scale of European operations, a $14.8 million impairment write-down of European railcar designs and patents and $13.7 million for various European asset write-downs to fair market value.

Income tax expense or benefit for all periods presented represents a statutory tax rate of 42.0% on United States operations and varying effective tax rates on foreign operations. The effective tax rate was 29.2%, 42.2% and 49.9% for 2004, 2003 and 2002. The fluctuations in effective tax rates are due to the geographical mix of pre-tax earnings and losses. The Polish operations generated loss carry-forwards in prior periods that were utilized to offset current year earnings in Poland. No tax benefit was recognized in prior periods for these losses. In addition, special charges in 2004 include a $6.3 million non-taxable purchase price adjustment relating to the purchase of European designs and patents.

Equity in loss of unconsolidated subsidiaries increased $0.1 million from 2003 to 2004. This is a result of startup costs and temporary plant shutdowns associated with equipment issues at the castings joint venture that began production in 2004, partially offset by improved operating results from the Mexican railcar manufacturing joint venture due to higher production levels as the plant was operating for the entire year. Equity in loss of unconsolidated subsidiaries decreased $0.7 million for 2003 as compared to 2002 as a result of higher production levels and favorable exchange rates at the Mexican railcar manufacturing joint venture. The plant resumed deliveries in May 2003 after a shutdown that began in January 2002.

Liquidity and Capital Resources

Greenbrier has been financed through cash generated from operations and borrowings. At August 31, 2004, cash decreased $65.2 million to $12.1 million from $77.3 million at the prior year end. The $65.2 million decrease was due to $14.0 million used in operating activities, $15.2 million used in investing activities and $36.0 million used in financing activities.

Cash used in operations for the year ended August 31, 2004, was $14.0 million compared to cash provided by operations of $28.3 million in 2003 and $22.6 million in 2002. The increase in usage from 2003 to 2004 is primarily due to a $20.4 million participation payment in accordance with the defined payment schedule under an agreement with Union Pacific, increases in inventory and accounts receivable, offset partially by increases in accounts payable. Inventory increases resulted from higher production levels, certification issues on certain cars in Europe, two barges in process that are accounted for under the completed contract method and railcars that will be sold to third party customers in the normal course of business. Increases in the accounts receivable balances are due to increases in production levels, varying customer payment terms and a $35.7 million receivable from an unconsolidated subsidiary for inventory purchases. Increases in accounts payable balances are associated with inventory purchases to support increased production levels and for purchases made in August 2004 for an unconsolidated subsidiary to take advantage of centralized purchasing opportunities.

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Cash used in investing activities for the year ended August 31, 2004 of $15.2 million compared to cash provided by investing activities of $17.9 million in 2003 and $20.2 million in 2002. The increased usage in 2004 was primarily the result of $35.8 million in purchases of railcars for the lease fleet to replace the maturing direct finance lease portfolio compared to purchases of $4.5 million and $18.4 million in 2003 and 2002. Cash used for lease fleet additions was offset by proceeds from equipment sales of $16.2 million in 2004 and $24.0 million in both 2003 and 2002 and reduced principal payments received on finance leases due to the maturation of the portfolio.

Cash used in financing activities of $36.0 million for the year ended August 31 2004 compared to $36.6 million in the same period in 2003 and $52.4 million for 2002. The reduction was primarily due to lower scheduled repayments of borrowings as $27.5 million in term debt and subordinated debt was repaid in 2004 compared to $40.2 million in 2003 and $48.7 million in 2002.

All amounts originating in foreign currency have been translated at the August 31, 2004 exchange rate for the following discussion. Credit facilities aggregated $136.0 million as of August 31, 2004. Available borrowings under the credit facilities are principally based upon defined levels of receivables, inventory and leased equipment, which at August 31, 2004 levels would provide for maximum borrowing of $125.2 million. A $60.0 million revolving line of credit is available through January 2006 to provide working capital and interim financing of equipment for the leasing & services operations. A $35.0 million line of credit to be used for working capital is available through March 2006 for United States manufacturing operations. A $19.1 million line of credit is available through October 2005 for working capital for Canadian manufacturing operations. Lines of credit totaling $21.9 million are available principally through June 2005 for working capital for European manufacturing operations. Advances under the lines of credit bear interest at rates that vary depending on the type of borrowing and certain defined ratios. At August 31, 2004, there were no borrowings outstanding under the United States manufacturing, Canadian manufacturing and leasing & services lines. Outstanding borrowings under the European manufacturing line were $8.9 million.

In accordance with customary business practices in Europe, the Company has $36.6 million in bank and third party performance, advance payment and warranty guarantee facilities, of which $22.0 million has been utilized as of August 31, 2004. To date no amounts have been drawn under these performance, advance payment and warranty guarantee facilities.

In 1990, an agreement was entered into for the purchase, refurbishment and lease of over 10,000 used railcars between 1990 and 1997. The agreement provides that, under certain conditions, the seller will receive a percentage of defined earnings of a subsidiary, and further defines the period when such payments are to be made. Such amounts, referred to as participation, are accrued when earned, charged to leasing & services cost of revenue, and unpaid amounts are included as participation in the Consolidated Balance Sheets. Participation expense was $1.7 million, $2.7 million and $4.8 million in 2004, 2003 and 2002. Payment of participation was $20.4 million in 2004 and is estimated to be $16.2 million in 2005, $11.1 million in 2006, $8.6 million in 2007, $3.9 million in 2008 and $0.7 million in 2009 and $0.7 million thereafter.

The Company has entered into contingent rental assistance agreements, aggregating a maximum of $16.6 million, on certain railcars subject to leases that have been sold to third parties. These agreements guarantee the purchasers a minimum lease rental, subject to a maximum defined rental assistance amount, over remaining periods that range from one to eight years. A liability is established and revenue is reduced in the period during which a determination can be made that it is probable that a rental shortfall will occur and the amount can be estimated. For the year ended August 31, 2004 no accruals were made to cover estimated future obligations, as the remaining liability of $0.1 million was believed to be adequate. For the years ended August 31, 2003 and 2002, $0.9 million and $1.6 million was accrued.

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The Company has advanced $5.7 million in long-term advances to unconsolidated subsidiaries for working capital needs. The advances are secured by accounts receivable and inventory. The Company has also guaranteed $3.5 million in third party debt for an unconsolidated subsidiary.

Capital expenditures totaled $43.0 million, $11.9 million and $22.7 million in 2004, 2003 and 2002. Of these capital expenditures, approximately $35.8 million, $4.5 million and $18.4 million in 2004, 2003 and 2002 were attributable to leasing & services operations. Leasing & services capital expenditures for 2005 are expected to be approximately $30.0 million. Greenbrier regularly sells assets from its lease fleet, some of which may have been purchased within the current year and included in capital expenditures.

Approximately $7.2 million, $7.4 million and $4.3 million of capital expenditures for 2004, 2003 and 2002 were attributable to manufacturing operations. Capital expenditures for manufacturing are expected to be approximately $12.0 million in 2005.

Foreign operations give rise to risks from changes in foreign currency exchange rates. Greenbrier utilizes foreign currency forward exchange contracts with established financial institutions to hedge a portion of that risk. No provision has been made for credit loss due to counterparty non-performance.

A dividend of $.06 per share was declared and paid in the fourth quarter of 2004. No dividends were paid during 2003, consistent with the Company’s policy to manage cash flow and liquidity during the downturn in the railcar industry. A dividend of $.06 per share was declared in the first quarter and paid in the second quarter of 2002. Future dividends are dependent upon the market outlook as well as earnings, capital requirements and financial condition of the Company.

Certain loan covenants restrict the transfer of funds from subsidiaries to the parent company in the form of cash dividends, loans or advances. The restricted net assets of subsidiaries amounted to $124.9 million as of August 31, 2004. Consolidated retained earnings of $4.6 million at August 31, 2004 were restricted as to the payment of dividends.

Management expects existing funds and cash generated from operations, together with borrowings under existing credit facilities and long term financing, to be sufficient to fund dividends, if any, working capital needs, planned capital expenditures and scheduled debt repayments for the foreseeable future.

The following table shows the Company’s estimated future contractual cash obligations as of August 31, 2004:

                                                         
    Year Ending
(In thousands)
  Total
  2005
  2006
  2007
  2008
  2009
  Thereafter
Notes payable
  $ 97,513     $ 14,868     $ 22,213     $ 8,268     $ 15,820     $ 7,988     $ 28,356  
Participation
    41,237       16,219       11,124       8,577       3,948       681       688  
Railcar operating leases
    16,058       5,531       4,703       3,040       1,807       977        
Other operating leases
    13,356       3,333       2,824       2,338       1,720       1,704       1,437  
Revolving notes
    8,947       8,947                                
Purchase commitments
    73,694       73,694                                
 
   
 
     
 
     
 
     
 
     
 
     
 
     
 
 
 
  $ 250,805     $ 122,592     $ 40,864     $ 22,223     $ 23,295     $ 11,350     $ 30,481  
 
   
 
     
 
     
 
     
 
     
 
     
 
     
 
 

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Off Balance Sheet Arrangements

The Company does not have any off balance sheet arrangements that have or are likely to have a material current or future effect on the Company’s Consolidated Financial Statements.

Critical Accounting Policies

The preparation of financial statements in accordance with generally accepted accounting principles requires judgment on the part of management to arrive at estimates and assumptions on matters that are inherently uncertain. These estimates may affect the amounts of assets, liabilities, revenues and expenses reported in a given period. Estimates and assumptions are periodically evaluated and may be adjusted in future periods.

Impairment of long-lived assets - When changes in circumstances indicate the carrying amount of certain long-lived assets may not be recoverable, the assets will be evaluated for impairment. If the forecast undiscounted future cash flows are less than the carrying amount of the assets, an impairment charge to reduce the carrying value of the assets to fair value will be recognized.

Income taxes - For financial reporting purposes, income tax expense is estimated based on planned income tax return filings. The amounts anticipated to be reported in those filings may change between the time the financial statements are prepared and the time the tax returns are filed. Further, because tax filings are subject to review by taxing authorities, there is also the risk that a position taken in preparing a tax return may be challenged by a taxing authority. If the taxing authority is successful in asserting their position, differences in tax expense or between current and deferred tax items may arise in future periods. Such differences, which could have a material impact on Greenbrier’s financial statements, would be reflected in the financial statements when management considers them probable of occurring and the amount reasonably estimable. Valuation allowances reduce deferred assets to an amount that will more likely than not be realized. Management’s estimates of the Company’s ability to realize deferred tax assets is based on the information available at the time the financial statements are prepared and may include estimates of future income and other assumptions that are inherently uncertain.

Maintenance obligations - The Company is responsible for maintenance on a portion of the managed and owned lease fleet under the terms of maintenance obligations defined in the underlying lease or management agreement. The estimated liability is based on maintenance histories for each type and age of car. The liability is periodically reviewed and updated based on maintenance trends and known future repair or refurbishment requirements.

Warranty accruals - Warranty accruals are estimated and charged to operations to cover a defined warranty period. The estimated warranty cost is based on historical warranty claims for each particular product type. For new product types without a warranty history, preliminary estimates are based on historical information for similar product types. The warranty accrual is periodically reviewed and updated based on warranty trends.

Contingent rental assistance - The Company has entered into contingent rental assistance agreements on certain railcars, subject to leases, that have been sold to third parties. These agreements guarantee the purchasers a minimum lease rental, subject to a maximum defined rental assistance amount, over remaining periods that range from one to eight years. A liability is established when management believes that it is probable that a rental shortfall will occur and the amount can be estimated.

Revenue recognition - Revenue is recognized when persuasive evidence of an arrangement exists, delivery has occurred or services have been rendered, the price is fixed or determinable and collectability is reasonably assured.

Railcars are generally manufactured, repaired or refurbished under firm orders from third parties, and revenue is recognized when the cars are completed, accepted by an unaffiliated customer and contractual contingencies removed. Greenbrier may also manufacture railcars prior to receipt of firm orders, build railcars under lease which are then sold to a third party leasing company and may also build railcars for its own lease fleet. Railcars produced in a given period may be delivered in subsequent periods, delaying revenue recognition. Revenue does not include sales of new railcars to, or refurbishment services performed for, the leasing & services segment since intercompany transactions are eliminated in preparing the Consolidated Financial Statements. The margin generated from such sales or refurbishment activity is realized by the leasing & services segment over the related life of the asset or upon sale of the equipment to a third party.

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Marine revenues are either recognized on the percentage of completion method during the construction period or completed contract method based on the terms of the contract. Direct finance lease revenue is recognized over the lease term in a manner that produces a constant rate of return on the net investment in the lease. Operating lease revenue is recognized as earned under the lease terms. Certain leases are operated under car hire arrangements whereby revenue is earned based on utilization, car hire rates and terms specified in the lease agreement. Car hire revenue is reported from a third party source two months in arrears, however, such revenue is accrued in the month earned based on estimates of use from historical activity and is adjusted to actual as reported. Such adjustments have historically not been significantly different from the estimates.

Initial Adoption of Accounting Policies

Statement of Financial Accounting Standards (SFAS) No. 150, Accounting for Certain Financial Instruments with Characteristics of Both Liabilities and Equity, was adopted as of September 1, 2003. The statement establishes standards for how an issuer classifies and measures certain financial instruments with characteristics of both liabilities and equity and generally requires an entity to classify a financial instrument that falls within this scope as a liability. Other than the change in description of a preferred stock interest in a subsidiary that had been previously described as “Minority interest” to “Subsidiary shares subject to mandatory redemption”, the adoption of SFAS No. 150 had no effect on the Company’s Consolidated Financial Statements.

Financial Accounting Standards Board (FASB) Interpretation (FIN) 46, Consolidation of Variable Interest Entities, as amended by FIN 46R was adopted during the third quarter of 2004. FIN 46 requires consolidation where there is a controlling financial interest in a variable interest entity, previously referred to as a special purpose entity and certain other entities. The adoption of FIN 46R had no effect on the Company’s Consolidated Financial Statements.

Item 7a. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

Foreign Currency Exchange Risk

Greenbrier has operations in Canada, Mexico, Germany and Poland that conduct business in their local currencies as well as other regional currencies. To mitigate its exposure to transactions denominated in currencies other than the functional currency of each entity, the Company enters into forward exchange contracts to protect the margin on a portion of forecast foreign currency sales. At August 31, 2004, the Company has entered into $102.3 million of forward exchange contracts. Because of the variety of currencies in which purchases and sales are transacted, it is not possible to predict the impact of a movement in foreign currency exchange rates on future operating results.

In addition to exposure to transaction gains or losses, the Company is also exposed to foreign currency exchange risk related to the net asset position of foreign subsidiaries. At August 31, 2004, the net assets of foreign subsidiaries aggregated $23.6 million and a uniform 10% strengthening of the United States dollar relative to the foreign currencies would result in a decrease in stockholders’ equity of $2.4 million, or 1.7% of total stockholders’ equity. This calculation assumes that each exchange rate would change in the same direction relative to the United States dollar.

Interest Rate Risk

The Company has managed its floating rate debt with interest rate swap agreements, effectively converting $65.3 million of variable rate debt to fixed rate debt. At August 31, 2004, the exposure to interest rate risk is limited since approximately 80% of the Company’s debt has fixed interest rates. As a result, Greenbrier is only exposed to interest rate risk relating to its revolving debt and a small portion of term debt. At August 31, 2004, a uniform 10% increase in interest rates would result in approximately $0.1 million of additional annual interest expense.

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Item 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA

Consolidated Balance Sheets
AUGUST 31,

                 
(In thousands, except per share amounts)
  2004
  2003
Assets
               
Cash and cash equivalents
  $ 12,110     $ 77,298  
Restricted cash
    1,085       5,434  
Accounts and notes receivable
    120,007       80,197  
Inventories
    113,122       105,652  
Investment in direct finance leases
    21,244       41,821  
Equipment on operating leases
    162,258       139,341  
Property, plant and equipment
    56,415       58,385  
Other
    22,512       30,820  
 
   
 
     
 
 
 
  $ 508,753     $ 538,948  
 
   
 
     
 
 
Liabilities and Stockholders’ Equity
               
Revolving notes
  $ 8,947     $ 21,317  
Accounts payable and accrued liabilities
    178,550       150,874  
Participation
    37,107       55,901  
Deferred income tax
    26,109       16,127  
Deferred revenue
    2,550       39,779  
Notes payable
    97,513       117,989  
Subordinated debt
    14,942       20,921  
Subsidiary shares subject to mandatory redemption
    3,746       4,898  
Commitments and contingencies (Notes 23 & 24)
           
Stockholders’ equity:
               
Preferred stock — $0.001 par value; 25,000 shares authorized; none outstanding
               
Common stock — $0.001 par value; 50,000 shares authorized; 14,884 and 14,312 outstanding at August 31, 2004 and 2003
    15       14  
Additional paid-in capital
    57,165       51,073  
Retained earnings
    88,054       68,165  
Accumulated other comprehensive loss
    (5,945 )     (8,110 )
 
   
 
     
 
 
 
    139,289       111,142  
 
   
 
     
 
 
 
  $ 508,753     $ 538,948  
 
   
 
     
 
 

The accompanying notes are an integral part of these financial statements.

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Consolidated Statements of Operations

YEARS ENDED AUGUST 31,

                         
(In thousands, except per share amounts)
  2004
  2003
  2002
Revenue
                       
Manufacturing
  $ 653,234     $ 461,882     $ 295,074  
Leasing & services
    76,217       70,443       72,250  
 
   
 
     
 
     
 
 
 
    729,451       532,325       367,324  
Cost of revenue
                       
Manufacturing
    595,026       424,378       278,007  
Leasing & services
    42,241       43,609       44,694  
 
   
 
     
 
     
 
 
 
    637,267       467,987       322,701  
Margin
    92,184       64,338       44,623  
Other costs
                       
Selling and administrative expense
    48,288       39,962       39,053  
Interest and foreign exchange
    11,468       13,618       18,998  
Special charges
    1,234             33,802  
 
   
 
     
 
     
 
 
 
    60,990       53,580       91,853  
Earnings (loss) before income tax and equity in unconsolidated subsidiaries
    31,194       10,758       (47,230 )
Income tax benefit (expense)
    (9,119 )     (4,543 )     23,587  
 
   
 
     
 
     
 
 
Earnings (loss) before equity in unconsolidated subsidiaries
    22,075       6,215       (23,643 )
Minority interest
                127  
Equity in loss of unconsolidated subsidiaries
    (2,036 )     (1,898 )     (2,578 )
 
   
 
     
 
     
 
 
Earnings (loss) from continuing operations
    20,039       4,317       (26,094 )
Earnings from discontinued operations (net of tax)
    739              
 
   
 
     
 
     
 
 
Net earnings (loss)
  $ 20,778     $ 4,317     $ (26,094 )
 
   
 
     
 
     
 
 
Basic earnings (loss) per common share:
                       
Continuing operations
  $ 1.38     $ 0.31     $ (1.85 )
Discontinued operations
    0.05              
 
   
 
     
 
     
 
 
 
  $ 1.43     $ 0.31     $ (1.85 )
 
   
 
     
 
     
 
 
Diluted earnings (loss) per common share:
                       
Continuing operations
  $ 1.32     $ 0.30     $ (1.85 )
Discontinued operations
    0.05              
 
   
 
     
 
     
 
 
 
  $ 1.37     $ 0.30     $ (1.85 )
 
   
 
     
 
     
 
 
Weighted average common shares:
                       
Basic
    14,569       14,138       14,121  
Diluted
    15,199       14,325       14,121  

The accompanying notes are an integral part of these financial statements.

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Consolidated Statements of Stockholders’ Equity and Comprehensive Income (Loss)

                                                 
                                    Accumulated    
                    Additional           Other   Total
(In thousands, except per   Common Stock   Paid-in   Retained   Comprehensive   Stockholders’
share amounts)
  Shares
  Amount
  Capital
  Earnings
  Income (Loss)
  Equity
Balance September 1, 2001
    14,121     $ 14     $ 49,290     $ 90,789     $ (5,984 )   $ 134,109  
Net loss
                      (26,094 )           (26,094 )
Translation adjustment (net of tax effect)
                            (808 )     (808 )
Reclassification of derivative financial instruments recognized in net loss (net of tax effect)
                            (1,850 )     (1,850 )
Unrealized loss on derivative financial instruments (net of tax effect)
                            (1,357 )     (1,357 )
 
                                           
 
 
Comprehensive loss
                                            (30,109 )
Other
                (14 )                 (14 )
Cash dividends $(0.06 per share)
                      (847 )           (847 )
 
   
 
     
 
     
 
     
 
     
 
     
 
 
Balance August 31, 2002
    14,121       14       49,276       63,848       (9,999 )     103,139  
Net earnings
                      4,317             4,317  
Translation adjustment (net of tax effect)
                            (699 )     (699 )
Reclassification of derivative financial instruments recognized in net earnings (net of tax effect)
                            (2,071 )     (2,071 )
Unrealized gain on derivative financial instruments (net of tax effect)
                            4,659       4,659  
 
                                           
 
 
Comprehensive income
                                            6,206  
Stock options exercised
    191             1,797                   1,797  
 
   
 
     
 
     
 
     
 
     
 
     
 
 
Balance August 31, 2003
    14,312       14       51,073       68,165       (8,110 )     111,142  
Net earnings
                      20,778             20,778  
Translation adjustment (net of tax effect)
                            444       444  
Reclassification of derivative financial instruments recognized in net earnings (net of tax effect)
                            (3,865 )     (3,865 )
Unrealized gain on derivative financial instruments (net of tax effect)
                            5,586       5,586  
 
                                           
 
 
Comprehensive income
                                            22,943  
Cash dividends $(0.06 per share)
                            (889 )             (889 )
Stock options exercised
    572       1       6,092                   6,093  
 
   
 
     
 
     
 
     
 
     
 
     
 
 
Balance August 31, 2004
    14,884     $ 15     $ 57,165     $ 88,054     $ (5,945 )   $ 139,289  
 
   
 
     
 
     
 
     
 
     
 
     
 
 

The accompanying notes are an integral part of these financial statements.

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Consolidated Statements of Cash Flows
YEARS ENDED AUGUST 31,

                         
(In thousands)
  2004
  2003
  2002
Cash flows from operating activities:
                       
Net earnings (loss)
  $ 20,778     $ 4,317     $ (26,094 )
Adjustments to reconcile net earnings (loss) to net cash provided by (used in) operating activities:
                       
Earnings from discontinued operations
    (739 )            
Deferred income taxes
    9,472       2,304       (13,097 )
Depreciation and amortization
    20,840       18,711       23,497  
Gain on sales of equipment
    (629 )     (454 )     (910 )
Special charges
    1,234             33,802  
Other
    2,873       1,830       (2,792 )
Decrease (increase) in assets:
                       
Accounts and notes receivable
    (38,570 )     (25,419 )     (4,167 )
Inventories
    (11,089 )     (12,592 )     (3,780 )
Other
    2,367       1,000       4,210  
Increase (decrease) in liabilities
                       
Accounts payable and accrued liabilities
    35,177       34,162       (2,098 )
Participation
    (18,794 )     (5,094 )     22  
Deferred revenue
    (36,975 )     9,574       14,045  
 
   
 
     
 
     
 
 
Net cash provided by (used in) operating activities
    (14,055 )     28,339       22,638  
 
   
 
     
 
     
 
 
Cash flows from investing activities:
                       
Principal payments received under direct finance leases
    9,461       14,294       18,828  
Proceeds from sales of equipment
    16,217       23,954       24,042  
Investment in and advances to unconsolidated subsidiaries
    (2,240 )     (3,126 )      
Decrease (increase) in restricted cash
    4,349       (5,300 )     (40 )
Capital expenditures
    (42,959 )     (11,895 )     (22,659 )
 
   
 
     
 
     
 
 
Net cash provided by (used in) investing activities
    (15,172 )     17,927       20,171  
 
   
 
     
 
     
 
 
Cash flows from financing activities:
                       
Changes in revolving notes
    (12,370 )     (4,503 )     (7,166 )
Proceeds from notes payable
          6,348       4,285  
Repayments of notes payable
    (21,539 )     (34,058 )     (38,268 )
Repayments of subordinated debt
    (5,979 )     (6,148 )     (10,422 )
Dividends
    (889 )           (847 )
Proceeds from exercise of stock options
    6,093       1,797        
Purchase of subsidiary’s shares subject to mandatory redemption
    (1,277 )            
 
   
 
     
 
     
 
 
Net cash used in financing activities
    (35,961 )     (36,564 )     (52,418 )
 
   
 
     
 
     
 
 
Increase (decrease) in cash and cash equivalents
    (65,188 )     9,702       (9,609 )
Cash and cash equivalents
                       
Beginning of period
    77,298       67,596       77,205  
 
   
 
     
 
     
 
 
End of period
  $ 12,110     $ 77,298     $ 67,596  
 
   
 
     
 
     
 
 
Cash paid during the period for:
                       
Interest
  $ 11,376     $ 13,789     $ 18,892  
Income taxes
  $ 5,892     $ 3,723     $ 919  

The accompanying notes are an integral part of these financial statements.

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Notes to Consolidated Financial Statements

Note 1 — Nature of Operations

The Greenbrier Companies, Inc. and Subsidiaries (Greenbrier or the Company) currently operates in two primary business segments: manufacturing and leasing & services. The two business segments are operationally integrated. With operations in the United States, Canada, Mexico and Europe, the manufacturing segment produces double-stack intermodal railcars, conventional railcars, tank cars, marine vessels and performs railcar refurbishment and maintenance activities. The leasing & services segment owns approximately 11,000 railcars and performs management services for approximately 122,000 railcars for railroads, shipper carriers and other leasing and transportation companies.

Discontinued Operations Subsequently Retained — In August 2002, the Company’s Board of Directors committed to a plan to recapitalize operations in Europe, which consist of a railcar manufacturing plant in Swidnica, Poland and a railcar sales, design and engineering operation in Siegen, Germany. Accordingly, the Company classified its European operations as discontinued operations in accordance with Statement of Financial Accounting Standards (SFAS) No. 144, Accounting for the Impairment or Disposal of Long-lived Assets, for 2002, 2003 and the first quarter of 2004.

Following discussions with various potential investors, the Company signed a letter of intent, which was subject to certain contingencies and final negotiations. During the second quarter of 2004, Greenbrier discontinued discussions with the group as final negotiations proved unsatisfactory. As a result, Greenbrier has retained the European operations and the related financial results have been reclassified from discontinued operations to continuing operations for all periods presented.

Note 2 — Summary of Significant Accounting Policies

Principles of consolidation — The financial statements include the accounts of the Company and its majority-owned subsidiaries. All significant intercompany transactions and balances are eliminated upon consolidation. Investments in and long-term advances to joint ventures in which the Company has a 50% or less ownership interest are accounted for by the equity method and included in other assets.

Foreign currency translation — Operations outside the United States prepare financial statements in currencies other than the United States dollar. Revenues and expenses are translated at average exchange rates for the year, while assets and liabilities are translated at year-end exchange rates. Translation adjustments are accumulated as a separate component of stockholders’ equity and other comprehensive income (loss).

Cash and cash equivalents — Cash is temporarily invested primarily in bankers’ acceptances, United States Treasury bills, commercial paper and money market funds. All highly-liquid investments with a maturity of three months or less at the date of acquisition are considered cash equivalents.

Restricted cash — Restricted cash is primarily cash assigned as collateral for European performance guarantees.

Accounts Receivable — Accounts receivables are stated net of allowance for doubtful accounts of $1.5 million and $1.3 million as of August 31, 2004 and 2003. Accounts receivable for the years ended August 31, 2004 and 2003 includes a $35.7 million and $7.7 million receivable from an unconsolidated subsidiary.

Inventories — Inventories are valued at the lower of cost (first-in, first-out) or market. Work-in-process includes material, labor, and overhead. Assets held for sale or refurbishment consist of railcars, carried at cost, that will either be sold or refurbished and placed on lease.

Equipment on operating leases — Equipment on operating leases is stated at cost. Depreciation to estimated salvage value is provided on the straight-line method over the estimated useful lives of up to thirty-five years.

Property, plant and equipment — Property, plant and equipment is stated at cost. Depreciation is provided on the straight-line method over estimated useful lives of three to twenty years.

Intangible assets — Loan fees are capitalized and amortized as interest expense over the life of the related borrowings. Goodwill is not significant and is included in other assets. Goodwill is tested for impairment at least annually and more frequently if material changes in events or circumstances arise. Impairment would result in a write down to fair market value as necessary.

Impairment of long-lived assets — When changes in circumstances indicate the carrying amount of certain long-lived assets may not be recoverable, the assets will be evaluated for impairment. If the forecast undiscounted future cash flows are less than the carrying amount of the assets, an impairment charge to reduce the carrying value of the assets to fair value will be recognized in the current period.

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Maintenance obligations — The Company is responsible for maintenance on a portion of the managed and owned lease fleet under the terms defined in the underlying lease or management agreement. The estimated liability is based on maintenance histories for each type and age of railcar. The liability is periodically reviewed and updated based on maintenance trends and known future repair or refurbishment requirements.

Warranty accruals — Warranty accruals are estimated and charged to operations to cover a defined warranty period. The estimated warranty cost is based on history of warranty claims for each particular product type. For new product types without a warranty history, preliminary estimates are based on historical information for similar product types. The warranty accruals are periodically reviewed and updated based on warranty trends.

Contingent rental assistance — The Company has entered into contingent rental assistance agreements on certain railcars, subject to leases, that have been sold to third parties. These agreements guarantee the purchasers a minimum lease rental, subject to a maximum defined rental assistance amount, over remaining periods that range from one to eight years. A liability is established when management believes that it is probable that a rental shortfall will occur and the amount can be estimated. Any future contracts would use the guidance required by Financial Accounting Standard Board (FASB) Interpretation (FIN) 45.

Income taxes — The liability method is used to account for income taxes. Deferred income taxes are provided for the temporary effects of differences between assets and liabilities recognized for financial statement and income tax reporting purposes. Valuation allowances reduce deferred tax assets to an amount that will more likely than not be realized. The Company also provides for income tax contingencies when management considers them probable of occurring and reasonably estimable.

Minority interest — Minority interest represents the undistributed earnings and losses of certain consolidated subsidiaries.

Comprehensive income (loss) — Comprehensive income (loss) represents net earnings (loss) plus all other changes in net assets from non-owner sources.

Revenue recognition — Revenue is recognized when persuasive evidence of an arrangement exists, delivery has occurred or services have been rendered, the price is fixed or determinable and collectibility is reasonably assured.

Railcars are generally manufactured, repaired or refurbished under firm orders from third parties. Revenue is recognized when railcars are completed, accepted by an unaffiliated customer and contractual contingencies removed. Marine revenues are either recognized on the percentage of completion method during the construction period or completed contract method based on the terms of the contract. Direct finance lease revenue is recognized over the lease term in a manner that produces a constant rate of return on the net investment in the lease. Operating lease revenue is recognized as earned under the lease terms. Certain leases are operated under car hire arrangements whereby revenue is earned based on utilization, car hire rates and terms specified in the lease agreement. Car hire revenue is reported from a third party source two months in arrears. However, such revenue is accrued in the month earned based on estimates of use from historical activity and is adjusted to actual as reported. Such adjustments historically not been significant from the estimate.

Research and development — Research and development costs are expensed as incurred. Research and development costs incurred for new product development during 2004, 2003 and 2002 were $3.0 million, $2.7 million and $3.2 million.

Forward exchange contracts — Foreign operations give rise to risks from changes in foreign currency exchange rates. Forward exchange contracts with established financial institutions are utilized to hedge a portion of such risk. Realized and unrealized gains and losses are deferred in other comprehensive income (loss) and recognized in earnings concurrent with the hedged transaction or when the occurrence of the hedged transaction is no longer considered probable. Even though forward exchange contracts are entered into to mitigate the impact of currency fluctuations, certain exposure remains which may affect operating results.

Interest rate instruments — Interest rate swap agreements are utilized to reduce the impact of changes in interest rates on certain debt. The net cash amounts paid or received under the agreements are accrued and recognized as an adjustment to interest expense.

Net earnings per share — Basic earnings per common share (EPS) excludes the potential dilution that would occur if additional shares were issued upon exercise of outstanding stock options, while diluted EPS takes this potential dilution into account using the treasury stock method.

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Stock-based compensation - Compensation expense for stock-based employee compensation continues to be measured using the method prescribed by Accounting Principles Board (APB) Opinion No. 25, Accounting for Stock Issued to Employees.

In accordance with APB Opinion No. 25, Greenbrier does not recognize compensation expense relating to employee stock options because it only grants options with an exercise price equal to the fair value of the stock on the effective date of grant. If the Company had elected to recognize compensation expense using a fair value approach, the pro forma net earnings (loss) and earnings (loss) per share would have been as follows:

                         
(In thousands, except per share amounts)
  2004
  2003
  2002
Net earnings (loss), as reported
  $ 20,778     $ 4,317     $ (26,094 )
Total stock-based employee compensation expense determined under fair value based method for all awards, net of tax (1)
    (319 )     (690 )     (610 )
 
   
 
     
 
     
 
 
Net earnings (loss), pro forma
  $ 20,459     $ 3,627     $ (26,704 )
 
   
 
     
 
     
 
 
Basic earnings (loss) per share
                       
As reported
  $ 1.43     $ 0.31     $ (1.85 )
 
   
 
     
 
     
 
 
Pro forma
  $ 1.40     $ 0.26     $ (1.89 )
 
   
 
     
 
     
 
 
Diluted earnings (loss) per share
                       
As reported
  $ 1.37     $ 0.30     $ (1.85 )
 
   
 
     
 
     
 
 
Pro forma
  $ 1.35     $ 0.25     $ (1.89 )
 
   
 
     
 
     
 
 


(1)   Compensation expense was determined using the Black-Scholes option-pricing model which was developed to estimate value of independently traded options. Greenbrier’s options are not independently traded.

The fair value of each option grant was estimated on the date of the grant using the Black-Scholes option pricing model with the following weighted-average assumptions used for the grants for the years ending August 31, 2003 and 2002. No options were granted for the year ended August 31, 2004.

                 
    2003
  2002
Weighted average fair value of options granted
  $ 1.97     $ 2.75  
Volatility
    31.68 %     32.32 %
Risk-free rate of return
    3.69 %     4.39 %
Dividend yield
  None   None
Number of years to exercise options
    8       5  

Management estimates — The preparation of financial statements in accordance with generally accepted accounting principles requires judgment on the part of management to arrive at estimates and assumptions on matters that are inherently uncertain, including evaluating the remaining life and recoverability of long-lived assets. These estimates may affect the amount of assets, liabilities, revenue and expenses reported in the financial statements and accompanying notes. Estimates and assumptions are periodically evaluated and may be adjusted in future periods. Actual results could differ from these estimates.

Reclassifications — Certain reclassifications have been made to prior years’ Consolidated Financial Statements to conform with the 2004 presentation.

Initial Adoption of Accounting Policies — SFAS No. 150, Accounting for Certain Financial Instruments with Characteristics of Both Liabilities and Equity, was adopted as of September 1, 2003. The statement establishes standards for how an issuer classifies and measures certain financial instruments with characteristics of both liabilities and equity and generally requires an entity to classify a financial instrument that falls within this scope as a liability. Other than the change in description of a preferred stock interest in a subsidiary that had been previously described as “Minority interest” to “Subsidiary shares subject to mandatory redemption,” the adoption of SFAS No. 150 had no effect on the Company’s Consolidated Financial Statements.

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FIN 46, Consolidation of Variable Interest Entities as amended by FIN 46R, was adopted during the third quarter of 2004. FIN 46 requires consolidation where there is a controlling financial interest in a variable interest entity, previously referred to as a special purpose entity and certain other entities. The adoption of FIN 46R had no effect on the Company’s Consolidated Financial Statements.

Note 3 — Discontinued Operations

In August 2004, the Company reached a settlement agreement on litigation initiated in 1998 by the former shareholders of Interamerican Logistics, Inc, (Interamerican) which was acquired in 1996 as part of the Company’s transportation logistics segment. The litigation alleged that Greenbrier violated the agreements pursuant to which it acquired ownership of Interamerican. A plan to dispose of the transportation logistics segment, which included Interamerican, was adopted in 1997 and completed in 1998 and accordingly, results of operations for Interamerican were reclassified to discontinued operations at that time. Upon final disposition in 1998, the balance of the liability for loss on discontinued operations remained pending resolution of this litigation. In August 2004 the litigation was settled, resulting in the recognition of a $1.3 million pre-tax gain on discontinued operations ($0.7 million, net of tax) as a result of reversal of a portion of the remaining contingent liability.

Note 4 — Special Charges

Results of operations for the year ended August 31, 2004 include special charges totaling $1.2 million which consist of a $7.5 million write-off of the remaining balance of European designs and patents partially offset by a $6.3 million reduction of purchase price liabilities associated with the settlement of arbitration on the acquisition of European designs and patents.

The decision to retain the European operations caused management to reassess the value of the European intangible designs and patents in accordance with the Company’s policy on impairment of long-lived assets. Based on an analysis of future undiscounted cash flows associated with these assets, management determined that the carrying value of the assets exceeded their fair market value. Accordingly, a $7.5 million pre-tax impairment write-off of the remaining balance of European intangible designs and patents was recorded during the second quarter of 2004. During 2003, Greenbrier invoked the arbitration provision of the purchase agreement by which the Freight Wagon Division of Daimler Chrysler Rail Systems GmbH (Adtranz) was acquired. Arbitration was sought by Greenbrier to resolve various claims arising out of the Adtranz purchase agreement and actions of Adtranz personnel. A settlement was agreed upon in the second quarter of 2004, under which Greenbrier released its arbitration claims in return for a $6.3 million reduction in its purchase price liability associated with the acquisition of European designs and patents.

In February 2002, the Company implemented a restructuring plan to consolidate facilities, decrease operating expenses and reduce the scale of its European operations. The plan resulted in terminations of approximately 600 employees in both European and North American manufacturing facilities. The $4.2 million of pre-tax costs associated with this restructuring are included in special charges on the Consolidated Statement of Operations and include $3.3 million for employee termination costs, $0.6 million for facilities reductions and $0.3 million of legal and professional fees. Substantially, all costs have been paid as of August 31, 2004.

During the year ended August 31, 2002, continuing losses in Europe caused the Company to reassess the recoverability of its investment in European assets, in accordance with its policy on impairment of long-lived assets. Based on this analysis, it was determined that the carrying amount of certain assets exceeded their estimated fair market value which resulted in a $28.5 million impairment write-down of European assets. An additional $1.1 million was accrued for legal and professional fees associated with the recapitalization of European operations.

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Note 5 — Inventories

                 
(In thousands)
  2004
  2003
Manufacturing supplies and raw materials
  $ 29,062     $ 20,656  
Work-in process
    63,907       46,390  
Railcars delivered with contractual contingencies
          32,747  
Railcars held for sale or refurbishment
    20,153       5,859  
 
   
 
     
 
 
 
  $ 113,122     $ 105,652  
 
   
 
     
 
 

Note 6 — Investment in Direct Finance Leases

                 
(In thousands)
  2004
  2003
Future minimum receipts on lease contracts
  $ 14,869     $ 33,042  
Maintenance, insurance and taxes
    (3,763 )     (8,706 )
 
   
 
     
 
 
Net minimum lease receipts
    11,106       24,336  
Estimated residual values
    13,213       24,243  
Unearned finance charges
    (3,075 )     (6,758 )
 
   
 
     
 
 
 
  $ 21,244     $ 41,821  
 
   
 
     
 
 

Future minimum receipts on the direct finance lease contracts are as follows:

         
(In thousands)
   
     
Year ending August 31,
       
2005
  $ 10,402  
2006
    3,665  
2007
    670  
2008
    117  
2009
    15  
 
   
 
 
 
  $ 14,869  
 
   
 
 

Note 7 — Equipment on Operating Leases

Equipment on operating leases is reported net of accumulated depreciation of $78.9 million and $69.5 million as of August 31, 2004 and 2003.

In addition, certain railcar equipment leased-in by the Company (see Note 23) is subleased to customers under non-cancelable operating leases. Aggregate minimum future amounts receivable under all non-cancelable operating leases and subleases are as follows:

         
(In thousands)
   
     
Year ending August 31,
       
2005
  $ 12,309  
2006
    8,533  
2007
    4,770  
2008
    2,610  
2009
    2,074  
Thereafter
    16,370  
 
   
 
 
 
  $ 46,666  
 
   
 
 

Certain equipment is also operated under daily, monthly or car hire arrangements. Associated revenues amounted to $30.2 million, $26.9 million and $23.1 million for the years ended August 31, 2004, 2003 and 2002.

Note 8 — Property, Plant and Equipment

                 
(In thousands)
  2004
  2003
Land and improvements
  $ 9,522     $ 9,432  
Machinery and equipment
    84,563       80,366  
Buildings and improvements
    42,606       40,267  
Other
    11,828       9,621  
 
   
 
     
 
 
 
    148,519       139,686  
Accumulated depreciation
    (92,104 )     (81,301 )
 
   
 
     
 
 
 
  $ 56,415     $ 58,385  
 
   
 
     
 
 

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Note 9 — Investment in Unconsolidated Subsidiaries

On September 1, 1998, Greenbrier entered into a joint venture with Bombardier Transportation (Bombardier) to build railroad freight cars at Bombardier’s existing manufacturing facility in Sahagun, Mexico. Each party holds a 50% non-controlling interest in the joint venture, and therefore Greenbrier’s investment is being accounted for using the equity method and is included in other assets in the Consolidated Balance Sheets. Greenbrier’s share of the operating results is included as equity in loss of unconsolidated subsidiaries in the Consolidated Statements of Operations.

Summarized financial data for the joint venture:

                 
    August 31,
(In thousands)
  2004
  2003
Current assets
  $ 56,823     $ 26,157  
Total assets
  $ 68,964     $ 41,546  
Current liabilities(1)
  $ 51,203     $ 20,828  
Equity
  $ 17,761     $ 20,718  


(1)   Includes $35.7 million and $7.7 million payable to Greenbrier, as of August 31, 2004 and 2003.
                         
    Years Ending August 31,
    2004
  2003
  2002
Revenue
  $ 75,565     $ 25,550     $ 15,592  
Net Loss
  $ (2,956 )   $ (4,728 )   $ (5,806 )

Greenbrier may purchase railcars from the joint venture for subsequent sale or for its lease fleet for which the Company’s portion of margin is eliminated. In addition, the joint venture pays a management fee to each owner, of which 50% of the fee earned by Greenbrier is eliminated.

In June 2003, the Company acquired a minority ownership interest in a joint venture to produce castings for freight cars. The joint venture leases and operates a foundry in Cicero, Illinois and owns and operates a foundry in Alliance, Ohio. This joint venture is accounted for under the equity method and the investment is included in other assets on the Consolidated Balance Sheets.

Summarized financial data for the castings joint venture for the years ended August 31:

                 
(In thousands)
  2004
  2003
Current assets
  $ 19,036     $ 8,059  
Total assets
  $ 32,946     $ 8,118  
Current liabilities
  $ 19,994     $ 2,045  
Equity
  $ 4,919     $ 6,073  
Revenue
  $ 55,722     $ 5,039  
Net loss
  $ (4,154 )   $ (224 )

Note 10 — Revolving Notes

All amounts originating in foreign currency have been translated at the August 31, 2004 exchange rate for the following discussion. Credit facilities aggregated $136.0 million as of August 31, 2004. Available borrowings under the credit facilities are principally based upon defined levels of receivables, inventory and leased equipment, which at August 31, 2004 levels would provide for maximum borrowing of $125.2 million. A $60.0 million revolving line of credit is available through January 2006 to provide working capital and interim financing of equipment for the leasing & services operations. A $35.0 million line of credit to be used for working capital is available through March 2006 for United States manufacturing operations. A $19.1 million line of credit is available through October 2005 for working capital for Canadian manufacturing operations. Lines of credit totaling $21.9 million are available principally through June 2005 for working capital for European manufacturing operations. Advances under the lines of credit bear interest at rates that vary depending on the type of borrowing and certain defined ratios. At August 31, 2004, there were no borrowings outstanding under the United States manufacturing, Canadian manufacturing and leasing & services lines. Outstanding borrowings under the European manufacturing line were $8.9 million.

Note 11 — Accounts Payable and Accrued Liabilities

                 
(In thousands)
  2004
  2003
Trade payables and accrued liabilities
  $ 127,268     $ 101,830  
Accrued maintenance
    21,264       18,155  
Accrued payroll and related liabilities
    14,011       8,334  
Accrued warranty
    12,691       9,511  
Other
    3,316       13,044  
 
   
 
     
 
 
 
  $ 178,550     $ 150,874  
 
   
 
     
 
 

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Note 12 — Maintenance and Warranty Accruals

                                 
    Balance   Charged           Balance
    at Beginning   to Cost of           at End
(In thousands)
  of Year
  Revenue
  Payments
  of Year
Year ended August 31, 2004
                               
Accrued maintenance
  $ 18,155     $ 19,968     $ (16,859 )   $ 21,264  
Accrued warranty
    9,511       4,895       (1,715 )     12,691  
 
   
 
     
 
     
 
     
 
 
Total
  $ 27,666     $ 24,863     $ (18,574 )   $ 33,955  
 
   
 
     
 
     
 
     
 
 
Year ended August 31, 2003
                               
Accrued maintenance
  $ 12,508     $ 20,941     $ (15,294 )   $ 18,155  
Accrued warranty
    9,556       2,584       (2,629 )     9,511  
 
   
 
     
 
     
 
     
 
 
Total
  $ 22,064     $ 23,525     $ (17,923 )   $ 27,666  
 
   
 
     
 
     
 
     
 
 
Year ended August 31, 2002
                               
Accrued maintenance
  $ 9,931     $ 20,527     $ (17,950 )   $ 12,508  
Accrued warranty
    12,100       5,629       (8,173 )     9,556  
 
   
 
     
 
     
 
     
 
 
Total
  $ 22,031     $ 26,156     $ (26,123 )   $ 22,064  
 
   
 
     
 
     
 
     
 
 

Note 13 — Notes Payable

                 
(In thousands)
  2004
  2003
Equipment notes payable
  $ 51,199     $ 67,353  
Term loans
    45,943       50,056  
Other
    371       580  
 
   
 
     
 
 
 
  $ 97,513     $ 117,989  
 
   
 
     
 
 

Equipment notes payable pertain to the lease fleet, bear interest at fixed rates of 6.5% to 6.6% and are due in varying installments through March 2013. The weighted average remaining contractual life and weighted average interest rate of the notes as of August 31, 2004 and 2003 were approximately 62 and 60 months and 6.6% for both years. The notes are collateralized by certain lease fleet railcars and underlying leases.

Term loans pertain to manufacturing operations, are due in varying installments through July 2012 and are collateralized by certain property, plant and equipment. The weighted average remaining contractual life and weighted average interest rate of the term loans as of August 31, 2004 and 2003 were approximately 59 and 69 months and 6.8% in 2004 and 6.9% in 2003.

Interest rate swap agreements are utilized to reduce the impact of changes in interest rates on certain notes payable and term loans. At August 31, 2004, such agreements had a notional amount of $65.3 million and mature between August 2006 and March 2013.

Principal payments on the notes payable are as follows:

         
(In thousands)
   
     
Year ending August 31,
       
2005
  $ 14,868  
2006
    22,213  
2007
    8,268  
2008
    15,820  
2009
    7,988  
Thereafter
    28,356  
 
   
 
 
 
  $ 97,513  
 
   
 
 

The revolving and operating lines of credit, along with certain notes payable, contain covenants with respect to the Company and various subsidiaries, the most restrictive of which limit the payment of dividends or advances by subsidiaries and require certain minimum levels of tangible net worth, maximum ratios of debt to equity and minimum levels of debt service coverage.

Note 14 — Subordinated Debt

Subordinated notes, amounting to $14.9 million and $20.9 million at August 31, 2004 and 2003, were issued to the seller of railcars purchased from 1990 to 1997 as part of an agreement described in Note 24. The notes bear interest at 9.0%, with the principal due ten years from the date of issuance of the notes, and are subordinated to all other liabilities of a subsidiary. The agreement includes an option that, under certain conditions, provides for the seller to repurchase the railcars for the original acquisition cost to the Company at the date the underlying subordinated notes are due. The Company has received notice from the seller that the purchase options will be exercised, and amounts due under the subordinated notes will be retired from the repurchase proceeds.

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Note 15 — Derivative Instruments

Foreign operations give rise to market risks from changes in foreign currency exchange rates. Foreign currency forward exchange contracts with established financial institutions are utilized to hedge a portion of that risk. Interest rate swap agreements are utilized to reduce the impact of changes in interest rates on certain debt. The Company’s foreign currency forward exchange contracts and interest rate swap agreements are designated as cash flow hedges, and therefore the unrealized gains and losses are recorded in other comprehensive income (loss).

At August 31, 2004 exchange rates, forward exchange contracts for the sale of United States dollars aggregated $79.5 million, Pound Sterling aggregated $7.6 million and Euro aggregated $15.2 million. Adjusting these contracts to the fair value of these cash flow hedges at August 31, 2004 resulted in an unrealized pre-tax gain of $3.9 million that was recorded in the line item accumulative other comprehensive loss. As these contracts mature at various dates through August 2005, any such gain remaining will be recognized in manufacturing revenue along with the related transactions. In the event that the underlying sales transaction does not occur or does not occur in the period designated at the inception of the hedge, the amount classified in accumulated other comprehensive income (loss) would be reclassified to the current year’s results of operations.

At August 31, 2004 exchange rates, interest rate swap agreements had a notional amount of $65.3 million and mature between August 2006 and March 2013. The adjustment to fair value of these cash flow hedges at August 31, 2004 resulted in an unrealized pre-tax loss of $6.7 million. The loss is included in accumulated other comprehensive income (loss) and the fair value of the contracts is included in accounts payable and accrued liabilities on the Consolidated Balance Sheets. As interest expense on the underlying debt is recognized, amounts corresponding to the interest rate swaps are reclassified from accumulated other comprehensive income (loss) and charged or credited to interest expense. At August 31, 2004 interest rates, approximately $2.3 million would be reclassified to interest expense in the next 12 months.

Note 16 — Stockholders’ Equity

Certain loan covenants restrict the transfer of funds from the subsidiaries to the parent company in the form of cash dividends, loans or advances. Restricted net assets of subsidiaries amounted to $125.0 million as of August 31, 2004. Consolidated retained earnings of $4.6 million at August 31, 2004 were restricted as to the payment of dividends.

A stock incentive plan was adopted July 1, 1994 (the 1994 Plan) that provides for granting compensatory and non-compensatory options to employees and others. Outstanding options generally vest at 50% two years from grant with the balance five years from grant. No further grants will be awarded under this plan.

On April 6, 1999, the Company adopted the Stock Incentive Plan — 2000 (the 2000 Plan), under which 1,000,000 shares of common stock are authorized for issuance with respect to options granted to employees, non-employee directors and consultants of the Company. The 2000 Plan authorizes the grant of incentive stock options, non-statutory stock options, and restricted stock awards, or any combination of the foregoing. Under the 2000 Plan, the exercise price for incentive stock options may not be less than the market value of the Company’s common stock at the time the option is granted. Options are exercisable not less than six months or more than 10 years after the date the option is granted. General awards under the 2000 Plan vest at 50% two years from the grant date, with the balance vesting five years from the grant date. No further grants will be awarded under this plan.

                 
            Weighted
            Average
            Option
    Shares
  Price
Balance at September 1, 2001
    1,737,100     $ 11.30  
Granted
    25,000       7.58  
Expired
    (438,260 )     13.99  
Canceled
    (50,340 )     12.65  
 
   
 
         
Balance at August 31, 2002
    1,273,500       10.26  
Granted
    429,500       4.45  
Exercised
    (190,800 )     9.42  
Expired
    (3,000 )     17.34  
Canceled
    (28,750 )     10.44  
 
   
 
         
Balance at August 31, 2003
    1,480,450       8.66  
Exercised
    (592,200 )     10.58  
Expired
    (4,000 )     13.63  
 
   
 
         
Balance at August 31, 2004
    884,250     $ 7.35  
 
   
 
         

At August 31, 2004, options outstanding, have exercise prices ranging from $4.36 to $13.66 per share with weighted average exercise prices for the majority at $4.44 and $8.85 and a remaining average contractual life of 4.51 years. Options to purchase 294,650 shares were exercisable at August 31, 2004. Options to purchase 429,500 shares were available for grant at August 31, 2002. No shares were available for grant as of August 31, 2003 or 2004.

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Accumulated other comprehensive loss, net of tax effect, consisted of the following:

                         
    Unrealized        
    Gains (Losses) on   Foreign Translation   Accumulated other
(In thousands)   Derivative Instruments
  Adjustment
  Comprehensive Loss
Balance August 31, 2003
  $ (3,060 )   $ (5,050 )   $ (8,110 )
Activity
    1,721       444       2,165  
 
   
 
     
 
     
 
 
Balance August 31, 2004
  $ (1,339 )   $ (4,606 )   $ (5,945 )
 
   
 
     
 
     
 
 

Note 17 — Earnings Per Share

The shares used in the computation of the Company’s basic and diluted earnings (loss) per common share are reconciled as follows:

                         
(In thousands)
  2004
  2003
  2002
Weighted average basic common shares outstanding
    14,569       14,138       14,121  
Dilutive effect of employee stock options
    630       187        
 
   
 
     
 
     
 
 
Weighted average diluted common shares outstanding
    15,199       14,325       14,121  
 
   
 
     
 
     
 
 

Weighted average diluted common shares outstanding includes the incremental shares that would be issued upon the assumed exercise of stock options. Stock options for 0.5 million shares and 0.6 million shares were excluded from the calculation of diluted earnings per share for the years ended August 31, 2003, and 2002 as these options were anti-dilutive. No options were anti-dilutive the year ended August 31, 2004.

Note 18 — Related Party Transactions

Mr. James, a member of the Board of Directors, and 29% shareholder and Mr. Furman, President, Chief Executive Officer, Director and 29% shareholder of the Company, are partners in a general partnership, James-Furman & Company (the Partnership), that, among other things, engages in the ownership, leasing and marketing of railcars and programs for refurbishing and marketing of used railcars. In 1989, the Partnership and the Company entered into presently existing agreements pursuant to which the Company manages and maintains railcars owned by the Partnership in exchange for a fixed monthly fee that is no less favorable to the Company than the fee the Company could obtain for similar services rendered to unrelated parties. The maintenance and management fees paid to the Company under such agreements for the years ended August 31, 2004, 2003 and 2002 aggregated $0.1 million per year. In addition, the Partnership paid the Company fees of $0.1 million in each of the years ended August 31, 2004, 2003 and 2002 for administrative and other services. The management and maintenance agreements presently in effect between the Company and the Partnership provide that in remarketing railcars owned by the Partnership and the Company, as well as by unaffiliated lessors, the Company will, subject to the business requirements of prospective lessees and railroad regulatory requirements, grant priority to that equipment which has been off-lease and available for the longest period of time. Such agreements also provide that the Partnership will grant to the Company a right of first refusal with respect to any opportunity originated by the Partnership in which the Company may be interested involving the manufacture, purchase, sale, lease, management, refurbishing or repair of railcars. The right of first refusal provides that prior to undertaking any such transaction the Partnership must offer the opportunity to the Company and must provide the disinterested, independent members of the Board of Directors a period of not less than 30 days in which to determine whether the Company desires to pursue the opportunity. The right of first refusal in favor of the Company continues for a period of 12 months after the date that both of Messrs. James and Furman cease to be officers or directors of the Company.

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The Partnership has advised the Company that it does not currently expect to pursue acquisitions of additional railcars.

In 1994, the Company granted Messrs. James and Furman a 10-year option to purchase three parcels of residential real estate, owned by the Company at a purchase price equal to the greater of the Company’s adjusted basis in the properties or fair market value, as determined by an independent appraiser selected by the company. Mr. James has exercised his option to purchase the property. Mr. Furman did not exercise his option to purchase the property. The appraised fair market value of the property was $1.5 million. The transaction with Mr. James and the Company is expected to close prior to December 31, 2004.

Since the beginning of the Company’s last fiscal year, no director or executive officer of the Company has been indebted to the Company or its subsidiaries for an amount in excess of $60 thousand except that the President of the Company’s manufacturing operations is indebted to Greenbrier Leasing Corporation in the amount of $0.2 million under the terms of a promissory note payable upon demand and secured by a mortgage. The note does not bear interest and has not been amended since issuance of the note in 1994.

The Company purchased railcars totaling $31.8 million and $15.4 million for the years ended August 31, 2004 and 2002 from a 50% owned unconsolidated joint venture for subsequent sale or for its own lease fleet. No cars were purchased from the joint venture for the year ended August 31, 2003.

Note 19 — Employee Benefit Plans

Defined contribution plans are available to substantially all United States employees. Contributions are based on a percentage of employee contributions and amounted to $1.2 million, $1.0 million and $0.9 million for the years ended August 31, 2004, 2003 and 2002.

Defined benefit pension plans are provided for Canadian employees covered by collective bargaining agreements. The plans provide pension benefits based on years of credited service. Contributions to the plan are actuarially determined and are intended to fund the net periodic pension cost. As of August 31, 2004, the plans have no unfunded pension obligation. Expenses resulting from contributions to the plans were $1.9 million, $1.3 million and $0.9 million for the years ended August 31, 2004, 2003 and 2002.

Nonqualified deferred benefit plans exist for certain employees. Expenses resulting from contributions to the plans were $1.6 million, $1.3 million and $1.7 million for the years ended August 31, 2004, 2003 and 2002.

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Note 20 — Income Taxes

Components of income tax expense (benefit) of continuing operations are as follows:

                         
(In thousands)
  2004
  2003
  2002
Current:
                       
Federal
  $ (35 )   $ 2,810     $ (7,195 )
State
    215       167       (3,922 )
Foreign
    (347 )     (738 )     627  
 
   
 
     
 
     
 
 
 
    (167 )     2,239       (10,490 )
Deferred:
                       
Federal
    7,437       1,453       (10,485 )
State
    1,481       1,103       (80 )
Foreign
    368       (252 )     (2,532 )
 
   
 
     
 
     
 
 
 
    9,286       2,304       (13,097 )
 
   
 
     
 
     
 
 
 
  $ 9,119     $ 4,543     $ (23,587 )
 
   
 
     
 
     
 
 

Income tax expense (benefit) is computed at rates different than statutory rates. The reconciliation between effective and statutory tax rates on continuing operations is as follows:

                         
    2004
  2003
  2002
Federal statutory rate
    35.0 %     35.0 %     35.0 %
State income taxes, net of federal benefit
    3.5       7.0       5.6  
Impact of foreign operations
    (10.0 )     .6       9.3  
Other
    .7       (.4 )      
 
   
 
     
 
     
 
 
 
    29.2 %     42.2 %     49.9 %
 
   
 
     
 
     
 
 

The tax effects of temporary differences that give rise to significant portions of deferred tax assets and deferred tax liabilities are as follows:

                 
(In thousands)
  2004
  2003
Deferred tax assets:
               
Deferred participation
  $ (8,145 )   $ (14,203 )
Maintenance and warranty accruals
    (8,326 )     (7,180 )
Accrued payroll and related liabilities
    (2,352 )     (2,898 )
Deferred revenue
    (5,364 )     (4,306 )
Inventories and other
    (5,656 )     (5,984 )
Investment tax credit
    (2,981 )     (2,866 )
SFAS 133 and translation adjustment
    (835 )     (1,531 )
 
   
 
     
 
 
 
    (33,659 )     (38,968 )
Deferred tax liabilities:
               
Accelerated depreciation
    58,724       54,825  
Other
    2,584       2,419  
 
   
 
     
 
 
Net deferred tax liability
    27,649       18,276  
Net deferred tax liability attributable to inactive operations
    (1,540 )     (2,149 )
 
   
 
     
 
 
Net deferred tax liability
  $ 26,109     $ 16,127  
 
   
 
     
 
 

United States income taxes have not been provided for approximately $7.5 million of cumulative undistributed earnings of several non-United States subsidiaries as these earnings are to be reinvested indefinitely in operations outside the United States.

Note 21 — Segment Information

Greenbrier has two reportable segments: manufacturing and leasing & services. The accounting policies of the segments are the same as those described in the summary of significant accounting policies. Performance is evaluated based on margin, which can be derived from the Consolidated Statements of Operations. Intersegment sales and transfers are accounted for as if the sales or transfers were to third parties.

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The information in the following tables is derived directly from the segments’ internal financial reports used for corporate management purposes. Unallocated assets primarily consist of cash and short-term investments.

                         
(In thousands)
  2004
  2003
  2002
Revenue:
                       
Manufacturing
  $ 644,927     $ 491,106     $ 318,335  
Leasing & services
    88,793       79,608       76,462  
Intersegment eliminations
    (4,269 )(2)     (38,389 )     (27,473 )
 
   
 
     
 
     
 
 
 
  $ 729,451     $ 532,325     $ 367,324  
 
   
 
     
 
     
 
 
Assets:
                       
Manufacturing
  $ 254,044     $ 195,341     $ 179,492  
Leasing & services
    241,514       260,875       280,224  
Unallocated
    13,195       82,732       67,730  
 
   
 
     
 
     
 
 
 
  $ 508,753     $ 538,948     $ 527,446  
 
   
 
     
 
     
 
 
Depreciation and amortization:
                       
Manufacturing
  $ 9,399     $ 9,081     $ 13,903  
Leasing & services
    11,441       9,630       9,594  
 
   
 
     
 
     
 
 
 
  $ 20,840     $ 18,711     $ 23,497  
 
   
 
     
 
     
 
 
Capital expenditures:
                       
Manufacturing
  $ 7,161     $ 7,390     $ 4,294  
Leasing & services
    35,798       4,505       18,365  
 
   
 
     
 
     
 
 
 
  $ 42,959     $ 11,895     $ 22,659  
 
   
 
     
 
     
 
 

The following table summarizes selected geographic information.

Eliminations are sales between geographic areas.

                         
(In thousands)
  2004
  2003
  2002
Revenue:
                       
United States
  $ 409,098     $ 348,401     $ 260,499  
Canada
    172,076       117,492       59,430  
Europe
    136,648       96,004       61,695  
Eliminations
    11,629 (2)     (29,572 )     (14,300 )
 
   
 
     
 
     
 
 
 
  $ 729,451     $ 532,325     $ 367,324  
 
   
 
     
 
     
 
 
Earnings (loss):(1)
                       
United States
  $ 26,683     $ 11,553     $ (2,526 )
Canada
    65       (3,836 )     (3,443 )
Europe
    6,015       4,053       (46,645 )
Eliminations
    (1,569 )     (1,012 )     5,384  
 
   
 
     
 
     
 
 
 
  $ 31,194     $ 10,758     $ (47,230 )
 
   
 
     
 
     
 
 
Identifiable assets:
                       
United States
  $ 404,280     $ 447,476     $ 423,618  
Canada
    39,943       43,190       38,263  
Europe
    64,530       48,282       65,565  
 
   
 
     
 
     
 
 
 
  $ 508,753     $ 538,948     $ 527,446  
 
   
 
     
 
     
 
 


(1)   Before income tax, minority interest, gain on discontinued operations and equity in loss of unconsolidated subsidiaries.
 
(2)   Includes $33.6 million in revenue associated with railcars produced in a prior period for which revenue recognition had been deferred pending removal of contractual contingencies that were removed in 2004.

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Note 22 — Customer Concentration

In 2004, revenue from the two largest customers was 39% and 12% of total revenue. Revenue from the two largest customers was 28% and 8% of total revenue for the year ended August 31, 2003 and 27% and 5% of total revenue for the year ended August 31, 2002. No other customers accounted for more than 10% of total revenue in 2004, 2003 or 2002. Two customers had balances that individually exceeded 10% of accounts receivable and in total represented 34% of the consolidated balance at August 31, 2004. One customer had a balance that individually exceeded 10% of account receivable and in total represented 21% of the consolidated balance at August 31, 2003.

Note 23 — Lease Commitments

Lease expense for railcar equipment leased in under non-cancelable leases was $6.6 million, $7.9 million and $8.3 million, for the years ended August 31, 2004, 2003 and 2002. Aggregate minimum future amounts payable under these non-cancelable railcar equipment leases are as follows:

         
(In thousands)        
Year ending August 31,
       
2005
  $ 5,531  
2006
    4,703  
2007
    3,040  
2008
    1,807  
2009
    977  

 
   
 
 
 
  $ 16,058  
 
   
 
 

Operating leases for domestic railcar repair facilities, office space and certain manufacturing and office equipment expire at various dates through April 2015. Rental expense for facilities, office space and equipment was $3.6 million, $3.3 million and $3.0 million for the years ended August 31, 2004, 2003 and 2002. Aggregate minimum future amounts payable under these non-cancelable operating leases are as follows:

         
(In thousands)        
Year ending August 31,
       
2005
  $ 3,333  
2006
    2,824  
2007
    2,338  
2008
    1,720  
2009
    1,704  
Thereafter
    1,437  

 
   
 
 
 
  $ 13,356  
 
   
 
 

Note 24 — Commitments and Contingencies

In 1990, an agreement was entered into for the purchase, refurbishment and lease of over 10,000 used railcars between 1990 and 1997. The agreement provides that, under certain conditions, the seller will receive a percentage of defined earnings of a subsidiary, and further defines the period when such payments are to be made. Such amounts which are referred to as participation, are accrued when earned and charged to leasing & services cost of revenue. Unpaid amounts are included in participation in the Consolidated Balance Sheets. Participation expense was $1.7 million, $2.7 million and $4.8 million in 2004, 2003 and 2002. Payment of participation was $20.4 million in 2004 and is estimated to be $16.2 million in 2005, $11.1 million in 2006, $8.6 million in 2007, $3.9 million in 2008, $0.7 million in 2009 and $0.7 million thereafter.

At the August 31, 2004 exchange rates, forward exchange contracts outstanding for the sales of United States dollars aggregated $79.5 million, Euro aggregated $15.2 million and Pound Sterling aggregated $7.6 million. The fair value of these cash flow hedges at August 31, 2004 as compared to the carrying amount resulted in an unrealized pre-tax gain of $3.9 million. As these contracts mature at various dates through August 2005 any such gain remaining will be recognized along with the related transactions.

Environmental studies have been conducted of owned and leased properties that indicate additional investigation and some remediation may be necessary. The Portland, Oregon manufacturing facility is located on the Willamette River. The United States Environmental Protection Agency (the EPA) has classified portions of the river bed, including the portion fronting the facility, as a federal “national priority list” or “superfund” site due to sediment contamination. The Company and more than 60 other parties have received a “General Notice” of potential liability from the EPA. There is no indication that the Company has contributed to contamination of the Willamette River bed, although uses by prior owners of the property may have contributed. Nevertheless, this classification of the Willamette River may have an impact on the value of the Company’s investment in the property and has resulted in the Company initially bearing a portion of the cost of an EPA mandated remedial investigation and incurring costs mandated by the State of Oregon to control groundwater discharges to the Willamette River. Neither the cost of the investigation nor the groundwater control effort is currently determinable. However, a portion of this outlay related to the State of Oregon mandated costs has been reimbursed by an unaffiliated party, and further outlays may also be recoverable.

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The Company may be required to perform periodic maintenance dredging in order to continue to launch marine vessels from its launch ways on the river, and classification as a superfund site could result in some limitations on future dredging and launch activity. The outcome of such actions cannot be estimated. Management believes that the Company’s operations adhere to sound environmental practices, applicable laws and regulations.

From time to time, Greenbrier is involved as a defendant in litigation in the ordinary course of business, the outcome of which cannot be predicted with certainty. The most significant litigation is as follows:

Litigation was initiated in November 2001 in the Supreme Court of British Columbia in Vancouver, British Columbia by a customer, BC Rail Partnership, alleging breach of contract and negligent manufacture and design of railcars, which were involved in a derailment. Upon motion of Greenbrier, and after appropriate appeals, the British Columbia Court of Appeals dismissed the proceedings on November 7, 2003. On April 20, 2004, the litigation was reinitiated by BC Rail Partnership in the Supreme Court of Nova Scotia. No trial date has been set.

Litigation was initiated on September 23, 2004, in the Multnomah County Circuit Court, State of Oregon. Two employees of the Company, on their own behalf and on behalf of others similarly situated, allege the Company failed to pay for hours worked in excess of forty hours per week, failed to provide adequate rest periods and failed to pay earned wages due after employment terminated. No trial date has been set.

In addition to the above litigation incurred in the ordinary course of business, on July 26, 2004, Alan James, a member of the Board of Directors filed an action in the Court of Chancery of the State of Delaware against the Company and all of its directors other than Mr. James. The action seeks rescission of the Stockholders’ Rights Agreement adopted July 13, 2004, alleging, among other things, that directors breached their fiduciary duties in adopting the agreement and in doing so, breached the right of first refusal provisions of the Stockholders Agreement among Mr. James, William A. Furman and the Company. The lawsuit does not seek monetary damages.

Management contends all the above claims are without merit and intends to vigorously defend its position. Accordingly, management believes that any ultimate liability resulting from the above litigation will not materially affect the Company’s Consolidated Financial Statements.

Litigation was initiated in 1998 in the Ontario Court of Justice in Toronto, Ontario by former shareholders of Interamerican Logistics, Inc. (Interamerican), which was acquired in the fall of 1996. The plaintiffs allege that Greenbrier violated the agreements pursuant to which it acquired ownership of Interamerican and seek damages aggregating $4.5 million Canadian ($3.4 million U.S. at August 31, 2004 exchange rates). A trial was set for October 2004; however the parties have reached a binding settlement and are entering into a formal settlement agreement and mutual release. See Note 3.

Litigation was initiated in August 2002 in the United States District Court for the District of Delaware by National Steel Car, Ltd. (NSC), a competitor, alleging that a drop-deck center partition railcar being marketed and sold by Greenbrier violated a NSC patent. Related litigation was also brought at the same time in the United States District Court for the Eastern District of Pennsylvania against a Greenbrier customer, Canadian Pacific Railway (CPR). Greenbrier assumed the defense on that action. In April 2004, the parties entered into a settlement agreement under which NSC dropped both the Delaware and Pennsylvania actions and Greenbrier retained the right to build drop-deck center partition railcars.

Greenbrier’s European subsidiary, Greenbrier Germany GmbH invoked the arbitration provisions of the purchase agreement by which the Freight Wagon Division of Daimler Chrysler Rail Systems Gmbh (Adtranz) was acquired. Arbitration was sought by Greenbrier to resolve various claims arising out of the Adtranz purchase agreement and actions of Adtranz personnel. On October 24, 2003, Greenbrier submitted its formal claim before the International Court of Arbitration of the International Chamber of Commerce. A settlement was agreed upon during the second quarter of 2004, under which Greenbrier released its arbitration claims in return for a reduction of $6.3 million in its purchase price liability associated with the acquisition of European designs and patents.

Agreements have been entered into for the purchase of new railcars from an unaffiliated manufacturer and as of August 31, 2004, the Company has committed to purchase $73.7 million of railcars under these agreements.

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The Company has entered into contingent rental assistance agreements, aggregating a maximum $16.6 million, on certain railcars subject to leases that have been sold to third parties. These agreements guarantee the purchasers a minimum lease rental, subject to a maximum defined rental assistance amount, over remaining periods that range from one to eight years. A liability is established and revenue is reduced in the period during which a determination can be made that it is probable that a rental shortfall will occur and the amount can be estimated. For the year ended August 31, 2004 no accruals were made to cover estimated future obligations as the remaining liability of $0.1 million was adequate. For the years ended August 31, 2003 and 2002, $0.9 million and $1.6 million was accrued.

The Company has advanced $5.7 million to unconsolidated subsidiaries for working capital needs. The advances are secured by accounts receivable and inventory. The Company has also guaranteed $3.5 million in third party debt for an unconsolidated subsidiary.

A portion of leasing & services revenue is derived from “car hire” which is a fee that a railroad pays for the use of railcars owned by other railroads or third parties. Car hire earned by a railcar is usually made up of hourly and mileage components. Until 1992, the Interstate Commerce Commission directly regulated car hire rates by prescribing a formula for calculating these rates. Government regulation of car hire rates continues but the system of prescribed rates has been superseded by a system known as deprescription. A ten-year period used to phase in this new system ended on January 1, 2003. Deprescription is a system whereby railcar owners and users have the right to negotiate car hire rates. If the railcar owner and railcar user cannot come to an agreement on a car hire rate then either party has the right to call for arbitration. In arbitration either the owner’s or user’s rate is selected and that rate becomes effective for a one-year period. There is some risk that car hire rates could be negotiated or arbitrated to lower levels in the future. This could reduce future car hire revenue which amounted to $27.2 million, $24.3 million and $19.8 million in 2004, 2003 and 2002.

In accordance with customary business practices in Europe, the Company has $36.6 million in bank and third party performance, advance payment and warranty guarantee facilities, of which $22.0 million has been utilized as of August 31, 2004. To date, no amounts have been drawn under these performance, advance payment and warranty guarantee facilities.

Note 25 — Fair Value of Financial Instruments

The estimated fair values of financial instruments and the methods and assumptions used to estimate such fair values are as follows:

                 
    2004
    Carrying   Estimated
(In thousands)
  Amount
  Fair Value
Notes payable and subordinated debt
  $ 112,455     $ 119,124  
Deferred participation
    20,363       17,296  
                 
    2003
    Carrying   Estimated
(In thousands)
  Amount
  Fair Value
Notes payable and subordinated debt
  $ 138,910     $ 142,459  
Deferred participation
    35,456       30,695  

The carrying amount of cash and cash equivalents, accounts and notes receivable, revolving notes, accounts payable and accrued liabilities, subsidiary shares subject to mandatory redemption, foreign currency forward contracts and interest rate swaps is a reasonable estimate of fair value of these financial instruments. Estimated rates currently available to the Company for debt with similar terms and remaining maturities are used to estimate the fair value of notes payable and subordinated debt. The fair value of deferred participation is estimated by discounting the estimated future cash payments using the Company’s estimated incremental borrowing rate.

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Quarterly Results of Operations

Unaudited operating results by quarter for 2004 are as follows:

                                         
(In thousands, except per share                    
amounts)
  First
  Second
  Third
  Fourth
  Total
2004
                                       
Revenue
                                       
Manufacturing
  $ 117,303     $ 148,725     $ 207,136     $ 180,070     $ 653,234  
Leasing & services
    17,896       17,836       18,157       22,328       76,217  
 
   
 
     
 
     
 
     
 
     
 
 
 
    135,199       166,561       225,293       202,398       729,451  
Cost of revenue
                                       
Manufacturing
    104,589       138,993       189,275       162,169       595,026  
Leasing & services
    10,837       10,404       10,301       10,699       42,241  
 
   
 
     
 
     
 
     
 
     
 
 
 
    115,426       149,397       199,576       172,868       637,267  
Margin
                                       
 
    19,773       17,164       25,717       29,530       92,184  
Other costs
                                       
Selling and administrative
    10,060       10,924       12,352       14,952       48,288  
Interest and foreign exchange
    2,601       2,604       2,932       3,331       11,468  
Special charges
          1,234                   1,234  
 
   
 
     
 
     
 
     
 
     
 
 
 
    12,661       14,762       15,284       18,283       60,990  
Earnings before income tax and equity in unconsolidated subsidiaries
    7,112       2,402       10,433       11,247       31,194  
Income tax benefit (expense)
    (2,639 )     1,309       (4,116 )     (3,673 )     (9,119 )
Equity in (loss) earnings of unconsolidated subsidiaries
    (318 )     (1,474 )     58       (302 )     (2,036 )
 
   
 
     
 
     
 
     
 
     
 
 
Net earnings from continuing operations
    4,155       2,237       6,375       7,272       20,039  
Earnings from discontinued operations
                      739       739  
 
   
 
     
 
     
 
     
 
     
 
 
Net earnings
  $ 4,155     $ 2,237     $ 6,375     $ 8,011     $ 20,778  
 
   
 
     
 
     
 
     
 
     
 
 
Basic earnings per common share:
                                       
Continuing operations
  $ .29     $ .15     $ .44     $ .50     $ 1.38  
Net earnings
  $ .29     $ .15     $ .44     $ .55     $ 1.43  
Diluted earnings per common share:
                                       
Continuing operations
  $ .28     $ .15     $ .42     $ .47     $ 1.32  
Net earnings
  $ .28     $ .15     $ .42     $ .52     $ 1.37  

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Quarterly Results of Operations (continued)

Unaudited operating results by quarter for 2003 are as follows:

                                         
(In thousands, except per share                    
amounts)
  First
  Second
  Third
  Fourth
  Total
2003
                                       
Revenue
                                       
Manufacturing
  $ 121,111     $ 100,390     $ 121,259     $ 119,122     $ 461,882  
Leasing & services
    17,679       18,190       16,853       17,721       70,443  
 
   
 
     
 
     
 
     
 
     
 
 
 
    138,790       118,580       138,112       136,843       532,325  
Cost of revenue
                                       
Manufacturing
    113,833       95,438       109,247       105,860       424,378  
Leasing & services
    11,566       10,961       10,265       10,817       43,609  
 
   
 
     
 
     
 
     
 
     
 
 
 
    125,399       106,399       119,512       116,677       467,987  
Margin
                                       
 
    13,391       12,181       18,600       20,166       64,338  
Other costs
                                       
Selling and administrative
    9,455       9,553       10,102       10,852       39,962  
Interest and foreign exchange
    3,934       3,758       2,707       3,219       13,618  
 
   
 
     
 
     
 
     
 
     
 
 
 
    13,389       13,311       12,809       14,071       53,580  
Earnings (loss) before income tax and equity in unconsolidated subsidiaries
    2       (1,130 )     5,791       6,095       10,758  
Income tax benefit (expense)
    (210 )     312       (2,324 )     (2,321 )     (4,543 )
Minority interest
    (18 )     18                    
Equity in loss of unconsolidated subsidiaries
    (517 )     (437 )     (461 )     (483 )     (1,898 )
 
   
 
     
 
     
 
     
 
     
 
 
Net earnings (loss)
  $ (743 )   $ (1,237 )   $ 3,006     $ 3,291     $ 4,317  
 
   
 
     
 
     
 
     
 
     
 
 
Basic earnings (loss) per common share
  $ (.05 )   $ (.09 )   $ .21     $ .24     $ .31  
Diluted earnings (loss) per common share
  $ (.05 )   $ (.09 )   $ .21     $ .23     $ .30  

Certain reclassifications have been made to conform to the 2004 presentation.

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Report of Management

Board of Directors and Stockholders
The Greenbrier Companies, Inc.

The Consolidated Financial Statements and other financial information of The Greenbrier Companies, Inc. and Subsidiaries in this report were prepared by management, which is responsible for their content. They reflect amounts based upon management’s best estimates and informed judgments. In management’s opinion, the financial statements present fairly the financial position, results of operations and cash flows of the Company in conformity with accounting principles generally accepted in the United States of America.

The Company maintains a system of internal control, which is designed, consistent with reasonable cost, to provide reasonable assurance that transactions are executed as authorized, that they are properly recorded to produce reliable financial records, and that accountability for assets is maintained. The accounting controls and procedures are supported by careful selection and training of personnel and a continuing management commitment to the integrity of the system.

The financial statements have been audited, to the extent required in accordance with standards of the Public Accounting Oversight Board (United States) by Deloitte & Touche LLP, independent auditors. In connection therewith, management has considered the recommendations made by the independent auditors in connection with their audit and has responded in an appropriate, cost-effective manner.

The Board of Directors has appointed an Audit Committee composed entirely of directors who are not employees of the Company. The Audit Committee meets with representatives of management and the independent auditors, both separately and jointly. The Committee reports to the Board on its activities and findings.

(WILLIAM A FURMAN SIGNATURE)

William A. Furman,
President, Chief
Executive Officer

(LARRY G BRADY SIGNATURE)

Larry G. Brady,
Senior Vice President
Chief Financial Officer

Report of Independent Registered Public Accounting Firm

Board of Directors and Stockholders
The Greenbrier Companies, Inc.

We have audited the accompanying consolidated balance sheets of The Greenbrier Companies, Inc. and Subsidiaries (the Company) as of August 31, 2004 and 2003, and the related consolidated statements of operations, stockholders’ equity and comprehensive income (loss) and cash flows for each of the three years in the period ended August 31, 2004. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audits.

We conducted our audits in accordance with standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

In our opinion, such consolidated financial statements present fairly, in all material respects, the financial position of The Greenbrier Companies, Inc. and Subsidiaries as of August 31, 2004 and 2003, and the results of their operations and their cash flows for each of the three years in the period ended August 31, 2004, in conformity with accounting principles generally accepted in the United States of America.

(DELOITTE AND TOUCHE LLP SIGNATURE)

Portland, Oregon
November 11, 2004

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Item 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE

None.

Item 9a. — CONTROLS AND PROCEDURES

Evaluation of Disclosure Controls and Procedures

The Company’s Chief Executive Officer and Chief Financial Officer have evaluated the effectiveness of the Company’s disclosure controls and procedures (as such term is defined in Rules 13a-15(b) under the Securities Exchange Act of 1934, as amended (the Exchange Act)) as of the end of the period covered by this annual report. Based on such evaluation, such officers have concluded that the Company’s disclosure controls and procedures are effective in alerting them on a timely basis to material information relating to the Company (including its consolidated subsidiaries) required to be included in the Company’s periodic filings under the Exchange Act.

Changes In Internal Controls

There has been no change in the Company’s internal control over financial reporting that occurred during the year ended August 31, 2004 that has materially affected, or is reasonably likely to materially affect, the Company’s internal controls over financial reporting.

Item 9b. — OTHER INFORMATION

None

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PART III

Item 10. DIRECTORS AND EXECUTIVE OFFICERS OF REGISTRANT

There is hereby incorporated by reference the information under the captions “Election of Directors” and “Section 16(a) Beneficial Ownership Reporting Compliance” and “Executive Officers of the Company” in the Company’s definitive Proxy Statement to be filed pursuant to Regulation 14A, which Proxy Statement is anticipated to be filed with the Securities and Exchange Commission within 120 days after the end of Registrant’s year ended August 31, 2004.

Item 11. EXECUTIVE COMPENSATION

There is hereby incorporated by reference the information under the caption “Executive Compensation” in Registrant’s definitive Proxy Statement to be filed pursuant to Regulation 14A, which Proxy Statement is anticipated to be filed with the Securities and Exchange Commission within 120 days after the end of Registrant’s year ended August 31, 2004.

Item 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT
AND RELATED STOCKHOLDERS MATTERS

There is hereby incorporated by reference the information under the captions “Voting” and “Stockholdings of Certain Beneficial Owners and Management” in Registrant’s definitive Proxy Statement to be filed pursuant to Regulation 14A, which Proxy Statement is anticipated to be filed with the Securities and Exchange Commission within 120 days after the end of Registrant’s year ended August 31, 2004.

Item 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS

There is hereby incorporated by reference the information under the caption “Certain Relationships and Related Party Transactions” in Registrant’s definitive Proxy Statement to be filed pursuant to Regulation 14A, which Proxy Statement is anticipated to be filed with the Securities and Exchange Commission within 120 days after the end of Registrant’s year ended August 31, 2004.

Item 14. PRINCIPAL ACCOUNTANT FEES AND SERVICES

There is hereby incorporated by reference the information under the caption “Ratification of Appointment of Auditors” in Registrant’s definitive Proxy Statement to be filed pursuant to Regulation 14A, which Proxy Statement is anticipated to be filed with the Securities and Exchange Commission within 120 days after the end of the Registrant’s year ended August 31, 2004.

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PART IV

Item 15. EXHIBITS, FINANCIAL STATEMENT SCHEDULES AND REPORTS ON FORM 8-K

(a) (1) Financial Statements

See Consolidated Financial Statements in Item 8

(2) Financial Statements Schedule+

Condensed Financial Information of Registrant

    + All other schedules have been omitted because they are inapplicable, not required or because the information is given in the Consolidated Financial Statements or notes thereto. This supplemental schedule should be read in conjunction with the Consolidated Financial Statements and notes thereto included in this report.

     
(3)
  The following exhibits are filed herewith and this list is intended to constitute the exhibit index:
3.1.
  Registrant’s Restated Certificate of Incorporation (incorporated herein by reference to Exhibit 3.1 to the Registrant’s Registration Statement No. 33 78852, effective July 11, 1994), together with Certificate of Designation of Preferences and Rights of Series A Preferred Stock, dated July 13, 2004.
3.2.
  Registrant’s Amended and Restated By-laws, as amended on November 9, 1994, January 8, 2002 and August 20, 2004.
10.4.*
  Greenbrier Leasing Corporation’s Manager Owned Target Benefit Plan dated as of January 1, 1996 is incorporated herein by reference to Exhibit 10.35 to Registrant’s Quarterly Report on Form 10-Q for the quarter ended May 31, 1997.
10.5.*
  James-Furman Supplemental 1994 Stock Option Plan is incorporated herein by reference to Exhibit 10.23 to the Registrant’s Annual Report on Form 10-K for the year ended August 31, 1994.
10.6.*
  Form of Registrant’s 1994 Stock Incentive Plan, dated July 1, 1994 is incorporated herein by reference to Exhibit 10.1 to the Registrant’s Registration Statement No. 33 78852, dated July 11, 1994.
10.7.*
  Amendment No. 1 to the 1994 Stock Incentive Plan, dated July 14, 1998, incorporated herein by reference to Exhibit 10.8 to the Registrant’s Annual Report on Form 10-K for the year ended August 31, 1998.
10.8.*
  Amendment No. 2 to the 1994 Stock Incentive Plan, incorporated herein by reference to Exhibit 10.9 to the Registrant’s Annual Report on Form 10-K for the year ended August 31, 1999.
10.9.*
  Amendment No. 3 to the 1994 Stock Incentive Plan incorporated herein by reference to Exhibit 10.10 to the Registrant’s Annual Report on Form 10-K for the year ended August 31, 1999.
10.10.
  Form of Agreement concerning Indemnification and Related Matters (Directors) between Registrant and its directors is incorporated herein by reference to Exhibit 10.18 to Registrant’s Registration Statement No. 33-78852, dated July 11, 1994.
10.11.
  Form of Option with Right of First Refusal and Agreement of Purchase and Sale among William A. Furman, Alan James and Registrant is incorporated herein by reference to Exhibit 10.13 to Registrant’s Registration Statement No. 33 78852, dated July 11, 1994.
10.12.
  Railcar Management Agreement between Greenbrier Leasing Corporation and James-Furman & Company, dated as of December 31, 1989 is incorporated herein by reference to Exhibit 10.9 to Registrant’s Registration Statement No. 33 78852, dated July 11, 1994.
10.13.
  Form of Amendment No. 1 to Railcar Management Agreement between Greenbrier Leasing Corporation and James-Furman & Company dated as of July 1, 1994 is incorporated herein by reference to Exhibit 10.11 to Registrant’s Registration Statement No. 33-78852, dated July 11, 1994.
10.14.
  Railcar Maintenance Agreement between Greenbrier Leasing Corporation and James-Furman & Company, dated as of December 31, 1989 is incorporated herein by reference to Exhibit 10.10 to Registrant’s Registration Statement No. 33-78852, dated July 11, 1994.
10.15.
  Form of Amendment No. 1 to Railcar Maintenance Agreement between Greenbrier Leasing Corporation and James-Furman & Company dated as of July 1, 1994 is incorporated herein by reference to Exhibit 10.12 to Registrant’s Registration Statement No. 33-78852, dated July 11, 1994.

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EXHIBITS, FINANCIAL STATEMENT SCHEDULES AND REPORTS ON FORM 8-K (continued)

     
10.16.
  Lease of Land and Improvements dated as of July 23, 1992 between the Atchison, Topeka and Santa Fe Railway Company and Gunderson Southwest, Inc. is incorporated herein by reference to Exhibit 10.4 to Registrant’s Registration Statement No. 33 78852, dated July 11, 1994.
10.17.
  First amendment dated September 26, 1994 to the Lease of Land and Improvements dated as of July 23, 1992 between The Atchison, Topeka and Santa Fe Railway Company and Gunderson Southwest, Inc. is incorporated herein by reference to Exhibit 10.24 to Registrant’s Quarterly Report on form 10-Q for the quarter ended November 30, 1994.
10.18.
  Re-marketing Agreement dated as of November 19, 1987 among Southern Pacific Transportation Company, St. Louis Southwestern Railway Company, Greenbrier Leasing Corporation and Greenbrier Railcar, Inc. is incorporated herein by reference to Exhibit 10.5 to Registrant’s Registration Statement No. 33 78852, dated July 11, 1994.
10.19.
  Amendment to Re-marketing Agreement among Southern Pacific Transportation Company, St. Louis Southwestern Railway Company, Greenbrier Leasing Corporation and Greenbrier Railcar, Inc. dated as of November 15, 1988 is incorporated herein by reference to Exhibit 10.6 to Registrant’s Registration Statement No. 33 78852, dated July 11, 1994.
10.20.
  Amendment No. 2 to Re-marketing Agreement among Southern Pacific Transportation Company, St. Louis Southwestern Railway Company, Greenbrier Leasing Corporation and Greenbrier Railcar, Inc. is incorporated herein by reference to Exhibit 10.7 to Registrant’s Registration Statement No. 33 78852, dated July 11, 1994.
10.21.
  Amendment No. 3 to Re-marketing Agreement dated November 19, 1987 among Southern Pacific Transportation Company, St. Louis Southwestern Railway Company, Greenbrier Leasing Corporation and Greenbrier Railcar, Inc. dated as of March 5, 1991 is incorporated herein by reference to Exhibit 10.8 to Registrant’s Registration Statement No. 33-78852, dated July 11, 1994.
10.22.*
  Stock Incentive Plan — 2000, dated as of April 6, 1999 is incorporated herein by reference to Exhibit 10.23 to Registrant’s Annual Report on form 10-K for the year ended August 31, 1999.
10.23.*
  Amendment No. 1 to the Stock Incentive Plan — 2000, is incorporated herein by reference to Exhibit 10.1 to Registrant’s form 10-Q for the quarter ended February 28, 2001.
10.24.*
  Amendment No. 2 to the Stock Incentive Plan — 2000, is incorporated herein by reference to Exhibit 10.2 to Registrant’s form 10-Q for the quarter ended February 28, 2001.
10.25.*
  Amendment No 3 to the Stock Incentive Plan — 2000, is incorporated herein by reference to Exhibit 10.2 to Registrant’s form 10-Q for the quarter ended February 28, 2001.
10.26.
  The Greenbrier Companies Code of Business Conduct and Ethics is incorporated herein by reference to exhibit 10.26 to Registrant’s Annual Report on form 10-K for the year ended August 31, 2003.
10.27.*
  Employment agreement dated February 15, 2004 between James T. Sharp and Registrant.
21.1.
  List of the subsidiaries of the Registrant
23.
  Consent of Independent Registered Public Accounting Firm, Deloitte & Touche LLP
31.1
  Certification pursuant to Rule 13(a) — 14(a)
31.2
  Certification pursuant to Rule 13(a) — 14(a)
32.1
  Certification pursuant to 18 U.S.C. Section 1350 as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
32.2
  Certification pursuant to 18 U.S.C. Section 1350 as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.


*   Management contract or compensatory plan or arrangement
 
(b)   Reports on Form 8-K

The Greenbrier Companies filed a Current Report on Form 8-K dated July 14, 2004 furnishing, under item 12, a press release reporting the Company’s results of operations for the quarter ended May 31, 2004.

The Greenbrier Companies filed a Current Report on Form 8-K dated July 29, 2004 to revise the financial information previously reported on its Annual Report on form 10-K for the year ended August 31, 2003 to reflect the reclassification of European operations from discontinued to continuing operations.

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Report of Independent Registered Public Accounting Firm

Board of Directors and Stockholders
The Greenbrier Companies, Inc.

We have audited the accompanying consolidated financial statements of The Greenbrier Companies, Inc. and Subsidiaries (the Company) as of August 31, 2004 and 2003, and for each of the three years in the period ended August 31, 2004, and have issued our report thereon dated November 11, 2004; such consolidated financial statements and report are included elsewhere on this Form 10-K. Our audits also included the financial statement schedule of The Greenbrier Companies, Inc. and Subsidiaries, listed in Item 15. This financial statement schedule is the responsibility of the Company’s management. Our responsibility is to express an opinion based on our audits. In our opinion, such financial statement schedule, when considered in relation to the basic consolidated financial statements taken as a whole, presents fairly, in all material respects, the information set forth therein.

(DELOITTE AND TOUCHE LLP SIGNATURE)

Portland, Oregon
November 11, 2004

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SCHEDULE I

THE GREENBRIER COMPANIES, INC.
CONDENSED FINANCIAL INFORMATION OF REGISTRANT

Balance Sheets

                 
(In thousands)
  August 31,
    2004
  2003
ASSETS
               
Cash and cash equivalents
  $     $  
Accounts receivable
    6,927       199  
Due from affiliates
    11,845       8,580  
Investment in subsidiaries
    224,904       185,884  
Other
    599       966  
 
   
 
     
 
 
 
  $ 244,275     $ 195,629  
 
   
 
     
 
 
LIABILITIES AND STOCKHOLDERS’ EQUITY
               
Accounts payable and accrued liabilities
  $ 5,127     $ 1,313  
Due to affiliates
    86,938       70,504  
Deferred income tax
    3,797       2,577  
Notes payable
    9,124       10,093  
Stockholders’ equity
    139,289       111,142  
 
   
 
     
 
 
 
  $ 244,275     $ 195,629  
 
   
 
     
 
 

Statements of Operations

                         
    Years ended August 31,
    2004
  2003
  2002
Revenue
                       
Product Sales
  $ 28,550     $     $  
Interest and other income
    882       982       208  
 
   
 
     
 
     
 
 
 
    29,432       982       208  
 
   
 
     
 
     
 
 
Cost of revenue
    25,042              
Other costs:
                       
Selling and administrative expense
    12,608       9,786       6,810  
Interest expense
    2,386       2,319       2,883  
Special charges
                2,471  
 
   
 
     
 
     
 
 
 
    14,994       12,105       12,164  
 
   
 
     
 
     
 
 
Loss before income tax benefit and equity in earnings of subsidiaries
    (10,604 )     (11,123 )     (11,956 )
Income tax benefit
    6,468       4,666       25,702  
 
   
 
     
 
     
 
 
Earnings (loss) before equity in earnings of subsidiaries
    (4,136 )     (6,457 )     13,746  
Equity in earnings (loss) of subsidiaries
    24,914       10,774       (39,840 )
 
   
 
     
 
     
 
 
Net earnings (loss)
  $ 20,778     $ 4,317     $ (26,094 )
 
   
 
     
 
     
 
 

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SCHEDULE I

THE GREENBRIER COMPANIES, INC.
CONDENSED FINANCIAL INFORMATION OF REGISTRANT (continued)

Statements of Cash Flows

                         
(In thousands)
  Years ended August 31,
    2004   2003   2002
Cash flows from operating activities:
                       
Net earnings (loss)
  $ 20,778     $ 4,317     $ (26,094 )
Adjustments to reconcile net earnings (loss) to net cash provided by operating activities:
                       
Deferred income tax
    1,220       3,251       (4,378 )
Equity in earnings of subsidiaries
    (24,914 )     (10,774 )     39,840  
Other
    (5,848 )     717       (285 )
Decrease (increase) in assets:
                       
Accounts and notes receivable
    (6,728 )     15,349       (15,396 )
Due from affiliates
    (3,265 )     (2,636 )     388  
Other
    367       143       1,246  
Increase (decrease) in liabilities:
                       
Accounts payable and accrued liabilities
    3,814       (4,602 )     5,202  
Due to affiliates
    16,434       (4,874 )     17,962  
 
   
 
     
 
     
 
 
Net cash provided by operating activities
    1,858       891       18,485  
Cash flows from investing activities:
                       
Investments in subsidiary
                (16,843 )
 
   
 
     
 
     
 
 
Net cash used in investing activities
                (16,843 )
Cash flows from financing activities:
                       
Repayments of borrowings
    (969 )     (891 )     (821 )
Dividends
    (889 )           (847 )
 
   
 
     
 
     
 
 
Net cash used in financing activities
    (1,858 )     (891 )     (1,668 )
Change in cash and cash equivalents
                (26 )
Cash and cash equivalents:
                       
Beginning of period
                26  
 
   
 
     
 
     
 
 
End of period
  $     $     $  
 
   
 
     
 
     
 
 
Cash paid during the period for:
                       
Interest
  $ 919     $ 995     $ 1,117  

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SIGNATURES

Pursuant to the requirements of Section 13 or 15(d) of the Securities and Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

THE GREENBRIER COMPANIES, INC.
Dated: November 9, 2004

By:
/s/ William A. Furman
William A. Furman
President and Chief Executive Officer

Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the Registrant and in the capacities and on the dates indicated.

       
Signature
  Date

    November 9, 2004
Benjamin R. Whiteley,
   
Chairman of the Board
   
 
 
   
/s/ William A. Furman
  November 9, 2004
William A. Furman, President and
   
Chief Executive Officer, Director
   
 
 
   
/s/ Victor G. Atiyeh
  November 9, 2004
Victor G. Atiyeh, Director
   
 
 
   

    November 9, 2004
Alan James, Director
   
 
 
   
/s/ Duane C. McDougall
  November 9, 2004
Duane McDougall, Director
   
 
 
   
/s/ A. Daniel O’Neal
  November 9, 2004
A. Daniel O’Neal, Director
   
 
 
   
/s/ C. Bruce Ward
  November 9, 2004
C. Bruce Ward, Director
   
 
 
   

    November 9, 2004
Donald A. Washburn, Director
   
 
 
   
/s/ Larry G. Brady
  November 9, 2004
Larry G. Brady, Sr. Vice President and
   
Chief Financial Officer (Principal Financial
   
and Accounting Officer)
   

49