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Table of Contents

FORM 10-Q
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549

     
(Mark One)
x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
  For the Quarterly Period Ended March 31, 2003
  OR
o TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
  For the transition period from      to      

Commission File Number 1-12852

ROUGE INDUSTRIES, INC.
(Exact name of registrant as specified in its charter)

     
Delaware
(State of Incorporation)
  38-3340770
(I.R.S. Employer Identification No.)

3001 Miller Road, P.O. Box 1699, Dearborn, MI 48121-1699
(Address of principal executive offices)

(313) 317-8900
(Registrant’s telephone number, including area code)


Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Yes     X                      No         

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).
Yes                           No     X    

The number of shares of common stock issued and outstanding as of April 28, 2003 was 22,247,554 which includes 15,107,154 shares of Class A Common Stock and 7,140,400 shares of Class B Common Stock.

 


TABLE OF CONTENTS

PART I - FINANCIAL INFORMATION
Item 1. Consolidated Financial Statements
Report of Independent Accountants
Consolidated Balance Sheets
Consolidated Statements of Operations
Consolidated Statements Of Changes In Stockholders’ Equity
Consolidated Statements of Cash Flows
Notes to Consolidated Financial Statements
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
Item 3. Quantitative and Qualitative Disclosures About Market Risk
Item 4. Controls and Procedures
PART II - OTHER INFORMATION
Item 1. Legal Proceedings
Item 6. Exhibits and Reports on Form 8-K
Signatures
Officer Certifications
EX-15 PricewaterhouseCoopers LLP Awareness Letter
EX-99.1 CEO Certification
EX-99.2 CFO Certification


Table of Contents

ROUGE INDUSTRIES, INC.
QUARTERLY REPORT ON FORM 10-Q
QUARTER ENDED MARCH 31, 2003

INDEX

         
      Page
     
PART I - FINANCIAL INFORMATION
       
Item 1.   Consolidated Financial Statements
       
       
  Report of Independent Accountants   3
 
  Consolidated Balance Sheets   4
       
  Consolidated Statements of Operations   6
       
  Consolidated Statements of Changes in Stockholders’ Equity   7
       
  Consolidated Statements of Cash Flows   8
       
  Notes to Consolidated Financial Statements   9
       
Item 2.   Management’s Discussion and Analysis of Financial Condition and Results of Operations 14
 
Item 3.   Quantitative and Qualitative Disclosures About Market Risk 22
       
Item 4.   Controls and Procedures 22
       
PART II - OTHER INFORMATION
       
Item 1.   Legal Proceedings 23
       
Item 6.   Exhibits and Reports on Form 8-K 23
       
Signatures 24
       
Officer Certifications  

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Report of Independent Accountants

To the Board of Directors and
Stockholders of Rouge Industries, Inc.

We have reviewed the accompanying consolidated balance sheet of Rouge Industries, Inc. and its subsidiaries as of March 31, 2003, and the related consolidated statements of operations, of changes in stockholders’ equity, and of cash flows for each of the three-month periods ended March 31, 2003 and 2002. These financial statements are the responsibility of the Company’s management.

We conducted our review in accordance with standards established by the American Institute of Certified Public Accountants. A review of interim financial information consists principally of applying analytical procedures to financial data and making inquiries of persons responsible for financial and accounting matters. It is substantially less in scope than an audit conducted in accordance with generally accepted auditing standards, the objective of which is the expression of an opinion regarding the financial statements taken as a whole. Accordingly, we do not express such an opinion.

Based on our review, we are not aware of any material modifications that should be made to the accompanying consolidated interim financial information for it to be in conformity with general accepted accounting principles.

We previously audited in accordance with auditing standards generally accepted in the United States of America, the consolidated balance sheet as of December 31, 2002, and the related consolidated statements of operations, of changes in stockholders’ equity, and of cash flows for the year then ended (not presented herein), and in our report dated February 8, 2003, which included an explanatory paragraph raising substantial doubt about the Company’s ability to continue as a going concern, we expressed an unqualified opinion on those consolidated financial statements. In our opinion, the information set forth in the accompanying consolidated balance sheet as of December 31, 2002 is fairly stated in all material respects in relation to the consolidated balance sheet from which it has been derived.

/s/ PricewaterhouseCoopers LLP

PRICEWATERHOUSECOOPERS LLP
April 28, 2003

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PART I. FINANCIAL INFORMATION

Item 1. Consolidated Financial Statements

ROUGE INDUSTRIES, INC.
CONSOLIDATED BALANCE SHEETS
(amounts in thousands)

                     
        March 31     December 31  
        2003     2002  
       
   
 
        Unaudited  
Assets
               
Current Assets
               
 
Cash and Cash Equivalents
  $ 2,732     $ 2,620  
 
Marketable Securities
    67        
 
Accounts Receivable Trade and Other (Net of Allowances of $15,152 and $14,134)
    79,225       69,863  
   
Insurance Recovery
          11,983  
   
Affiliates
    1,234       1,341  
 
Inventories
    179,027       220,568  
 
Other Current Assets
    9,164       16,600  
 
 
   
 
   
Total Current Assets
    271,449       322,975  
 
 
   
 
Property, Plant, and Equipment
               
 
Land
           
 
Buildings and Improvements
    22,182       22,158  
 
Machinery and Equipment
    342,516       337,543  
 
Construction in Progress
    8,364       9,959  
 
 
   
 
   
Subtotal
    373,062       369,660  
 
Less: Accumulated Depreciation
    (160,369 )     (154,652 )
 
 
   
 
   
Net Property, Plant, and Equipment
    212,693       215,008  
 
 
   
 
Investment in Unconsolidated Subsidiaries
    76,893       77,521  
 
 
   
 
Deferred Charges and Other
    37,588       36,896  
 
 
   
 
   
Total Assets
  $ 598,623     $ 652,400  
 
 
   
 

The accompanying notes are an integral part of the consolidated financial statements.

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ROUGE INDUSTRIES, INC.
CONSOLIDATED BALANCE SHEETS
(amounts in thousands except share amounts)

                     
    March 31     December 31  
        2003     2002  
 
 
   
 
Liabilities and Stockholders’ Equity   Unaudited          
Current Liabilities
               
 
Accounts Payable
               
   
Trade
  $ 140,155     $ 129,614  
   
Affiliates
    1,982       4,456  
 
Deferred Insurance Recovery
          13,900  
 
Short-Term Debt
    65,368       101,181  
 
Other Accrued Liabilities
    40,977       50,425  
 
 
   
 
   
Total Current Liabilities
    248,482       299,576  
 
 
   
 
Long Term Debt
    85,000       85,000  
 
 
   
 
Pensions and Other Postretirement Benefits
    180,148       172,744  
 
 
   
 
Other Liabilities
    15,698       15,571  
 
 
   
 
Commitments and Contingencies (Notes 6 and 8)
               
Stockholders’ Equity
               
Common Stock
               
 
Class A, 80,000,000 shares authorized with 15,107,154 issued and outstanding as of March 31, 2003 and December 31, 2002
    151       151  
 
Class B, 8,690,400 shares authorized with 7,140,400 issued and outstanding as of March 31, 2003 and December 31, 2002
    72       72  
 
Capital in Excess of Par Value
    130,277       130,277  
 
Retained Earnings
    (13,671 )     (2,311 )
 
Accumulated Other Comprehensive Income (Loss)
    (47,534 )     (48,680 )
 
 
   
 
   
Total Stockholders’ Equity
    69,295       79,509  
 
 
   
 
   
Total Liabilities and Stockholders’ Equity
  $ 598,623     $ 652,400  
 
 
   
 

The accompanying notes are an integral part of the consolidated financial statements.

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ROUGE INDUSTRIES, INC.
CONSOLIDATED STATEMENTS OF OPERATIONS
(amounts in thousands except share and per share amounts)
Unaudited

                     
        For the Quarter Ended March 31  
        2003     2002  
       
   
 
Sales
               
 
Unaffiliated Customers
  $ 292,995     $ 247,752  
 
Affiliates
    3,459       1,053  
 
 
   
 
   
Total Sales
    296,454       248,805  
 
 
   
 
Costs and Expenses
               
 
Costs of Goods Sold (Excludes Depreciation and Amortization shown below)
    309,204       285,111  
 
Depreciation and Amortization
    6,040       6,638  
 
Selling and Administrative Expenses
    4,673       3,386  
 
 
   
 
   
Total Costs and Expenses
    319,917       295,135  
 
 
   
 
Operating Loss
    (23,463 )     (46,330 )
Interest Income
          36  
Interest Expense
    (2,323 )     (2,412 )
Insurance Recovery
    13,917       5,979  
Other — Net
    (180 )     (22 )
 
 
   
 
Income (Loss) Before Income Taxes and Equity in Unconsolidated Subsidiaries
    (12,049 )     (42,749 )
Income Tax Benefit
           
 
 
   
 
Income (Loss) Before Equity in Unconsolidated Subsidiaries
    (12,049 )     (42,749 )
Equity in Unconsolidated Subsidiaries
    689       1,250  
 
 
   
 
   
Net Income (Loss)
  $ (11,360 )   $ (41,499 )
 
 
   
 
Per Share Amounts
               
Net Loss — Basic and Diluted
  $ (0.51 )   $ (1.87 )
 
 
   
 
Weighted Average Shares Outstanding
    22,247,554       22,246,928  
 
 
   
 

The accompanying notes are an integral part of the consolidated financial statements.

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ROUGE INDUSTRIES, INC.
CONSOLIDATED STATEMENTS OF CHANGES IN STOCKHOLDERS’ EQUITY
(amounts in thousands)
Unaudited

             
        For the Quarter Ended  
        March 31, 2003  
       
 
Common Stock
       
 
Beginning Balance and Ending Balance
  $ 223  
 
 
 
Capital in Excess of Par Value
       
Beginning and Ending Balance
    130,277  
 
 
 
Retained Earnings
       
 
Beginning Balance
    (2,311 )
 
Net Loss and Comprehensive Loss
    (11,360 )
 
 
 
   
Ending Balance
    (13,671 )
 
 
 
Accumulated Other Comprehensive Loss
       
 
Beginning Balance
    (48,680 )
 
Additional Minimum Pension Liability Adjustment
    1,146  
 
 
 
   
Ending Balance
    (47,534 )
 
 
 
 
Total Stockholders’ Equity
  $ 69,295  
 
 
 
Comprehensive Loss
       
 
Net and Comprehensive Loss
  $ (11,360 )

The accompanying notes are an integral part of the consolidated financial statements.

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ROUGE INDUSTRIES, INC.
CONSOLIDATED STATEMENTS OF CASH FLOWS
(amounts in thousands)
Unaudited

                         
            For the Quarter Ended  
            March 31  
           
 
            2003     2002  
           
   
 
Cash Flows From Operating Activities
               
 
Net Loss
  $ (11,360 )   $ (41,499 )
 
Adjustments to Reconcile Net Loss to Net Cash Used for Operating Activities:
               
   
Depreciation and Amortization
    6,040       6,638  
   
Equity in Unconsolidated Subsidiaries
    (689 )     (1,250 )
   
Common Stock Issued for Benefit Plans
          7  
   
Changes in Assets and Liabilities:
               
     
Marketable Securities
    (67 )      
     
Accounts Receivable
    (447 )     (9,506 )
     
Inventories
    42,622       40,244  
     
Prepaid Expenses
    6,744       6,182  
     
Accounts Payable and Accrued Liabilities
    8,854       (20,628 )
     
Deferred Insurance Recovery
    (13,900 )      
     
Other — Net
          70  
 
 
   
 
       
Net Cash Provided by (Used for) Operating Activities
    37,797       (19,742 )
 
 
   
 
Cash Flows From Investing Activities
               
 
Capital Expenditures
    (3,252 )     (895 )
 
Investment in Unconsolidated Subsidiaries
    (539 )     (283 )
 
Distributions from Unconsolidated Subsidiaries
    1,920       1,445  
 
 
   
 
     
Net Cash Provided by (Used for) Investing Activities
    (1,871 )     267  
 
 
   
 
Cash Flows From Financing Activities
               
 
Drawdowns on Subordinated Debt
          35,000  
 
Drawdowns on Revolving Line
    274,922       270,756  
 
Principal Payments on Revolving Line
    (310,736 )     (284,920 )
 
 
   
 
     
Net Cash (Used for) Provided by Financing Activities
    (35,814 )     20,836  
 
 
   
 
     
Net Increase in Cash and Cash Equivalents
    112       1,361  
 
Cash and Cash Equivalents — Beginning of Period
    2,620       3,235  
 
 
   
 
 
Cash and Cash Equivalents — End of Period
  $ 2,732     $ 4,596  
 
 
   
 

The accompanying notes are an integral part of the consolidated financial statements.

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ROUGE INDUSTRIES, INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

NOTE 1 — BASIS OF PRESENTATION

The interim consolidated financial statements are unaudited. However, in the opinion of the Company, the statements include all adjustments necessary for a fair presentation of the results for the interim periods presented. Such adjustments include normal recurring adjustments as well as additional adjustments discussed in Note 6. The foregoing interim results are not necessarily indicative of the results of operations expected for the full fiscal year ending December 31, 2003.

These consolidated financial statements should be read together with the Company’s audited financial statements presented in the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 filed with the Securities and Exchange Commission. For the purpose of these Notes to Consolidated Financial Statements, “Rouge Industries” or the “Company” refers to Rouge Industries, Inc. and its subsidiaries unless the context requires otherwise.

NOTE 2 — LIQUIDITY MATTERS

During the mid-1990’s, the Company was experiencing a relatively stable market environment. Then in 1998, an unprecedented amount of steel imports began flooding the U.S. causing domestic steel prices to decline dramatically. After that, in 1999, an explosion and fire at the Rouge Complex Powerhouse (the “Powerhouse”) caused a 93-day shutdown of Rouge Steel’s steelmaking facilities and two years of difficult operations. Next, in 2000, natural gas prices began to rise causing a considerable increase in the Company’s costs of goods sold. In addition, in late 2001, a fire occurred at Double Eagle Steel Coating Company (“Double Eagle”), the Company’s joint venture electrogalvanizing line, which caused that facility to lose production for nine months.

The Company continues to face difficult market conditions. The depressed steel selling prices for the major portion of the past three years, the cash drain caused by the Powerhouse explosion and the Double Eagle fire and contractual issues related to the startup and operation of the new power plant built and operated by Dearborn Industrial Generation, L.L.C. caused significant operating losses and put considerable pressure on the Company’s liquidity. During the three years ended December 31, 2002, the Company incurred net losses of $281,170,000. The Company responded to the liquidity deterioration by refinancing its revolving loan facility, procuring two subordinated credit facilities and selling or restructuring three joint venture companies.

The Company’s liquidity is dependent on its operating performance (which is closely related to business conditions in the domestic steel industry), the implementation of operating and capital cost reduction programs, the impact of the tariffs imposed in response to the Bush Administration’s Section 201 relief, and its sources of financing. The Company depends on borrowing to fund operations. In the event that market conditions deteriorate, causing operating losses to continue, and the Company is unable to secure additional financing sources to fund its operations, it may be required to seek bankruptcy protection or commence liquidation or other administrative proceedings.

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NOTE 3 — INVENTORIES

The major classes of inventories are as follows (dollars in thousands):

                     
        March 31     December 31  
        2003     2002  
 
 
   
 
        Unaudited          
Production Raw Materials
  $ 26,476     $ 47,302  
 
Semifinished and Finished Steel Products
    150,254       169,342  
 
 
   
 
   
Total Production at FIFO
    176,730       216,644  
 
LIFO Reserve
    (10,423 )     (9,046 )
 
 
   
 
   
Total Production at LIFO
    166,307       207,598  
 
Nonproduction and Sundry
    12,720       12,970  
 
 
   
 
   
Total Inventories
  $ 179,027     $ 220,568  
 
 
   
 

NOTE 4 — DEBT

The Company had borrowings of $150,368,000 outstanding as of March 31, 2003 and $186,181,000 outstanding as of December 31, 2002. Rouge Steel has a $200,000,000 revolving loan agreement (the “Credit Agreement”) which expires on March 13, 2004. There is one financial covenant in the Credit Agreement, which is an excess availability minimum of $25,000,000. There is also a subjective acceleration clause in the Credit Agreement which causes the Company to classify its debt outstanding under the Credit Agreement as current. Borrowings under the Credit Agreement are limited to specified percentages of receivables and inventories. At March 31, 2003, the Company’s receivables and inventories supported availability under the Credit Agreement of $136,450,000, of which it could borrow up to $110,150,000 without a covenant default. The Company had borrowings outstanding under the Credit Agreement of $65,368,000 as of March 31, 2003. The Credit Agreement bears an unused line fee of 0.375%. Interest on loans under the Credit Agreement is calculated by one of two methods: (i) the prime rate plus a margin ranging from 0.25% to 1.00%, depending upon excess availability under the Credit Agreement during the prior quarter or (ii) the London Interbank Offered Rate plus a margin ranging from 2.25% to 3.00%, depending upon excess availability under the Credit Agreement during the prior quarter.

The Company also has a $10,000,000 loan from Cleveland-Cliffs Inc. (the “Cliffs Facility”). The Cliffs Facility expires on June 30, 2007 and bears interest at 10% per year. The Cliffs Facility is subordinate to the Credit Agreement, has a second security interest in substantially all of the Company’s assets and contains cross default provisions with the Credit Agreement. As of March 31, 2003, the Company had borrowings outstanding under the Cliffs Facility of $10,000,000.

The Company also has a $75,000,000 credit facility from Ford Motor Company (the “Ford Facility”). The Ford Facility expires on June 30, 2004 and bears interest at approximately the same rate as the Credit Agreement. The Ford Facility is subordinate to the Credit Agreement and the Cliffs Facility, has a third security interest in substantially all of the Company’s assets and contains cross default provisions with the Credit Agreement. The Company had borrowings outstanding under the Ford Facility of $75,000,000 as of March 31, 2003.

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NOTE 5 — COMMON STOCK

Class A shares have a par value of $0.01. Each Class A share has one vote.

Class B shares have a par value of $0.01. Each Class B share has 2.5 votes.

The Company has an outside director equity plan (the “ODEP”), a 1994 stock incentive plan, a 1998 stock incentive plan and a 2002 stock incentive plan (the 1994 stock incentive plan, the 1998 stock incentive plan and the 2002 stock incentive plan, together the “SIP”). The ODEP and the SIP provide for stock option grants to the Company’s directors and employees, respectively, at the fair market value on the date of grant. Under the plans, the Company is authorized to grant options to its directors and employees for up to 1,600,000 shares of common stock. Of this amount, options are outstanding for 1,465,583 shares at March 31, 2003. These stock options generally vest over a period of three years and are exercisable for a period not exceeding ten years from the date of grant. The stock options may be exercised subject to continued employment and certain other conditions.

The Company applies Accounting Principles Board Opinion No. 25 in accounting for its stock-based compensation plans. Accordingly, no compensation cost has been recognized for the ODEP and the SIP in 2000, 2001 or 2002. If compensation cost for the ODEP and the SIP had been determined based upon the fair value at the grant dates for awards under these plans consistent with the method set forth in SFAS No. 123, Accounting for Stock-Based Compensation, the Company’s net loss and net loss per share would have resulted in the pro forma amounts indicated below:

                         
            For the Quarters Ended March 31  
           
 
            2003     2002  
           
   
 
Net Loss (dollars in thousands)
  As Reported   $ (11,360 )   $ (41,499 )
 
  Pro Forma     (11,406 )     (41,581 )
Compensation Expense (Net of Income Taxes) Excluded from Net Income Based on SFAS No. 123 (dollars in thousands)
          $ 46     $ 82  
Net Loss Per Share
  As Reported   $ (0.51 )   $ (1.87 )
 
  Pro Forma     (0.51 )     (1.87 )

The fair value of each option grant is estimated on the date of grant using the Black-Scholes option pricing model with the following weighted-average assumptions for grants in the three months ended March 31, 2003 and 2002:

                 
    2003     2002  
   
   
 
Dividend Yield
    0.00 %     0.00 %
Risk-Free Interest Rate
    3.36       4.69  
Expected Volatility
    81.61       79.93  
Expected Life
  7 years     7 years  

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A summary of the status of the Company’s stock-based compensation plans as of March 31, 2003 and 2002 and changes during the quarters then ended is presented below:

                                 
    2003     2002  
   
   
 
            Weighted-             Weighted-  
            Average             Average  
    Shares     Price     Shares     Price  
   
   
   
   
 
Outstanding at January 1
    1,309,283     $ 7.12       903,980     $ 9.76  
Granted
    156,300       1.01       326,820       1.35  
Forfeited
                           
 
 
           
         
Outstanding at March 31
    1,465,583     $ 6.47       1,230,800     $ 7.53  
 
 
   
   
   
 
Options Exercisable at Quarter-End
    1,064,356     $ 8.39       776,108     $ 10.57  
Weighted-Average Fair Value of Options Granted During the Quarter
          $ 0.76             $ 1.02  

The following table presents summarized information about stock options outstanding at March 31, 2003:

                                         
    Options Outstanding     Options Exercisable  
   
   
 
    Number     Weighted-Average     Weighted-     Number     Weighted-  
Range of   Outstanding at     Remaining     Average     Exercisable at     Average  
Exercise Prices   March 31, 2003     Contractual Life     Exercise Price     March 31, 2003     Exercise Price  

 
   
   
   
   
 
$0.77 to $1.49
  606,563       9.1 years     $ 1.22       273,947     $ 1.23  
$2.05 to $4.69
  277,444       8.0       2.23       208,833       2.24  
$7.88 to $8.75
  316,300       6.3       8.24       316,300       8.24  
$11.44 to $28.88
  265,276       3.4       20.81       265,276       20.81  

NOTE 6 — DOUBLE EAGLE INSURANCE CLAIM

On December 15, 2001, a major fire at Double Eagle, the Company’s 50% owned electrogalvanizing joint venture, halted production. The Company and its joint venture partner, United States Steel Corporation, rebuilt Double Eagle and returned the facility to production in September of 2002.

On April 4, 2003, the Company and its insurers’ representatives reached a final settlement with respect to the Double Eagle fire loss. Total proceeds for the Double Eagle insurance claim will amount to $52,327,000. As a result of the settlement and the receipt of proceeds, the Company recorded $13,917,000 as first quarter 2003 insurance recoveries. Of that amount, $9,461,000 represents the excess of replacement costs over the net book value of the Double Eagle property destroyed. Other components of first quarter 2003 insurance recoveries include the reversal of previously established insurance recovery reserves of $3,400,000 and additional business interruption recovery of $1,056,000. The final proceeds of $7,027,000 are expected to be collected, and corresponding recoveries recognized, during the second quarter of 2003.

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NOTE 7 — EARNINGS PER SHARE

There was no difference between basic and diluted earnings per share in the first quarter of 2003 and 2002. The table below presents dilutive securities, which represent stock options granted to members of management or the board of directors with exercise prices lower than the average market price of the Company’s Class A Common Stock, and anti-dilutive securities, which are stock options granted to members of management or the board of directors with exercise prices higher than the average market price of the Company’s Class A Common Stock. All of these stock options will expire between 2004 and 2013.

                                 
    For the Quarter Ended March 31  
   
 
    2003     2002  
   
   
 
            Range of             Range of  
    Securities     Exercise Prices     Securities     Exercise Prices  
   
   
   
   
 
Dilutive Securities
                13,751     $ 0.77  
Anti-dilutive Securities
    1,465,583     $ 0.77 - $28.88       1,191,840     $ 1.35 - $28.88  

NOTE 8 — COMMITMENTS AND CONTINGENCIES

Other than the matters discussed above, there have been no material changes to the commitments and contingencies discussed in the Company’s Annual Report on Form 10-K for the year ended December 31, 2002.

NOTE 9 — SUBSEQUENT EVENT

Eveleth Mines LLC (“EVTAC”), the Company’s 45% owned pellet producing subsidiary, filed for bankruptcy protection on May 1, 2003. The Company believes that it does not have any further obligations related to the funding of EVTAC’s operation or liabilities. The Company has a long-term agreement with Cleveland-Cliffs for all of its iron ore pellet requirements. As a result, EVTAC’s situation will not affect the Company’s supply or price of pellets.

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Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations

Results of Operations

Comparison of the Three — Month Periods Ended March 31, 2003 and 2002

     Total Sales. Total sales for Rouge Industries, Inc. (“Rouge Industries” or the “Company”) increased 19.2% in the first quarter of 2003 to $296.5 million from $248.8 million in the first quarter of 2002, an increase of $47.7 million. The increase in total sales resulted from higher steel product selling prices and, to a lesser degree, higher shipments. The average realized selling prices of the Company’s steel products were 17.7% higher in the first quarter of 2003 at $439 per ton compared to $373 per ton in the first quarter of 2002, an increase of $66 per ton. Additionally, in the first quarter of 2003, the steel product shipments were higher than in the first quarter of 2002. Shipments increased 1.1% in the first quarter of 2003 to 675,000 tons from 667,000 net tons in the first quarter of 2002, an increase of 8,000 tons.

     Costs and Expenses. Total costs and expenses increased 8.4% in the first quarter of 2003 to $319.9 million from $295.1 million in the first quarter of 2002, an increase of $24.8 million. Costs of goods sold increased 8.5% in the first quarter of 2003 to $309.2 million from $285.1 million in the first quarter of 2002, an increase of $24.1 million. The increase in costs of goods sold in the first quarter of 2003 can be attributed to the 8,000 ton improvement in sales volume, higher raw material and natural gas costs and costs related to scheduled and unscheduled outages for mechanical repairs to certain of the Company’s facilities. These cost increases were partially offset by lower costs related to the December 2001 fire at Double Eagle Steel Coating Company (“Double Eagle”), the Company’s 50% owned electrogalvanizing joint venture and an effective cost reduction effort. Costs of goods sold in the first quarter of 2003 were 104.3% of total sales, down from 114.6% of total sales in the first quarter of 2002. Selling and administrative expenses increased 38.0% in the first quarter of 2003 to $4.7 million from $3.4 million in the first quarter of 2002, an increase of $1.3 million. The principal reason for the lower selling and administrative expenses last year was a credit to the

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Company’s Michigan Single Business Tax expense due to legislation permitting tax credits for the purchase and consumption of Michigan-produced iron ore.

     Operating Loss. The operating loss decreased 49.4% in the first quarter of 2003 to $23.5 million from $46.3 million in the first quarter of 2002, a decrease of $22.8 million. The improvement was primarily due to the higher steel product prices, and lower costs related to the Double Eagle fire.

     Insurance Recovery. On April 4, 2003, the Company reached a final settlement with its insurers’ representatives regarding the Double Eagle fire loss. As a result of the settlement and the receipt of proceeds, the Company recognized $13.9 million of income for insurance recoveries related to the Double Eagle fire in the first quarter of 2003 compared to $6.0 million recorded in the first quarter of 2002.

     Net Loss. Net loss decreased 72.6% in the first quarter of 2003 to $11.4 million compared to $41.5 million in the first quarter of 2002. The $30.1 million improvement was primarily due to higher steel product prices and the effect of the Double Eagle insurance settlement.

Liquidity and Capital Resources

     The Company continues to face difficult market conditions. The depressed steel selling prices for the major portion of the past three years, the cash drain caused by the Powerhouse explosion and the Double Eagle fire and the delay in the startup and operation of the new power plant built and operated by Dearborn Industrial Generation, L.L.C. caused significant operating losses and put considerable pressure on the Company’s liquidity. The Company responded to the liquidity deterioration by refinancing its debt early in 2001, procuring two subordinated credit facilities and selling or restructuring three joint venture companies.

     The Company’s liquidity is dependent on its operating performance (which is closely related to business conditions in the domestic steel industry), the implementation of operating and capital cost reduction programs, the impact of the tariffs imposed in response to the Bush Administration’s Section 201 relief and sources of financing. The Company depends on borrowings to fund

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operations. In the event that market conditions deteriorate, causing operating losses to continue, and the Company is unable to secure additional financing sources to fund its operations, it may be required to seek bankruptcy protection or commence liquidation or other administrative proceedings.

     Cash and cash equivalents on March 31, 2003 totaled $2.7 million compared to $2.6 million on December 31, 2002, an increase of $100,000.

     Cash Flows from Operating Activities. Net cash provided by operating activities was $37.8 million in the first quarter of 2003 compared to net cash used for operating activities of $19.7 million in the first quarter of 2002. The $57.5 million improvement in the first quarter of 2003 was primarily attributable to a lower net loss, lower inventories and proceeds from the Double Eagle insurance claim.

     Capital Expenditures. Cash used for capital expenditures, including investments in unconsolidated subsidiaries, increased in the first quarter of 2003 to $3.8 million from $1.2 million in the first quarter of 2002, an increase of $2.6 million. The increase is the result of spending on scheduled and unscheduled maintenance projects. During the remainder of 2003, it is anticipated that an additional $15 million will be paid or accrued for capital projects. These projects will be funded with cash provided by operating activities and debt. Overall, the additional capital expenditures are non-discretionary and will be generally directed at maintaining plant efficiency and product quality.

     Credit Facilities. The Company has a $200 million revolving loan agreement (the “Credit Agreement”) which expires on March 13, 2004. Borrowings under the Credit Agreement are limited to specified percentages of receivables and inventories. At March 31, 2003, the Company’s receivables and inventories supported availability under the Credit Agreement of $136.5 million, of which the Company could borrow up to $110.2 million without a covenant default. The Company had borrowings of $65.4 million under the Credit Agreement on March 31, 2003.

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     The Company also has a $10 million loan from Cleveland-Cliffs Inc (the “Cliffs Facility”). The Cliffs Facility expires on June 30, 2007. The Company had borrowings outstanding under the Cliffs Facility of $10 million at March 31, 2003.

     The Company also has a $75 million credit facility from Ford Motor Company (the “Ford Facility”). The Ford Facility expires on June 30, 2004. The Company had borrowings outstanding under the Ford Facility of $75.0 million as of March 31, 2003.

Contractual Obligations and Other Commercial Commitments

     The Company has certain obligations with various parties that include commitments to make future payments. Such obligations are presented below.

                                           
      Contractual Obligations with Payments Due  
     
 
              Less Than     1-3     4-5     After  
      Total     1 Year     Years     Years     5 Years  
     
   
   
   
   
 
      (Dollars in millions)  
Short-Term Debt (1)
  $ 65.4     $ 65.4     $     $     $  
Long-Term Debt (2)
    85.0             80.0       5.0        
Operating Leases (3)
    27.4       14.7       12.2       0.5        
Unconditional Purchase Obligations (4)
    640.6       86.9       173.5       341.0       39.2  
 
 
   
   
   
   
 
 
Total
  $ 818.4     $ 167.0     $ 265.7     $ 346.5     $ 39.2  
 
 
   
   
   
   
 


(1)   Includes $65.4 million of debt outstanding under the Credit Agreement. This amount is classified as an obligation with payments due in less than one year because of a subjective acceleration clause in the Credit Agreement.
 
(2)   Includes $75.0 million of debt outstanding under the Ford Facility and $10.0 million of debt outstanding under the Cliffs Facility
 
(3)   Includes the Company’s operating lease for a Waste Oxide Reclamation Facility and mobile equipment rentals.
 
(4)   Includes $75.2 million per year until 2006 for minimum pellet purchases and $263.2 million in 2007 to recognize a five-year aggregate minimum pellet purchase obligation, $9.4 million per year until 2011 for minimum oxygen purchases, $1.3 million per year until 2011 for minimum nitrogen purchases, and $972,000 per year until 2005 for minimum hydrogen purchases.
                                           
      Other Commercial Commitments which Expire by Period  
     
 
              Less Than     1-3     4-5     After  
      Total     1 Year     Years     Years     5 Years  
     
   
   
   
   
 
      (Dollars in millions)          
Standby Letters of Credit (1)
  $ 1.3     $ 1.3     $     $     $  
Guarantees (2)
    2.1       1.0       1.1              
 
 
   
   
   
   
 
 
Total Commercial Commitments
  $ 3.4     $ 2.3     $ 1.1     $     $  
 
 
   
   
   
   
 


(1)   Includes $1.0 million to the State of Michigan Bureau of Workers’ Compensation and $300,000 as collateral under the Company’s automobile insurance program.
 
(2)   Includes bank debt guaranteed in favor of Delaco Processing, L.L.C., the Company’s 49% owned joint venture.

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Double Eagle Insurance Claim

     On December 15, 2001, a major fire at Double Eagle, halted production. The Company and its joint venture partner, United States Steel Corporation, rebuilt Double Eagle and returned the facility to production in September 2002.

     On April 4, 2003, the Company and its insurers’ representatives reached a final settlement with respect to the Double Eagle fire loss. Total proceeds for the Double Eagle insurance claim will amount to $52.3 million. As a result of the settlement and the receipt of proceeds, the Company recorded $13.9 million as first quarter 2003 insurance recoveries. Of that amount, $9.5 million represents the excess of replacement costs over the net book value of the Double Eagle property destroyed. Other components of first quarter 2003 insurance recoveries include the reversal of previously established insurance recovery reserves of $3.4 million and additional business interruption recovery of $1.0 million. The final proceeds of $7.0 million are expected to be collected, and corresponding recoveries recognized, during the second quarter of 2003.

Recent Developments

     Steel Market. The Company has encountered weakened steel demand and depressed spot market pricing. The Company believes that the conditions contributing to the steel market deterioration are the result of consumer concerns about the U.S. economy, and increased capacity from formerly liquidated steel companies re-starting production. The Company further believes that the weak steel market is likely to continue through the second quarter of 2003.

     EVTAC Bankruptcy. Eveleth Mines LLC (“EVTAC”), the Company’s 45% owned pellet producing subsidiary, filed for bankruptcy protection on May 1, 2003. The Company believes that it does not have any further obligations related to the funding of EVTAC’s operation or liabilities. The Company has a long-term agreement with Cleveland-Cliffs for all of its iron ore pellet requirements. As a result, EVTAC’s situation will not affect the Company’s supply or price of pellets.

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     Trade Case. On March 5, 2002, the Bush Administration announced its decision regarding remedies to the U.S. International Trade Commission’s determination of whether steel product imports caused injury to the domestic steel industry. Tariffs of 30% were imposed on imports of flat rolled steel (which compete with the Company’s products) for one year, declining to 24% the second year and 18% the third year. The Company does not believe that the decline in the tariff rate to 24% will have a materially adverse effect on its results of operations or financial position.

     Cost Reduction Effort. In 2002, the Company commenced an extensive cost reduction effort. This ongoing endeavor involves reducing spending on services, supplies and labor and improving productivity, yield, fuel rate and quality. The Company expects to achieve significant savings in 2003 as a result of its cost reduction efforts. During the first quarter of 2003, total savings attributable to the cost reduction program included yield and productivity improvements in the Company’s finishing facilities and certain labor, landfill and property tax cost reductions.

     Ethics and Compliance Hotline. The Sarbanes-Oxley Act of 2002 requires the Company’s audit committee, among other things, to establish procedures for the confidential, anonymous submission by employees of concerns regarding questionable accounting or auditing matters. The Company has contracted with an independent service firm to provide an ethics and compliance hotline (the “Hotline”) which is available 24 hours a day, 7 days a week where unethical or improper activities, including questionable accounting or auditing matters, may be reported. Information regarding the Hotline is available on the Company’s web site at www.rougeindustries.com.

     New Accounting Pronouncements. During the first quarter of 2003, the Company adopted Statement of Financial Accounting Standards (“SFAS”) No. 143, “Accounting for Asset Retirement Obligations.” This pronouncement had no impact on the Company’s results of operations or financial position.

     In December 2002, the Financial Accounting Standards Board issued SFAS No. 148, “Accounting for Stock-Based Compensation — Transition and Disclosure.” This statement provides

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alternative methods of transition for a voluntary change to the fair value based method of accounting for stock-based employee compensation. In addition, SFAS No. 148 amends the disclosure requirements of SFAS No. 123, “Accounting for Stock-Based Compensation,” to include more prominent and more frequent disclosures in financial statements about the effects of stock-based compensation. The transition guidance and annual disclosure provisions of SFAS No. 148 are effective for fiscal years ending after December 15, 2002, while the interim disclosure provisions are effective for periods beginning after December 15, 2002.

     As permitted, the Company will continue to follow the accounting guidelines of Accounting Principles Board Opinion No. 25, “Accounting for Stock Issued to Employees,” for stock-based compensation and to furnish the pro forma disclosures required under SFAS No. 148.

“Safe Harbor” Statement under the Private Securities Litigation Reform Act of 1995

     The matters discussed in this Quarterly Report on Form 10-Q include certain forward-looking statements that involve risks and uncertainties. These forward-looking statements may include, among others, statements concerning projected levels of production, sales, shipments and income, pricing trends, cost reduction strategies, product mix, anticipated capital expenditures and other future plans and strategies.

     As permitted by the “safe harbor” provisions of the Private Securities Litigation Reform Act of 1995, Rouge Industries is identifying in this Quarterly Report on Form 10-Q a number of factors which could cause the Company’s actual results to differ materially from those anticipated. These factors include, but are not necessarily limited to, (i) changes in the general economic climate, (ii) the supply of and demand for steel products in the Company’s markets, (iii) pricing of steel products in the Company’s markets, (iv) plant operating performance, given the age of the Company’s facilities (v) product quality in light of increasingly tighter standards required by the Company’s customers, (vi) potential environmental liabilities, (vii) the availability and prices of raw materials, supplies, utilities and other services and items required by the Company’s operations, (viii) the level

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of imports and import prices in the Company’s markets, (ix) the availability of sufficient cash to support the Company’s operations and (x) higher than expected operating costs.

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Item 3. Quantitative and Qualitative Disclosures About Market Risk

     The Company is exposed to certain market risks that exist as part of its ongoing business operations. Primary exposures include fluctuations in the cost of energy and raw materials and movements in the prime rate and London Interbank Offered Rate. The Company has generally relied upon competitive market purchases for its energy and raw materials. The Company holds raw materials in inventory to ensure uninterrupted supply, not to hedge the risk of price fluctuations. The Company’s debt is floating based on market rates and the Company does not use swaps or other interest rate protection agreements to hedge this risk.

     The table below presents the Company’s debt that is sensitive to changes in interest rates (dollars in millions).

                                                             
                                                        Fair  
        2003     2004     2005     2006     Thereafter     Total     Value  
       
   
   
   
   
   
   
 
Short-Term Debt
  $     $ 65.4     $     $     $     $ 65.4     $ 65.4  
Variable Rate
    3.8 %     3.8 %                       3.8 %        
Long-Term Debt Ford
  $     $ 75.0     $     $     $     $ 75.0     $ 75.0  
 
Variable Rate
    3.8 %     3.8 %                       3.8 %        
 
Cleveland — Cliffs
  $     $ 2.5     $ 2.5     $ 2.5     $ 2.5     $ 10.0     $ 10.0  
   
Fixed Rate
    10 %     10 %     10 %     10 %     10 %     10 %     10 %

Item 4. Controls and Procedures

Evaluation of Disclosure Controls and Procedures

     Based on their most recent evaluation, which was completed within 90 days of the filing of this quarterly report on Form 10-Q, the Company’s Chief Executive Officer and the Company’s Chief Financial Officer believe that the Company’s disclosure controls and procedures were adequate and were designed to ensure that material information relating to the Company, including its consolidated subsidiaries, would be made known to them by others within the Company.

Changes in Internal Control

     There were no significant changes in the Company’s internal controls that could significantly affect its disclosure controls and procedures subsequent to the date of their evaluation.

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PART II. OTHER INFORMATION

Item 1. Legal Proceedings

     DIG Arbitration. On February 24, 2003, the Company filed a Demand for Arbitration with respect to various contract issues and claims that the Company has against Dearborn Industrial Generation, L.L.C.

     From time to time, Rouge Industries and its consolidated subsidiaries are defendants in routine lawsuits incidental to their businesses. The Company believes that such current proceedings, individually or in the aggregate, will not have a materially adverse effect on the Company.

Item 6. Exhibits and Reports on Form 8-K

  (a)   The following exhibits are included in this report.

     
Exhibit Number   Description of Exhibit
 
15     PricewaterhouseCoopers LLP Awareness Letter
 
99.1   CEO Certification
 
99.2   CFO Certification

  (b)   During the quarter ended March 31, 2003, the Company filed one current report on Form 8-K with the Securities and Exchange Commission. The report, filed on March 26, 2003, discussed the New York Stock Exchange’s suspension of trading of the Company’s class A common stock and the Company’s subsequent move to the over-the-counter bulletin board under the ticker symbol “RGID.”

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SIGNATURES

     Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned hereunto duly authorized.

       
Date: May  2, 2003 ROUGE INDUSTRIES, INC
 
  By:   /s/ Carl L. Valdiserri
     
  Name:   Carl L. Valdiserri
  Title:   Chairman of the Board and
      Chief Executive Officer
 
Date: May  2, 2003 By:   /s/ Gary P. Latendresse
     
  Name:   Gary P. Latendresse
  Title:   Vice Chairman and
      Chief Financial Officer

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Chief Financial Officer
CERTIFICATION PURSUANT TO
18 U.S.C. SECTION 1350,
AS ADOPTED PURSUANT TO
SECTION 302 OF THE SARBANES-OXLEY ACT OF 2002

I, Carl L. Valdiserri, certify that:

1.   I have reviewed this quarterly report on Form 10-Q of Rouge Industries, Inc.;
 
2.   Based on my knowledge, this quarterly report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this quarterly report;
 
3.   Based on my knowledge, the financial statements, and other financial information included in this quarterly report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the period presented in this quarterly report;
 
4.   The registrant’s other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-14 and 15d-14) for the registrant and we have:

  a)   designed such disclosure controls and procedures to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this quarterly report is being prepared;
 
  b)   evaluated the effectiveness of the registrant’s disclosure controls and procedures as of a date within 90 days prior to the filing date of this quarterly report (the “Evaluation Date”); and
 
  c)   presented in this quarterly report our conclusions about the effectiveness of the disclosure controls and procedures based on our evaluation as of the Evaluation Date;

5.   The registrant’s other certifying officer and I have disclosed, based on our most recent evaluation, to the registrant’s auditors and the audit committee of the registrant’s board of directors (or persons performing the equivalent function):

  a)   all significant deficiencies in the design or operation of internal controls which could adversely affect the registrant’s ability to record, process, summarize and report financial data and have identified for the registrant’s auditors any material weaknesses in internal controls; and

 


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  b)   any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal controls; and

6.   The registrant’s other certifying officer and I have indicated in this quarterly report whether or not there were significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses.

       
Date: May  2, 2003   /s/ Carl L. Valdiserri
Carl L. Valdiserri
    Chairman and Chief Executive Officer

 


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CERTIFICATION PURSUANT TO
18 U.S.C. SECTION 1350,
AS ADOPTED PURSUANT TO
SECTION 302 OF THE SARBANES-OXLEY ACT OF 2002

I, Gary P. Latendresse, certify that:

1.   I have reviewed this quarterly report on Form 10-Q of Rouge Industries, Inc.;
 
2.   Based on my knowledge, this quarterly report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this quarterly report;
 
3.   Based on my knowledge, the financial statements, and other financial information included in this quarterly report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the period presented in this quarterly report;
 
4.   The registrant’s other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-14 and 15d-14) for the registrant and we have:

  a)   designed such disclosure controls and procedures to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this quarterly report is being prepared;
 
  b)   evaluated the effectiveness of the registrant’s disclosure controls and procedures as of a date within 90 days prior to the filing date of this quarterly report (the “Evaluation Date”); and
 
  c)   presented in this quarterly report our conclusions about the effectiveness of the disclosure controls and procedures based on our evaluation as of the Evaluation Date;

5.   The registrant’s other certifying officer and I have disclosed, based on our most recent evaluation, to the registrant’s auditors and the audit committee of the registrant’s board of directors (or persons performing the equivalent function):

  a)   all significant deficiencies in the design or operation of internal controls which could adversely affect the registrant’s ability to record, process, summarize and report financial data and have identified for the registrant’s auditors any material weaknesses in internal controls; and

 


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  b)   any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal controls; and

6.   The registrant’s other certifying officer and I have indicated in this quarterly report whether or not there were significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses.

       
Date:   May 2, 2003   /s/ Gary P. Latendresse
Gary P. Latendresse
    Vice Chairman and
    Chief Financial Officer

 


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EXHIBIT INDEX

     
Exhibit Number   Description of Exhibit
 
15       PricewaterhouseCoopers LLP Awareness Letter
 
99.1   CEO Certification
 
99.2   CFO Certification