FORM 10-Q
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
(Mark One) | |
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
|
For the Quarterly Period Ended June 30, 2002 | |
OR | |
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
|
For the transition period from to |
Commission File Number 1-12852
ROUGE INDUSTRIES, INC.
(Exact name of registrant as specified in its charter)
Delaware (State of Incorporation) |
38-3340770 (I.R.S. Employer Identification No.) |
3001 Miller Road, P.O. Box 1699, Dearborn, MI 48121-1699
(Address of principal executive offices)
(313) 317-8900
(Registrants telephone number, including area code)
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Yes | No |
The number of shares of common stock issued and outstanding as of July 19, 2002 was 22,247,554. This amount includes 15,107,154 shares of Class A Common Stock and 7,140,400 shares of Class B Common Stock.
ROUGE INDUSTRIES, INC.
QUARTERLY REPORT ON FORM 10-Q
QUARTER ENDED JUNE 30, 2002
INDEX
Page | ||||
PART I - FINANCIAL INFORMATION | ||||
Item 1. | Consolidated Financial Statements | |||
Report of Independent Accountants | 3 | |||
Consolidated Balance Sheets | 4 | |||
Consolidated Statements of Operations | 6 | |||
Consolidated Statements of Changes in Stockholders Equity | 7 | |||
Consolidated Statements of Cash Flows | 8 | |||
Notes to Consolidated Financial Statements | 9 | |||
Item 2. | Managements Discussion and Analysis of Financial Condition and Results of Operations | 13 | ||
PART II - OTHER INFORMATION | ||||
Item 1. | Legal Proceedings | 21 | ||
Item 4. | Submission of Matters to a Vote of Security Holders | 21 | ||
Item 6. | Exhibits and Reports on Form 8-K | 22 |
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[PricewaterhouseCoopers LLP Letterhead]
Report of Independent Accountants
To the Board of Directors and
Stockholders of Rouge Industries, Inc.
We have reviewed the accompanying consolidated balance sheet of Rouge Industries, Inc. and its subsidiaries as of June 30, 2002, and the related consolidated statements of operations and of changes in stockholders equity for each of the three-month and six-month periods ended June 30, 2002 and 2001 and the consolidated statement of cash flows for the six-month periods ended June 30, 2002 and 2001. These financial statements are the responsibility of the Companys management.
We conducted our review in accordance with standards established by the American Institute of Certified Public Accountants. A review of interim financial information consists principally of applying analytical procedures to financial data and making inquiries of persons responsible for financial and accounting matters. It is substantially less in scope than an audit conducted in accordance with generally accepted auditing standards, the objective of which is the expression of an opinion regarding the financial statements taken as a whole. Accordingly, we do not express such an opinion.
Based on our review, we are not aware of any material modifications that should be made to the accompanying consolidated interim financial information for it to be in conformity with accounting principles generally accepted in the United States of America.
We previously audited in accordance with auditing standards generally accepted in the United States of America, the consolidated balance sheet as of December 31, 2001, and the related consolidated statements of operations, of changes in stockholders equity, and of cash flows for the year then ended (not presented herein), and in our report dated March 20, 2002, which included an explanatory paragraph raising substantial doubt about the Companys ability to continue as a going concern, we expressed an unqualified opinion on those consolidated financial statements. In our opinion, the information set forth in the accompanying consolidated balance sheet information as of December 31, 2001, is fairly stated in all material respects in relation to the consolidated balance sheet from which it has been derived.
PricewaterhouseCoopers LLP
Detroit, Michigan
July 22, 2002
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PART I. | FINANCIAL INFORMATION | |
Item 1. | Consolidated Financial Statements |
ROUGE INDUSTRIES, INC.
CONSOLIDATED BALANCE SHEETS
(amounts in thousands)
June 30 | December 31 | |||||||||
Assets | 2002 | 2001 | ||||||||
Unaudited | ||||||||||
Current Assets |
||||||||||
Cash and Cash Equivalents |
$ | 3,235 | $ | 3,235 | ||||||
Accounts Receivable |
||||||||||
Trade and Other (Net of Allowances
of $15,269 and $13,970) |
81,854 | 70,365 | ||||||||
Insurance Recovery |
2,062 | | ||||||||
Affiliates |
268 | 1,052 | ||||||||
Inventories |
196,723 | 232,937 | ||||||||
Other Current Assets |
4,151 | 10,636 | ||||||||
Total Current Assets |
288,293 | 318,225 | ||||||||
Property, Plant, and Equipment |
||||||||||
Land |
| 360 | ||||||||
Buildings and Improvements |
21,940 | 23,344 | ||||||||
Machinery and Equipment |
335,835 | 383,377 | ||||||||
Construction in Progress |
6,879 | 27,980 | ||||||||
Subtotal |
364,654 | 435,061 | ||||||||
Less: Accumulated Depreciation |
(142,480 | ) | (197,868 | ) | ||||||
Net Property, Plant, and Equipment |
222,174 | 237,193 | ||||||||
Investment in Unconsolidated Subsidiaries |
75,778 | 72,455 | ||||||||
Deferred Charges and Other |
41,165 | 45,434 | ||||||||
Total Assets |
$ | 627,410 | $ | 673,307 | ||||||
The accompanying notes are an integral part of the consolidated financial statements.
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ROUGE INDUSTRIES, INC.
CONSOLIDATED BALANCE SHEETS
(amounts in thousands except share amounts)
Liabilities and Stockholders Equity | ||||||||||
June 30 | December 31 | |||||||||
2002 | 2001 | |||||||||
Unaudited | ||||||||||
Current Liabilities |
||||||||||
Accounts Payable |
||||||||||
Trade |
$ | 144,024 | $ | 146,814 | ||||||
Affiliates |
7,829 | 17,112 | ||||||||
Short-Term Debt |
155,907 | 145,549 | ||||||||
Accrued Vacation Pay |
10,165 | 9,644 | ||||||||
Deferred Insurance Recovery |
8,352 | | ||||||||
Taxes Other than Income |
1,704 | 6,001 | ||||||||
Other Accrued Liabilities |
29,363 | 35,795 | ||||||||
Total Current Liabilities |
357,344 | 360,915 | ||||||||
Pensions and Other Postretirement Benefits |
131,532 | 121,003 | ||||||||
Other Liabilities |
18,192 | 20,816 | ||||||||
Commitments and Contingencies (Notes 5 and 7) |
||||||||||
Stockholders Equity |
||||||||||
Common Stock |
||||||||||
Class A, 80,000,000 shares authorized with 15,107,154 and 15,103,839 issued and outstanding as of June 30, 2002 and December 31, 2001, respectively |
151 | 151 | ||||||||
Class B, 8,690,400 shares authorized with 7,140,400 shares issued and outstanding as of June 30, 2002 and December 31, 2001 |
72 | 72 | ||||||||
Capital in Excess of Par Value |
130,278 | 130,270 | ||||||||
Retained Earnings |
(217 | ) | 50,022 | |||||||
Accumulated Other Comprehensive Loss |
(9,942 | ) | (9,942 | ) | ||||||
Total Stockholders Equity |
120,342 | 170,573 | ||||||||
Total Liabilities and Stockholders Equity |
$ | 627,410 | $ | 673,307 | ||||||
The accompanying notes are an integral part of the consolidated financial statements.
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ROUGE INDUSTRIES, INC.
CONSOLIDATED STATEMENTS OF OPERATIONS
(amounts in thousands except share and per share amounts)
Unaudited
For the Quarter Ended | For the Six Months Ended | |||||||||||||||||||
June 30 | June 30 | |||||||||||||||||||
2002 | 2001 | 2002 | 2001 | |||||||||||||||||
Sales |
||||||||||||||||||||
Unaffiliated Customers |
$ | 288,531 | $ | 248,419 | $ | 536,283 | $ | 473,824 | ||||||||||||
Affiliates |
826 | 3,887 | 1,880 | 8,677 | ||||||||||||||||
Total Sales |
289,357 | 252,306 | 538,163 | 482,501 | ||||||||||||||||
Costs and Expenses |
||||||||||||||||||||
Costs of Goods Sold |
298,810 | 304,664 | 583,922 | 586,410 | ||||||||||||||||
Depreciation and Amortization |
6,047 | 6,492 | 12,685 | 13,033 | ||||||||||||||||
Selling and Administrative Expenses |
4,825 | 5,598 | 8,211 | 11,222 | ||||||||||||||||
Total Costs and Expenses |
309,682 | 316,754 | 604,818 | 610,665 | ||||||||||||||||
Operating Loss |
(20,325 | ) | (64,448 | ) | (66,655 | ) | (128,164 | ) | ||||||||||||
Interest Income |
| 151 | 36 | 245 | ||||||||||||||||
Interest Expense |
(2,440 | ) | (1,980 | ) | (4,852 | ) | (4,786 | ) | ||||||||||||
Insurance Recovery |
12,130 | 75,140 | 18,110 | 81,533 | ||||||||||||||||
Other Net |
(616 | ) | (2,236 | ) | (638 | ) | (1,247 | ) | ||||||||||||
Income (Loss) Before Income Taxes and Equity
In Unconsolidated Subsidiaries |
(11,251 | ) | 6,627 | (53,999 | ) | (52,419 | ) | |||||||||||||
Income Tax Benefit |
| | | | ||||||||||||||||
Income (Loss) Before Equity in
Unconsolidated Subsidiaries |
(11,251 | ) | 6,627 | (53,999 | ) | (52,419 | ) | |||||||||||||
Equity in Unconsolidated Subsidiaries |
2,511 | 2,041 | 3,760 | 1,331 | ||||||||||||||||
Net Income (Loss) |
$ | (8,740 | ) | $ | 8,668 | $ | (50,239 | ) | $ | (51,088 | ) | |||||||||
Per Share Amounts |
||||||||||||||||||||
Net Income (Loss) Basic and Diluted |
$ | (0.39 | ) | $ | 0.39 | $ | (2.26 | ) | $ | (2.30 | ) | |||||||||
Cash Dividends Declared |
$ | | $ | 0.02 | $ | | $ | 0.04 | ||||||||||||
Weighted Average Shares Outstanding |
22,247,554 | 22,242,206 | 22,247,243 | 22,239,021 | ||||||||||||||||
The accompanying notes are an integral part of the consolidated financial statements.
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ROUGE INDUSTRIES, INC.
CONSOLIDATED STATEMENTS OF CHANGES IN STOCKHOLDERS EQUITY
(amounts in thousands)
Unaudited
For the Quarter Ended | For the Six Months Ended | |||||||||
June 30, 2002 | June 30, 2002 | |||||||||
Common Stock |
||||||||||
Beginning and Ending Balance |
$ | 223 | $ | 223 | ||||||
Capital in Excess of Par Value |
||||||||||
Beginning Balance |
130,277 | 130,270 | ||||||||
Common Stock Issued for Benefit Plans |
1 | 8 | ||||||||
Ending Balance |
130,278 | 130,278 | ||||||||
Retained Earnings |
||||||||||
Beginning Balance |
8,523 | 50,022 | ||||||||
Net Loss and Comprehensive Loss |
(8,740 | ) | (50,239 | ) | ||||||
Ending Balance |
(217 | ) | (217 | ) | ||||||
Accumulated Other Comprehensive Loss |
||||||||||
Beginning and Ending Balance |
(9,942 | ) | (9,942 | ) | ||||||
Total Stockholders Equity |
$ | 120,342 | $ | 120,342 | ||||||
Comprehensive Loss |
||||||||||
Net Loss and Comprehensive Loss |
$ | (8,740 | ) | $ | (50,239 | ) |
The accompanying notes are an integral part of the consolidated financial statements.
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ROUGE INDUSTRIES, INC.
CONSOLIDATED STATEMENTS OF CASH FLOWS
(amounts in thousands)
Unaudited
For the Six Months Ended | ||||||||||||
June 30 | ||||||||||||
2002 | 2001 | |||||||||||
Cash Flows From Operating Activities |
||||||||||||
Net Loss |
$ | (50,239 | ) | $ | (51,088 | ) | ||||||
Adjustments to Reconcile Net Loss to Net Cash |
||||||||||||
Provided By Operating Activities: |
||||||||||||
Depreciation and Amortization |
12,685 | 13,033 | ||||||||||
Net gain on Asset Sales |
(356 | ) | | |||||||||
Amortization of Capitalized Debt Costs |
| 30 | ||||||||||
Equity in Unconsolidated Subsidiaries |
(3,760 | ) | (1,331 | ) | ||||||||
Environmental Remediation Recovery |
| (7,391 | ) | |||||||||
Common Stock Issued for Benefit Plans |
8 | 12 | ||||||||||
Changes in Assets and Liabilities: |
||||||||||||
Accounts Receivable |
(12,768 | ) | 4,528 | |||||||||
Inventories |
36,214 | 99,097 | ||||||||||
Prepaid Expenses |
8,073 | 5,202 | ||||||||||
Accounts Payable and Accrued Liabilities |
(11,275 | ) | (13,721 | ) | ||||||||
Deferred Insurance Recovery |
8,352 | (44,000 | ) | |||||||||
Other Net |
70 | 14 | ||||||||||
Net Cash Provided by (Used for) Operating Activities |
(12,996 | ) | 4,385 | |||||||||
Cash Flows From Investing Activities |
||||||||||||
Capital Expenditures |
(1,187 | ) | (14,233 | ) | ||||||||
Proceeds from Disposal of Assets |
1,946 | | ||||||||||
Investment in Unconsolidated Subsidiaries |
(2,700 | ) | (334 | ) | ||||||||
Distributions from Unconsolidated Subsidiaries |
4,579 | 221 | ||||||||||
Changes in Restricted Cash |
| 372 | ||||||||||
Other Net |
| | ||||||||||
Net Cash Provided by (Used for) Investing Activities |
2,638 | (13,974 | ) | |||||||||
Cash Flows From Financing Activities |
||||||||||||
Drawdowns on Subordinated Debt |
35,000 | | ||||||||||
Drawdowns on Revolving Line |
577,197 | 499,125 | ||||||||||
Principal Payments on Revolving Line |
(601,839 | ) | (489,654 | ) | ||||||||
Cash Dividend Payments |
| (890 | ) | |||||||||
Net Cash Provided by Financing Activities |
10,358 | 8,581 | ||||||||||
Net Increase (Decrease) in Cash and Cash Equivalents |
| (1,008 | ) | |||||||||
Cash and Cash Equivalents Beginning of Period |
3,235 | 2,733 | ||||||||||
Cash and Cash Equivalents End of Period |
$ | 3,235 | $ | 1,725 | ||||||||
The accompanying notes are an integral part of the consolidated financial statements.
-8-
ROUGE INDUSTRIES, INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
NOTE 1 BASIS OF PRESENTATION
The interim consolidated financial statements are unaudited. However, in the opinion of the Company, the statements include all adjustments necessary for a fair statement of the results for the interim periods presented. Such adjustments include normal recurring adjustments as well as additional adjustments discussed in Note 5. The foregoing interim results are not necessarily indicative of the results of operations expected for the full fiscal year ending December 31, 2002.
These consolidated financial statements should be read together with the Companys audited financial statements presented in the Companys Annual Report on Form 10-K for the year ended December 31, 2001 filed with the Securities and Exchange Commission. For the purpose of these Notes to Consolidated Financial Statements, Rouge Industries or the Company refers to Rouge Industries, Inc. and its subsidiaries unless the context requires otherwise.
NOTE 2 LIQUIDITY MATTERS
Although the situation in 2002 has been improving, the Company continues to face difficult market conditions. During 2000 and 2001, there was intense downward pressure on steel prices caused by high levels of imports and softening demand for steel by the Companys customers. The lower prices and the cash strain caused by the Powerhouse explosion and the delay in the startup of the new power plant caused significant operating losses and considerable pressure on the Companys liquidity. The December 15, 2001 fire at Double Eagle Steel Coating Company (Double Eagle) has further strained liquidity. The Company responded to its liquidity situation by refinancing its long-term debt early in 2001 and procuring a subordinated credit facility late in 2001. On July 12, 2002, the Company secured an additional $10 million loan. This new loan is tied to a long-term supply contract with a raw material supplier. During the six months ended June 30, 2002, the Companys borrowings increased from $145,549,000 to $155,907,000.
The Companys liquidity is dependant on operating performance, which is closely related to business conditions in the domestic steel industry, the implementation of operating and capital cost reduction programs, proceeds from the Double Eagle insurance claim, the impact of the governments response to the Section 201 filings, and sources of financing. Rouge Industries has undertaken an aggressive operating cost reduction program and reduced capital expenditures in order to help conserve cash. The Company depends on borrowings to fund operations. In the event that market conditions fail to improve adequately, operating losses continue and the Company is unable to secure additional financing sources to fund its operations, it may be required to seek bankruptcy protection or commence liquidation or other administrative proceedings.
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NOTE 3 INVENTORIES
The major classes of inventories are as follows (dollars in thousands):
June 30 | December 31 | |||||||||
2002 | 2001 | |||||||||
Unaudited | ||||||||||
Production |
||||||||||
Raw Materials |
$ | 31,206 | $ | 58,631 | ||||||
Semifinished and Finished Steel Products |
161,303 | 175,552 | ||||||||
Total Production at FIFO |
192,509 | 234,183 | ||||||||
LIFO Reserve |
(8,879 | ) | (14,292 | ) | ||||||
Total Production at LIFO |
183,630 | 219,891 | ||||||||
Nonproduction and Sundry |
13,093 | 13,046 | ||||||||
Total Inventories |
$ | 196,723 | $ | 232,937 | ||||||
NOTE 4 DEBT
Rouge Steel has a $200,000,000 revolving loan commitment under a credit agreement (the Credit Agreement) which expires on March 13, 2004. There is one financial covenant in the Credit Agreement, a minimum net worth requirement, which is tested only when excess availability under the Credit Agreement is less than $25,000,000. There is a subjective acceleration clause in the Credit Agreement which causes the Company to classify its debt outstanding under the Credit Agreement as current. Borrowings under the Credit Agreement are limited to specified percentages of receivables and inventories. At June 30, 2002, the Companys receivables and inventories supported availability under the Credit Agreement of $145,724,000, of which the Company could borrow up to $119,424,000 without a covenant default. The Company had borrowings outstanding under the Credit Agreement of $80,907,000 as of June 30, 2002. The Credit Agreement bears an unused line fee of 0.375%. Interest on loans under the Credit Agreement is calculated by one of two methods: (i) the prime rate plus a margin ranging from 0.25% to 1.00%, depending upon excess availability under the Credit Agreement during the prior quarter or (ii) the London Interbank Offered Rate plus a margin ranging from 2.25% to 3.00%, depending upon excess availability under the Credit Agreement during the prior quarter.
The Company also has a $75,000,000 credit facility from Ford Motor Company (the Ford Facility). The Ford Facility expires on December 31, 2002 and bears interest at approximately the same rate as the Credit Agreement. The Ford Facility is subordinate to the Credit Agreement and the Cleveland-Cliffs Facility (as defined below), has a third security interest in the accounts receivable and inventory of the Company and contains cross default provisions with the Credit Agreement. The Company had borrowings outstanding under the Ford Facility of $75,000,000 as of June 30, 2002.
On July 12, 2002, the Company secured a new $10,000,000 loan from Cleveland-Cliffs Inc (Cleveland-Cliffs Facility). The Cleveland-Cliffs Facility was negotiated in connection with a long-term iron ore pellet supply agreement. The Cleveland-Cliffs Facility expires on June 30, 2007 and bears interest at 10% per year. The Cleveland-Cliffs Facility is subordinate to the Credit Agreement, has a second security interest in the accounts receivable and inventory of the
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Company and contains cross default provisions with the Credit Agreement. The Company had no borrowings outstanding under the Cleveland-Cliffs Facility as of June 30, 2002.
NOTE 5 DOUBLE EAGLE INSURANCE CLAIM
On December 15, 2001, a major fire at the Double Eagle Steel Coating Company (Double Eagle), the Companys 50% owned electrogalvanizing joint venture, halted production. The Company and its joint venture partner, United States Steel Corporation, are rebuilding Double Eagle and plan to return the facility to full production by the fourth quarter of 2002.
The Companys insurance program provides coverage for damage to property destroyed, interruption of business operations and expenditures incurred to minimize the period and total cost of disruption to operations. The Company evaluates its potential insurance recoveries in two areas:
1. | Damage to Double Eagle property as a result of the fire Non-capitalizable costs for repairs are being expensed as incurred, with related estimated insurance recoveries recorded as they are considered to be probable, up to the amount of the actual costs incurred. Capitalizable costs are being capitalized as incurred. Proceeds from claims relating to capitalizable repair costs will be recorded when the claim is settled. | |
2. | Rouge Steel business interruption costs Costs to coat steel at toll processors are expensed as incurred, with related estimated insurance recoveries recorded as they are considered to be probable. |
Pursuant to the accounting methodology described above, during the second quarter of 2002, the Company recorded insurance proceeds with respect to the Double Eagle fire of $12,130,000. At June 30, 2002, the Company has a deferred insurance recovery liability with respect to the Double Eagle fire of $8,352,000, which represents advances from insurers in excess of recoverable costs recorded. Recoverable costs are net of a deductible of $7,500,000 and reserves of $2,200,000. Advances from the insurance carriers, total $24,400,000 through June 30, 2002.
NOTE 6 EARNINGS PER SHARE
There was no difference between basic and diluted earnings per share in the three-month and six-month periods ended June 30, 2002 and 2001. The tables below present dilutive securities, which represent stock options granted to members of management or the board of directors with exercise prices lower than the average market price of the Companys Class A Common Stock, and anti-dilutive securities, which represent stock options granted to members of management or the board of directors with exercise prices higher than the average market price of the Companys Class A Common Stock. All of these stock options will expire between 2004 and 2012.
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For the Quarter Ended June 30 | ||||||||||||||||
2002 | 2001 | |||||||||||||||
Range of | Range of | |||||||||||||||
Securities | Exercise Prices | Securities | Exercise Prices | |||||||||||||
Dilutive Securities |
45,348 | $ | 0.77 - $1.40 | | ||||||||||||
Anti-dilutive Securities |
859,020 | $ | 2.05 - $28.88 | 897,975 | $ | 2.05 - $28.88 |
For the Six Months Ended June 30 | ||||||||||||||||
2002 | 2001 | |||||||||||||||
Range of | Range of | |||||||||||||||
Securities | Exercise Prices | Securities | Exercise Prices | |||||||||||||
Dilutive Securities |
16,235 | $ | 0.77 - $1.30 | | ||||||||||||
Anti-dilutive Securities |
1,207,268 | $ | 1.35 - $28.88 | 897,975 | $ | 2.05 - $28.88 |
NOTE 7 COMMITMENTS AND CONTINGENCIES
On April 2, 2002, New Boston Coke Corporation (New Boston), which provided approximately 34% of the Companys coke through a tolling arrangement, closed its facilities. The Company expected to have an unconditional purchase obligation of $14,600,000 with New Boston in 2002, which represents expected tolling charges. Rouge Steel no longer has any obligation with respect to New Boston. The Company has procured an alternate source of coke.
On July 12, 2002, Rouge Steel Company (Rouge Steel), the Companys primary operating subsidiary, and Cleveland-Cliffs Inc (Cleveland-Cliffs) amended their Pellet Sales and Purchase and Trade Agreement (the Pellet Agreement Amendment). The Pellet Agreement Amendment provides, among other things, that beginning in 2003, Rouge Steel will purchase from Cleveland-Cliffs all of the iron ore pellets that it requires. Presently, the Company has a pellet purchase contract with Eveleth Mines LLC (EVTAC), the Companys 45% owned pellet producing joint venture, which expires on December 31, 2002. The Company believes that naming Cleveland-Cliffs the sole supplier of its iron ore pellets in 2003 will not affect the viability of EVTAC. However, it is possible that subsequent actions by the other owners of EVTAC may affect the recognition of certain obligations and funding requirements relating to the mining operations. Should such recognition occur, the Company does not believe it will have any responsibility for such obligations.
Other than the matters discussed above and in Note 5, there have been no material changes to the commitments and contingencies discussed in the Companys Annual Report on Form 10-K for the year ended December 31, 2001.
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Item 2. | Managements Discussion and Analysis of Financial Condition and Results of Operations |
Results of Operations
Comparison of the Three Month Periods Ended June 30, 2002 and 2001
Total Sales. Total sales for Rouge Industries, Inc. (together with its subsidiaries, Rouge Industries or the Company) increased 14.7% in the second quarter of 2002 to $289.4 million from $252.3 million in the second quarter of 2001, an increase of $37.1 million. The increase in total sales was caused principally by price increases, favorable sales mix and an increase in steel product shipments. Average realized revenue per ton increased in the second quarter of 2002 to $413 per ton from $379 per ton in the second quarter of 2001, an increase of $34 per ton. The increase in average realized revenue per ton was the result of improved spot market steel selling prices combined with a favorable sales mix in the second quarter of 2002. Additionally, shipments increased 5.4% in the second quarter of 2002 to 701,000 net tons from 665,000 net tons in the second quarter of 2001, an increase of 36,000 net tons.
Costs and Expenses. Total costs and expenses decreased 2.2% in the second quarter of 2002 to $309.7 million from $316.8 million in the second quarter of 2001, a decrease of $7.1 million. Costs of goods sold decreased 1.9% in the second quarter of 2002 to $298.8 million from $304.7 million in the second quarter of 2001, a decrease of $5.9 million. The lower costs of goods sold was due to lower costs related to the Powerhouse explosion and lower natural gas costs, partially offset by the higher shipments discussed above. Costs of goods sold in the second quarter of 2002 was 103.3% of total sales, down from 120.8% of total sales in the second quarter of 2001.
Operating Loss. The operating loss in the second quarter of 2002 was $20.3 million compared to an operating loss of $64.4 million in the second quarter of 2001, a decrease of $44.1 million. The decrease in the operating loss was primarily due to the higher shipments and prices and lower natural gas costs and costs related to the Powerhouse explosion.
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Insurance Recovery. During the second quarter of 2002, the Company recognized $12.1 million of anticipated proceeds from the insurance claim for the December 15, 2001 fire at Double Eagle Steel Coating Company (Double Eagle), the Companys 50% owned electrogalvanizing joint venture. During the second quarter of 2001, the Company reached a final settlement with its insurers regarding Rouge Steels insurable property damage and business interruption costs related to the explosion and fire at the Rouge Complex Powerhouse (the Powerhouse). As a result of the settlement, the Company recorded $75.1 million as second quarter 2001 insurance recoveries.
Net Income/(Loss). The Company recorded a net loss of $8.7 million in the second quarter of 2002 compared to net income of $8.7 million in the second quarter of 2001, a deterioration of $17.4 million. The decrease was primarily due to the Powerhouse explosion insurance claim settlement during 2001, partially offset by higher steel prices and other factors discussed above.
Comparison of the Six Month Periods Ended June 30, 2002 and 2001
Total Sales. Total sales increased 11.5% in the first half of 2002 to
$538.2 million from $482.5 million in the first half of 2001, an increase of
$55.7 million. The increase in total sales was caused by higher steel product
shipments and pricing. Steel product shipments increased 9.6% in the first
half of 2002 to 1,366,000 net tons from 1,246,000 net tons in the first half of
2001, an increase of 120,000 net tons. Rouge Steels shipments were higher in
the first half of 2002 primarily because of weak demand for steel in the
Companys major markets last year. The Company idled its smaller blast furnace
for 60 days in the first quarter of 2001 to balance production with lower
shipments. Additionally, the steel product selling prices were higher in the
first half of 2002. The average realized selling price of the Companys steel
products increased 1.8% in the first half of 2002 to $394 per ton from $387 per
ton in the first half of 2001, an increase of $7 per ton. The increase in
average realized selling prices is the result of several factors: (i) low
priced steel imports, which caused domestic producers to lower their prices to
compete for orders, have abated in 2002 as a
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result of the Section 201 rulings; (ii) the temporary reduction of capacity caused by the liquidation of bankrupt steel companies has resulted in a tighter supply of steel and (iii) a favorable sales mix.
Costs and Expenses. Total costs and expenses decreased 1.0% in the first half of 2002 to $604.8 million from $610.7 million in the first half of 2001, a decrease of $5.9 million. Costs of goods sold decreased 0.4% in the first half of 2002 to $583.9 million from $586.4 million in the first half of 2001, a decrease of $2.5 million. The lower costs of goods sold in 2002 was primarily due to lower costs related to the Powerhouse explosion, lower natural gas prices and lower costs related to the temporary shutdown of a blast furnace, offset by higher sales volume, costs related to the Double Eagle fire and the absence of the net benefit in the first half of 2001 for indemnification by the Companys former parent of previously accrued environmental liabilities related to the cleanup of the Rouge Complex. Costs of goods sold in the first half of 2002 was 108.5% of total sales, compared to 121.5% of total sales in the first half of 2001. Selling and administrative expense decreased 26.8% in the first half of 2002 to $8.2 million from $11.2 million in the first half of 2001, a decrease of $3.0 million. The decrease in selling and administrative expense was due to lower professional service fees from outside consultants engaged to assist with the Powerhouse explosion insurance claim and lower Michigan single business tax expense.
Operating Loss. The operating loss decreased 48.0% in the first half of 2002 to $66.7 million from $128.2 million in the first half of 2001, a decrease of $61.5 million. The decrease in operating loss was primarily due to higher steel product prices, lower natural gas prices, lower costs related to the Powerhouse explosion and lower costs associated with the temporary shutdown of a blast furnace, partially offset by costs related to the Double Eagle fire and the absence of the net benefit in the first half of 2001 for indemnification by the Companys former parent of previously accrued environmental liabilities related to the cleanup of the Rouge Complex.
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Insurance Recovery. The Company recognized $18.1 million of income in the first half of 2002 for anticipated insurance recoveries related to the Double Eagle fire. The Company reached a final settlement of the Powerhouse explosion insurance claim in the first half of 2001 and recognized $81.5 million of income for insurance recoveries.
Net Loss. The net loss decreased 1.7% in the first half of 2002 to $50.2 million from $51.1 million in the first half of 2001, a decrease of $900,000. The decreased net loss is due to the items discussed in Operating Loss offset by lower insurance recovery in the first half of 2002.
Liquidity and Capital Resources
The Company continues to face difficult market conditions although steel product prices in the spot market and demand for the Companys products have improved during 2002. The low prices during the past three years and the cash strain caused by the Powerhouse explosion and the delay in the startup of the new power plant caused significant operating losses and considerable pressure on the Companys liquidity. The December 15, 2001 fire at Double Eagle further strained liquidity until the Company began to receive advances from its insurance carriers during the second quarter of 2002. The Company responded to the liquidity deterioration in 2001 by refinancing its long-term debt early in the year and procuring a $75 million subordinated credit facility late in 2001. Additionally, the Company has secured a new $10 million loan from Cleveland-Cliffs Inc.
The Companys liquidity is dependent on operating performance, which
closely related to business conditions in the domestic steel industry, the
implementation of operating and capital cost reduction programs, the impact of
the governments response to the Section 201 filings, and sources of financing.
Rouge Industries has undertaken an aggressive operating cost reduction program
and reduced capital expenditures in order to help conserve cash. The Company
depends on borrowings to fund operations. In the event that market conditions
fail to continue to improve adequately, operating losses continue and the
Company is unable to secure financing sources to fund its
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operations, it may be required to seek bankruptcy protection or commence
liquidation or other administrative proceedings.
Cash and cash equivalents on June 30, 2002 totaled $3.2 million unchanged
from $3.2 million on December 31, 2001.
Cash Flows from Operating Activities. Net cash used for operating
activities in the first half of 2002 was $13.0 million compared to net cash
provided by operating activities of $4.4 million in the first half of 2001.
The increase in cash used for operating activities in the first half of 2002
was attributable to a smaller inventory reduction than last year
partially offset by a lower net loss in 2002 after adjusting the 2001
net loss for the non-cash income recorded in connection
with the settlement of the Powerhouse explosion insurance claim.
Capital Expenditures. Cash used for capital expenditures, including
investments in unconsolidated subsidiaries, decreased 73.3% in the first half
of 2002 to $3.9 million from $14.6 million in the first half of 2001, a
decrease of $10.7 million. The decrease is the result of an effort to reduce
capital spending in order to conserve cash. During the remainder of 2002, it
is anticipated that an additional $25 million will be paid or accrued for
capital projects or investment in unconsolidated subsidiaries, primarily due to
the rebuild of Double Eagle. The additional capital expenditures will be
generally directed at improving plant efficiency and product quality.
Credit Facility. The Company has a $200 million revolving loan agreement
(the Credit Agreement) which expires on March 13, 2004. Borrowings under the
Credit Agreement are limited to specified percentages of receivables and
inventories. At June 30, 2002, the Companys receivables and inventories
supported availability under the Credit Agreement of $145.7 million, of which
the Company could borrow up to $119.4 million without a covenant default. The
Company had borrowings of $80.9 million under the Credit Agreement on June 30,
2002.
The Company also has a $75 million credit facility from Ford Motor Company
(the Ford Facility). The Ford Facility expires on December 31, 2002. The
Company had borrowings outstanding under the Ford Facility of $75.0 million as
of June 30, 2002.
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On July 12, 2002, the Company secured a new $10 million loan from
Cleveland-Cliffs Inc (the Cleveland-Cliffs Facility). The Cleveland-Cliffs
Facility was negotiated in connection with a long-term pellet supply agreement.
The Cleveland-Cliffs Facility expires on June 30, 2007. The Company had no
borrowings outstanding under the Cleveland-Cliffs Facility as of June 30, 2002.
Contractual Obligations and Other Commercial Commitments
On April 2, 2002, New Boston Coke Corporation (New Boston), which
provided approximately 34% of the Companys coke requirements through a tolling
arrangement, closed its facilities. The Company expected to have an
unconditional purchase obligation of $14.6 million with New Boston in 2002,
which represents tolling charges. Rouge Steel no longer has any obligation
with respect to New Boston. The Company has procured an alternate source of
coke. Other than the New Boston situation, there have been no material changes
to the contractual obligations and other commercial commitments discussed in
the Companys Annual Report on Form 10-K for the year ended December 31, 2001.
Double Eagle Insurance Claim
On December 15, 2001, a major fire at Double Eagle, halted production.
The Company and its joint venture partner, United States Steel Corporation, are
rebuilding Double Eagle and plan to return the facility to full production by
the fourth quarter of 2002.
The Companys insurance program provides coverage for damage to property
destroyed, interruption of business operations and expenditures incurred to
minimize the period and total cost of disruption to operations. The Company
evaluates its potential insurance recoveries in two areas:
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Pursuant to the accounting methodology described above, during the second
quarter of 2002, the Company recorded insurance proceeds with respect to the
Double Eagle fire of $12.1 million. At June 30, 2002, the Company has a
deferred insurance recovery liability with respect to the Double Eagle fire of
$8.4 million, which represents advances from insurers in excess of recoverable
costs recorded. Recoverable costs are net of a deductible of $7.5 million and
reserves of $2.2 million. Advances from the insurance carriers total $24.4
million through June 30, 2002.
Environmental Matter
In 2000, the United States Environmental Protection Agency (the EPA)
filed a complaint against the Company (the Multimedia Complaint) which arose
out of a 1998 investigation of Rouge Steels air, water and solid waste storage
and disposal. During June 2002, the Company, Wayne County, the Michigan
Department of Environmental Quality and the EPA executed a consent order with
respect to the Multimedia Complaint. Penalties of $458,000 were imposed with
respect to the Consent Order, which were accrued in prior periods. The Company
has negotiated a payment schedule which allows the penalty to be paid over a
one-year period.
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New Accounting Pronouncement
During the first quarter of 2002, the Company adopted Statement of
Financial Accounting Standards No. 144, Accounting for the Impairment or
Disposal of Long-Lived Assets. This pronouncement had no impact on the
Companys results of operations or financial position.
Safe Harbor Statement Under the Private Securities Litigation Reform Act of 1995
The matters discussed in this Quarterly Report on Form 10-Q include
certain forward-looking statements that involve risks and uncertainties. These
forward-looking statements may include, among others, statements concerning
projected levels of production, sales, shipments and income, pricing trends,
cost reduction strategies, product mix, anticipated capital expenditures, and
other future plans and strategies.
As permitted by the safe harbor provisions of the Private Securities
Litigation Reform Act of 1995, Rouge Industries is identifying in this
Quarterly Report on Form 10-Q a number of factors which could cause the
Companys actual results to differ materially from those anticipated. These
factors include, but are not necessarily limited to, (i) changes in the general
economic climate, (ii) the supply of and demand for steel products in the
Companys markets, (iii) pricing of steel products in the Companys markets,
(iv) potential environmental liabilities, (v) the availability and prices of
raw materials, supplies, utilities and other services and items required by the
Companys operations, (vi) the availability of sufficient cash to support the
Companys operations, (vii) uncertainty regarding the Double Eagle fire and the
Companys ability to resolve the insurance claim and (viii) higher than
expected operating costs.
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1.
Damage to Double Eagle property as a result of the fire -
Non-capitalizable costs for repairs are being expensed as incurred,
with related estimated insurance recoveries recorded as they are
considered to be probable, up to the amount of the actual costs
incurred. Capitalizable
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costs are being capitalized as incurred. Proceeds from claims relating
to capitalizable repair costs will be recorded when the claim is settled.
2.
Rouge Steel business interruption costs Costs to coat steel at
toll processors are expensed as incurred, with related estimated
insurance recoveries recorded as they are considered to be probable.
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PART II | OTHER INFORMATION | |
Item 1. | Legal Proceedings |
From time to time, Rouge Industries and its consolidated subsidiaries are defendants in routine lawsuits incidental to its business. The Company believes that such current proceedings, individually or in the aggregate, will not have a materially adverse effect on the Company.
Item 4. | Submission of Matters to a Vote of Security Holders |
Rouge Industries Annual Meeting of Stockholders was held on May 15, 2002. In connection with the meeting, proxies were solicited. Set forth below are the voting results on proposals considered and voted upon:
1) | All three nominees for Class II Director were elected by a plurality of the votes entitled to be cast by the stockholders who were present or represented by proxy. |
For | Withheld | ||||
Gary P. Latendresse |
31,697,672 | 498,662 | |||
Dominick C. Fanello |
31,638,731 | 557,603 | |||
John E. Lobbia |
31,684,857 | 511,477 |
2) | The Outside Director Equity Plan and the 2002 Stock Incentive Plan were amended by a majority of the votes entitled to be cast by the stockholders who were present or represented by proxy. |
For | Against | Abstain | |||||
Amendment of the Outside Director Equity Plan
and the 2002 Stock Incentive Plan |
31,085,119 | 1,029,719 | 81,496 |
3) | The appointment of PricewaterhouseCoopers LLP as the Companys independent public accountants for the fiscal year ending December 31, 2002 was ratified by a majority of the votes entitled to be cast by the stockholders who were present or represented by proxy. |
For | Against | Abstain | ||||||||||
Ratification of the appointment of PricewaterhouseCoopers LLP as Rouge Industries independent public accountants for the fiscal year ending December 31, 2002 |
32,040,403 | 115,883 | 40,048 |
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Item 6. | Exhibits and Reports on Form 8-K | |
(a) | The following exhibits are included in this report. |
Exhibit Number | Description of Exhibit | |
15 | PricewaterhouseCoopers LLP Awareness Letter |
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SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
Date: July 25, 2002 | ROUGE INDUSTRIES, INC. | |||
By: Name: Title: |
/s/ Carl L. Valdiserri Carl L. Valdiserri Chairman of the Board and Chief Executive Officer |
|||
Date: July 25, 2002 |
By: Name: Title: |
/s/ Gary P. Latendresse Gary P. Latendresse Vice Chairman and Chief Financial Officer |
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EXHIBIT INDEX
Exhibit Number | Description of Exhibit | |
15 | PricewaterhouseCoopers LLP Awareness Letter |
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