SECURITIES AND EXCHANGE COMMISSION
FORM 10-Q
x | QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the thirty-nine weeks ended September 26, 2004, or |
o | TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to |
Commission File Number 1-4825
WEYERHAEUSER COMPANY
A Washington Corporation | (IRS Employer Identification No. 91-0470860) |
Federal Way, Washington 98063-9777
Telephone (253) 924-2345
Securities registered pursuant to Section 12(b) of the Act:
Name of Each Exchange on | ||
Title of Each Class |
Which Registered: |
|
Common Shares ($1.25 par value) | Chicago Stock Exchange New York Stock Exchange Pacific Stock Exchange |
|
Exchangeable Shares (no par value) | Toronto Stock Exchange |
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Yes x No o
Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).
Yes x No o
The number of shares outstanding of the registrants class of common stock, as of October 29, 2004, was 239,866,627 common shares ($1.25 par value).
WEYERHAEUSER COMPANY AND SUBSIDIARIES
Page No. |
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Part I. | Financial Information |
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Item 1. | Financial Statements |
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3 | ||||||||
4-5 | ||||||||
6-7 | ||||||||
8-24 | ||||||||
Item 2. | 25-38 | |||||||
Item 3. | 39 | |||||||
Item 4. | 39 | |||||||
Part II. | ||||||||
Item 1. | 40 | |||||||
Item 2. | (not applicable) | |||||||
Item 3. | (not applicable) | |||||||
Item 4. | (not applicable) | |||||||
Item 5. | 40 | |||||||
Item 6. | 41 | |||||||
EXHIBIT 12 | ||||||||
EXHIBIT 31 | ||||||||
EXHIBIT 32 |
The financial information included in this report has been prepared in conformity with accounting practices and methods reflected in the financial statements included in the annual report (Form 10-K) filed with the Securities and Exchange Commission for the year ended December 28, 2003. Though not audited by independent public auditors, the financial information reflects, in the opinion of management, all adjustments necessary to present a fair statement of results for the interim periods indicated. The results of operations for the thirteen and thirty-nine week periods ended September 26, 2004, should not be regarded as necessarily indicative of the results that may be expected for the full year.
Signature
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereto duly authorized.
WEYERHAEUSER COMPANY |
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By | /s/ Steven J. Hillyard |
|||
Steven J. Hillyard | ||||
Duly Authorized Officer and Principal Accounting Officer |
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2
WEYERHAEUSER COMPANY AND SUBSIDIARIES
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
2004 |
2003 |
2004 |
2003 |
|||||||||||||
Net sales and revenues: |
||||||||||||||||
Weyerhaeuser |
$ | 5,258 | $ | 4,650 | $ | 15,195 | $ | 13,317 | ||||||||
Real Estate and Related Assets |
591 | 534 | 1,584 | 1,411 | ||||||||||||
Total net sales and revenues |
5,849 | 5,184 | 16,779 | 14,728 | ||||||||||||
Costs and expenses: |
||||||||||||||||
Weyerhaeuser: |
||||||||||||||||
Costs of products sold |
3,894 | 3,598 | 11,355 | 10,531 | ||||||||||||
Depreciation, amortization and fee stumpage |
326 | 320 | 979 | 954 | ||||||||||||
Selling expenses |
125 | 117 | 368 | 335 | ||||||||||||
General and administrative expenses |
229 | 249 | 705 | 712 | ||||||||||||
Research and development expenses |
13 | 10 | 38 | 34 | ||||||||||||
Taxes other than payroll and income taxes |
50 | 45 | 146 | 140 | ||||||||||||
Charges for integration and restructuring (Note 13) |
8 | 24 | 36 | 78 | ||||||||||||
Charges for closure of facilities (Note 14) |
13 | 48 | 14 | 82 | ||||||||||||
Other operating costs, net (Note 15) |
(318 | ) | 16 | (262 | ) | (152 | ) | |||||||||
4,340 | 4,427 | 13,379 | 12,714 | |||||||||||||
Real Estate and Related Assets: |
||||||||||||||||
Costs and operating expenses |
414 | 406 | 1,116 | 1,052 | ||||||||||||
Depreciation and amortization |
3 | 3 | 9 | 8 | ||||||||||||
Selling expenses |
31 | 27 | 88 | 76 | ||||||||||||
General and administrative expenses |
19 | 15 | 55 | 43 | ||||||||||||
Taxes other than payroll and income taxes |
1 | | 2 | 2 | ||||||||||||
Other operating costs, net |
(19 | ) | 2 | (17 | ) | (5 | ) | |||||||||
449 | 453 | 1,253 | 1,176 | |||||||||||||
Total costs and expenses |
4,789 | 4,880 | 14,632 | 13,890 | ||||||||||||
Operating income |
1,060 | 304 | 2,147 | 838 | ||||||||||||
Interest expense and other: |
||||||||||||||||
Weyerhaeuser: |
||||||||||||||||
Interest expense incurred |
(184 | ) | (200 | ) | (597 | ) | (613 | ) | ||||||||
Less interest capitalized |
| 3 | 4 | 14 | ||||||||||||
Interest income and other |
7 | 3 | 15 | 15 | ||||||||||||
Equity in income (loss) of affiliates (Note 7) |
4 | (3 | ) | 11 | (5 | ) | ||||||||||
Real Estate and Related Assets: |
||||||||||||||||
Interest expense incurred |
(14 | ) | (13 | ) | (43 | ) | (40 | ) | ||||||||
Less interest capitalized |
14 | 13 | 43 | 40 | ||||||||||||
Interest income and other |
1 | 6 | 21 | 25 | ||||||||||||
Equity in income of unconsolidated entities (Note 7) |
12 | 11 | 41 | 23 | ||||||||||||
Earnings before income taxes and cumulative
effect of a change in accounting principle |
900 | 124 | 1,642 | 297 | ||||||||||||
Income taxes |
(306 | ) | (42 | ) | (558 | ) | (101 | ) | ||||||||
Earnings before cumulative effect of a change
in accounting principle |
594 | 82 | 1,084 | 196 | ||||||||||||
Cumulative effect of a change in accounting principle,
net (Note 2) |
| | | (11 | ) | |||||||||||
Net earnings |
$ | 594 | $ | 82 | $ | 1,084 | $ | 185 | ||||||||
Basic net earnings per share (Note 5): |
||||||||||||||||
Earnings before cumulative effect of a change in accounting
principle |
$ | 2.46 | $ | 0.37 | $ | 4.65 | $ | 0.88 | ||||||||
Cumulative effect of a change in accounting principle
(Note 2) |
| | | (0.05 | ) | |||||||||||
Net earnings |
$ | 2.46 | $ | 0.37 | $ | 4.65 | $ | 0.83 | ||||||||
Diluted net earnings per share (Note 5): |
||||||||||||||||
Earnings before cumulative effect of a change in accounting
principle |
$ | 2.45 | $ | 0.37 | $ | 4.62 | $ | 0.88 | ||||||||
Cumulative effect of a change in accounting principle
(Note 2) |
| | | (0.05 | ) | |||||||||||
Net earnings |
$ | 2.45 | $ | 0.37 | $ | 4.62 | $ | 0.83 | ||||||||
Dividends paid per share |
$ | 0.40 | $ | 0.40 | $ | 1.20 | $ | 1.20 | ||||||||
See Accompanying Notes To Financial Statements.
3
WEYERHAEUSER COMPANY AND SUBSIDIARIES
Sept. 26, | Dec. 28, | |||||||
2004 |
2003 |
|||||||
Assets |
||||||||
Weyerhaeuser |
||||||||
Current assets: |
||||||||
Cash and cash equivalents |
$ | 1,227 | $ | 171 | ||||
Receivables, less allowances |
1,804 | 1,484 | ||||||
Inventories (Note 9) |
1,998 | 1,911 | ||||||
Prepaid expenses |
527 | 455 | ||||||
Total current assets |
5,556 | 4,021 | ||||||
Property and equipment, net |
11,838 | 12,243 | ||||||
Construction in progress |
242 | 403 | ||||||
Timber and timberlands at cost, less fee stumpage charged to disposals |
4,193 | 4,287 | ||||||
Investments in and advances to equity affiliates (Note 7) |
632 | 603 | ||||||
Goodwill (Note 8) |
3,241 | 3,237 | ||||||
Deferred pension and other assets |
1,243 | 1,311 | ||||||
26,945 | 26,105 | |||||||
Real Estate and Related Assets |
||||||||
Cash and cash equivalents |
8 | 31 | ||||||
Receivables, less discounts and allowances |
52 | 64 | ||||||
Real estate in process of development and for sale |
934 | 723 | ||||||
Land being processed for development |
995 | 922 | ||||||
Investments in unconsolidated entities, less reserves (Note 7) |
48 | 38 | ||||||
Other assets |
302 | 226 | ||||||
2,339 | 2,004 | |||||||
Total assets |
$ | 29,284 | $ | 28,109 | ||||
See Accompanying Notes To Financial Statements.
4
Sept. 26, | Dec. 28, | |||||||
2004 |
2003 |
|||||||
Liabilities and shareholders interest |
||||||||
Weyerhaeuser |
||||||||
Current liabilities: |
||||||||
Notes payable and commercial paper (Note 11) |
$ | 3 | $ | 4 | ||||
Current maturities of long-term debt (Note 11) |
490 | 90 | ||||||
Accounts payable |
1,102 | 1,041 | ||||||
Accrued liabilities (Note 10) |
1,337 | 1,390 | ||||||
Total current liabilities |
2,932 | 2,525 | ||||||
Long-term debt (Note 11) |
10,010 | 11,503 | ||||||
Deferred income taxes |
4,451 | 4,294 | ||||||
Deferred pension, other postretirement benefits and other liabilities |
1,429 | 1,377 | ||||||
Commitments and contingencies (Note 12) |
||||||||
18,822 | 19,699 | |||||||
Real Estate and Related Assets |
||||||||
Notes payable and commercial paper (Note 11) |
| 1 | ||||||
Long-term debt (Note 11) |
869 | 893 | ||||||
Other liabilities |
534 | 407 | ||||||
Commitments and contingencies (Note 12) |
||||||||
1,403 | 1,301 | |||||||
Total liabilities |
20,225 | 21,000 | ||||||
Shareholders interest (Note 17) |
||||||||
Common shares: $1.25 par value; authorized 400,000,000 shares;
issued and outstanding: 239,640,692 and 220,200,564 shares |
300 | 275 | ||||||
Exchangeable shares: no par value; unlimited shares authorized;
issued and held by nonaffiliates: 2,125,655 and 2,292,825 shares |
144 | 156 | ||||||
Other capital |
4,021 | 2,940 | ||||||
Retained earnings |
4,470 | 3,662 | ||||||
Cumulative other comprehensive income |
124 | 76 | ||||||
Total shareholders interest |
9,059 | 7,109 | ||||||
Total liabilities and shareholders interest |
$ | 29,284 | $ | 28,109 | ||||
5
WEYERHAEUSER COMPANY AND SUBSIDIARIES
Consolidated |
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Sept. 26, | Sept. 28, | |||||||
2004 |
2003 |
|||||||
Cash flows from operations: |
||||||||
Net earnings |
$ | 1,084 | $ | 185 | ||||
Noncash charges (credits): |
||||||||
Depreciation, amortization and fee stumpage |
988 | 962 | ||||||
Deferred income taxes, net |
135 | 57 | ||||||
Pension and other postretirement benefits (Note 4) |
144 | 109 | ||||||
Equity in (income) loss of affiliates and unconsolidated entities |
(52 | ) | (18 | ) | ||||
Charges for litigation (Note 12) |
65 | 102 | ||||||
Credit for reversal of hardboard siding reserve (Note 12) |
(20 | ) | | |||||
Credit for Cemwood settlement (Note 15) |
| (25 | ) | |||||
Charges for impairment of long-lived assets (Notes 14 and 15) |
4 | 73 | ||||||
Gain on disposition of assets (Notes 15 and 16) |
(311 | ) | (155 | ) | ||||
Foreign exchange gains (Note 15) |
| (78 | ) | |||||
Cumulative effect of a change in accounting principle (Note 2) |
| 17 | ||||||
Decrease (increase) in working capital, net of acquisitions: |
||||||||
Receivables |
(306 | ) | (193 | ) | ||||
Inventories, real estate and land |
(339 | ) | 40 | |||||
Prepaid expenses |
(69 | ) | (20 | ) | ||||
Accounts payable and accrued liabilities |
91 | (110 | ) | |||||
Other |
(137 | ) | (30 | ) | ||||
Net cash from operations |
1,277 | 916 | ||||||
Cash flows from investing activities: |
||||||||
Property and equipment |
(264 | ) | (458 | ) | ||||
Timberlands reforestation |
(23 | ) | (25 | ) | ||||
Acquisition of timberlands |
(57 | ) | (101 | ) | ||||
Acquisition of businesses and facilities, net of cash acquired |
| (8 | ) | |||||
Net distributions from (investments in) equity affiliates |
37 | (20 | ) | |||||
Proceeds from sale of: |
||||||||
Property, equipment and other assets |
113 | 87 | ||||||
Significant nonstrategic timberlands (Note 16) |
324 | 151 | ||||||
Intercompany advances |
| | ||||||
Other |
(18 | ) | (7 | ) | ||||
Net cash from investing activities |
112 | (381 | ) | |||||
Cash flows from financing activities: |
||||||||
Issuances of debt |
| 13 | ||||||
Revolving credit facilities, notes and commercial paper borrowings, net |
(3 | ) | 468 | |||||
Cash dividends |
(276 | ) | (266 | ) | ||||
Intercompany cash dividends and return of capital |
| | ||||||
Payments on debt |
(1,150 | ) | (829 | ) | ||||
Proceeds from common share offering (Note 17) |
954 | | ||||||
Exercise of stock options |
141 | 39 | ||||||
Other |
(22 | ) | | |||||
Net cash from financing activities |
(356 | ) | (575 | ) | ||||
Net change in cash and cash equivalents |
1,033 | (40 | ) | |||||
Cash and cash equivalents at beginning of period |
202 | 122 | ||||||
Cash and cash equivalents at end of period |
$ | 1,235 | $ | 82 | ||||
Cash paid (received) during the period for: |
||||||||
Interest, net of amount capitalized |
$ | 710 | $ | 702 | ||||
Income taxes |
$ | 308 | $ | 20 | ||||
See Accompanying Notes To Financial Statements.
6
Weyerhaeuser |
Real Estate and Related Assets |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
2004 |
2003 |
2004 |
2003 |
|||||||||||||
$ | 839 | $ | 16 | $ | 245 | $ | 169 | |||||||||
979 | 954 | 9 | 8 | |||||||||||||
155 | 42 | (20 | ) | 15 | ||||||||||||
140 | 107 | 4 | 2 | |||||||||||||
(11 | ) | 5 | (41 | ) | (23 | ) | ||||||||||
65 | 102 | | | |||||||||||||
(20 | ) | | | | ||||||||||||
| (25 | ) | | | ||||||||||||
4 | 73 | | | |||||||||||||
(311 | ) | (147 | ) | | (8 | ) | ||||||||||
| (78 | ) | | | ||||||||||||
| 17 | | | |||||||||||||
(318 | ) | (197 | ) | 12 | 4 | |||||||||||
(72 | ) | 69 | (267 | ) | (29 | ) | ||||||||||
(76 | ) | (29 | ) | 7 | 9 | |||||||||||
(49 | ) | (85 | ) | 140 | (25 | ) | ||||||||||
(52 | ) | 4 | (85 | ) | (34 | ) | ||||||||||
1,273 | 828 | 4 | 88 | |||||||||||||
(252 | ) | (446 | ) | (12 | ) | (12 | ) | |||||||||
(23 | ) | (25 | ) | | | |||||||||||
(57 | ) | (101 | ) | | | |||||||||||
| (8 | ) | | | ||||||||||||
15 | (4 | ) | 22 | (16 | ) | |||||||||||
113 | 47 | | 40 | |||||||||||||
324 | 151 | | | |||||||||||||
11 | 22 | (11 | ) | (22 | ) | |||||||||||
(18 | ) | (7 | ) | | | |||||||||||
113 | (371 | ) | (1 | ) | (10 | ) | ||||||||||
| 13 | | | |||||||||||||
(2 | ) | 432 | (1 | ) | 36 | |||||||||||
(276 | ) | (266 | ) | | | |||||||||||
1 | 41 | (1 | ) | (41 | ) | |||||||||||
(1,126 | ) | (774 | ) | (24 | ) | (55 | ) | |||||||||
954 | | | | |||||||||||||
141 | 39 | | | |||||||||||||
(22 | ) | | | | ||||||||||||
(330 | ) | (515 | ) | (26 | ) | (60 | ) | |||||||||
1,056 | (58 | ) | (23 | ) | 18 | |||||||||||
171 | 115 | 31 | 7 | |||||||||||||
$ | 1,227 | $ | 57 | $ | 8 | $ | 25 | |||||||||
$ | 710 | $ | 702 | $ | | $ | | |||||||||
$ | 257 | $ | (96 | ) | $ | 51 | $ | 116 | ||||||||
7
WEYERHAEUSER COMPANY AND SUBSIDIARIES
Note 1: Basis of Presentation
The consolidated financial statements include the accounts of Weyerhaeuser Company and all of its majority-owned domestic and foreign subsidiaries. Investments in and advances to unconsolidated equity affiliates over which the company has significant influence are accounted for using the equity method with taxes provided on undistributed earnings. Significant intercompany transactions and accounts are eliminated.
Certain of the consolidated financial statements and notes to financial statements are presented in two groupings: (1) Weyerhaeuser, principally engaged in the growing and harvesting of timber and the manufacture, distribution and sale of forest products, and (2) Real Estate and Related Assets, principally engaged in real estate development and construction and other real estate related activities. The term company refers to Weyerhaeuser Company and all of its majority-owned domestic and foreign subsidiaries. The term Weyerhaeuser excludes the Real Estate and Related Assets operations.
The consolidated financial statements are unaudited; however, the consolidated financial statements reflect all adjustments that are, in the opinion of management, necessary to a fair presentation of the companys financial position, results of operations, and cash flows for the interim periods presented. Except as disclosed in the Notes to Financial Statements, such adjustments are of a normal, recurring nature. The consolidated financial statements have been prepared pursuant to rules and regulations of the Securities and Exchange Commission pertaining to interim financial statements. Certain disclosures normally provided in financial statements prepared under accounting principles generally accepted in the United States have been omitted in accordance with those rules and regulations. These consolidated financial statements should be read in conjunction with the consolidated financial statements included in the companys Annual Report on Form 10-K for the year ended December 28, 2003.
Certain reclassifications have been made to conform comparative data to the current format.
Note 2: New Accounting Pronouncements
The company adopted the provisions of Statement of Financial Accounting Standards No. 143, Accounting for Asset Retirement Obligations, as of the beginning of 2003. Statement 143 requires entities to record the fair value of a liability for an asset retirement obligation in the period in which it is incurred. The associated asset retirement costs are capitalized as part of the carrying amount of the long-lived asset. The cumulative effect of adopting the accounting principle, after a tax benefit of $6 million, was a charge of $11 million, or 5 cents per share.
The company adopted the provisions of Financial Accounting Standards Board Interpretation No. 46 (revised December 2003), Consolidation of Variable Interest Entities, as of March 28, 2004. Interpretation 46 (revised) addresses consolidation of certain entities in which equity investors do not have the characteristics of a controlling financial interest or do not have sufficient equity at risk for the entity to finance its activities without additional subordinated financial support from other parties. Adoption of Interpretation 46 (revised) did not have a material effect on the companys financial position or results of operations.
The companys real estate development subsidiaries enter into options to acquire lots at fixed prices in the ordinary course of business, primarily for the purpose of building single-family homes. In addition, a Real Estate and Related Assets subsidiary provides subordinated financing to third-party developers and homebuilders. Both the fixed price purchase options and the subordinated financing constitute variable interests under Interpretation 46 (revised). The companys real estate development subsidiaries have entered into 55 lot option purchase agreements with entities created prior to December 31, 2003, with deposits of approximately $104 million at risk. After exhaustive efforts, the company has not been able to obtain the information necessary to determine whether or not it is required to consolidate any of these entities under Interpretation 46 (revised). The total amount that would be paid under these option purchase contracts, if fully exercised, is approximately $1.2 billion. In addition, the companys real estate development subsidiaries have entered into 6 lot option purchase agreements with entities created after December 30, 2003, with deposits of approximately $3 million at risk. The company is not required to consolidate any of these entities. The total amount that would be paid under these option purchase agreements, if fully exercised, is approximately $87 million. One of the companys real estate subsidiaries has approximately $10 million in subordinated loans at risk at September 26, 2004, in 29 variable interest entities.
8
Note 3: Stock-Based Employee Compensation
The company uses the intrinsic-value method prescribed by Accounting Principles Board Opinion No. 25, Accounting for Stock Issued to Employees, and related interpretations, to account for stock-based compensation provided to employees. The following table illustrates the effect on net earnings and earnings per share as if the company had applied the fair value recognition provisions of Statement of Financial Accounting Standards No. 123, Accounting for Stock-Based Compensation, to stock-based employee compensation. The company has consistently defined the past year as the service period for purposes of applying the recognition provisions of Statement 123. As a result, stock-based employee compensation expense is reflected as of the option grant dates in the following table:
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Net earnings as reported |
$ | 594 | $ | 82 | $ | 1,084 | $ | 185 | ||||||||
Less incremental stock-based
employee compensation expense
determined under
fair-value-based method
for all awards,
net of related tax effects |
| 1 | (33 | ) | (24 | ) | ||||||||||
Pro forma net earnings |
$ | 594 | $ | 83 | $ | 1,051 | $ | 161 | ||||||||
Earnings per share: |
||||||||||||||||
Basicas reported |
$ | 2.46 | $ | 0.37 | $ | 4.65 | $ | 0.83 | ||||||||
Basicpro forma |
2.46 | 0.37 | 4.50 | 0.72 | ||||||||||||
Dilutedas reported |
2.45 | 0.37 | 4.62 | 0.83 | ||||||||||||
Dilutedpro forma |
2.45 | 0.37 | 4.48 | 0.72 |
Stock Option Exercise and Share Repurchase Program
On April 13, 2004, the company instituted a program to purchase shares from a limited number of employees who were limited in their ability to sell shares issuable upon exercise of their stock options as a result of trading restrictions the company imposed on such employees. Under this program, the option holders are permitted to effect a cashless exercise of their stock options followed by an immediate sale to the company of the common shares issued on such cashless exercise, so that there will be no market transaction in connection with such exercises. Only those options granted to 21 participating employees on or prior to April 19, 1999, (representing options to purchase 578,486 common shares) were eligible to be exercised under the program. As of September 26, 2004, options to purchase 566,314 common shares were eligible to be exercised under the program.
The program went into effect on April 13, 2004, and will remain in effect until April 1, 2005, unless further extended by the companys Board of Directors. Options eligible for the program may also be exercised outside of the program through the companys normal broker-assisted cashless exercise program, subject to the companys insider trading policy.
The program resulted in variable accounting treatment for the stock options included in the program. The company recorded a pretax charge of approximately $8 million in the second quarter of 2004 in connection with the adoption of the program. Also recognized in the second and third quarters were any adjustments necessary to reflect the impact of changes in quoted prices for the companys common shares from April 13, 2004, through September 26, 2004. Additional charges or credits will be recorded in the future, depending on changes in quoted prices for the companys common shares and the number of eligible options outstanding. Variable accounting treatment will continue until the earlier of the expiration of the program, the exercise or cancellation of eligible options, or the termination of individual employees rights to sell common shares to the company under the program.
2004 Long-Term Incentive Plan
At the companys April 13, 2004, annual meeting, the companys shareholders approved a new long-term incentive plan (the 2004 Plan). The 2004 Plan replaces the long-term incentive plan that was approved by shareholders in 1998 (the 1998 Plan) and no further grants will be made under the 1998 Plan.
9
Note 4: Pension and Other Postretirement Benefit Plans
The company recognized net pension and other postretirement benefit expense of $52 million and $144 million in the thirteen and thirty-nine weeks ended September 26, 2004, respectively, and $30 million and $109 million in the thirteen and thirty-nine weeks ended September 28, 2003, respectively. The components of net periodic benefit costs are:
Pension |
||||||||||||||||
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Service cost |
$ | 31 | $ | 26 | $ | 93 | $ | 93 | ||||||||
Interest cost |
65 | 57 | 195 | 203 | ||||||||||||
Expected return on plan assets |
(95 | ) | (86 | ) | (278 | ) | (306 | ) | ||||||||
Amortization of loss |
6 | 4 | 23 | 16 | ||||||||||||
Amortization of prior service cost |
9 | 8 | 25 | 26 | ||||||||||||
Loss due to closure, sale, plan
termination and other |
13 | | 16 | 6 | ||||||||||||
$ | 29 | $ | 9 | $ | 74 | $ | 38 | |||||||||
Other Postretirement Benefits |
||||||||||||||||
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Service cost |
$ | 5 | $ | 6 | $ | 19 | $ | 20 | ||||||||
Interest cost |
15 | 11 | 41 | 39 | ||||||||||||
Amortization of loss |
10 | 4 | 19 | 14 | ||||||||||||
Amortization of prior service costs |
(7 | ) | | (9 | ) | (2 | ) | |||||||||
$ | 23 | $ | 21 | $ | 70 | $ | 71 | |||||||||
The company is not required to make any contributions to its U.S. pension plans during 2004. The company contributed $28 million to its Canadian pension plans in the first three quarters of 2004 and expects to contribute a total of approximately $44 million to its Canadian pension plans in 2004.
Note 5: Net Earnings Per Share
Basic net earnings per share are based on the weighted average number of common and exchangeable shares outstanding during the respective periods. Diluted net earnings per share are based on the weighted average number of common and exchangeable shares outstanding and stock options outstanding at the beginning of or granted during the respective periods.
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
2004 |
2003 |
2004 |
2003 |
|||||||||||||
Weighted average shares
outstanding (thousands): |
||||||||||||||||
Basic |
241,621 | 221,610 | 233,281 | 221,408 | ||||||||||||
Dilutive effect of stock options |
1,028 | 883 | 1,075 | 277 | ||||||||||||
Diluted |
242,649 | 222,493 | 234,356 | 221,685 | ||||||||||||
Options to purchase 157,400 shares and 3,741,923 shares were not included in the computation of diluted earnings per share for the thirteen weeks ended September 26, 2004, and September 28, 2003, respectively, and 157,400 shares and 9,396,850 shares were not included in the computation of diluted earnings per share for the thirty-nine weeks ended September 26, 2004, and September 28, 2003, respectively, because the option exercise prices were greater than the average market price of the companys common shares during those periods.
10
The increase in the number of weighted average shares outstanding from the periods ended September 28, 2003, to the periods ended September 26, 2004, is primarily due to the issuance of 16,675,000 common shares that occurred in May 2004 (see Note 17). Due to the differences in basic and diluted weighted average shares outstanding for the thirteen-week period ended September 26, 2004, as compared to the thirty-nine week period then ended, earnings per share for the year-to-date 2004 period does not equal the sum of the respective earnings per share for the first three quarters of 2004.
Note 6: Comprehensive Income
The companys comprehensive income is as follows:
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Net earnings |
$ | 594 | $ | 82 | $ | 1,084 | $ | 185 | ||||||||
Other comprehensive income (expense): |
||||||||||||||||
Foreign currency translation adjustments |
144 | (9 | ) | 53 | 343 | |||||||||||
Unrealized gains on available for sale securities |
| 1 | | 1 | ||||||||||||
Net derivative losses on cash flow hedges |
(3 | ) | (6 | ) | (4 | ) | (5 | ) | ||||||||
Reclassification of net (gains) losses on cash
flow hedges |
| 1 | (1 | ) | 1 | |||||||||||
Comprehensive income |
$ | 735 | $ | 69 | $ | 1,132 | $ | 525 | ||||||||
Note 7: Equity Affiliates
Investments in unconsolidated equity affiliates over which the company has significant influence are accounted for using the equity method with taxes provided on undistributed earnings.
Weyerhaeuser
Weyerhaeusers significant equity affiliates as of September 26, 2004, are:
| Jasmine Forests, LLC A qualifying special purpose entity formed in 2002 to monetize the note received as part of the consideration for the sale of 115,000 acres of timberlands in western Washington. | |||
| Jewel Forests, LLC A qualifying special-purpose entity formed in 2003 to monetize the note received as part of the consideration for the sale of 104,000 acres of timberlands in western Washington. | |||
| Liaison Technologies, LLC (formerly known as ForestExpress, LLC) A 34 percent owned joint venture formed to develop and operate global, web-enabled, business-to-business connectivity, catalog content and timber trading services for the paper, forest products and affiliated industries. Other equity members include Boise Cascade Corporation, Georgia-Pacific Corp., International Paper, MeadWestvaco Corporation and Morgan Stanley. | |||
| MAS Capital Management Partners, L.P. A 50 percent owned limited partnership formed for the purpose of providing investment management services to institutional and individual investors. | |||
| Nelson Forests Joint Venture An investment in which Weyerhaeuser owns a 51 percent financial interest and has a 50 percent voting interest, which holds Crown Forest License cutting rights and freehold land on the South Island of New Zealand. | |||
| North Pacific Paper Corporation A 50 percent owned joint venture that has a newsprint manufacturing facility in Longview, Washington. | |||
| Optiframe Software LLC A 50 percent owned joint venture that develops whole-house design and optimization software for the building industry. | |||
| RII Weyerhaeuser World Timberfund, L.P. A 50 percent owned limited partnership that invests in timberlands and related assets outside the United States. This partnerships primary focus is in pine forests in the Southern Hemisphere. | |||
| Southern Cone Timber Investors Limited A 50 percent owned joint venture that has invested in timberlands in Uruguay. The entitys primary focus is on plantation forests in the Southern Hemisphere. | |||
| WY Carolina Holdings, LLC A qualifying special-purpose entity formed in 2003 to monetize the note received as part of the consideration for the sale of 160,000 acres of timberlands in the Carolinas. |
11
| WY Georgia Holdings 2004, LLC A qualifying special-purpose entity formed in 2004 to monetize the notes received as part of the consideration for the sale of 270,000 acres of timberlands in Georgia. |
| WY Tennessee Holdings, LLC A qualifying special-purpose entity formed in 2003 to monetize the note received as part of the consideration for the sale of 168,000 acres of timberlands in Tennessee. |
Unconsolidated financial information for affiliated companies, which are accounted for by the equity method, follows. Unconsolidated net sales and revenues, operating income and net income include the results of SCA Weyerhaeuser Packaging Holding Company Asia Ltd. (SCA) for the periods prior to June 2004. The company sold its interest in SCA in June 2004.
Sept. 26, | Dec. 28, | |||||||
Dollar amounts in millions |
2004 |
2003 |
||||||
Current assets |
$ | 203 | $ | 180 | ||||
Noncurrent assets |
1,986 | 1,682 | ||||||
Current liabilities |
144 | 148 | ||||||
Noncurrent liabilities |
1,091 | 788 |
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Net sales and revenues |
$ | 184 | $ | 177 | $ | 507 | $ | 464 | ||||||||
Operating income |
7 | 4 | 30 | 12 | ||||||||||||
Net income |
4 | | 12 | 6 |
Weyerhaeuser provides goods and services to these affiliates, which vary by entity, in the form of raw materials, management and marketing services, support services and shipping services. Additionally, Weyerhaeuser purchases finished product from certain of these entities. The aggregate total of these transactions is not material to Weyerhaeusers results of operations.
Real Estate and Related Assets
Unconsolidated financial information for entities that are accounted for by the equity method follows:
Sept. 26, | Dec. 28, | |||||||
Dollar amounts in millions |
2004 |
2003 |
||||||
Current assets |
$ | 11 | $ | 14 | ||||
Noncurrent assets |
232 | 208 | ||||||
Current liabilities |
18 | 21 | ||||||
Noncurrent liabilities |
137 | 130 |
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Net sales and revenues |
$ | 27 | $ | 56 | $ | 70 | $ | 86 | ||||||||
Operating income |
19 | 24 | 51 | 39 | ||||||||||||
Net income |
17 | 20 | 57 | 29 |
12
Note 8: Goodwill
The changes in the carrying amount of goodwill for the thirty-nine weeks ended September 26, 2004, are as follows:
Containerboard, | ||||||||||||||||||||||||
Wood | Pulp | Packaging | Corporate | |||||||||||||||||||||
Dollar amounts in millions |
Timberlands |
Products |
& Paper |
and Recycling |
& Other |
Total |
||||||||||||||||||
Balance as of December
28, 2003 |
$ | 240 | $ | 841 | $ | 859 | $ | 1,280 | $ | 17 | $ | 3,237 | ||||||||||||
Reductions due to
facility sales |
| (6 | ) | | | | (6 | ) | ||||||||||||||||
Effect of foreign
currency translation and
other adjustments |
5 | 6 | | | (1 | ) | 10 | |||||||||||||||||
Balance as of September
26, 2004 |
$ | 245 | $ | 841 | $ | 859 | $ | 1,280 | $ | 16 | $ | 3,241 | ||||||||||||
Note 9: Inventories
Sept. 26, | Dec. 28, | |||||||
Dollar amounts in millions |
2004 |
2003 |
||||||
Logs and chips |
$ | 182 | $ | 169 | ||||
Lumber, plywood, panels and engineered lumber |
467 | 413 | ||||||
Pulp and paper |
374 | 376 | ||||||
Containerboard and packaging |
248 | 248 | ||||||
Other products |
221 | 190 | ||||||
Materials and supplies |
506 | 515 | ||||||
$ | 1,998 | $ | 1,911 | |||||
Note 10: Accrued Liabilities
Sept. 26, | Dec. 28, | |||||||
Dollar amounts in millions |
2004 |
2003 |
||||||
Payroll wages and salaries, incentive awards, retirement and vacation pay |
$ | 576 | $ | 542 | ||||
Income taxes |
157 | 160 | ||||||
Taxes Social Security and real and personal property |
82 | 72 | ||||||
Current portion of product liability reserves |
22 | 21 | ||||||
Interest |
119 | 236 | ||||||
Other |
381 | 359 | ||||||
$ | 1,337 | $ | 1,390 | |||||
Note 11: Debt
During the second quarter of 2004, Weyerhaeuser recognized a pretax charge of $21 million in connection with the early extinguishment of debt. This charge is classified as interest expense incurred on the Consolidated Statement of Earnings. Weyerhaeuser has repaid a total of $1.1 billion of long-term debt during 2004, which includes $700 million of 5.5 percent notes that were scheduled to mature in 2005.
Weyerhaeuser Company (excluding its subsidiaries) had short-term bank credit lines of $1.2 billion under a 364-day revolving facility at December 28, 2003. The 364-day revolving line of credit was renewed during the first quarter of 2004, in the amount of $1.2 billion and expires in March 2005. Weyerhaeuser Real Estate Company (WRECO) can also borrow up to $400 million under the $1.2 billion facility. Neither Weyerhaeuser Company nor WRECO is a guarantor of the borrowings of the other under this facility.
13
In addition, Weyerhaeuser Company has a revolving credit facility agreement entered into with a group of banks that expires in March 2007 and that provides for borrowings up to a total amount of $1.3 billion, all of which is available to Weyerhaeuser Company. Borrowings are at LIBOR plus a spread or other such interest rates mutually agreed to between the borrower and lending banks.
All of the capacity under the total committed bank facilities of $2.5 billion was available for incremental borrowings as of September 26, 2004.
On October 22, 2004, Weyerhaeuser offered to purchase for cash up to $700 million in aggregate principal amount of certain of its debt securities maturing during the period 2006 through 2009. The offer to purchase expires at midnight on November 19, 2004, unless extended.
Note 12: Legal Proceedings, Commitments and Contingencies
Legal Proceedings
Hardboard Siding Claims. The company announced in June 2000 it had entered into a proposed nationwide settlement of its hardboard siding class action cases and, as a result, took a charge of $130 million before taxes to cover the estimated cost of the settlement and related claims. The court approved the settlement in December 2000, and the settlement is now binding on all parties. In the third quarter of 2001, the company reassessed the adequacy of the reserve and increased the reserve by an additional $43 million. The company incurred claims and related costs in the amount of $1 million and $4 million in the third quarter of 2004 and 2003, respectively, and charged those costs against the reserve. In the third quarter of 2004, an adjustment was made to reduce the reserve by $20 million based upon a review of the activities and trends over the last four years. As of September 26, 2004, the company had approximately $58 million in reserves remaining for hardboard siding claims. While the company believes that the reserve balances established for these matters are adequate, the company is unable to estimate at this time the amount of additional charges, if any, that may be required for these matters in the future.
The settlement class consists of all persons who own or owned structures in the United States on which the companys hardboard siding had been installed from January 1, 1981, through December 31, 1999. This is a claims-based settlement, which means that the claims will be paid as submitted over a nine-year period. An independent adjuster will review each claim submitted and determine whether it qualifies for payment under the terms of the settlement agreement. The following table presents an analysis of the claims activity related to the hardboard siding class action cases:
Thirty-nine | Fifty-two | Fifty-two | ||||||||||
weeks ended | weeks ended | weeks ended | ||||||||||
Sept. 26, 2004 |
Dec. 28, 2003 |
Dec. 29, 2002 |
||||||||||
Number of claims filed during the period |
1,555 | 3,830 | 2,995 | |||||||||
Number of claims resolved |
2,645 | 4,245 | 4,690 | |||||||||
Number of claims unresolved at end of period |
740 | 1,830 | 2,245 | |||||||||
Number of damage awards paid |
1,004 | 1,770 | 1,830 | |||||||||
Average damage award paid |
$ | 2,600 | $ | 3,400 | $ | 1,900 |
The higher average damage award paid in 2003 was due primarily to a greater number of awards for multi-family structures and fewer awards for single-family residences in 2003 than in 2002 or 2004. The deadline for filing claims arising from hardboard siding installed between 1981 and 1987 occurred in December 2003.
The company negotiated settlements with its insurance carriers for recovery of $52 million of costs related to these claims. The company has received the full $52 million in recoveries from its insurance carriers.
The company is a defendant in state trial court in one case that is outside of the settlement which involves multi-family structures. Other individuals and entities that have opted out of the settlement may file lawsuits against the company. In January 2002, a jury returned a verdict in favor of the company in another lawsuit involving hardboard siding manufactured by the company and installed by a developer in a residential development located in Modesto, California. The verdict was upheld by the Court of Appeals in May 2004 and has become binding on all parties.
Antitrust Litigation. In May 1999, two civil antitrust lawsuits were filed against the company in U.S. District Court, Eastern District of Pennsylvania. Both suits named as defendants several other major containerboard and packaging producers. The complaint in the first case alleged the defendants conspired to fix the price of linerboard and that the alleged conspiracy had
14
the effect of increasing the price of corrugated containers. The suit requested class certification for purchasers of corrugated containers during the period from October 1993 through November 1995. The complaint in the second case alleged that the company conspired to manipulate the price of linerboard and thereby the price of corrugated sheets. The suit requested class certification for purchasers of corrugated sheets during the period from October 1993 through November 1995. In September 2001, the district court certified both classes. Class certification was upheld on appeal. In September 2003, the company, Georgia-Pacific and International Paper requested preliminary approval of a $68 million settlement of the class action litigation. The company recognized a pretax charge of $23 million in the third quarter of 2003, representing the companys portion of the settlement. The court granted final approval of the settlement in December 2003. Approximately 165 members of the classes opted out of the class and have filed fourteen lawsuits against the company and other producers. One of the opt-out lawsuits is currently pending in state court, one was voluntarily dismissed, and the other twelve are pending in federal court. In most of the cases the plaintiffs are seeking both state and federal antitrust remedies. A trial date for one case pending in federal court has been set for September 2006. It is possible that additional class members that opted out may file lawsuits against the company in the future. The company has not recorded a reserve for the opt-out cases and is unable to estimate at this time the amount of charges, if any, that may be required for this matter in the future.
In March 2004, La Cie McCormick Canada Company filed a class action lawsuit in Superior Court of Justice, in Ontario, Canada against the company and other linerboard manufacturers on behalf of all Canadians who purchased corrugated products, including sheets and containers and/or linerboard, during the period of time from 1993 and continuing until at least the end of 1995. The allegations in this matter mirror the allegations in the U.S. cases. Relief is sought under various theories for $25 million in general damages and $10 million in punitive damages. At this stage, the company cannot calculate what portion of the damages requested would be argued as the companys responsibility. Canadian law does not provide for a trebling of antitrust damages. The company has not recorded a reserve for this matter and it is unknown at this time what, if any, charges may be taken for this matter in the future.
In December 2000, a lawsuit was filed against the company in U.S. District Court in Oregon (the Initial Alder Case) alleging that from 1996 to the present, the company had monopoly power or attempted to gain monopoly power in the Pacific Northwest market for alder logs and finished alder lumber. In April 2003, the jury returned a verdict in favor of one of the plaintiffs in the amount of $26 million, which was automatically trebled to $79 million under the antitrust laws. The company recognized a pretax charge of $79 million in the first quarter of 2003. The companys motion for a judgment notwithstanding the verdict was denied in July 2003. The company has appealed the matter to the U.S. Court of Appeals for the Ninth Circuit. A hearing on the appeal is scheduled to occur in December 2004. While the company believes that the reserve balance established for this matter is adequate, the company is unable to estimate at this time the amount of additional charges, if any, which may be required for this matter in the future.
In April 2003, two separate lawsuits were filed in U.S. District Court in Oregon alleging that the company violated antitrust laws by monopolizing the markets for alder sawlogs and finished alder lumber. The first suit (the Westwood case) was settled on March 9, 2004, for approximately $35 million and the company recognized a pretax charge of $35 million in the first quarter of 2004. The second suit was brought by Coast Mountain Hardwoods, Inc., a Canadian company that sold its assets to the company in 2000. On April 22, 2004, the company announced a settlement of the Coast Mountain case for $14 million, which resulted in the recognition of a pretax charge of $14 million in the first quarter of 2004.
In June 2003, an alder antitrust complaint was filed in U.S. District Court in Oregon by Washington Alder, an alder sawmill located in Washington. The complaint alleged monopolization of the alder log and lumber markets from 1998 to the present and sought damages, after trebling, of $32 million, which was increased to $36 million in March 2004, as well as divestiture of the companys Northwest Hardwoods Division and alder sawmills in Oregon, Washington and British Columbia. In May 2004, a jury awarded damages, after trebling, of $16 million for the period for which the judge had determined there was issue preclusion as a result of the Initial Alder Case, but found no monopolization or attempted monopolization for the period for which issue preclusion did not apply. As a result of the judgment, the company recognized a pretax charge of $16 million in the second quarter of 2004. The company believes that the finding of issue preclusion was incorrect as a matter of law and that a number of significant legal errors were made by the trial court. The company filed a motion for judgment as a matter of law which was denied in July 2004. The company has filed an appeal with the Ninth Circuit Court of Appeals. A briefing schedule has been set. While the company believes that the reserve balance established for this matter is adequate, the company is unable to estimate at this time the amount of additional charges, if any, which may be required for this matter in the future.
In July 2004, after expiration of a tolling agreement executed in March 2004, a lawsuit was filed against the company by five hardwood mill owners (including the two plaintiffs that had entered into the tolling agreement) in Federal District Court in Oregon and was assigned to the same judge that has heard the other alder matters. The plaintiffs make the same allegations as the other alder complaints but also add a new species, maple. The plaintiffs originally sought trebled damages of $56 million, including $4 million related to maple sawlogs, and their complaint included a request that the judge enjoin some of the companys business practices. Thereafter, a first amended complaint was filed which lowered the damage demand to trebled
15
damages of $53 million, including $4 million related to maple sawlogs. The lawsuit also includes requests for the judge to enjoin many of the companys key business practices with respect to both alder and maple and a request for divestiture of a part of the companys hardwood business. The court has denied the companys motion to stay all proceedings pending a decision by the Ninth Circuit Court of Appeals in the Initial Alder Case and has set a jury trial of May 10, 2005. On October 22, 2004, the company filed a mandamus action with the Ninth Circuit Court of Appeals asking that trial of this lawsuit be stayed pending the Ninth Circuit Court of Appeals decision on the Initial Alder Case that is currently on appeal. The company has not recorded a reserve related to this matter and is unable to estimate at this time the amount of charges, if any, that may be required for this matter in the future.
On April 29, 2004, a civil antitrust lawsuit was filed against the company in U.S. District Court in Portland, Oregon. The complaint alleged that as a result of the companys alleged monopolization of the alder sawlog market in the Pacific Northwest as determined in the Initial Alder Case currently on appeal, the company monopolized the market for finished alder lumber in the Pacific Northwest and, as a consequence, has been able to charge monopoly prices for finished alder lumber. The lawsuit requested class certification primarily for businesses that purchased finished alder lumber produced by the company from 2000 to the present. The original complaint alleged that the purported class may have realized over $100 million in direct damages, and sought direct and treble damages under the antitrust laws in an amount to be determined at trial. The lawsuit also requested injunctive relief to ensure the availability of alder sawlogs for sawmills competing with the company, which could include termination of certain of the companys contracts to purchase alder logs or the companys control over certain timberlands. The lawsuit has been assigned to the same judge who presided over the other alder cases. The judge issued an order to show cause why the case should not be dismissed and stayed discovery. The company also filed a motion to dismiss, which was argued with other motions on August 23, 2004. The court dismissed the finished alder allegations with leave to refile and reserved ruling on whether the sawlog allegations should be dismissed. On August 30, 2004, plaintiffs filed a first amended complaint which again asserted monopolization of the alder finished lumber market but deleted the allegations dealing with alder sawlogs. The amended complaint no longer mentioned any amount that it was seeking but did request that any actual damages be trebled and that the company be enjoined from certain business practices. In September 2004 the judge denied the companys motion to dismiss and lifted the stay on discovery. He set a hearing on class certification for December 7, 2004, and a trial date of March 29, 2005. The company disagrees with the allegations in the purported class action lawsuit and plans to vigorously defend this case. The plaintiffs in the Initial Alder Case also claimed that the company had monopolized the finished alder lumber market in the Pacific Northwest, but the jury found in favor of the company on this claim and those plaintiffs have not appealed this finding. The claim of attempted monopolization of the finished alder lumber market was also made in the Washington Alder litigation, but was abandoned by plaintiff during trial. On October 22, 2004, the company filed a mandamus action with the Ninth Circuit Court of Appeals asking that trial of this lawsuit be stayed pending the Ninth Circuit Court of Appeals decision on the Initial Alder Case that is currently on appeal. The company has not recorded a reserve related to this matter and is unable to estimate at this time the amount of charges, if any, that may be required for this matter in the future.
Paragon Trade Brands, Inc., Litigation. In May 1999, the Equity Committee (Committee) in the Paragon Trade Brands, Inc. (Paragon), bankruptcy proceeding filed a motion in U.S. Bankruptcy Court for the Northern District of Georgia for authority to prosecute claims against the company in the name of the debtors estate. Specifically, the Committee asserted that the company breached certain warranties in agreements entered into between Paragon and the company in connection with Paragons public offering of common stock in February 1993. The Committee seeks to recover damages sustained by Paragon as a result of two patent infringement cases, one brought by Procter & Gamble and the other by Kimberly-Clark. In September 1999, the court authorized the Committee to commence an adversary proceeding against the company. The Committee commenced this proceeding in October 1999. Pursuant to a reorganization of Paragon, the litigation claims representative for the bankruptcy estate became the plaintiff in the proceeding. In June 2002, the Bankruptcy Court issued an oral opinion granting the plaintiffs motion for partial summary judgment, holding the company liable to plaintiff for breaches of warranty and denying the companys motion for summary judgment. In October 2002, the Bankruptcy Court issued a written order confirming the June oral opinion. The damages phase of the case began on October 30, 2003, and was concluded on December 16, 2003. Proposed findings of fact and conclusions of law were presented to the court on February 9, 2004, by the parties. The court has not yet issued an opinion. The damages requested by the plaintiff have changed. In October 1999, the plaintiff was seeking damages in excess of $420 million. In its proposed findings of fact and conclusions of law, the plaintiff requested damages in the range of $675 million to $832 million, primarily as a result of a new request for prejudgment interest. The company believes the plaintiff is not entitled to prejudgment interest under applicable law. The amount of damages, if any, the company may ultimately be exposed to is dependent on many unknown factors such as how the damages issues remaining to be decided by the bankruptcy court are resolved; whether an appeal to the U.S. District Court and/or Court of Appeals for the Eleventh Circuit is successful; the outcome of any retrial ordered by an appellate court; and whether a summary judgment in favor of the company on liability is ordered by an appellate court. The company has not established a reserve for this matter because, based upon the information available to the company on the date hereof, including managements belief that an adverse result is not probable because the company will prevail on appeal,
16
management does not believe the requirements of Statement of Financial Accounting Standards No. 5, Accounting for Contingencies, for establishing a reserve in this matter have been met. Even if the Bankruptcy Court should award damages against the company, management does not believe that the requirements of Statement 5 will have been met, and accordingly, the company does not intend to recognize a charge at the time of such a damage award. However, there is no guarantee that management will not determine in the future that a charge for all or a portion of any damage award is required. Any such charge could materially and adversely affect the companys results of operations or financial condition for the quarter or the year in which such a charge may be recognized. The company plans to appeal the partial summary judgment decision on liability and any damages award on completion of the damages phase of the trial.
Other Litigation. The company is a party to other matters generally incidental to its business in addition to the matters described above.
Summary. Although the final outcome of any legal proceeding is subject to a great many variables and cannot be predicted with any degree of certainty, management currently believes that adequate reserves have been established for probable losses from litigation when the amount could be reasonably determined. Management further believes that the ultimate outcome of these legal proceedings could materially adversely affect results of operations, cash flows or financial condition in any given quarter or year but will not have a material adverse effect on the companys long-term results of operations, cash flows or financial position.
Countervailing and Anti-dumping Duties
Softwood Lumber Imported into the United States from Canada. In April 2001, the Coalition for Fair Lumber Imports (Coalition) filed two petitions with the U.S. Department of Commerce (Department) and the International Trade Commission (ITC), claiming that production of softwood lumber in Canada was being subsidized by Canada and that imports from Canada were being dumped into the U.S. market (sold at less than fair value). The Coalition asked that countervailing duty (CVD) and anti-dumping (AD) tariffs be imposed on softwood lumber imported from Canada.
In March 2002, the Department confirmed its preliminary finding that certain Canadian provinces were subsidizing logs by failing to collect full market price for stumpage. The Department established a final CVD rate of 18.79 percent. In the AD proceedings, the Department found that the six Canadian manufacturers examined, including the company, were engaged in sales at less than fair value and set cash deposit rates ranging from 2.18 percent to 12.44 percent. The companys deposit rate was set at 12.39 percent. Because of statutory limitations that affected timing, the bonds covering duties following the preliminary determinations were released by the United States. The resulting reversal of accrued expenses was included in earnings during 2002.
In May 2002, the ITC confirmed its earlier ruling that U.S. industry is threatened by subsidized and dumped imports. As a result, the company has made cash deposits relating to the CVD and AD actions at the rate of approximately $25 million to $35 million a quarter beginning in May 2002.
The company incurred CVD and AD duties and related costs of $31 million and $25 million in the thirteen weeks ended September 26, 2004, and September 28, 2003, respectively, and $91 million and $75 million in the thirty-nine weeks ended September 26, 2004, and September 28, 2003, respectively. Through September 2004, Weyerhaeuser has paid a cumulative total of $239 million in CVD and AD duties and $16 million in related costs on softwood lumber the company has imported into the United States from Canada.
17
Following is a summary of the CVD and AD amounts recorded in the companys consolidated statement of earnings:
Thirty-nine | Fifty-two | Fifty-two | Fifty-two | |||||||||||||
weeks ended | weeks ended | weeks ended | weeks ended | |||||||||||||
Dollar amounts in millions |
Sept. 26, 2004 |
Dec. 28, 2003 |
Dec. 29, 2002 |
Dec. 30, 2001 |
||||||||||||
Charges for CVD and
anti-dumping duties and
related costs |
$ | 91 | $ | 97 | $ | 64 | $ | 50 | ||||||||
Reversals of 2001 charges
for estimated CVD and
anti-dumping duties |
| | (47 | ) | | |||||||||||
$ | 91 | $ | 97 | $ | 17 | $ | 50 | |||||||||
The CVD and AD tariffs are currently under review and challenge in several forums. A summary of these proceedings relating to the CVD and AD duties follows.
Administrative Reviews. In June 2003, the Department began the process of the annual review for the period May 22, 2002, through March 31, 2003, to determine the final duty rates under both CVD and AD for this time period. In June 2004, the Department issued a preliminary decision for this period setting the companys AD rate at 8.35 percent and its CVD rate at 9.24 percent. These rates are lower than the initial deposit rates of 12.39 percent for AD and 18.79 percent for CVD. Deposits continue to be made at the higher rates. The decision included comments on potential changes to the calculation methodology, which could effectively increase the rates. The final determination by the Department is due December 12, 2004. The final determination will be subject to appeal by both sides.
In June 2004, the Department announced that it was commencing the second administrative review of the AD and CVD duties and orders for softwood lumber from Canada for the period from May 1, 2003 to April 30, 2004, and intended to issue the final results of these reviews not later than May 31, 2005. The company has requested that the Department conduct administrative reviews of both the CVD and AD orders in this second administrative review. This action is required to protect the status of the current deposits.
The annual review process will be conducted covering successive one-year periods for five years. In 2007, both the CVD duty and AD orders will be automatically reviewed in a sunset proceeding to determine whether dumping will continue or a countervailing subsidy is likely to recur if the relevant order were to be revoked.
NAFTA Appeals. The Canadian Government, the company and other Canadian companies appealed the 2002 determinations by the Department (AD and CVD) and the ITC (injury) in separate appeals under the North American Free Trade Agreement (NAFTA).
The panel convened to review the Departments AD findings ruled that the Department must change its methodology for computing differences in merchandise when there is no product sold domestically that is similar to the exported product and, as a result, comparable products are used to calculate whether dumping is occurring. This practice is called zeroing. After receiving further submissions, the NAFTA AD panel is expected to issue a decision shortly on the practice of using zeroing.
There have been a series of NAFTA CVD panel decisions that have resulted in the matter being sent back to the Department for re-determinations.
In June 2004, a second panel decision on the CVD concluded that the Departments calculations were seriously flawed and sent the matter back to the Department for recalculation to determine the level of subsidy. On July 30, 2004, the Department issued a second remand determination, which calculated a revised CVD rate of 7.82 percent. A decision from the NAFTA panel on the Departments second remand determination is expected in the fall of 2004.
On September 1, 2004, the NAFTA Injury Panel ordered the ITC to reverse its earlier decision of injury and on September 11, 2004, the ITC agreed that the U.S. softwood lumber industry is not threatened with material injury by reason of softwood imports from Canada. This decision will become final once it is published by the NAFTA Secretariat.
Extraordinary Challenges. The final NAFTA decisions on injury and the CVD rate calculation may be challenged by the U.S. Trade Representative (USTR) before a newly constituted panel called the Extraordinary Challenge Committee (ECC). On October 13, 2004, the Office of the U.S. Trade Representative announced that it will seek an ECC to review the NAFTA panel decision on injury. This new committee would likely issue a decision in mid 2005.
18
WTO Reviews. With the support of provincial governments, the federal government of Canada also moved for reviews by dispute settlement panels under the World Trade Organization (WTO) and those reviews are now complete.
The WTO AD review found that there was dumping. In August 2004, the WTO Appellate Body held that the practice of using zeroing to calculate export prices to justify its AD duties during the investigation process is improper.
In January 2004, the WTO Appellate Body issued a decision in the CVD case, which reopened the use of cross-border comparisons as a benchmark. The WTO also found that stumpage fees could be considered a subsidy.
In March 2004, a WTO panel announced its final ruling on injury, faulting a U.S. ITC finding of potential injury resulting from dumped and subsidized imports of softwood lumber from Canada.
The WTO appeals body has affirmed a panel ruling against the United States that the so-called Byrd Amendment, which provides for the distribution of AD and CVD duties to petitioners, is inconsistent with U.S. international obligations. On September 1, 2004, the WTO gave Canada and other countries the right to impose trade sanctions on the United States in retaliation for collecting such duties and making them available for distribution under the Byrd Amendment. The U.S. administration has signaled that it will introduce legislation to repeal the Byrd Amendment, but this action was not expected to occur until after the 2004 Presidential election.
ITC Review Process. In June 2004, pursuant to U.S. law, the USTR asked the ITC to provide an advisory report as to whether it can implement the WTOs decision against the ITC on threat of injury. In July 2004, the USTR also asked the ITC to issue a new decision on threat of injury to bring the United States into compliance with the WTO decision finding against the ITC on injury. The ITC formally began the review process in early August. The company has answered questionnaires received in this new process. An ITC hearing on the matter has occurred and a decision is expected by the end of November.
Potential Future Litigation. Some parties involved in the softwood lumber dispute have indicated if the ruling on the Extraordinary Challenge goes against the United States, the constitutionality of NAFTA itself or of its dispute resolution mechanism may be challenged before a U.S. court.
Assessment of Loss Contingencies. The deposits made against the CVD and AD duties have been expensed. The company is unable to estimate at this time the amount of additional charges or reversals that may be necessary for this matter in the future. In the event that final rates differ from the initial depository rates, ultimate charges may be higher or lower than those recorded to date.
It is difficult to predict the net effect final duties will have on the company. In the event that final rates differ from the depository rates, ultimate charges may be higher or lower than those recorded to date. The company is unable to estimate at this time the amount of additional charges or reversals that may be necessary for this matter in the future. The company believes there should be a negotiated settlement to the softwood lumber dispute and supports efforts to reach a long-term solution to resolve this matter. The U.S. and Canadian governments continue to discuss ways to settle the softwood lumber dispute, but there can be no assurance that they will be able to reach an agreement or the terms and conditions of any agreement.
Kraft Liner/Linerboard Exported from the United States into the Peoples Republic of China. In January 2004, the Ministry of Commerce of the Peoples Republic of China (MOC) received a petition requesting an anti-dumping investigation on the importing of unbleached kraft liner/linerboard originating in the United States, Thailand, Korea and Taiwan. On March 31, 2004, the MOC announced it would conduct an investigation of the petition. The period of investigation for dumping is from January 1, 2003, to December 31, 2003, and the period of investigation for industry injury is from January 1, 2001, to December 31, 2003. The announcement included Weyerhaeuser as one of five producers in the United States that are subject to the investigation. The company registered with the MOC in April 2004 and filed its response in June 2004. A preliminary determination from the Chinese government was expected in September 2004, but as of the date hereof has not been issued. Because any tariffs levied would not be retroactive, the earliest effect on the company would be for sales to China in the month of December 2004. The company is unable to determine at this time whether such investigation could result in the imposition of tariffs; however, the company does not currently believe that any such tariffs would have a material adverse effect on its results of operations, cash flows or financial condition.
19
Environmental Matters
In April 1999, the Johnsonburg, Pennsylvania, pulp and paper mill that the company acquired in its 2002 acquisition of Willamette Industries, Inc. received a notice of violation (NOV) from the U.S. Environmental Protection Agency (EPA) for alleged violations of the Clean Air Act. The matter was settled by entry of a consent decree with the U.S. District Court for the Western District of Pennsylvania in September 2004. The consent decree establishes emission limitations that have been achieved. Pursuant to the decree, the company paid a $900,000 civil penalty in the fourth quarter of 2004.
In late 2002, the EPA issued an NOV for alleged violations of the Clean Air Act at the companys Hawesville, Kentucky, pulp and paper mill. Management met with federal officials to resolve the matters alleged in the NOV. Management has reached a tentative settlement of the matter which includes payment of a penalty of approximately $150,000.
The company is also a party to various proceedings relating to the cleanup of hazardous waste sites under the Comprehensive Environmental Response Compensation and Liability Act, commonly known as Superfund, and similar state laws. The EPA and/or various state agencies have notified the company that it may be a potentially responsible party with respect to other hazardous waste sites as to which no proceedings have been instituted against the company. As of the end of the third quarter of 2004, the company has established reserves totaling $50 million for estimated remediation costs on all of the approximately 67 active sites across its operations. Environmental remediation reserves totaled $51 million at the end of 2003. The decrease in environmental remediation reserves reflects the incorporation of new information on all sites concerning remediation alternatives, updates on prior cost estimates and new sites, less the costs incurred to remediate these sites during this period. The company accrued remediation costs of $6 million and $14 million in the first thirty-nine weeks of 2004 and 2003, respectively. The company incurred remediation costs of $7 million and $5 million in the first thirty-nine weeks of 2004 and 2003, respectively, and charged these costs against the reserve. Based on currently available information and analysis, the company believes that it is reasonably possible that costs associated with all identified sites may exceed current accruals by up to $70 million, which may be incurred over several years. This estimate of the upper end of the range of reasonably possible additional costs is much less certain than the estimates upon which accruals are currently based, and utilizes assumptions less favorable to the company among the range of reasonably possible outcomes. In estimating both its current accruals for environmental remediation and the possible range of additional future costs, the company has assumed that it will not bear the entire cost of remediation of every site to the exclusion of other known potentially responsible parties who may be jointly and severally liable. The ability of other potentially responsible parties to participate has been taken into account, generally based on each partys financial condition and probable contribution on a per-site basis. No amounts have been recorded for potential recoveries from insurance carriers.
Guarantees
Weyerhaeuser has guaranteed approximately $75 million of debt of unconsolidated entities and other parties, which includes the guarantee of $25 million of debt that has been legally defeased. In connection with the defeasance, Weyerhaeuser would be required to pay under the guarantee if the U.S. government securities set aside in an escrow account are insufficient to pay off the debt in 2005. The value of the assets in the escrow account as of September 2004 is approximately $28 million. With respect to the other guarantees, approximately $46 million expire in 2004, $2 million expire in 2005 and $2 million expire in 2006. As of September 26, 2004, Weyerhaeuser accrued liabilities include obligations of approximately $8 million recorded in connection with these guarantees.
As of September 26, 2004, the Real Estate and Related Assets segment has guaranteed performance under two operating leases with future lease payments of approximately $26 million. In each case, the Real Estate and Related Assets segment would be required to perform if the obligor were to default. In the third quarter of 2004, the Real Estate and Related Assets segment sold its servicing rights and all obligations related to the servicing for a portfolio of mortgage loans with recourse.
Warranties
Weyerhaeuser Real Estate Company subsidiaries provide warranties on homes for which the sales have closed that vary depending on state and local laws. The reserves for these warranties are determined by applying the provisions of Statement of Financial Accounting Standards No. 5, Accounting for Contingencies. The liability recorded by Real Estate and Related Assets was approximately $12 million at September 26, 2004, and approximately $10 million at December 28, 2003.
20
Note 13: Charges for Integration and Restructuring
Weyerhaeuser incurred the following charges for the integration of Willamette Industries and Weyerhaeusers overall cost-reduction efforts:
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Change-in-control agreements |
$ | 1 | $ | 9 | $ | 11 | $ | 29 | ||||||||
Severance and outplacement costs |
3 | 14 | 17 | 34 | ||||||||||||
Professional services |
| 1 | 1 | 5 | ||||||||||||
Pension curtailment and benefit enhancements |
4 | | 6 | | ||||||||||||
Other |
| | 1 | 10 | ||||||||||||
$ | 8 | $ | 24 | $ | 36 | $ | 78 | |||||||||
As of September 26, 2004, Weyerhaeuser accrued liabilities include approximately $14 million of severance accruals related to integration and restructuring charges recognized from 2002 through September 26, 2004. These accruals are associated with the termination of approximately 270 employees expected to occur through 2005.
Note 14: Charges for Closure of Facilities
Weyerhaeuser incurred the following charges for the closure of facilities:
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Impairment of long-lived assets. |
$ | 1 | $ | 39 | $ | 2 | $ | 57 | ||||||||
Severance and outplacement costs |
1 | 7 | 1 | 19 | ||||||||||||
Pension settlement |
10 | | 10 | | ||||||||||||
Other closure costs |
3 | 2 | 6 | 6 | ||||||||||||
Reversals of closure charges
recorded in prior periods |
(2 | ) | | (5 | ) | | ||||||||||
$ | 13 | $ | 48 | $ | 14 | $ | 82 | |||||||||
The 2004 charges were primarily recognized in connection with the closure of one Wood Products facility and two packaging plants. The pension charges were recognized in connection with the final settlement of three pension plans associated with facility closures.
The 2003 charges were primarily recognized in connection with the closure of five Wood Products facilities, one fine paper machine, one containerboard mill and two packaging plants.
Changes in accrued severance during the thirty-nine weeks ended September 26, 2004, were as follows:
Dollar amounts in millions |
||||
Accrued severance as of December 28, 2003 |
$ | 23 | ||
Costs incurred and charged to expense |
1 | |||
Payments |
(13 | ) | ||
Other adjustments |
(1 | ) | ||
Accrued severance as of September 26, 2004 |
$ | 10 | ||
21
Note 15: Other Operating Costs, Net
Other operating costs, net, are an aggregation of both recurring and occasional income and expense items and, as a result, can fluctuate from period to period. Weyerhaeusers other operating costs, net, includes the following pretax items:
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Gain on significant sales of nonstrategic
timberlands (Note 16) |
$ | (271 | ) | $ | | $ | (271 | ) | $ | (144 | ) | |||||
Gain on British Columbia tenure reallocation
agreement |
(25 | ) | | (25 | ) | | ||||||||||
(Gain) loss on disposition of assets |
(1 | ) | 7 | (40 | ) | (3 | ) | |||||||||
Asset impairment charges not related to closures |
| | 2 | 16 | ||||||||||||
Charges for antitrust litigation (Note 12) |
| 23 | 65 | 102 | ||||||||||||
Reversal of hardboard siding reserve (Note 12) |
(20 | ) | | (20 | ) | | ||||||||||
Cemwood insurance settlement recovery |
| | | (25 | ) | |||||||||||
Foreign exchange (gains) losses |
(16 | ) | 4 | | (78 | ) | ||||||||||
Other, net |
15 | (18 | ) | 27 | (20 | ) | ||||||||||
$ | (318 | ) | $ | 16 | $ | (262 | ) | $ | (152 | ) | ||||||
In September 2004, the company reached a tenure reallocation agreement with the Province of British Columbia. Under the terms of Bill 28 Forestry Revitalization Act the Province will reduce the companys cutting rights by approximately 1.2 million cubic meters of allowable annual cut and 8,000 hectares (approximately 20,000 acres) of timber licenses. This represents approximately 20 percent of the companys overall Crown harvesting rights in British Columbia. Under the agreement, the company will receive approximately $25 million in compensation for the loss of these rights. The company recognized a pretax gain of $25 million in the third quarter of 2004. Of this pretax gain, $20 million is included in contribution to earnings of Wood Products and $5 million is included in contribution to earnings of Timberlands. The company may receive additional compensation in future periods for assets that have been constructed on the affected lands.
Included in (gain) loss on disposition of assets for the thirty-nine weeks ended September 26, 2004, is a net pretax gain of $34 million recognized in connection with the sale of operating facilities. This includes a pretax gain of $33 million that was recognized in the first quarter of 2004 on the sale of an oriented strand board mill in Slave Lake, Alberta. (Gain) loss on disposition of assets for the thirty-nine weeks ended September 28, 2003, includes a pretax impairment charge of $16 million recognized in the second quarter of 2003 in connection with a facility sale that closed in 2003.
In 1999, American Cemwood Corporation (Cemwood), a subsidiary of MacMillan Bloedel Limited, which had been acquired by the company, settled a class action suit involving claims alleging the failure of its cement fiber roofing products. The settlement provided an opportunity for the company to recover a portion of the settlement amount, depending on the outcome of a lawsuit filed by the class against Cemwoods insurance companies. As a result of a settlement with the insurance companies, Weyerhaeuser recognized a net pretax benefit of $25 million in the second quarter of 2003. The company has an unresolved claim outstanding against a reinsurer.
Foreign exchange gains and losses result from changes in exchange rates, primarily related to Weyerhaeusers Canadian and New Zealand operations.
22
Note 16: Sale of Timberlands
Weyerhaeuser sold approximately 270,000 acres of Georgia timberlands in September 2004 for cash of $22 million and three notes receivable (the Notes) with a value of approximately $340 million on the date of the sale. Weyerhaeuser recognized a pretax gain of $271 million on the sale of the timberlands. The Notes are backed by bank guarantees. Weyerhaeuser is exposed to credit-related gains or losses in the event of nonperformance by the bank, but does not expect the bank to fail to meet its obligations. The Notes mature in January 2020 and are extendable for five-year periods up to January 2035.
Weyerhaeuser transferred the Notes to a qualifying special purpose entity (SPE) in a manner that qualifies as a sale for accounting purposes in September 2004 for cash of $302 million and a beneficial interest in the SPE. The gain on the sale of the Notes was immaterial. Because the SPE is a separate and distinct legal entity from Weyerhaeuser, the assets of the SPE are not available to satisfy the liabilities and obligations of the company. The company does not consolidate the SPE.
The company estimated the fair value of its beneficial interest in the SPE using a discounted cash flow model. The key assumption used to estimate fair value was a discount rate of 5.01 percent.
Weyerhaeuser sold approximately 100,000 acres of western Washington timberlands in May 2003 for cash and a note receivable (the Note) with a value of approximately $170 million on the date of the sale. Weyerhaeuser recognized a pretax gain of $121 million on the sale of the timberlands. The Note is backed by an irrevocable standby letter of credit from a bank. Weyerhaeuser is exposed to credit-related gains or losses in the event of nonperformance by the bank, but does not expect the bank to fail to meet its obligations. The Note matures in May 2013 and is extendable for five-year periods up to May 2033.
Weyerhaeuser transferred the Note to a qualifying special purpose entity (SPE) in a manner that qualifies as a sale for accounting purposes in May 2003 for cash of $151 million and a beneficial interest in the SPE. The gain on the sale of the Note was immaterial. Because the SPE is a separate and distinct legal entity from Weyerhaeuser, the assets of the SPE are not available to satisfy the liabilities and obligations of the company. The company does not consolidate the SPE.
The company estimated the fair value of its beneficial interest in the SPE using a discounted cash flow model. The key assumption used to estimate fair value was a discount rate of 4.38 percent.
In addition, Weyerhaeuser recognized an additional pretax gain of $23 million during the second quarter of 2003 when a contingency lapsed on a portion of the 115,000 acres of western Washington timberlands that was sold in December 2002.
Note 17: Common Share Offering
On May 5, 2004, the company issued 16,675,000 common shares and received net proceeds from the offering, after deduction of the underwriting discount and other transaction costs, of $954 million. Offering proceeds have been used to retire outstanding debt (see Note 11).
Note 18: Business Segments
The company is principally engaged in the growing and harvesting of timber; the manufacture, distribution and sale of forest products; and real estate development and construction. The companys principal business segments are:
| Timberlands, which includes logs, chips and timber; | |||
| Wood Products, which includes softwood lumber, plywood and veneer, composite panels, oriented strand board, hardwood lumber, engineered lumber, raw materials and building materials distribution; | |||
| Pulp and Paper, which includes pulp, paper and liquid packaging board; | |||
| Containerboard, Packaging and Recycling; and | |||
| Real Estate and Related Assets. |
23
During the fourth quarter of 2003, the company changed the structure of its raw materials sourcing operations in Canada. During the first quarter of 2004, the company also changed the structure of its raw materials sourcing operations in the southern United States. As a result, raw materials that used to be purchased by the Wood Products and Pulp and Paper segments are now managed by and reported as intersegment sales of the Timberlands segment. Comparative information has been restated to conform to the new presentation.
An analysis and reconciliation of the companys business segment information to the respective information in the consolidated financial statements is as follows:
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Sales to and revenues from unaffiliated customers: |
||||||||||||||||
Timberlands |
$ | 248 | $ | 246 | $ | 776 | $ | 734 | ||||||||
Wood Products |
2,644 | 2,237 | 7,583 | 6,043 | ||||||||||||
Pulp and Paper |
1,071 | 957 | 3,052 | 2,908 | ||||||||||||
Containerboard, Packaging and Recycling |
1,160 | 1,090 | 3,367 | 3,280 | ||||||||||||
Real Estate and Related Assets |
591 | 534 | 1,584 | 1,411 | ||||||||||||
Corporate and Other |
135 | 120 | 417 | 352 | ||||||||||||
5,849 | 5,184 | 16,779 | 14,728 | |||||||||||||
Intersegment sales: |
||||||||||||||||
Timberlands |
393 | 412 | 1,201 | 1,249 | ||||||||||||
Wood Products |
81 | 92 | 250 | 223 | ||||||||||||
Pulp and Paper |
16 | 11 | 43 | 37 | ||||||||||||
Containerboard, Packaging and Recycling |
19 | 13 | 47 | 39 | ||||||||||||
Corporate and Other |
3 | 4 | 10 | 10 | ||||||||||||
512 | 532 | 1,551 | 1,558 | |||||||||||||
Total sales and revenues |
6,361 | 5,716 | 18,330 | 16,286 | ||||||||||||
Intersegment eliminations |
(512 | ) | (532 | ) | (1,551 | ) | (1,558 | ) | ||||||||
$ | 5,849 | $ | 5,184 | $ | 16,779 | $ | 14,728 | |||||||||
Contribution (charge) to earnings: |
||||||||||||||||
Timberlands |
$ | 450 | $ | 143 | $ | 810 | $ | 592 | ||||||||
Wood Products |
362 | 151 | 983 | (52 | ) | |||||||||||
Pulp and Paper |
80 | (18 | ) | 69 | (15 | ) | ||||||||||
Containerboard, Packaging and Recycling |
82 | 42 | 168 | 230 | ||||||||||||
Real Estate and Related Assets |
155 | 97 | 393 | 283 | ||||||||||||
Corporate and Other |
(45 | ) | (94 | ) | (188 | ) | (142 | ) | ||||||||
1,084 | 321 | 2,235 | 896 | |||||||||||||
Interest expense (Weyerhaeuser only) |
(184 | ) | (200 | ) | (597 | ) | (613 | ) | ||||||||
Less capitalized interest (Weyerhaeuser only) |
| 3 | 4 | 14 | ||||||||||||
Earnings before income taxes and cumulative effect
of a change in accounting principle |
900 | 124 | 1,642 | 297 | ||||||||||||
Income taxes |
(306 | ) | (42 | ) | (558 | ) | (101 | ) | ||||||||
Earnings before cumulative effect of a change in
accounting principle |
594 | 82 | 1,084 | 196 | ||||||||||||
Cumulative effect of a change in accounting principle, net |
| | | (11 | ) | |||||||||||
Net earnings |
$ | 594 | $ | 82 | $ | 1,084 | $ | 185 | ||||||||
24
WEYERHAEUSER COMPANY AND SUBSIDIARIES
Forward-Looking Statements
This report contains statements concerning the companys future results and performance that are forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. Some of these forward-looking statements can be identified by the use of forward-looking terminology such as expects, may, will, believes, should, approximately, anticipates, estimates, and plans, and the negative or other variations of those terms or comparable terminology or by discussions of strategy, plans or intentions. In particular, some of these forward-looking statements deal with expectations regarding the outcome of certain legal proceedings, the companys markets in the fourth quarter, expected earnings and performance of the companys business segments during the fourth quarter, demand and pricing for the companys products in the fourth quarter, debt repayment, capital spending, closings of home sales in the fourth quarter, scheduled maintenance downtime in the fourth quarter, new home sales, liquidity to post appeal bonds, adequacy of reserves for legal proceedings, negotiation and resolution of aboriginal land claims in British Columbia, the impact of a Johns Hopkins University Bloomberg School of Health epidemiological study of pulp and paper workers, and other matters. The accuracy of such statements is subject to a number of risks, uncertainties and assumptions that may cause actual results to differ materially from those projected, including, but not limited to,
| The effect of general economic conditions, including the level of interest rates and housing starts; | |||
| Market demand for the companys products, which may be tied to the relative strength of various U.S. business segments; | |||
| Energy prices; | |||
| Performance of the companys manufacturing operations; | |||
| The successful execution of internal performance plans; | |||
| The level of competition from domestic and foreign producers; | |||
| The effect of forestry, land use, environmental and other governmental regulations; | |||
| The risk of loss from fires, floods and other natural disasters; | |||
| Disruption of transportation; | |||
| Legal proceedings; | |||
| Regulatory actions by governmental agencies; and | |||
| Performance of pension fund investments. |
The company is also a large exporter and is affected by changes in economic activity in Europe and Asia, particularly Japan, and by changes in currency exchange rates, particularly the relative value of the U.S. dollar to the Euro and the Canadian dollar, and restrictions on international trade or tariffs imposed on imports, including the countervailing and anti-dumping duties imposed on the companys softwood lumber shipments from Canada to the United States. These and other factors could cause or contribute to actual results differing materially from such forward-looking statements and, accordingly, no assurances can be given that any of the events anticipated by the forward-looking statements will occur, or if any of them occurs, what effect they will have on the companys results of operations or financial condition. The company expressly declines any obligation to publicly revise any forward-looking statements that have been made to reflect the occurrence of events after the date of this report.
Results of Operations
The term company refers to Weyerhaeuser Company and all of its majority-owned domestic and foreign subsidiaries. The term Weyerhaeuser excludes Real Estate and Related Assets.
25
Consolidated Results
A summary of consolidated results for the thirteen and thirty-nine week periods ended September 26, 2004, and September 28, 2003, follows:
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions, except per-share data |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Net sales and revenues |
$ | 5,849 | $ | 5,184 | $ | 16,779 | $ | 14,728 | ||||||||
Operating income |
1,060 | 304 | 2,147 | 838 | ||||||||||||
Net earnings |
594 | 82 | 1,084 | 185 | ||||||||||||
Net earnings per share, basic |
2.46 | 0.37 | 4.65 | 0.83 | ||||||||||||
Net earnings per share, diluted |
2.45 | 0.37 | 4.62 | 0.83 |
Net sales and revenues for the third quarter of 2004 increased $665 million, or 13 percent, over the third quarter of 2003. Net earnings for the third quarter of 2004 were $594 million as compared to $82 million for the third quarter of 2003. Net sales and revenues increased $2.1 billion, or 14 percent, in the first three quarters of 2004 as compared to the same period in 2003. Year-to-date net earnings for 2004 were $1.1 billion, as compared to $185 million for the same period one year ago. The increases in both the third quarter and year-to-date net sales and revenues and net earnings are primarily due to continued strong demand and improved prices across the Wood Products segment. Net earnings for both the thirteen and thirty-nine weeks ended September 26, 2004, also reflect a $179 million after-tax gain on the sale of nonstrategic timberlands in Georgia, as compared to an after-tax gain of $95 million included in the thirty-nine weeks ended September 28, 2003, related to sales of nonstrategic timberlands in Western Washington.
Items that Affected Results
A summary of some significant items that are included in operating income and net earnings follows:
Operating income |
Net earnings |
|||||||||||||||||||||||
Thirteen weeks ended |
Thirteen weeks ended |
|||||||||||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||||||||||
Dollar amounts in millions |
2004 |
2003 |
Change |
2004 |
2003 |
Change |
||||||||||||||||||
(Charge) benefit: |
||||||||||||||||||||||||
Gain on significant sales of
nonstrategic timberlands |
$ | 271 | $ | | $ | 271 | $ | 179 | $ | | $ | 179 | ||||||||||||
Gain on British Columbia tenure
reallocation agreement |
25 | | 25 | 17 | | 17 | ||||||||||||||||||
Antitrust litigation |
| (23 | ) | 23 | | (15 | ) | 15 | ||||||||||||||||
Reversal of hardboard siding reserves |
20 | | 20 | 13 | | 13 | ||||||||||||||||||
Foreign exchange gains (losses) |
16 | (4 | ) | 20 | 11 | (3 | ) | 14 | ||||||||||||||||
Integration and restructuring |
(8 | ) | (24 | ) | 16 | (5 | ) | (16 | ) | 11 | ||||||||||||||
Facility closures |
(13 | ) | (48 | ) | 35 | (9 | ) | (32 | ) | 23 |
26
Operating income |
Net earnings |
|||||||||||||||||||||||
Thirty-nine weeks ended |
Thirty-nine weeks ended |
|||||||||||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||||||||||
Dollar amounts in millions |
2004 |
2003 |
Change |
2004 |
2003 |
Change |
||||||||||||||||||
(Charge) benefit: |
||||||||||||||||||||||||
Gain on significant sales of
nonstrategic timberlands |
$ | 271 | $ | 144 | $ | 127 | $ | 179 | $ | 95 | $ | 84 | ||||||||||||
Gain on British Columbia tenure
reallocation agreement |
25 | | 25 | 17 | | 17 | ||||||||||||||||||
Gain (loss) on sales of facilities |
34 | (16 | ) | 50 | 22 | (11 | ) | 33 | ||||||||||||||||
Antitrust litigation |
(65 | ) | (102 | ) | 37 | (43 | ) | (67 | ) | 24 | ||||||||||||||
Reversal of hardboard siding reserves |
20 | | 20 | 13 | | 13 | ||||||||||||||||||
Cemwood insurance settlement |
| 25 | (25 | ) | | 7 | (7 | ) | ||||||||||||||||
Foreign exchange gains (losses) |
| 78 | (78 | ) | | 51 | (51 | ) | ||||||||||||||||
Integration and restructuring |
(36 | ) | (78 | ) | 42 | (24 | ) | (51 | ) | 27 | ||||||||||||||
Facility closures |
(14 | ) | (82 | ) | 68 | (9 | ) | (54 | ) | 45 | ||||||||||||||
Loss on early extinguishment of debt |
| | | (14 | ) | | (14 | ) | ||||||||||||||||
Change in accounting principle |
| | | | (11 | ) | 11 |
These and other factors that affected the quarterly and year-to-date comparison of operating income and net earnings are discussed in the segment analyses that follow.
Timberlands
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Net sales and revenues |
$ | 248 | $ | 246 | $ | 776 | $ | 734 | ||||||||
Contribution to earnings |
450 | 143 | 810 | 592 |
Third-party log sales volumes and fee harvest volumes for Timberlands for the thirteen and thirty-nine week periods ended September 26, 2004, and September 28, 2003, are as follows:
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Volumes in thousands |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Third-party log sales cunits (100 cubic feet) |
904 | 987 | 2,902 | 2,977 | ||||||||||||
Fee harvest cunits (100 cubic feet) |
2,191 | 2,223 | 6,860 | 7,257 |
Net sales and revenues increased $2 million, or 1 percent, for the thirteen-week period ended September 26, 2004, compared to the thirteen-week period ended September 28, 2003. Log price realizations, which include freight and are net of normal sales deductions, increased 23 percent in the West, and increased 3 percent in the South. The volume of logs sold to export markets decreased 1 percent and the volume of logs sold to domestic markets declined 11 percent in the thirteen weeks ended September 26, 2004, as compared to the thirteen weeks ended September 28, 2003.
Net sales and revenues increased $42 million, or 6 percent, in the thirty-nine week period ended September 26, 2004, compared to the thirty-nine week period ended September 28, 2003. The increase is primarily due to a $70 million increase in log sales. The volume of logs sold to export markets increased 5 percent and the volume of logs sold to domestic markets decreased 6 percent in the thirty-nine week period ended September 26, 2004, compared to the thirty-nine week period ended September 28, 2003. Log price realizations, which include freight and are net of normal sales deductions, increased 18 percent in the West and increased 4 percent in the South, resulting in an increase in net sales and revenues even though overall volumes were down period to period.
27
Contribution to earnings, which represents segment earnings before interest and taxes, increased $307 million and $218 million for the thirteen and thirty-nine weeks ended September 26, 2004, respectively, compared to the thirteen and thirty-nine weeks ended September 28, 2003. Items that affected the quarterly and year-to-date comparisons of Timberlands contribution to earnings included the following:
| The thirteen and thirty-nine week periods of 2004 include a pretax gain of $271 million on the sale of timberlands in Georgia. The thirty-nine week period of 2003 included a pretax gain of $144 million on the sales of western Washington timberlands that occurred in the second quarter of 2003. | |||
| Improved price realizations in the West resulted in a $25 million increase in earnings in the third quarter of 2004, and a $75 million increase in earnings in the year-to-date 2004 period, compared to the same periods in 2003. A slightly higher fee harvest volume and an improved sales mix in the West resulted in an additional $6 million of earnings for the third quarter of 2004 and $12 million of earnings for the thirty-nine week period ended September 26, 2004, as compared to the third quarter and the year-to-date period of 2003. | |||
| Lower fee harvest volume in the South negatively affected segment earnings by $6 million in the thirteen weeks ended September 26, 2004, and by $21 million in the thirty-nine week period ended September 26, 2004, compared to the thirteen and thirty-nine week periods ended September 28, 2003. The decrease in fee harvest volume in the South was primarily due to the sale of the Tennessee and Carolina timberlands that occurred in the fourth quarter of 2003, and in part due to the sale of the Georgia timberlands in the third quarter of 2004. |
Fourth quarter Timberlands earnings are expected to be similar to third quarter, excluding the third quarter sale of timberlands in Georgia.
Wood Products
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Net sales and revenues |
$ | 2,644 | $ | 2,237 | $ | 7,583 | $ | 6,043 | ||||||||
Contribution (charge) to earnings |
362 | 151 | 983 | (52 | ) |
Net sales and revenues increased $407 million, or 18 percent, for the thirteen-week period ended September 26, 2004, compared to the thirteen-week period ended September 28, 2003. The increase is primarily the result of continued strength in home construction activity that began in the second half of 2003. The significant changes in quarterly net sales and revenues included the following:
| Sales of softwood lumber increased $199 million, or 22 percent. Price realizations, which include freight and are net of normal sales deductions, increased $87 per thousand board feet, or 22 percent. Shipment volume was unchanged. | |||
| Sales of engineered lumber products increased $89 million, or 27 percent. Price realizations increased across all engineered product lines and accounted for most of the increase in engineered lumber sales. Shipment volumes also increased in most product lines in response to strong demand in the housing sector. | |||
| Sales of composite panels, which include particleboard, medium density fiberboard and hardboard, increased $38 million, or 38 percent. Price realizations increased $99 per thousand square feet (3/4 basis) or 29 percent. Shipments increased 13 million square feet (3/4 basis) or 4 percent. | |||
| Sales of other products increased $44 million, or 18 percent. These are primarily miscellaneous building products that are sold by the companys wholesale building products distribution centers. | |||
| Sales of structural panels increased $14 million, or 2 percent, as increases in panel price realizations were largely offset by reduced volume, most of which was attributable to the sale of the Slave Lake, Alberta, oriented strand board mill in the first quarter of 2004. Sales volume was also negatively affected by weather and press issues at some of the companys oriented strand board facilities. |
28
Net sales and revenues increased $1.5 billion, or 25 percent, in the first thirty-nine weeks of 2004, compared to the same period in 2003. The significant changes in year-to-date net sales and revenues included the following:
| Sales of structural panels increased $560 million, or 43 percent. Price realizations, which include freight and are net of normal sales deductions, increased $134 per thousand square feet (3/8 basis), or 61 percent, for oriented strand board. Price realizations for plywood increased $92 per thousand square feet (3/8 basis), or 34 percent. Shipments of oriented strand board decreased 158 million square feet, or 5 percent. Shipments of plywood decreased 67 million square feet, or 3 percent. | |||
| Sales of softwood lumber increased $526 million, or 21 percent. Price realizations increased $84 per thousand board feet, or 23 percent. The volume of softwood lumber shipped decreased 112 million board feet, or 2 percent. The decrease in shipment volume was primarily due to the closure or sale of the companys sawmills at Grande Cache, Alberta; Chapleau, Ontario; and Barnesville, Georgia; as well as weather-related factors. | |||
| Sales of engineered lumber products increased $221 million, or 25 percent. Price realizations increased across all engineered lumber product lines. Shipment volume increased in most product lines. | |||
| Sales of other products increased $108 million, or 15 percent. These are primarily miscellaneous building products that are sold by the companys wholesale building products distribution centers. | |||
| Sales of composite products increased $85 million, or 29 percent. Price realizations increased $65 per thousand square feet (3/4 basis) or 19 percent. |
Contribution to earnings, which represents segment earnings before interest and taxes, for Wood Products was $362 million in the thirteen weeks ended September 26, 2004, compared to $151 million in the thirteen weeks ended September 28, 2003. The year-to-date contribution to earnings was $983 million for the first thirty-nine weeks of 2004, compared to a net loss of $52 million for the same period in 2003. The following factors affected the comparison of Wood Products contribution (charge) to earnings:
| Increases in price realizations were the dominant factor in the improvement in earnings from period to period. Overall price improvements for wood products resulted in an increase in the third quarter 2004 contribution to earnings of approximately $354 million from the third quarter of 2003, and an increase of approximately $1.4 billion in the year-to-date 2004 contribution to earnings when compared to the same period in 2003. | |||
| Higher prices for wood products increased the cost of products manufactured or sold for those businesses that purchased these products for further processing or for resale. Higher prices for oriented strand board, veneer, and lumber negatively affected contribution to earnings by the companys engineered lumber operations. Overall higher prices for building products negatively affected contribution to earnings by the companys wholesale distribution business for that portion of the product line purchased from third parties for resale. These effects, along with other changes in raw materials, manufacturing, and distribution costs, and the strengthening Canadian dollar, negatively affected contribution to earnings by approximately $209 million for the quarter ended September 26, 2004, when compared to the quarter ended September 28, 2003. Year-to-date contribution to earnings was negatively affected by approximately $515 million when compared to the same period in 2003. | |||
| The segment recognized credits of $2 million in the third quarter of 2004 in connection with the sale or closure of facilities, compared to charges of $31 million during the third quarter of 2003. Year-to-date 2004 segment earnings include a net gain of $32 million related to the sale or closure of facilities, with most of the gain attributable to the sale of the Slave Lake, Alberta, oriented strand board mill that was recognized in the first quarter. Year-to-date 2003 segment earnings include charges of $80 million in connection with the sale or closure of facilities. | |||
| Third quarter 2004 segment earnings include a $20 million pretax gain, which represents Wood Products share of the tenure reallocation agreement with the British Columbia government, and a $20 million reduction in the reserve for hardboard siding claims. | |||
| Year-to-date 2004 earnings include $65 million in pretax charges related to an adverse judgment and the settlement of other lawsuits involving the market for Pacific Northwest alder logs, while the year-to-date 2003 loss includes a $79 million pretax charge resulting from an adverse judgment in other alder litigation. |
Fourth quarter Wood Products earnings are expected to be lower than third quarter, as lumber and structural panel prices decline from recent very high levels.
29
Third party sales and total production volumes for the major products in the Wood Products segment for the thirteen and thirty-nine week periods ended September 26, 2004, and September 28, 2003, are as follows:
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Third party sales volumes (millions, except logs) |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Softwood lumber board feet |
2,299 | 2,298 | 6,746 | 6,858 | ||||||||||||
Plywood square feet (3/8) |
672 | 688 | 1,982 | 2,049 | ||||||||||||
Veneer square feet (3/8) |
55 | 56 | 170 | 181 | ||||||||||||
Composite panels square feet (3/4) |
315 | 302 | 940 | 873 | ||||||||||||
Oriented strand board square feet (3/8) |
1,078 | 1,129 | 3,202 | 3,360 | ||||||||||||
Hardwood lumber board feet |
99 | 103 | 315 | 322 | ||||||||||||
Logs in thousands of cunits (100 cubic feet) |
237 | 189 | 686 | 589 |
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Total production volumes (millions) |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Softwood lumber board feet |
1,819 | 1,742 | 5,460 | 5,409 | ||||||||||||
Plywood square feet (3/8) |
405 | 414 | 1,232 | 1,304 | ||||||||||||
Veneer square feet (3/8) (1) |
592 | 536 | 1,786 | 1,665 | ||||||||||||
Composite panels square feet (3/4) |
272 | 253 | 821 | 736 | ||||||||||||
Oriented strand board square feet (3/8) |
1,022 | 1,061 | 3,109 | 3,123 | ||||||||||||
Hardwood lumber board feet |
84 | 93 | 269 | 284 |
(1) | Veneer production represents lathe production and includes volumes that are further processed into plywood and engineered lumber products by company mills. |
Pulp and Paper
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Net sales and revenues |
$ | 1,071 | $ | 957 | $ | 3,052 | $ | 2,908 | ||||||||
Contribution (charge) to earnings. |
80 | (18 | ) | 69 | (15 | ) |
Net sales and revenues increased $114 million, or 12 percent, for the thirteen-week period ended September 26, 2004, compared to the thirteen-week period ended September 28, 2003. The significant changes in net sales and revenues included the following:
| Pulp sales increased $48 million, or 14 percent. Unit shipments were relatively unchanged. Price realizations, which include freight and are net of normal sales deductions, increased approximately $74 per ton, or 14 percent, in the third quarter of 2004, compared to the third quarter of 2003. Paper grade pulp market conditions were at their year-to-date peak early in the quarter but declined as the quarter progressed. | |||
| Fine Paper sales increased $53 million, or 10 percent. Unit shipments increased approximately 30,000 tons, reflecting general improvement in the U.S. economy. Price realizations, which include freight and are net of normal sales deductions, increased approximately $42 per ton, or 6 percent, in the third quarter of 2004, as compared to the same period of 2003. |
Net sales and revenues increased $144 million, or 5 percent, for the thirty-nine weeks ended September 26, 2004, compared to the thirty-nine weeks ended September 28, 2003. The significant changes in net sales and revenues included the following:
| Pulp sales increased $128 million, or 13 percent. Unit shipments increased approximately 48,000 tons, or 3 percent. Price realizations, which include freight and are net of normal sales deductions, increased approximately $54 per ton or 10 percent in the thirty-nine week period ended September 26, 2004, compared to the thirty-nine week period ended September 28, 2003. |
30
| Fine paper sales decreased $16 million, or 1 percent. Unit shipments increased approximately 62,000 tons, or 3 percent, but price realizations, which include freight and are net of normal sales deductions, decreased approximately $29 per ton, or 4 percent, for the first thirty-nine weeks of 2004, as compared to the same period in 2003. While general market conditions were significantly stronger in the third quarter of 2004, the improvement was not enough to overcome general market weakness in the first half of the year. |
Third quarter 2004 contribution to earnings, which represents segment earnings before interest and taxes, was $80 million, or $98 million greater than the $18 million loss in the third quarter of 2003. Year-to-date contribution to earnings for the segment was $69 million in 2004, compared to a $15 million loss for the same year-to-date period in 2003. The following factors affected the comparison of segment contribution to earnings for the thirteen and thirty-nine week periods:
| Increases in pulp prices in 2004 contributed approximately $47 million to third quarter earnings for the segment. On a year-to-date basis, the pulp price increases contributed approximately $103 million and volume increases provided an additional $2 million to segment earnings in 2004, as compared to the same periods in 2003. | |||
| Increases in prices for fine paper contributed approximately $35 million to segment earnings in the third quarter of 2004. However, lower average fine paper price realizations for the thirty-nine week period of 2004 as compared to the thirty-nine week period of 2003 negatively affected segment earnings by approximately $59 million. Increases in unit shipments of paper positively affected segment earnings in both the thirteen and thirty-nine week periods of 2004. | |||
| The strengthening of the Canadian dollar against the U.S. dollar in 2004 resulted in increased operating costs of the segments Canadian facilities, resulting from the translation of Canadian-denominated operating costs into U.S. dollars. This negatively affected the segments earnings by approximately $11 million in the third quarter of 2004 and by approximately $45 million for the first thirty-nine weeks of 2004, when compared with the same periods of 2003. | |||
| Raw material costs, primarily for chips, have risen in 2004. Increases in chip costs negatively affected segment earnings by approximately $8 million for the thirteen week period and by approximately $39 million for the thirty-nine week period of 2004 as compared the same periods of 2003. | |||
| Freight costs have been impacted by fuel surcharges and truck or rail car availability. Freight costs for the third quarter of 2004 were approximately $7 million higher than the third quarter of 2003 and freight costs for the year-to-date 2004 period were approximately $24 million higher than for the same period of 2003. | |||
| Operating efficiencies, combined with the closure of two paper machines during 2003 and other productivity improvements resulted in cost reductions of approximately $35 million and $122 million in the thirteen and thirty-nine weeks ended September 26, 2004, respectively, when compared with the thirteen and thirty-nine weeks ended September 28, 2003. |
Fourth quarter Pulp and Paper earnings are expected to be slightly lower than the third quarter. Prices for papergrade pulp, which were on the decline in the second half of the third quarter, are expected to continue to decline into the fourth quarter. Improvements in fine paper prices are anticipated to continue into the fourth quarter, but not enough to offset the impact of the decline in papergrade pulp prices. There will also be an increase in scheduled annual maintenance downtime in fourth quarter.
31
Third party sales and total production volumes for major Pulp and Paper products follow:
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Third party sales volumes (thousands) |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Pulp air-dry metric tons |
633 | 632 | 1,899 | 1,851 | ||||||||||||
Paper tons(1) |
737 | 707 | 2,196 | 2,134 | ||||||||||||
Coated groundwood tons |
60 | 64 | 180 | 180 | ||||||||||||
Liquid packaging board tons |
69 | 64 | 207 | 191 | ||||||||||||
Paper converting tons |
481 | 478 | 1,436 | 1,452 |
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Total production volumes (thousands) |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Pulp air-dry metric tons(2) |
652 | 604 | 1,907 | 1,877 | ||||||||||||
Paper tons(1) (3) |
766 | 706 | 2,245 | 2,175 | ||||||||||||
Coated groundwood tons |
62 | 61 | 178 | 178 | ||||||||||||
Liquid packaging board tons |
71 | 72 | 199 | 196 | ||||||||||||
Paper converting tons |
500 | 472 | 1,460 | 1,467 |
(1) | Paper volumes include unprocessed rolls and converted paper volumes. | |||
(2) | Pulp production excludes volumes further processed into paper and containerboard products in company mills. | |||
(3) | Paper machine production. |
Containerboard, Packaging and Recycling
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Net sales and revenues |
$ | 1,160 | $ | 1,090 | $ | 3,367 | $ | 3,280 | ||||||||
Contribution to earnings |
82 | 42 | 168 | 230 |
Net sales and revenues increased $70 million, or 6 percent, in the thirteen weeks ended September 26, 2004, as compared to the thirteen weeks ended September 28, 2003. The significant changes in net sales and revenues included the following:
| Sales of corrugated packaging increased $18 million, or 2 percent. Unit shipments of corrugated packaging decreased approximately 1 percent in the third quarter of 2004 as compared to the same period of 2003. Price realizations for corrugated packaging, which include freight and are net of normal sales deductions, increased approximately 4 percent in the comparable thirteen-week periods, which more than offset the decline in volume. | |||
| Containerboard sales increased $21 million, or 29 percent. Price realizations increased approximately $43 per ton, or 13 percent, and unit shipments increased 31,000 tons, or 14 percent, for the third quarter of 2004 as compared to the third quarter of 2003. | |||
| Sales of recycled materials increased $27 million, or 45 percent, in the third quarter of 2004 as compared to the same period in 2003. Both third party sales volumes and price realizations for recycled materials were higher in the 2004 period. |
Net sales and revenues increased $87 million, or 3 percent, in the thirty-nine weeks ended September 26, 2004, as compared to the thirty-nine weeks ended September 28, 2003. The significant changes in net sales and revenues included the following:
| Sales of corrugated packaging for the thirty-nine weeks ended September 26, 2004, were $12 million lower than for the thirty-nine weeks ended September 28, 2003. Unit shipments of corrugated packaging increased approximately 1 percent in the first thirty-nine weeks of 2004, compared to the same period in 2003, reflecting a general improvement in the U.S. economy. Price realizations for packaging, which include freight and are net of normal sales deductions, decreased approximately 1 percent. |
32
| Containerboard sales increased $24 million, or 10 percent, for the year-to-date 2004 period, compared to the year-to-date 2003 period. Containerboard shipments increased approximately 48,000 tons, or 7 percent, and price realizations for containerboard increased approximately $9 per ton, or 3 percent, in the 2004 period as compared to the 2003 period. | |||
| Sales of recycled materials increased $75 million, or 41 percent, resulting from higher price realizations and increased third party sales volumes. |
Contribution to earnings, which represents segment earnings before interest and taxes, increased $40 million in the thirteen weeks ended September 26, 2004, compared to the thirteen weeks ended September 28, 2003. Contribution to earnings decreased $62 million in the thirty-nine weeks ended September 26, 2004, as compared to the thirty-nine weeks ended September 28, 2003. The change in contribution to earnings between the periods was primarily attributable to the following:
| Increases in packaging price realizations in the third quarter of 2004, as compared to the third quarter of 2003, positively affected the current quarter contribution to earnings by approximately $32 million. Declines in packaging price realizations negatively affected the year-to-date 2004 contribution to earnings by approximately $34 million when compared with the same period of 2003. | |||
| Raw material costs increased in 2004 compared to the prior year, negatively affecting contribution to earnings by approximately $23 million in the third quarter of 2004 and by approximately $68 million in the first thirty-nine weeks of 2004. The cost of old corrugated containers (OCC) delivered to the containerboard mills increased approximately $23 per ton in the thirteen weeks ended September 26, 2004, and by approximately $20 per ton in the thirty-nine weeks ended September 26, 2004, over the comparable periods in 2003. Chip costs for the containerboard mills were comparable for the third quarters of 2004 and 2003, but increased approximately $4 per ton in the thirty-nine weeks ended September 26, 2004, over the thirty-nine weeks ended September 28, 2003. | |||
| Cost increases for materials purchased or brokered by the recycling division substantially offset the increase in price realizations for recycled materials in both the thirteen and thirty-nine week periods of 2004. | |||
| Manufacturing costs at the companys containerboard facilities for the thirty-nine weeks ended September 26, 2004, were lower than the comparable year-to-date period in 2003, due primarily to the closure of the North Bend, Oregon, containerboard mill in the third quarter of 2003. | |||
| Net charges for the sale or closure of facilities were $12 million and $17 million for the thirteen weeks ended September 26, 2004, and September 28, 2003, respectively, and $10 million and $15 million for the thirty-nine weeks ended September 26, 2004, and September 28, 2003, respectively. The thirteen and thirty-nine week periods ended September 28, 2003, also included a pretax charge of $23 million for the settlement of a class action linerboard antitrust lawsuit. |
Customer demand is expected to decline seasonally in the fourth quarter. However, fourth quarter Containerboard, Packaging and Recycling earnings are expected to be higher than the third quarter, due primarily to price increases for both containerboard and boxes.
Third party sales and total production volumes for Containerboard, Packaging and Recycling follow:
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Third party sales volumes (thousands) |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Containerboard tons |
245 | 214 | 716 | 668 | ||||||||||||
Packaging MSF |
18,287 | 18,545 | 55,350 | 54,874 | ||||||||||||
Recycling tons |
645 | 538 | 2,024 | 1,697 | ||||||||||||
Kraft bags and sacks tons |
23 | 25 | 70 | 74 |
33
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Total production volumes (in thousands) |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Containerboard tons(1) |
1,604 | 1,512 | 4,705 | 4,509 | ||||||||||||
Packaging MSF |
19,473 | 19,865 | 59,174 | 58,797 | ||||||||||||
Recycling tons(2) |
1,703 | 1,507 | 5,017 | 4,679 | ||||||||||||
Kraft bags and sacks tons |
23 | 23 | 70 | 73 |
(1) | Containerboard production represents machine production and includes volumes that are further processed into packaging by company facilities. | |||
(2) | Recycling production includes volumes processed in Weyerhaeuser recycling facilities and brokered volumes. |
Real Estate and Related Assets
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Net sales and revenues |
$ | 591 | $ | 534 | $ | 1,584 | $ | 1,411 | ||||||||
Contribution to earnings |
155 | 97 | 393 | 283 |
Net sales and revenues and contribution to earnings, which represents segment earnings before interest and taxes, increased $57 million and $58 million, respectively, in the thirteen weeks ended September 26, 2004, compared to the thirteen weeks ended September 28, 2003. Sales in markets where the company operates remained strong during 2004. Net sales and revenues attributable to single-family home sales were $561 million and $452 million in the third quarter of 2004 and 2003, respectively. The segment closed 1,345 single-family home sales during the third quarter of 2004, as compared to 1,182 single-family home sales in the third quarter of 2003. The average sales price for single-family homes was approximately $417,000 in the thirteen weeks ended September 26, 2004, and approximately $382,000 in the thirteen weeks ended September 28, 2003. Results for the thirteen weeks ended September 26, 2004, include an $18 million pretax gain from the sale of a multi-family site.
Net sales and revenues increased $173 million and contribution to earnings increased $110 million in the first three quarters of 2004, compared to the first three quarters of 2003. Net sales and revenues attributable to single-family home sales were $1.5 billion and $1.2 billion in the thirty-nine weeks ended September 26, 2004, and September 28, 2003, respectively. The segment closed 3,626 single-family home sales during the first three quarters of 2004, as compared to 3,195 single-family home sales closed in the same period in 2003. The average sales price for single-family homes was approximately $401,000 in the thirty-nine weeks ended September 26, 2004, and approximately $369,000 in the thirty-nine weeks ended September 28, 2003. Results for the year-to-date 2004 period include the $18 million pretax gain from the third quarter sale of a multi-family site and a $22 million gain on a land sale that occurred in the first quarter. Results for the year-to-date 2003 period included pretax gains of $30 million for the sales of commercial property and an apartment complex.
The segments backlog of homes sold, but not closed, was approximately seven months as of September 26, 2004. Fourth quarter Real Estate and Related Assets earnings are expected to modestly exceed the third quarter earnings as a result of increased closing volume and strong margins.
Corporate and Other
Thirteen weeks ended |
Thirty-nine weeks ended |
|||||||||||||||
Sept. 26, | Sept. 28, | Sept. 26, | Sept. 28, | |||||||||||||
Dollar amounts in millions |
2004 |
2003 |
2004 |
2003 |
||||||||||||
Net sales and revenues |
$ | 135 | $ | 120 | $ | 417 | $ | 352 | ||||||||
Contribution (charge) to earnings |
(45 | ) | (94 | ) | (188 | ) | (142 | ) |
Corporate and Other includes marine transportation (Westwood Shipping Lines, a wholly owned subsidiary); timberlands, distribution and converting facilities located outside North America; and general corporate support activities. Corporate and Others contribution (charge) to earnings included the following:
34
| Foreign exchange gains (losses) were $16 million and ($4) million in the thirteen weeks ended September 26, 2004, and September 28, 2003, respectively, and zero and $77 million in the thirty-nine weeks ended September 26, 2004, and September 28, 2003, respectively. Foreign exchange gains and losses result from changes in exchange rates primarily related to the companys Canadian and New Zealand operations. | |||
| A pretax gain of $25 million associated with the settlement of an insurance claim relating to the companys Cemwood litigation was recognized in the second quarter of 2003. | |||
| Charges for integration and restructuring activities were $2 million and $14 million in the thirteen weeks ended September 26, 2004, and September 28, 2003, respectively. Charges for integration and restructuring activities were $18 million in the thirty-nine weeks ended September 26, 2004, and $48 million in the thirty-nine weeks ended September 28, 2003. The charges include costs associated with the integration of Willamette, such as charges associated with change-in-control agreements and scheduled severance payments, and Weyerhaeusers overall cost-reduction efforts. |
Interest Expense
Interest expense incurred by Weyerhaeuser was $597 million in the thirty-nine weeks ended September 26, 2004, compared to $613 million in the thirty-nine weeks ended September 28, 2003. The year-to-date 2004 period includes a $21 million pretax charge recognized in the second quarter in connection with the early extinguishment of debt. Excluding this charge, Weyerhaeuser interest expense incurred in 2004 has decreased $37 million, or 6 percent, from the same period in the prior year. This decrease is primarily due to the debt repayments that have occurred during 2004.
On October 22, 2004, Weyerhaeuser offered to purchase for cash up to $700 million in aggregate principal amount of certain of its debt securities maturing during the period 2006 through 2009. The offer to purchase expires at midnight on November 19, 2004, unless extended.
Weyerhaeuser expects to repay additional debt and to return to the debt ratios it had prior to the Willamette acquisition by the second half of 2005.
Income Taxes
The companys effective income tax rate for 2004 is estimated to be 34.0 percent, which is the same effective rate estimated for the thirteen and thirty-nine week periods ended September 28, 2003. The companys effective income tax rate is affected by state income taxes, the benefits of tax credits and the export sales incentive.
Cumulative Effect of a Change in Accounting Principle
The company adopted the provisions of Statement of Financial Accounting Standards No. 143, Accounting for Asset Retirement Obligations, as of the beginning of 2003. The cumulative effect of adopting the accounting principle was $11 million, or 5 cents per share, after taxes.
Liquidity and Capital Resources
General
The company is committed to the maintenance of a sound and conservative capital structure. This commitment is based upon two considerations: the obligation to protect the underlying interests of its shareholders and lenders and the desire to have access, at all times, to all major financial markets.
The important elements of the policy governing the companys capital structure are as follows:
| To view separately the capital structures of Weyerhaeuser and Real Estate and Related Assets, given the very different nature of their assets and business activities. The amount of debt and equity associated with the capital structure of each will reflect the basic earnings capacity, real value and unique liquidity characteristics of the assets dedicated to that business. | |||
| The combination of maturing short-term debt and the structure of long-term debt will be managed judiciously to minimize liquidity risk. |
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Operations
Consolidated net cash provided by operations was $1.3 billion in the thirty-nine weeks ended September 26, 2004, an increase of $361 million over the $916 million of net cash provided by operations in the thirty-nine weeks ended September 28, 2003. The primary components of the change follow:
| Cash received from Weyerhaeuser customers, net of cash paid to employees, suppliers and others, increased approximately $806 million in the first three quarters of 2004, compared to the same period of 2003. This was primarily attributable to the additional cash received from the sale of wood products. | |||
| Cash received from Real Estate and Related Assets customers, net of cash paid to employees, suppliers and others, decreased approximately $145 million for the year-to-date 2004 period, as compared to the year-to-date 2003 period. The additional use of cash is primarily attributable to increasing inventories and land for development and making additional deposits on real estate. | |||
| Cash paid for income taxes was $288 million higher in the thirty-nine weeks ended September 26, 2004, as compared to the thirty-nine weeks ended September 28, 2003. The increase is partially due to the timing of tax payments related to the 2003 and 2002 tax years, which are actually paid in the first quarter of the following year. In addition, interim tax payments in 2004 have been substantially higher than in 2003, driven by the increased earnings recognized in the current year. |
Investing
Weyerhaeusers capital expenditures for the thirty-nine weeks ended September 26, 2004, excluding acquisitions and Real Estate and Related Assets, were $275 million, compared to $471 million for the thirty-nine weeks ended September 28, 2003. Capital spending by segment for the thirty-nine weeks ended September 26, 2004, was $39 million for Timberlands; $63 million for Wood Products; $96 million for Pulp and Paper; $36 million for Containerboard, Packaging and Recycling; and $41 million for Corporate and Other. Weyerhaeuser currently anticipates capital expenditures, excluding acquisitions and Real Estate and Related Assets, to approximate $450 million for the year; however, this expenditure level could increase or decrease as a consequence of future economic conditions or other factors.
Weyerhaeuser received net cash proceeds of $324 million from the sale of timberlands in Georgia and the related notes receivable in the third quarter of 2004. Weyerhaeuser received net cash proceeds of $151 million from the sale of western Washington timberlands and the related note receivable in the second quarter of 2003. See Note 16 of Notes to Financial Statements.
Financing
On May 5, 2004, the company issued 16,675,000 common shares and received net proceeds from the offering, after deduction of the underwriting discount and other transaction costs, of $954 million during the second quarter. Offering proceeds have been used to retire outstanding debt. See Note 11 of Notes to Financial Statements.
The company also received $141 million in cash proceeds from the exercise of stock options during the thirty-nine weeks ended September 26, 2004, compared to $39 million received during the thirty-nine weeks ended September 28, 2003. Higher average market prices for the companys common shares during the first three quarters of 2004, as compared to the same period in 2003, resulted in a significant increase in the number of employee stock option exercises.
The company reduced its total interest-bearing debt by approximately $270 million in the third quarter of 2004 and by $1.1 billion since December 28, 2003. The year-to-date reduction includes an early repayment of $700 million of 5.5 percent notes that occurred in the second quarter. These notes were scheduled to mature in 2005. The company recognized a pretax charge of $21 million in the second quarter of 2004 in connection with this early repayment.
Weyerhaeusers debt-to-total-capital ratio, excluding Real Estate and Related Assets, was 45.5 percent as of September 26, 2004, compared to 52.0 percent at the end of 2003. Debt reduction is the companys highest priority, and Weyerhaeuser expects to return to the debt ratios it had prior to the Willamette acquisition by the second half of 2005. For purposes of computing this ratio, debt includes Weyerhaeusers interest-bearing debt and capital lease obligations and total capital consists of debt, shareholders interest, deferred taxes and minority interest in subsidiaries, net of Weyerhaeusers investments in Real Estate and Related Assets subsidiaries.
On October 22, 2004, Weyerhaeuser offered to purchase for cash up to $700 million in aggregate principal amount of certain of its debt securities maturing during the period 2006 through 2009. The offer to purchase expires at midnight on November 19, 2004, unless extended.
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Weyerhaeuser Company (excluding its subsidiaries) and Weyerhaeuser Real Estate Company (WRECO) have established 364-day and multi-year revolving lines of credit in the maximum aggregate amount of $2.5 billion as of September 26, 2004. The multi-year revolving line of credit expires in March 2007. WRECO can borrow up to $400 million under the 364-day facility. Neither of the entities is a guarantor of the borrowing of the other under either of these credit facilities. As of September 26, 2004, $2.5 billion was available under these bank facilities for incremental borrowings.
The company is currently a defendant in the Paragon Trade Brands lawsuit. Findings of fact and conclusions of law on the damages phase in the Paragon Trade Brands litigation were submitted on February 9, 2004. The court has not yet issued an opinion. The company has not recorded a reserve related to the Paragon Trade Brands lawsuit and is unable to estimate at this time the amount of damages, if any, that may be awarded in this lawsuit. This case is described in Note 12 of Notes to Financial Statements. The company disagrees with the assertions in the Paragon Trade Brands lawsuit and plans to appeal any judgment of liability and damage award that may be issued in this lawsuit. In the event of any such appeal, the company will be required to post cash or bonds in the amount of the damage award being appealed. The company believes that even if judgment in the Paragon Trade Brands lawsuit is entered against the company and damages are awarded in the amounts claimed by the plaintiffs, the company has sufficient liquidity to enable the company to post the required appeal bonds for the Paragon Trade Brands lawsuit.
Critical Accounting Policies
Pension and Postretirement Benefit Plans
The company sponsors several pension and postretirement benefit plans for its employees. Key assumptions used to determine the amounts recorded in the companys financial statements include the discount rate, the expected return on plan assets, anticipated trends in health care costs, assumed increases in salaries, mortality rates, and other factors. These assumptions are reviewed with external advisors at the end of each fiscal year and are updated as appropriate. Actual experience that differs from the assumptions could have a significant effect on the companys financial position, results from operations or cash flows. Other factors that affect the level of net periodic benefit income or expense that is recognized in a given year include actual pension fund performance, plan changes, and changes in plan participation or coverage.
The companys expected rate of return on plan assets reflects the assumption that its plan assets will continue to outperform a benchmark rate of return, assuming a portfolio of investments comprised of 55 percent equities, 40 percent bonds and 5 percent cash. Over the last 19 years, actual returns on the companys plan assets have exceeded the benchmark rate of return of 11.0 percent by 6.4 percentage points. As of December 28, 2003, the company set an expected rate of return on pension plan assets assumption of 9.5 percent, reflecting the assumptions that the long-term benchmark return will be 6.5 percent and that the companys pension plan assets will outperform the benchmark by 3.0 percent. This assumption, which is being used in the determination of the 2004 net periodic benefits costs, is the same assumption that was used for 2003. Each 0.5 percent reduction in the expected return on plan assets would increase the 2004 pension plan expense by approximately $17 million for the companys U.S. qualified pension plans and by approximately $3 million for the companys Canadian registered pension plans.
The discount rate is based on rates of interest on long-term corporate bonds. As of December 28, 2003, the company reduced the discount rate from 6.75 percent to 6.25 percent for U.S. plans and from 6.5 percent to 6.25 percent for Canadian plans to reflect decreases in the benchmark rates of interest. Pension and postretirement benefit expenses for 2004 are based on the 6.25 percent assumed discount rate for U.S. and Canadian plans. Future discount rates may differ. Each 0.5 percent reduction in the assumed discount rate is expected to increase pension expense by approximately $33 million for the companys U.S. qualified pension plans and by approximately $6 million for the companys Canadian registered pension plans.
The company is not required to make any contributions to its U.S. plans during 2004. The company expects to contribute approximately $44 million to its Canadian pension plans in 2004, which includes $6 million of contributions made in connection with the sale of its Slave Lake oriented strand board facility, the terminations of the pension plans at its Sturgeon Falls and Grande Cache operations, and an early retirement incentive program at its Dryden operations.
Long-Lived Assets and Goodwill
The company reviews the carrying value of its long-lived assets and goodwill when events and changes in circumstances indicate that the carrying value of an asset group may not be recoverable through future operations. To determine whether the carrying value of an asset group is impaired, the company estimates the cash flows that could be generated after considering the range and likelihood of possible outcomes. If the carrying value of an asset group is not recoverable through the weighted
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average cash flows under the possible outcomes, it is considered impaired. When necessary, an impairment charge is recorded for the amount by which the carrying value of the long-lived asset exceeds its estimated fair value. Estimated fair value is based on market comparisons, when available, or discounted cash flows under the possible outcomes.
The valuation of goodwill is assessed annually, or more frequently if triggering events occur that indicate an impairment may have occurred. If goodwill is considered impaired, the company is required to estimate the fair values of the assets and liabilities of the reporting unit carrying the goodwill, similar to the fair-value allocation under the purchase method of accounting for a business combination. The excess of the fair value of the reporting unit over the fair value of the assets and liabilities of the reporting unit equals the implied value of goodwill. When necessary, an impairment charge is recognized to the extent the carrying value of goodwill of the reporting unit exceeds its implied fair value.
The company has grown substantially through acquisitions in recent years. A large portion of the net book value of the companys property and equipment and timber and timberlands represent amounts allocated to those assets as part of the allocation of the purchase price of recent acquisitions. Due to these allocations, a large portion of the companys long-term assets are valued at relatively current amounts. In addition, the company had goodwill of $3.2 billion as of September 26, 2004, which represented approximately 11 percent of the companys consolidated assets.
In order to determine the amount and timing of impairment charges for these assets, the company is required to estimate future cash flows, residual values and fair values of the related assets, and the probability of alternative outcomes. In addition, the company must make assumptions regarding product pricing, raw material costs, volumes of product sold, and discount rates to analyze the future cash flows for goodwill impairment assessments. Management believes that the estimates of future cash flows and fair values are reasonable; however, changes in estimates of such cash flows, changes in the likelihood of alternative outcomes, and changes in estimates of fair value could affect the evaluations.
Legal, Environmental and Product Liability Reserves
Contingent liabilities, principally for legal, environmental and product liability matters, are recorded when it is probable that a liability has been incurred and the amount of the loss can be reasonably estimated. Liabilities accrued for legal matters require judgments regarding projected outcomes and range of loss based on historical experience and recommendations of legal counsel. However, litigation is inherently unpredictable, and excessive verdicts do occur. As disclosed in Note 12 of Notes to Financial Statements, the companys legal exposures are significant and the ultimate outcome of these legal proceedings could be material to operating results or cash flows in any given quarter or year.
Liabilities for environmental matters require evaluations of relevant environmental regulations and estimates of future remediation alternatives and costs. The company determines these estimates after a detailed evaluation of each site. In establishing its accruals for environmental remediation, the company has assumed that it will not bear the entire cost of remediation of every site to the exclusion of other known potentially responsible parties who may be jointly and severally liable. The ability of other potentially responsible parties to participate has been taken into account, based generally on each partys financial condition and probable contribution on a per-site basis. The company does not record amounts for recoveries from insurance carriers until a binding agreement has been reached between the company and the carrier.
Additionally, as discussed in Note 12 of the Notes to Financial Statements, reserves for future claims settlements relating to hardboard siding cases require judgments regarding projections of future claims rates and amounts.
Depletion
Depletion, or costs attributed to timber harvested, is recorded as trees are harvested. Depletion rates are adjusted annually. Depletion rates are computed by dividing the original cost of the timber less previously recorded depletion by the total timber volume that is estimated to be harvested over the harvest cycle. The length of the harvest cycle varies by geographic region and species of timber. The depletion rate calculations do not include an estimate for future silviculture costs associated with existing stands, future reforestation costs associated with a stands final harvest, or future volume in connection with the replanting of a stand subsequent to its final harvest.
Significant estimates and judgments are required to determine the volume of timber available for harvest over the harvest cycle. Some of the factors affecting the estimates are changes in weather patterns, the effect of fertilizer and pesticide applications, changes in environmental regulations and restrictions that may limit the companys ability to harvest certain timberlands, changes in harvest plans, the scientific advancement in seedling and growing technology, and changes in harvest cycles.
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Quantitative and Qualitative Disclosures About Market Risk
No changes occurred during the thirty-nine weeks ended September 26, 2004, that had a material effect on the information relating to quantitative and qualitative disclosures about market risk that was provided in the companys Annual Report on Form 10-K for the year ended December 28, 2003.
Controls and Procedures
Evaluation of Disclosure Controls and Procedures
The companys principal executive officer and principal financial officer have evaluated the effectiveness of the companys disclosure controls and procedures as of the end of the period covered by this quarterly report on Form 10-Q. Disclosure controls are controls and other procedures that are designed to ensure that information required to be disclosed in the reports filed or submitted under the Exchange Act is recorded, processed, summarized and reported, within the time periods specified in the Securities and Exchange Commissions (SEC) rules and forms. Disclosure controls and procedures include, without limitation, controls and procedures designed to ensure that information required to be disclosed in the reports that it files or submits under the Exchange Act is accumulated and communicated to management, including its principal executive officer and principal financial officer, as appropriate, to allow timely decisions regarding required disclosure.
Based on their evaluation, the companys principal executive officer and principal financial officer believe the controls and procedures in place are effective to ensure that information required to be disclosed complies with the SECs rules and forms.
Changes in Internal Controls
There were no changes in the companys internal control over financial reporting that occurred during the companys third fiscal quarter that has materially affected, or is reasonably likely to materially affect, the companys internal control over financial reporting.
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Part II. Other Information
Item 1. Legal Proceedings
See discussion in Note 12 to Financial Statements.
Item 2. Unregistered Sale of Equity Securities and Use of Proceeds | not applicable |
Item 3. Defaults Upon Senior Securities | not applicable |
Item 4. Submission of Matters to a Vote of Security Holders | not applicable |
Item 5. Other Information
Natural Resource and Environmental Matters
Many of the companys Canadian forestlands are subject to the constitutionally protected treaty or common-law rights of the aboriginal peoples of Canada. Most of British Columbia (B.C.) is not covered by treaties and, as a result, the claims of B.C.s aboriginal peoples relating to forest resources are largely unresolved, although many aboriginal groups are actively engaged in treaty discussions with the governments of B.C. and Canada. Final or interim resolution of aboriginal claims may be expected to result in a negotiated decrease in the lands or timber available for forest operations under license in B.C., including the companys licenses. In a case brought by the Council of Haida Nations against B.C., a court of general jurisdiction in B.C. ruled in 2002 that both the province of B.C. and the company have legally enforceable duties to the Haida to consult with and accommodate them with respect to forestry activities on the Queen Charlotte Islands. The ruling is currently being appealed to the Supreme Court of Canada, and a decision is expected in 2004. In October 2004, the Lyackson First Nation registered an objection to the proposed subdivision by the company of privately owned lands on Valdes Island in B.C. on the basis that the Lyackson First Nations aboriginal interests had not been sufficiently addressed. The negotiation and resolution of aboriginal land claims and any claim such as that brought by the Haida and Lyackson are expected to result in additional restrictions on the sale or harvest of timber and may increase operating costs and affect timber supply and prices in Canada. The company believes that such claims will not have a significant effect on the companys total harvest of timber or production of forest products in 2004 or 2005, although they may have such an effect in the future.
The United States Environmental Protection Agency (U.S. EPA) has promulgated regulations dealing with air emissions from pulp and paper manufacturing facilities, including regulations on hazardous air pollutants that require use of maximum achievable control technology (MACT) and controls for pollutants that contribute to smog and haze. The U.S. EPA has also adopted MACT standards for air emissions from wood products facilities and industrial boilers. The company anticipates that it may spend as much as $64 million over the next several years to comply with the MACT standards.
On June 14, 2004, the American Forests and Paper Association (AF&PA) filed on behalf of its member companies, in accordance with section 8(e) of the Toxic Substances Control Act, a report of an epidemiological study of pulp and paper workers. The notice stated that at AF&PAs request, the Johns Hopkins University Bloomberg School of Health conducted an analysis of mortality of certain long-term employees who worked at pulp and paper mills in the 1930s through 1991. AF&PA further stated that the study made comparisons of workers in mills using certain processes, making certain products, with workers employed in different work areas of the mill, and that comparisons were also made based on an estimated exposure to a chemical or class of chemicals. The AF&PA stated that its submittal does not imply in any way that the information provided indicates an actual adverse effect from a particular chemical substance or mixture or an actual risk to human health, either past or present.
This study is a follow-on study to an earlier study commissioned by AF&PA beginning in 1983. The first study, dated August 1995, indicated that the mortality rates of pulp and paper industry workers from 1970 through 1991 were lower than the mortality rate of the general population. The study also showed a few areas where the mortality rates from certain diseases may have been higher for some pulp and paper industry workers than for the general population. The final report was issued in June 2004. However, we do not believe that the final report will have an adverse effect on our operations in 2004 and 2005. We cannot predict at this time what effect, if any, the final report will have on our operations or the pulp and paper industry in the future.
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Item 6. Exhibits
12. | Statement regarding computation of ratios | |||
31. | Certification pursuant to Rule 13a-14(a) under the Securities Exchange Act of 1934, as amended | |||
32. | Certification pursuant to Rule 13a-14(b) under the Securities Exchange Act of 1934, as amended, and Section 1350 of Chapter 63 of Title 18 of the United States Code (18 U.S.C. 1350) |
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EXHIBITS INDEX
Exhibits:
12. | Statement regarding computation of ratios | |||
31. | Certification pursuant to Rule 13a-14(a) under the Securities Exchange Act of 1934, as amended | |||
32. | Certification pursuant to Rule 13a-14(b) under the Securities Exchange Act of 1934, as amended, and Section 1350 of Chapter 63 of Title 18 of the United States Code (18 U.S.C. 1350) |
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