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SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-K
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
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For
the fiscal year ended December 31, 2004 |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
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For the transition period from
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Commission File No.: 0-9409
MERCER INTERNATIONAL INC.
Exact name of Registrant as specified in its charter
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Washington
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91-6087550 |
State or other jurisdiction
of incorporation or organization |
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IRS Employer
Identification No. |
14900 Interurban Avenue South, Suite 282, Seattle,
Washington, 98168
Address of Office
Registrants telephone number including area code:
(206) 674-4639
Securities registered pursuant to Section 12(b) of the Act:
None
Securities registered pursuant to Section 12(g) of the Act:
Shares of beneficial interest, $1.00 par value
Preferred Stock Purchase Rights
Title of Class
Indicate
by check mark whether the Registrant (1) has filed all
reports required to be filed by Section 13 or 15(d) of the
Securities Exchange Act of 1934 during the preceding
12 months (or for such shorter period that the Registrant
was required to file such reports), and (2) has been
subject to such filing requirements for the past
90 days. Yes þ No o
Indicate
by check mark if disclosure of delinquent filers pursuant to
Item 405 of Regulation S-K is not contained herein,
and will not be contained, to the best of Registrants
knowledge, in definitive proxy or information statements
incorporated by reference in Part III of this
Form 10-K or any amendment to this
Form 10-K. þ
Indicate
by check mark whether the Registrant is an accelerated filer (as
defined in Rule 12b-2 of the
Act). Yes þ No o
The
aggregate market value of the Registrants voting stock
held by non-affiliates of the Registrant as of June 30,
2004, the last business day of the Registrants most
recently completed second fiscal quarter, based on the closing
price of the voting stock on the Nasdaq National Market on such
date, was approximately $166,401,116.
As of
March 11, 2005, the Registrant had 33,053,455 common shares
of beneficial interest, $1.00 par value, outstanding.
DOCUMENTS INCORPORATED BY REFERENCE
Certain
information that will be contained in the definitive proxy
statement for the Registrants annual meeting to be held in
2005 is incorporated by reference into Part III of this
Form 10-K.
TABLE OF CONTENTS
2
3
EXCHANGE RATES
As of January 1, 2002, we changed our reporting currency
from the U.S. dollar to the Euro, as a significant majority
of our business transactions are originally denominated in
Euros. Accordingly, our financial statements for the years ended
December 31, 2002, 2003 and 2004 included in this annual
report are stated in Euros while certain of our financial
information for periods prior to the year ended
December 31, 2002 included in this annual report has been
restated in Euros. We translate non-euro denominated assets and
liabilities at the rate of exchange on the balance sheet date.
Revenues and expenses are translated at the average rate of
exchange prevailing during the period.
The following table sets out exchange rates, based on the noon
buying rates in New York City for cable transfers in foreign
currencies as certified for customs purposes by the Federal
Reserve Bank of New York (the Noon Buying Rate) for
the conversion of Euros and Canadian dollars to
U.S. dollars in effect at the end of the following periods,
the average exchange rates during these periods (based on daily
Noon Buying Rates) and the range of high and low exchange rates
for these periods:
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Years Ended December 31, | |
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2004 | |
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2003 | |
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2002 | |
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2001 | |
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2000 | |
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(/$) | |
End of period
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0.7942 |
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0.7938 |
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0.9536 |
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1.1227 |
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1.0646 |
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High for period
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0.8473 |
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0.9652 |
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1.1638 |
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1.1945 |
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1.2087 |
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Low for period
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0.7339 |
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0.7938 |
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0.9536 |
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1.0487 |
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0.9697 |
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Average for period
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0.8040 |
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0.8838 |
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1.0660 |
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1.1219 |
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1.0901 |
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(C$/$) | |
End of period
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1.2034 |
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1.2923 |
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1.5800 |
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1.5926 |
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1.4995 |
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High for period
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1.1775 |
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1.2923 |
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1.5108 |
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1.4932 |
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1.4349 |
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Low for period
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1.3970 |
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1.5751 |
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1.6129 |
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1.6023 |
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1.5600 |
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Average for period
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1.3017 |
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1.3916 |
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1.5704 |
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1.5518 |
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1.4870 |
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On March 11, 2005, the Noon Buying Rate for the conversion
of Euros and Canadian dollars to U.S. dollars was
0.7427 per
U.S. dollar and C$1.2041 per U.S. dollar.
In addition, certain financial information relating to the
Celgar pulp mill, which our subsidiary, Zellstoff Celgar Limited
(formerly known as 0706906 B.C. Ltd.), acquired in February
2005, included in this annual report is stated in Canadian
dollars while we report our financial results in Euros. The
following table sets out exchange rates, based on the noon rates
as provided by the Bank of Canada, for the conversion of
Canadian dollars to Euros in effect at the end of the following
periods, the average exchange rates during these periods (based
on daily noon rates) and the range of high and low exchange
rates for these periods:
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Years Ended December 31, | |
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2004 | |
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2003 | |
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2002 | |
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2001 | |
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2000 | |
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(C$/) | |
End of period
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1.6292 |
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1.6280 |
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1.6564 |
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1.4185 |
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1.4092 |
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High for period
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1.5431 |
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1.4967 |
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1.3682 |
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1.2640 |
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1.2538 |
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Low for period
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1.6915 |
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1.6643 |
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1.6564 |
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1.4641 |
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1.5047 |
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Average for period
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1.6169 |
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1.5826 |
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1.4832 |
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1.3868 |
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1.3707 |
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On March 11, 2005, the noon rate for the conversion of
Canadian dollars to Euros was C$1.6217 per Euro.
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PART I
ITEM 1. BUSINESS
In this document, please note the following:
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references to we, our, us,
the Company or Mercer mean Mercer
International Inc. and its subsidiaries, unless the context
clearly suggests otherwise; and references to Mercer
Inc. mean Mercer International Inc. excluding its
subsidiaries; |
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unless otherwise indicated, all statistical and financial
information provided herein relating to Mercer excludes the
Celgar NBSK pulp mill, which our wholly-owned subsidiary,
Zellstoff Celgar Limited (formerly known as 0706906 B.C.
Ltd.), acquired in February 2005; |
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references to ADMTs mean air-dried metric tonnes; |
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information is provided as of December 31, 2004, unless
otherwise stated or the context clearly suggests otherwise; |
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all references to monetary amounts are to Euros, the
lawful currency adopted by most members of the European Union,
unless otherwise stated; and |
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refers to Euros; $ refers to U.S. dollars; and
C$ refers to Canadian dollars. |
The Company
General
Mercer Inc. is a business trust organized under the laws of the
State of Washington in 1968. Under Washington law, shareholders
of a business trust have the same limited liability as
shareholders of a corporation.
We operate in the pulp and paper business. We are one of the
largest producers of market northern bleached softwood kraft, or
NBSK, pulp in the world. We are the sole kraft pulp
producer, and the only producer of pulp for resale, known as
market pulp, in Germany, which is the largest pulp
import market in Europe. Our operations are currently located
primarily in eastern Germany and, since our acquisition,
referred to as the Acquisition, of the Celgar NBSK
pulp mill in February 2005, in western Canada. We currently
employ approximately 1,258 people at our German operations,
approximately 409 people are employed at our Celgar mill and
seven people at our office in Vancouver, British Columbia,
Canada. We operate three NBSK pulp mills with a consolidated
annual production capacity of approximately 1.3 million
ADMTs:
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Rosenthal mill. Our wholly-owned subsidiary,
Rosenthal, owns and operates a modern, efficient ISO 9002
certified NBSK pulp mill that has an annual production capacity
of approximately 310,000 ADMTs. Located near the town of
Blankenstein, Germany, the Rosenthal mill is currently one of
only two producers of market NBSK pulp in Germany, the other
being our Stendal mill. |
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Stendal mill. Our 63.6% owned subsidiary, Stendal,
completed construction of a new, state-of-the-art, single-line
NBSK pulp mill in September 2004, which is designed to have an
annual production capacity of approximately 552,000 ADMTs. Once
operating at capacity, we believe the Stendal mill will be one
of the largest NBSK pulp mills in Europe. The aggregate cost of
the Stendal mill is approximately
1.0 billion.
The Stendal project was financed through a combination of
government grants totaling approximately
274.5 million,
low-cost, long-term project debt which is largely severally
guaranteed by the federal government of Germany and the state
government of Sachsen-Anhalt, and equity contributions. The
Stendal mill is situated near the town of Stendal, Germany,
approximately 300 kilometers north of the Rosenthal mill. |
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Celgar mill. In February 2005, we acquired,
through a wholly-owned subsidiary, Zellstoff Celgar Limited, a
modern, efficient ISO 9001 certified NBSK pulp mill that
has an annual production capacity of approximately 430,000
ADMTs. The Celgar mill was completely rebuilt in the early 1990s
through an C$850 million modernization and expansion
project, which transformed it into a low-cost |
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producer. The Celgar mill is located near the city of Castlegar,
British Columbia, Canada, approximately 600 kilometers east
of the port city of Vancouver, British Columbia. |
We also own and operate two paper mills located at Heidenau and
Fährbrücke, Germany, which produce specialty papers
and printing and writing papers and, based upon their current
product mix, have an aggregate annual production capacity of
approximately 70,000 ADMTs.
History and Development of Business
We originally invested in various real estate assets with the
intention of becoming a real estate investment trust, but in
1985 changed our operational direction to acquiring controlling
interests in operating companies. We acquired our current pulp
and paper operations beginning in 1993.
Since 1999, we have expended an aggregate of approximately
345.6 million
on capital investments at our pulp and paper mills, not
including the Stendal mill or the Celgar mill, to increase
production capacities, improve efficiencies, reduce effluent
discharges and emissions and modernize the mills. Such capital
investments were financed in large part through government
guaranteed term financing and government grants of approximately
95.0 million.
For more information about these grants, see
Government Financing.
In late 1999, we completed a major capital project which
converted the Rosenthal mill to the production of kraft pulp
from sulphite pulp, increased its annual production capacity
from approximately 160,000 ADMTs to approximately
280,000 ADMTs. Subsequent minor capital investments and
efficiency improvements increased the Rosenthal mills
annual production capacity to approximately 310,000 ADMTs, and
reduced emissions and energy costs. The aggregate cost of the
project was approximately
361.0 million.
The project was financed through a combination of a project
loan, referred to as the Rosenthal Loan Facility,
supported by government guarantees, government grants totaling
approximately
101.7 million
and an equity investment made by us. We repaid the Rosenthal
Loan Facility in February 2005 with a portion of the proceeds of
the share and senior note offerings in connection with the
Acquisition. See The Financings.
We completed financing arrangements and commenced construction
of the Stendal mill in August 2002. The aggregate cost of the
Stendal mill is approximately
1.0 billion.
Construction of the Stendal mill was completed substantially on
its planned schedule and budget in the third quarter of 2004 and
the mill is currently in the start-up phase. For more
information about the Stendal mill, see
Stendal Pulp Mill Project and Financing.
In February 2005, we completed the Acquisition of substantially
all of the assets of Stone Venepal (Celgar) Pulp Inc., or
Celgar, comprised primarily of the Celgar mill. The
aggregate cost of the Acquisition including defined working
capital (excluding fees and expenses) was approximately
$226 million. See Acquisition of Celgar
Pulp Mill below for more information relating to the
Acquisition.
We have also continually made upgrades to the Heidenau and
Fährbrücke paper mills, which currently principally
produce niche products.
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Organizational Chart
The following chart sets out our directly and indirectly owned
principal operating subsidiaries, their jurisdictions of
organization and their principal activities:
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(1) |
Our wholly-owned subsidiary that acquired the Celgar mill in
February 2005. |
Acquisition of Celgar Pulp Mill
Overview
On February 14, 2005, we completed the Acquisition of
substantially all of the assets of Celgar for $210 million,
of which $170 million was paid in cash and $40 million
was paid in our shares, plus $16 million for the defined
working capital at the Celgar mill on closing of the
Acquisition. Our shares issued as part of the consideration for
the Acquisition were issued at a price of
$9.50 per share.
The assets acquired are substantially all of the operating
assets of Celgar, including real property, plant and equipment,
personal property, leaseholds, contractual interests and
intellectual property. We did not acquire certain assets of
Celgar comprised principally of finished goods inventory,
receivables, cash on hand and certain insurance claims. We
assumed various employment, pension and benefit, asset
retirement and contractual obligations of Celgar. We did not
assume any obligations for any current liabilities of Celgar as
at the date of closing, except for certain accrued employee
liabilities, or any indebtedness of Celgar, whether incurred
pre- or post-bankruptcy.
On closing of the Acquisition, we added approximately
420 employees to our operations who were previously
employees of Celgar. The initial positions, base salaries and
benefits of such employees are comparable to the positions,
salaries and benefits in place immediately prior to closing. The
terms of employment, salaries and benefits applicable to such
employees are comparable to other similarly situated employees
in the pulp business in British Columbia, Canada.
The acquisition agreement contains customary representations and
warranties of the vendor covering various matters, many of which
are qualified by the vendors knowledge after reasonable
investigation and some of which are limited in scope to the
receivership period extending from July 23, 1998 to the
closing date. Additionally, the vendors environmental
compliance representation and warranty in the acquisition
agreement is limited in scope to the compliance period of
November 15, 2003 to the closing date and certain specified
environmental statutes, regulations and rules. The vendors
environmental representations and warranties survive the closing
for a period of 12 months after the closing date and all
other representations and warranties made by the parties survive
the closing for a period of 15 months after the closing
date.
In the case of misrepresentations or breaches of warranty by a
party other than the vendors environmental representations
and warranties, the claiming party must incur aggregate damages
in excess of $0.5 million, in which event all such damages
up to a maximum of $30 million may be claimed by the
claiming party. In the case of a misrepresentation or breach of
warranty in respect of the vendors environmental
representations and
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warranties, we must incur aggregate damages in excess of
$1 million, in which event all such damages up to a maximum
of $20 million may be claimed by us.
Pursuant to the terms of the Acquisition, the vendor also
entered into a lock-up agreement. Subject to certain exceptions,
the lock-up agreement generally prohibits the vendor and its
transferees, without the prior written consent of the
underwriters of our recent $91 million public offering of
our shares completed in February 2005, from selling, offering or
agreeing to sell, hypothecating, pledging, granting an option to
purchase or otherwise disposing of any of our shares of
beneficial interest or securities convertible into or
exchangeable or exercisable for our shares of beneficial
interest or any warrants or other rights to purchase our shares
of beneficial interest or such securities. These restrictions
are in effect until August 13, 2005, being 180 days
after the closing date of the Acquisition. In addition, pursuant
to the terms of the acquisition agreement, we entered into a
registration rights agreement dated November 22, 2004 with
the vendor pursuant to which we agreed to file a registration
statement under the Securities Act of 1933, as amended, or the
Securities Act, to register our shares of beneficial
interest issued to the vendor as part of the consideration of
the Acquisition on or before May 14, 2005 and to use our
commercially reasonable efforts to have the registration
statement declared effective by August 12, 2005, being
180 days after the closing date of the Acquisition. The
registration rights agreement also provides piggy-back
registration rights for future equity offerings.
The Celgar mill is a modern NBSK pulp mill that produces high
quality NBSK pulp. It has an annual production capacity of
approximately 430,000 ADMTs, and is located near the city of
Castlegar, British Columbia, Canada. Completely rebuilt in the
1990s through an C$850 million modernization and expansion
project, the Celgar mill was transformed into a low cost
producer of high quality NBSK pulp. In 1998, primarily as a
result of the indebtedness incurred by Celgar during the
modernization process, its directors assigned it into bankruptcy
and KPMG Inc. was appointed trustee in bankruptcy. Immediately
thereafter, two senior secured bank lenders of Celgar appointed
KPMG Inc. as the receiver for all of the assets and undertakings
of Celgar under their security. KPMG Inc. had operated the
Celgar mill as trustee in bankruptcy since that time.
The Celgar mill has a secure supply of high quality wood chips
and pulp logs that are purchased from a diverse group of
Canadian and U.S. suppliers. The supply of fiber is
characterized by a mix of a variety of species (whitewoods and
cedar) which allows for production flexibility, custom blending
and varied pulp grade mix.
We believe that the pulp produced at the Celgar mill has
excellent product characteristics and the mill is a
long-established supplier to paper producers in Asia. We also
believe that Celgars NBSK pulp is well recognized in
China, having been sold there for over 20 years. The Asian
markets currently show the highest rate of growth in demand for
softwood pulp and, with the Celgar mills history in the
region, we believe that Mercer will be well placed to exploit
such growth.
Although the Celgar mill is a modern facility that has generally
been well maintained, it has been operated by a trustee in
bankruptcy since 1998. As a result, we believe the Celgar mill
has not performed at its full potential and that there are a
number of opportunities to enhance its performance. See
Acquisition Opportunities below,
Sales, Marketing and Distribution and
Capital Expenditures.
Acquisition Rationale
The Acquisition of the Celgar mill reflects our strategy of
acquiring world-class market NBSK pulp production capacity on
terms below comparable replacement cost where we can use our
management focus to enhance operations, improve profitability
and create value for our stakeholders. It provides us with
several strategic benefits and synergies, including the
following:
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Enhancing Our Position as a Leading Market NBSK Pulp
Producer. The Acquisition makes us one of the largest
producers of market NBSK pulp in the world. We now have a
consolidated annual production capacity of approximately
1.3 million ADMTs of high quality NBSK pulp from three
modern NBSK pulp mills located in Europe and North America. We
believe this will improve our |
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service to those larger paper and tissue producing customers who
wish to develop purchasing arrangements with pulp suppliers that
can service them on a worldwide basis. |
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Creating Value Through Active Management. We
believe we can leverage our management focus and turnaround
experience to enhance the Celgar mills operating
performance by improving price realizations, increasing
production and reducing production costs. |
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Diversifying Our Revenue and Cost Base. In 2004,
substantially all of Mercers revenues resulted from sales
in Europe. Approximately 71% of the Celgar mills sales in
2004 were in Asia, which is currently the fastest growing market
for NBSK pulp imports. The Celgar mills costs are largely
in Canadian dollars, which should reduce our relative exposure
to the exchange rate between the U.S. dollar and Euro. |
Given our management teams experience in converting and
optimizing the Rosenthal mill, constructing the Stendal mill and
starting up these large scale NBSK pulp mills, we believe we are
well positioned to integrate the Celgar mill into our operations
and to improve its operating and financial performance over time.
Acquisition Opportunities
Although the Celgar mill is a modern facility that has generally
been well maintained, it has been operated by a trustee in
bankruptcy since 1998. As a result, we believe the Celgar mill
has not performed at its full potential and that there are a
number of opportunities to enhance its performance. We are
currently targeting C$25 million in annual operating margin
improvements over a three-year period, based on current pricing
levels. This is expected to be achieved by capitalizing on the
following opportunities:
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Improving Price Realizations. We understand that,
in 2003, the Celgar mills pulp price realizations were
approximately C$38 per ADMT below the average for NBSK pulp
mills in British Columbia, Canada. We believe this resulted from
the mills current sales arrangements which rely solely on
third party agents, its product classification and a history of
inconsistent production. We intend to have our existing sales
force take over responsibility for supervising and managing
agent sales and perform some of its sales functions directly on
a coordinated global basis with our Rosenthal and Stendal mills
over time. We also intend to reduce the amount of pulp sold at a
discount in the spot market by adding to the number of grades of
pulp marketed by the mill and more effectively matching it with
customer requirements and improving the mills pulp
brightness consistency through a planned strategic capital
project. We plan to eliminate the price realization discount
incurred by the Celgar mill in comparison to other NBSK pulp
mills in British Columbia, Canada, over time. |
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Increasing Production. We, in conjunction with our
consulting engineers, have identified certain high return
capital projects that we believe can increase the production of
the Celgar mill, along with lowering its operating costs and
improving the mills reliability. Through these identified
strategic capital projects, along with other enhancements and
debottlenecking initiatives, we plan to increase the Celgar
mills production capacity to approximately
470,000 ADMTs over time. |
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Lowering Production Costs. We believe that we can
reduce the Celgar mills production costs by improving its
operating consistency and reliability. We plan to achieve these
improvements through certain strategic capital projects, as well
as revising the mills approach to maintenance management
through a greater focus on preventative maintenance, such as we
conduct at our Rosenthal mill. We believe these initiatives will
reduce costs, including chemical and energy costs, at the
Celgar mill. |
We estimate the aggregate amount to be spent on the foregoing
capital projects to be approximately C$25 million over a
three-year period.
The Financings
In conjunction with the Acquisition, we sold $310 million
in principal amount of 9.25% senior notes maturing in 2013 and
an aggregate of approximately $91 million of our shares of
beneficial interest (including those issued upon the exercise of
the underwriters over-allotment option) by way of separate
public offerings.
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We issued our shares of beneficial interest at a price of $8.50
per share. The net proceeds from the offering of the senior
notes and our shares of beneficial interest and cash on hand
were utilized to pay the cash portion of the purchase price of
the Acquisition, including defined working capital, transaction
costs and to refinance all of the bank indebtedness of our
Rosenthal mill and for working capital.
Effective upon the completion of the Acquisition, we also
established a new revolving working capital facility for the
Rosenthal mill in the amount of
40 million
with an initial term of five years and for the Celgar mill in
the amount of $30 million, with an initial term of one year
which, if not renewed, will convert to a one year term loan. See
Description of Certain Indebtedness for
more information relating to our senior notes and the new
working capital facilities.
Corporate Strategy
Our corporate strategy is to create shareholder value by
focusing on the expansion of our asset and earnings base through
organic growth and acquisitions primarily in Europe and North
America. We pursue organic growth through active management and
targeted capital expenditures designed to produce a high return
by increasing production, reducing costs and improving quality.
We seek to acquire interests in companies and assets in the pulp
and paper industry and related businesses where we can leverage
our experience and expertise in adding value through a focused
management approach. Key features of our strategy include:
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Focusing on NBSK Market Pulp. We focus on NBSK
pulp because it is a premium grade kraft pulp known for its
strength and generally obtains the highest price relative to
other kraft pulps. Although demand is cyclical, worldwide demand
for kraft market pulp has grown at an average of approximately
3% per annum over the last ten years with higher growth rates in
certain markets such as eastern Europe and Asia. We do not
believe there are any significant new NBSK pulp production
capacity increases coming online in the next several years due
in part to fiber supply constraints and high capital costs. |
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Operating Modern, World-Class NBSK Pulp Production
Facilities. In order to keep our operating costs as low
as possible, with a goal of operating profitably in all market
conditions, we only plan to operate large, modern NBSK pulp
production facilities. We believe such production facilities
provide the best platform to be an efficient, low cost producer
of high quality NBSK pulp without the need for significant
sustaining capital. |
|
|
|
Improving Efficiency and Reducing Operating Costs.
We focus on increasing the productivity and operating
efficiency of our production facilities through cost reduction
initiatives, including targeted capital investments. We seek to
make high return capital investments that increase the
production and operating efficiency at our production
facilities, reduce costs and improve product quality. We also
seek to reduce operating costs by better managing certain
operating activities at our facilities such as fiber
procurement, sales and marketing activities, and we intend to
further coordinate these activities at our pulp facilities to
realize on potential synergies among them. In particular, we
believe there are a number of opportunities to reduce the
operating costs, increase production and improve the financial
results of the Celgar mill. |
|
|
|
Enhancing Customer Relationships. We focus on
continually improving our marketing and distribution
capabilities to enhance our customer relationships and
capitalize on our geographic diversification. We seek to
differentiate ourselves from our competitors by consistently
delivering high quality products to our customers on a global
basis. We intend to coordinate the marketing and distribution
activities at our pulp mills to better service
our customers. |
The Pulp Industry
General
Pulp is used in the production of paper, tissues and paper
related products. Pulp is generally classified according to
fiber type, the process used in its production and the degree to
which it is bleached. Kraft pulp is
10
produced through a sulphate chemical process in which lignin,
the component of wood which binds individual fibers, is
dissolved in a chemical reaction. Chemically treated pulp allows
the woods fiber to retain its length and flexibility,
resulting in stronger paper products. Kraft pulp can be bleached
to increase its brightness. Kraft pulp is noted for its
strength, brightness and absorption properties and is used to
produce a variety of products, including lightweight publication
grades of paper, tissues and paper related products.
The market value of kraft pulp depends in part on the fiber used
in the production process. There are two primary species of wood
used as fiber: softwood and hardwood. Softwood species generally
have long, flexible fibers which add strength to paper while
fibers from species of hardwood contain shorter fibers which
lend bulk and opacity. Prices for softwood pulp are
generally much higher than for hardwood pulp. Currently, the
kraft pulp market is roughly evenly split between softwood and
hardwood grades. Most uses of market kraft pulp, including fine
printing papers, coated and uncoated magazine papers and various
tissue products, utilize a mix of softwood and hardwood grades
to optimize production and product qualities. In recent years,
production of hardwood pulp, based on fast growing plantation
fiber primarily from Asia and South America, has increased much
more rapidly than that of softwood grades that have longer
growth cycles. As a result of the growth in supply and lower
costs, kraft pulp customers in recent years have substituted
some of the pulp content in their products to hardwood pulp.
Counteracting customers increased proportionate usage of
hardwood pulp has been the requirement for strength
characteristics in finished goods and paper and tissue makers
focus on higher machine speeds and lower basis weights for
publishing papers which also require the strength
characteristics of softwood pulp. We believe that the ability of
kraft pulp users to further substitute hardwood for softwood
pulp is limited by such requirements.
NBSK pulp, which is a bleached kraft pulp manufactured using
species of northern softwood, is considered a premium grade
because of its strength. It generally obtains the highest price
relative to other kraft pulps. Southern bleached softwood kraft
pulp is kraft pulp manufactured using southern softwood species
and does not possess the strength found in NBSK pulp. NBSK pulp
is the sole product of the Rosenthal, Stendal and
Celgar mills.
Kraft pulp can be made in different grades, with varying
technical specifications, for different end uses. High quality
kraft pulp is valued for its reinforcing role in mechanical
printing papers, while other grades of kraft pulp are used to
produce lower priced grades of paper, including tissues and
paper related products.
Pulp Markets
Producers ranging from small independent manufacturers to large
integrated companies produce pulp worldwide. In 2003, more than
130 million ADMTs of kraft pulp were converted into printing and
writing papers, tissues, cartonboards and other white grades of
paper and paperboard around the world. Approximately 65% of this
pulp was produced for internal purposes by integrated paper and
paperboard manufacturers, and approximately 35% was produced for
sale on the open market.
Although demand is cyclical, worldwide demand for kraft market
pulp has grown at an average rate of approximately 3% annually
over the last ten years. The growth rate for NBSK pulp reflects
this continuing demand, with growth rates higher than the
general softwood kraft group.
Western Europe accounts for approximately 40% of global market
pulp demand with a growth rate of approximately 2% annually over
the past ten years. Within Europe, Germany, with its large
economy and sizable paper industry, has been the largest pulp
market historically relying largely on imports from North
America and Scandinavia.
Demand for market pulp in Asia (excluding Japan) has been
growing at approximately 9% annually over the past ten years and
currently accounts for approximately 30% of global demand. This
demand growth has been driven by increasing per capita
consumption combined with the mandated closure of numerous
small, often non-wood based, pulp facilities in China. Canada is
the largest exporter to this region.
We expect Europe and Asia to continue to be significant net
importers of pulp in the foreseeable future. The markets for
kraft pulp are cyclical in nature and demand for kraft pulp is
related to global and regional levels of economic activity. A
measure of demand for kraft pulp is the ratio obtained by
dividing the worldwide
11
consumption of kraft pulp by the worldwide capacity for the
production of kraft pulp, or the consumption/ capacity
ratio. An increase in this ratio generally occurs when
there is an increase in global and regional levels of economic
activity and low inventories of kraft pulp. An increase in this
ratio generally indicates greater demand as consumption
increases, which generally results in rising kraft pulp prices
and a build-up of inventories by buyers and a reduction by
producers. As prices continue to rise, producers continue to run
at higher operating rates. However, an adverse change in global
and regional levels of economic activity generally negatively
affects demand for kraft pulp, often leading to a high level of
inventory build-up by buyers. As demand falls, buyers generally
reduce their purchases and rely on inventories of kraft pulp and
many producers will run at lower operating rates by taking
downtime to limit the build-up of their own inventories.
The consumption/ capacity ratio, excluding Indonesian and
eastern European pulp producers, was approximately 91% in 2002,
approximately 93% in 2003 and approximately 96% in 2004. We
expect the long lead time and significant capital investment
required to bring new pulp mills on stream to limit growth in
industry capacity in the next few years.
NBSK Pulp Pricing
Global economic conditions, changes in production capacity,
inventory levels, and currency exchange rates are the primary
factors affecting NBSK pulp list prices. The average annual
European list prices for NBSK pulp between 1990 and 2004 ranged
from a low of approximately $444 per ADMT in 1993 to a high
of approximately $875 per ADMT in 1995.
The 1995 price peak was followed by a steep decline as inventory
levels for North American and Scandinavian, or
Norscan, producers grew to over 2.5 million
ADMTs by early 1996. Norscan producers currently produce a
majority of the market NBSK pulp sold in North America and
Europe and inventory levels held by Norscan producers are
considered an industry benchmark in determining industry
inventory levels. Between 1996 and 1999, list pulp prices
remained relatively low due in part to the Asian financial
crisis which began in late 1997.
Prices started to recover in 1999 due to a combination of
factors including a recovery in the Asian economy, the shutdown
of unprofitable mills or older mills in need of environmental
upgrades and a decline in capacity expansion. This contributed
to tightening inventory levels among Norscan producers, which
fell to approximately 1.1 million ADMTs in June 2000,
resulting in list prices increasing to an average of
approximately $710 per ADMT in the fourth quarter of 2000.
However, the decline of the American and major European
economies in 2001 caused a sharp reduction in paper demand. As a
result, Norscan pulp inventories rose to a high of approximately
two million ADMTs in early 2001 and list price levels eroded to
an average of approximately $460 per ADMT in late 2001.
Inventory levels ranged between approximately 1.3 million
and 1.9 million ADMTs in 2002, and list prices averaged
approximately $463 per ADMT in 2002. The weakening of the
U.S. dollar against the Euro and other major currencies and
an increase in demand resulting from improving American and
major European economies in 2003 resulted in list prices for
kraft pulp in Europe increasing to approximately $560 per
ADMT in December 2003 despite relatively high inventory levels.
List prices for kraft pulp in Europe continued to strengthen in
2004 and early 2005 due to the relatively weak U.S. dollar
and improving world economies, and were approximately
$625 per ADMT in December 2004 and approximately
$635 per ADMT in January 2005. A producers sales
realizations will reflect customer discounts, commissions and
other items and it is likely that prices will continue to
fluctuate in the future.
12
The Manufacturing Process
The following diagram provides a simplified description of the
kraft pulp manufacturing process at the Rosenthal, Stendal and
Celgar mills:
In order to transform wood chips into kraft pulp, wood chips
undergo a multi-step process involving the following principal
stages: chip screening, digesting, pulp washing, and screening,
bleaching and drying.
In the initial processing stage, wood chips are screened to
remove oversized chips and sawdust and are conveyed to a
pressurized digester where they are heated and cooked with
chemicals. This occurs in a continuous process at the Celgar and
Rosenthal mills and in a batch process at the Stendal mill. This
process softens and eventually dissolves the phenolic material
called lignin that binds the fibers to each other in
the wood.
Cooked pulp flows out of the digester and is washed and screened
to remove most of the residual spent chemicals, called black
liquor, and partially cooked wood chips. The pulp then undergoes
a series of bleaching stages where the brightness of the pulp is
gradually increased. Finally, the bleached pulp is sent to the
pulp machine where it is dried to achieve a dryness level of
more than 90%. The pulp is then ready to be baled for shipment
to customers.
A significant feature of kraft pulping technology is the
recovery system, whereby chemicals used in the cooking process
are captured and extracted for re-use, which reduces chemical
costs and improves environmental performance. During the cooking
stage, dissolved organic wood materials and black liquor are
extracted from the digester. After undergoing an evaporation
process, black liquor is burned in a recovery boiler. The
chemical compounds of the black liquor are collected from the
recovery boiler and are reconstituted into cooking chemicals
used in the digesting stage through additional processing in the
recausticizing plant.
13
The heat produced by the recovery boiler is used to generate
high-pressure steam. Additional steam is generated by a power
boiler through the combustion of biomass consisting of bark and
other wood residues from sawmills, residue generated by the
effluent treatment system and natural gas. The steam produced by
the recovery and power boilers is used to power a turbogenerator
to generate electricity, as well as to provide heat for the
digesting and pulp drying processes.
The Paper Industry
The paper industry is global in nature with many international,
national and regional producers competing over many different
product lines. Prices and profitability in the paper industry
are driven primarily by global supply and demand. Demand is
strongly influenced by global and regional levels of economic
activity. Supply is determined by industry capacity and
operating rates. In general, the paper industry has experienced
periods of supply and demand imbalance. When demand increases,
prices rise, which leads producers to increase their capacity
and operating rates. As supply increases in response, price
competition increases, driving prices lower.
We produce principally specialty papers and printing and writing
papers. The specialty papers that we produce are comprised of
coated and uncoated wallpaper base, non-woven wallpaper base and
greaseproof paper.
Wallpaper can be coated with an agent to enhance its appearance
and printing capability. In addition, non-woven wallpaper
contains a certain proportion of synthetic fibers so that it
does not expand when wet, paste can be applied to the wall
instead of the wallpaper and it can be easily torn from the
wall, or drystripped. Demand for wallpaper is related to
activity in the construction and refurbishing industries, which
have been relatively strong due to low interest rates in most
industrialized countries. Non-woven wallpapers are the fastest
growing category of wallpaper.
Greaseproof paper is a consumer oriented product that can be
used for, among other things, baking and the packaging of food
products such as fast foods.
Printing and writing papers which we produce consist of only
uncoated woodfree papers. Woodfree papers generally contain less
than 10% mechanical pulp. Uncoated woodfree papers can be
finished to enhance their surface and are often used to print
less costly products.
Raw Materials
Our mills are situated in regions which offer an ample and
stable supply of fiber. The fiber consumed by our pulp mills
consists of wood chips produced by sawmills and pulp logs, which
are cyclical in both price and supply. Wood chips are small
pieces of wood used to make pulp and are a product of either
wood waste from sawmills or pulp logs processed, or chipped,
especially for this purpose. Pulp logs consist of lower quality
logs not used in the production of lumber. The costs of wood
chips and pulp logs are primarily affected by the supply and
demand for lumber.
Rosenthal mill
The wood chips for the Rosenthal mill are sourced from
approximately 60 sawmills located in the States of Bavaria
and Thuringia within a 150 kilometer radius of the
Rosenthal mill. Within this radius, the Rosenthal mill is the
largest consumer of wood chips. Given its location and size, the
Rosenthal mill is the best economic outlet for the sale of wood
chips in the area. In 2004, the Rosenthal mill consumed
approximately 1.7 million cubic meters of fiber.
Approximately 71%, or approximately 1.2 million cubic
meters, of such consumption was in the form of sawmill wood
chips. The balance of approximately 29%, or approximately
0.5 million cubic meters, was in the form of pulp logs.
Approximately 85% to 90% of the fiber consumed by the Rosenthal
mill is spruce and the remainder is pine. We believe the
Rosenthal mills fiber costs have historically been among
the lowest for European pulp producers. The Rosenthal
mills transportation division, which operates
approximately 50 trucks, handled approximately 55% of our
wood chip deliveries to the mill in 2004. While fiber costs and
supply are subject to cyclical changes largely in the sawmill
industry, we expect that we will be able to continue to obtain
an adequate supply of fiber on reasonably satisfactory terms for
the
14
Rosenthal mill due to its location and our long-term
relationships with suppliers. We have not historically
experienced any fiber supply interruptions at the Rosenthal mill.
Wood chips for the Rosenthal mill are normally sourced from
sawmills under one year or quarterly supply contracts with fixed
volumes, which provide for price adjustments. In 2003, we
entered into a three-year agreement with one of our existing
wood chip suppliers for the supply for the Rosenthal mill of
approximately 500,000 cubic meters of wood chips annually
until 2006. Pulp logs are partly sourced from the state forest
agency in Thuringia on a contract basis and partly from private
holders, on the same basis as wood chips. We organize the
harvesting of pulp logs sourced from the state forest agency in
Thuringia after discussions with the agency regarding the
quantities of pulp logs that we require.
We organized our own internal wood procurement department in
April 2003 to handle and source the fiber requirements for the
Rosenthal mill. Five people are employed in the department
currently. The department also assisted in sourcing fiber for
the start-up of the Stendal mill. We have commenced coordinating
the fiber procurement for the Rosenthal and Stendal mills. We
believe that handling our own fiber procurement will reduce our
operating costs over the long-term due to the elimination of
third party fees paid for sourcing fiber.
Stendal mill
The fiber consumed by the Stendal mill consists of wood chips
and pulp logs. When operating at capacity, the Stendal mill will
consume approximately 2.8 to 3.0 million cubic meters of
fiber annually. The core wood supply region for the Stendal mill
includes most of the northern part of Germany within an
approximately 240 kilometer radius of the mill. The wood
supply potential in this core region is not yet fully utilized
and we expect that it should be able to supply all of the fiber
needed by the mill. We also expect to purchase wood chips from
southwestern and southern Germany. The fiber base in the planned
wood supply area for the Stendal mill consists of approximately
65% pine and 35% spruce and fir in 2005. We expect approximately
20% of the fiber consumed by the Stendal mill to be in the form
of sawmill wood chips and approximately 80% in the form of pulp
logs. The Stendal mill has sufficient chipping capacity to fully
operate using solely pulp logs, if required. We intend to source
wood chips from sawmills within an approximately 600 kilometer
radius of the Stendal mill. We intend to source pulp logs partly
from private forest holders and partly from state forest
agencies in Thuringia, Sachsen-Anhalt, Mecklenburg-Vorpommern,
Sachsen, Niedersachsen, Nordrhein-Westfalen, Hessen and
Brandenburg. In 2003, Stendal commenced putting into place
definitive supply arrangements similar to those of the Rosenthal
mill. We have currently arranged for approximately 66% of the
fiber requirements for the Stendal mill for 2005.
Stendal has established its own wood procurement organization to
handle the fiber requirements for the Stendal mill. Currently,
there are approximately 98 people employed in this division.
This division focuses on three principal activities, being wood
procurement and sales, harvesting, and transportation. The
procurement and sales main activity is to procure the required
wood chip and pulp log assortments for the mills annual
production. In conjunction with this activity, it may also
procure higher quality sawlogs, either through harvesting or
through purchases that it can sell or trade with others for wood
chips in order to optimize the fiber mix. When operating at
capacity, we expect these trading activities to employ up to
15 people. The harvesting activities in 2005 will focus on
acquiring up to approximately 300,000 cubic meters per
annum of harvestable timber, of which approximately 85% is
expected to be pulp logs and the balance likely to be higher
quality logs that could be sold or traded to third parties for
wood chips. We expect that approximately 90% of this volume may
be harvested directly by us and the other 10% would be
contracted out to third parties. When operating at capacity, we
expect to engage up to 55 people in this division.
Transportation activities focus on managing, controlling and
optimizing shipping and flows of pulp logs to the mill. When
operating at capacity, we expect that the transportation
activities may employ up to 40 people.
With the start up of the Stendal mill, we believe we are the
largest consumer of wood chips and pulp logs in Germany and,
together with the Rosenthal mill, provide the best economic
outlet for the sale of wood chips in eastern Germany. We have
commenced coordinating and integrating the wood procurement
activities for the Rosenthal mill and the Stendal mill to
realize on a number of potential synergies between them. These
15
include reduced overall personnel and administrative costs,
greater purchasing power and coordinated buying and trading
activities. We also believe such coordination and integration of
fiber flows will allow us to optimize transportation costs, and
the species and fiber mix for both mills.
Celgar mill
The Celgar mill has a secure supply of high quality fiber that
it purchases from a number of Canadian and U.S. suppliers.
When operating at full capacity, the Celgar mills annual
fiber requirements are approximately 2.4 million cubic
meters. Two sources of fiber are used to meet this demand: chips
purchased from nearby sawmills and chipping facilities, and
roundwood pulp logs purchased from local logging contractors.
All of the Celgar mills fiber is sourced externally with
approximately 90% covered under chip contracts and the remaining
10% coming from the pulp logs processed through
its woodroom.
The Celgar mill has entered into long and short-term chip supply
agreements with approximately 30 different suppliers from
British Columbia, Canada and the U.S. for a total of
approximately 2.2 million cubic meters (excluding chips
from its own woodroom). This represents approximately 90% of
total annual fiber requirements at the mill. The woodroom
supplies the remaining chips to meet the Celgar mills
requirements. The Canadian chip supply agreements contain terms
that index the price of the chips to NBSK pulp pricing and
therefore the chip costs are correlated with the Celgar
mills net sales. The majority of the agreements are for
periods ranging between two and six years. Several of the
longer-term contracts are so-called evergreen
agreements, where the contract remains in effect until one of
the parties elects to terminate. Termination requires a minimum
of two, and in some cases, five years written notice. Certain
non-evergreen long-term agreements provide for renewal
negotiations prior to expiry. The Celgar mill has contracts with
three sawmills, which are all owned by the same parent. These
sawmills comprise approximately 25% of the Celgar mills
total fiber supply. Two of these chip agreements each remain in
effect until December 31, 2008 and thereafter, if not
extended, continue, subject to volume reductions, indefinitely,
subject to termination by either party upon two years
prior notice. The third agreement is an evergreen agreement that
remains in effect until terminated upon five years prior
notice. The chip agreements each contain provisions that may
vary chip volume delivery commitments upon the happening of
certain events.
Except for occasional minor purchases from smaller suppliers,
the balance of the Celgar mills fiber requirements is met
by the production of chips from its own woodroom. Currently the
woodroom is effectively operating a 40 hour per week
schedule to supply chips to the Celgar mill. To secure the
volume of pulp logs required to meet its requirements, the
Celgar mill has entered into annual pulp log supply agreements
with 20 to 30 different suppliers, many of whom are also
contract chip suppliers to the mill. The woodroom is capable of
running additional shifts and has historically operated in this
fashion. Additional volumes of pulp logs are available to ramp
up woodroom operations by up to 50%. All of the pulp log
agreements can be terminated by either party for any reason,
upon seven days written notice.
In addition to existing agreements, opportunities exist for the
Celgar mill to secure additional fiber from mills in both Canada
and the U.S. The Celgar mill has flexibility in the selection
and choice of suppliers, thus assuring continuity of supply as
well as the ability to mix species when needed.
Paper mills
The fiber used by the paper mills consists of pulp and waste
paper (recycled paper), which are cyclical in both price and
supply. The cost of this fiber is primarily affected by the
supply and demand for paper and pulp. In 2004, approximately
83%, or approximately 63,114 ADMTs, of the fiber consumed
by our paper mills was in the form of market pulp and chemical
additives. Market pulp and chemical additives are available at
market prices from various suppliers throughout Europe. The
balance of approximately 17%, or approximately
12,986 ADMTs, of the fiber consumed by our paper mills was
in the form of waste paper. Germany has extensive waste paper
recycling and collection laws which result in a readily
available supply. The cost of lower
16
grade waste paper is currently relatively low in comparison to
virgin pulp. We have not historically experienced any fiber
supply interruptions at our paper mills.
Pulp Cash Production Costs
The Rosenthal mill commenced kraft pulp operations in late 1999.
As production and sales ramped-up and increased, efficiencies
were achieved within the mill operations, resulting in lower per
unit costs. Cash production costs for the Rosenthal mill for the
periods indicated below are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
|
December 31, | |
|
|
| |
Costs |
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(per ADMT) | |
Fiber
|
|
|
171 |
|
|
|
178 |
|
|
|
178 |
|
Labor
|
|
|
52 |
|
|
|
51 |
|
|
|
54 |
|
Chemicals
|
|
|
43 |
|
|
|
46 |
|
|
|
38 |
|
Energy(1)
|
|
|
(1 |
) |
|
|
4 |
|
|
|
9 |
|
Other
|
|
|
33 |
|
|
|
28 |
|
|
|
33 |
|
|
|
|
|
|
|
|
|
|
|
Total cash production costs(2)
|
|
|
298 |
|
|
|
307 |
|
|
|
312 |
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Net of energy revenues. |
|
(2) |
Cost of production per ADMT produced excluding depreciation. |
Construction of the Stendal mill was completed in the third
quarter of 2004. Although the Stendal mill has been in operation
since mid-September 2004, it is currently in the start-up phase.
As a result, we believe that cash production costs for pulp
produced at the Stendal mill in 2004 are not meaningful as they
do not provide an accurate representation of the mills
future operating performance. Accordingly, they are not included
herein. The Stendal mill is designed to have even lower
production costs than the Rosenthal mill.
Cash production costs for the Celgar mill for the periods
indicated below are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
Costs(1) |
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(per ADMT) | |
Fiber
|
|
C$ |
231 |
|
|
C$ |
208 |
|
|
C$ |
204 |
|
Labor
|
|
|
94 |
|
|
|
96 |
|
|
|
89 |
|
Chemicals
|
|
|
75 |
|
|
|
75 |
|
|
|
72 |
|
Energy(2)
|
|
|
34 |
|
|
|
38 |
|
|
|
43 |
|
Other
|
|
|
79 |
|
|
|
82 |
|
|
|
83 |
|
|
|
|
|
|
|
|
|
|
|
Total cash production costs(3)
|
|
C$ |
513 |
|
|
C$ |
499 |
|
|
C$ |
491 |
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
These amounts are based on results from the Celgar mill, which
we acquired in February 2005. We did not own or operate the
Celgar mill during the periods presented in this table and this
table is provided for illustrative purposes only. |
|
(2) |
Net of energy revenues. |
|
(3) |
Cost of production per ADMT produced excluding depreciation. |
Our Products
We manufacture and sell NBSK pulp and two primary classes of
paper products. Our products are produced from both virgin
fiber, being wood chips, pulp logs and chemical woodfree pulp,
and recycled fiber, being waste paper.
Pulp
The kraft pulp produced at the Rosenthal mill is a long-fibered
softwood pulp produced by a sulphate cooking process and
manufactured primarily from wood chips and pulp logs. A number
of factors beyond
17
economic supply and demand have an impact on the market for
chemical pulp, including requirements for pulp bleached without
any chlorine compounds or without the use of chlorine gas. The
Rosenthal mill has the capability of producing both
totally chlorine free and elemental chlorine
free pulp. Totally chlorine free pulp is bleached to a
high brightness using oxygen, ozone and hydrogen peroxide as
bleaching agents, whereas elemental chlorine free pulp is
produced by substituting chlorine dioxide for chlorine gas in
the bleaching process. This substitution virtually eliminates
complex chloro-organic compounds from mill effluent.
Kraft pulp is valued for its reinforcing role in mechanical
printing papers and is sought after by producers of paper for
the publishing industry, primarily for magazines and advertising
materials. Kraft pulp produced for reinforcement fibers is
considered the highest grade of kraft pulp and generally obtains
the highest price. Through a focused technical and marketing
effort, we have changed the mix of the kraft pulp that we
produce at the Rosenthal mill to substantially increase our
relative amount of reinforcement fibers from approximately 16%
at the beginning of 2000 to approximately 47% at the end
of 2004.
The Rosenthal mill produces pulp for reinforcement fibers to the
specifications of certain of our customers. We believe that a
number of our customers consider us their supplier of choice.
For more information about the facilities at the Rosenthal mill,
see Properties.
The kraft pulp produced at the Stendal mill is of a slightly
different grade than the pulp produced at the Rosenthal mill as
the mix of softwood fiber used is slightly different. This will
result in a complementary product more suitable for different
end uses. The Stendal mill is capable of producing both totally
chlorine free and elemental chlorine free pulp. For more
information about the facilities at the Stendal mill, see
Stendal Pulp Mill Project and Financing
and Properties.
The Celgar mill produces high quality kraft pulp that is made
from a unique blend of slow growing, long-fiber western Canadian
tree species. It is used in the manufacture of high quality
paper products. The Celgar mill currently produces the following
two grades of elemental chlorine free pulp:
|
|
|
|
|
Celstar approximately 55% of the pulp produced by
the Celgar mill is a high quality bleached softwood kraft pulp
made from Hemlock, Balsam Fir, Spruce, Pine and Western
Red Cedar. |
|
|
|
Celect the remaining 45% of the pulp produced by the
Celgar mill is a unique softwood pulp made from a specifically
segregated mixture of long-fiber wood species (Douglas Fir and
Western Larch). Celect is preferred by papermakers looking for
high tear and lower air resistance. |
We believe the Celgar mills pulp is known for its
excellent product characteristics, including tensile strength,
wet strength and brightness. The Celgar mill is a
long-established supplier to paper producers in Asia. For more
information about the facilities at the Celgar mill,
see Properties.
Paper
Our paper manufacturing strategy has focused on utilizing our
existing machines, with certain modifications, in combination
with our skilled workforce, to principally produce niche
products. As a result, we have divested certain paper mills
which focused on packaging, carton and recycled printing and
writing papers, and shifted our production away from woodfree
printing and writing papers.
The following table sets out the primary classes of paper
products that we produce and the mills at which they
are produced:
|
|
|
|
|
Paper Product Class |
|
Mill |
|
Product Description |
|
|
|
|
|
Specialty Paper
|
|
Heidenau |
|
Coated and uncoated wallpaper and non-woven wallpaper base |
|
|
Fährbrücke |
|
Greaseproof paper |
Printing Paper
|
|
Fährbrücke |
|
Printing and writing paper |
We sell our wallpaper and non-woven wallpaper base primarily to
specialty paper converters and printers. It is used primarily in
new construction and in the renovation industry in residential
housing and commercial buildings. We sell our greaseproof paper
to paper converters supplying the food industry. It is used
primarily
18
for wrapping and baking food. We sell our printing and writing
papers primarily to traders, converter suppliers and paper
wholesalers.
We currently manufacture specialty and printing paper at two
facilities located in Germany. For more information about the
facilities at the paper mills, see Properties.
In December 2001, we acquired Landqart AG, or
Landqart, for approximately $2.7 million, which
operates a paper mill in Switzerland that produces specialty
paper such as banknote and security paper. We reorganized our
interest in Landqart at the end of 2002 by selling a 20%
interest to a Swiss bank and exchanging the other 80% interest
for a 49% interest in a limited partnership on a non-cash basis.
This resulted in our having a 39% indirect interest in Landqart.
We reduced our Landqart stake to prioritize our available
capital and resources on Stendal including because of, among
other things, our obligation to refinance the two bridge loans
obtained in connection with the financing arrangements for
Stendal.
Sales, Marketing and Distribution
The distribution of Mercers pulp and paper sales volume
and revenues by product class and geographic area are set out in
the following table for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31,(1) | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(ADMTs) | |
Sales Volume by Product Class
|
|
|
|
|
|
|
|
|
|
|
|
|
Pulp(2)
|
|
|
421,716 |
|
|
|
303,655 |
|
|
|
293,607 |
|
Papers
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Specialty Papers
|
|
|
37,525 |
|
|
|
40,621 |
|
|
|
61,727 |
(2) |
|
Printing Papers
|
|
|
24,757 |
|
|
|
21,397 |
|
|
|
23,195 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Papers
|
|
|
62,282 |
|
|
|
62,018 |
|
|
|
84,922 |
|
|
|
|
|
|
|
|
|
|
|
Total(2)
|
|
|
483,998 |
|
|
|
365,673 |
|
|
|
378,529 |
|
|
|
|
|
|
|
|
|
|
|
Revenues by Product Class
|
|
|
|
|
|
|
|
|
|
|
|
|
Pulp(2)
|
|
|
178,512 |
|
|
|
126,594 |
|
|
|
130,173 |
|
Papers
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Specialty Papers
|
|
|
37,497 |
|
|
|
40,082 |
|
|
|
79,358 |
(3) |
|
Printing Papers
|
|
|
17,094 |
|
|
|
15,780 |
|
|
|
18,352 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Papers
|
|
|
54,591 |
|
|
|
55,862 |
|
|
|
97,710 |
|
|
|
|
|
|
|
|
|
|
|
Total(2)
|
|
|
233,103 |
|
|
|
182,456 |
|
|
|
227,883 |
|
|
|
|
|
|
|
|
|
|
|
Revenues by Geographic Area
|
|
|
|
|
|
|
|
|
|
|
|
|
Germany
|
|
|
88,119 |
|
|
|
80,306 |
|
|
|
88,809 |
|
Italy
|
|
|
54,832 |
|
|
|
46,609 |
|
|
|
46,027 |
|
European Union(4)
|
|
|
64,846 |
|
|
|
29,936 |
|
|
|
31,631 |
|
Eastern Europe and Other
|
|
|
25,306 |
|
|
|
25,605 |
|
|
|
61,416 |
|
|
|
|
|
|
|
|
|
|
|
Total(2)
|
|
|
233,103 |
|
|
|
182,456 |
|
|
|
227,883 |
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
We completed construction of and started up our Stendal mill in
the third quarter of 2004. As a result, the following data for
2004 includes results from the Stendal mill from the time of its
start up in mid-September 2004. The data presented does not
include results from the Celgar mill as we acquired the mill in
February 2005. |
|
(2) |
Excluding intercompany sales volumes of 6,576, 5,527 and 10,768
ADMTs of pulp and intercompany net sales revenues of
approximately
2.8 million,
2.3 million
and
4.9 million
in 2004, 2003 and 2002, respectively. |
|
(3) |
We acquired Landqart, which operates a specialty paper mill, in
December 2001. As of December 31, 2002, our interest in
Landqart is no longer consolidated and is included in our
financial results on an equity basis. Accordingly, sales of
approximately 18,222 ADMTs for approximately
39.7 million
from Landqart are included in 2002. |
|
(4) |
Not including Germany or Italy; includes new entrant countries
to the European Union from their time of admission. |
19
The following charts illustrate the geographic distribution of
our revenues for the periods indicated:
|
|
|
|
|
Year Ended |
|
Year Ended |
|
Year Ended |
December 31, 2004 |
|
December 31, 2003 |
|
December 31, 2002 |
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Not including Germany or Italy; includes new entrant countries
to the European Union from their time of admission. |
|
(2) |
Sales from the Landqart mill, which were made predominantly in
the Swiss market, which is not part of the European Union, are
included for 2002. |
Since 2003, we have been conducting all sales and marketing of
the kraft pulp from the Rosenthal mill internally through sales
staff and through agents. We believe that this allows us to
better coordinate our pulp sales and results in reduced sales
and marketing costs due to reduced third party fees in the
distribution of our products. In addition, the Stendal mill has
established a sales and marketing division that is responsible
for conducting all sales and marketing of the kraft pulp
produced at the mill. When operating at capacity, we expect
approximately 8 people to be employed in this division. We
intend to co-ordinate and integrate the sales and marketing
activities at the Rosenthal mill and Stendal mill to realize on
a number of synergies between them. These include reduced
overall administrative and personnel costs and co-ordinated
selling, marketing and transportation activities. We expect to
coordinate sales from the Celgar mill with our Rosenthal and
Stendal mills on a global basis, thereby providing our larger
customers with seamless service across all major geographies.
The Rosenthal and Stendal mills are currently the only market
kraft pulp producers in Germany, which is one of the leading
import markets for kraft pulp in western Europe. We therefore
have a material competitive transportation cost advantage
compared to Norscan pulp producers when shipping to customers in
Europe. Due to the Rosenthal mills central location, it
delivers pulp to customers primarily by truck. Most trucks that
deliver goods into eastern Germany generally do not also haul
goods out of the region as eastern Germany is primarily an
importer of goods. We are therefore able to obtain relatively
low freight rates for the delivery of our products to many of
our customers. Further, the Rosenthal mills transportation
division handled approximately 9% of the Rosenthal mills
pulp deliveries in 2004. Approximately 32% of pulp sales from
the Rosenthal mill in 2004 were to customers or destinations
located within a 500 kilometer radius of the Rosenthal mill. As
a result, we can generally supply pulp to customers of Rosenthal
faster than our competitors because of the short distances
between the Rosenthal mill and our customers. For our customers
in western Europe, we can, if requested, often supply them with
pulp within one day of it being ordered. This permits us to be a
just in time supplier to these customers. The
Stendal mill should also have similar advantages over Norscan
producers based upon its location.
Our pulp sales are on customary industry terms. At
December 31, 2004, we had no material payment
delinquencies. In 2004, one customer accounted for approximately
10% of our pulp sales. In 2003, one customer, which operates a
number of paper mills, accounted for approximately 11% of our
pulp sales. In 2002, one customer accounted for approximately
12% of our pulp sales. Our pulp sales are not dependent upon the
activities of any single customer or upon a concentrated group
of major customers.
20
The distribution of Celgars pulp sales volume and revenues
by pulp product is set out in the following table for the
periods indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31,(1) | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(ADMTs) | |
Sales Volume
|
|
|
433,121 |
|
|
|
427,860 |
|
|
|
400,101 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(in thousands) | |
Revenues(2)
|
|
C$ |
301,317 |
|
|
C$ |
271,566 |
|
|
C$ |
249,366 |
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
These amounts are based on results from the Celgar mill, which
we acquired in February 2005. We did not own or operate the
Celgar mill during the periods presented in this table and this
table is provided for illustrative purposes only. |
|
(2) |
Net of discounts. |
Historically, Celgar sold all of its pulp through sales agents.
We intend for our sales force to take over responsibility for
supervising and managing all Celgars sales agents and to
perform some of its sales functions directly over time. We
believe such changes will result in reduced agents
commissions and fees, increased contract sales and improved pulp
price realizations.
Recently, the Celgar mills price realizations have been
adversely affected by the amount of pulp that was considered and
sold as off-grade caused primarily by a combination
of technical production issues relating to variations in
brightness and high quantities of pitch and talc deposits in the
pulp and the mills sales structure. We expect to address
the amount of off-grade production and sales by adding a new EOP
washer to the mill at a cost of approximately C$8.5 million
and making other capital improvements as well as supervising and
coordinating its sales with our Rosenthal and Stendal mills.
The Celgar mills pulp production is transported to
customers by rail, truck and ocean carrier using strategically
located third party warehouses to ensure timely delivery. All
overseas exports are shipped through warehouse facilities in the
Vancouver, British Columbia area. The majority of Celgars
pulp for overseas markets is initially delivered primarily by
rail to the port of Vancouver for shipment overseas by ocean
carrier. As a western Canada based pulp mill, the Celgar mill
enjoys a transportation advantage in sales to Asian customers,
in comparison to certain other NBSK pulp producers.
The majority of the Celgar mills pulp for domestic markets
is shipped by rail to third party warehouses in the
U.S. midwest or directly to the customer.
Our paper sales operations focus primarily on Europe and are
responsible for the majority of our paper sales. Our paper sales
conducted through agents were approximately 26% of total paper
sales in 2004 and 2003, compared to approximately 27% in 2002.
We sell the majority of our paper products to paper converters,
printers and wallpaper manufacturers.
Our paper sales are also on customary industry terms. At
December 31, 2004, we had no material payment
delinquencies. No single customer accounted for more than 10% of
our paper sales in 2004, 2003 or 2002. Our paper sales are not
dependent upon a single customer or upon a concentrated group of
major customers.
Capital Expenditures
In 2004, we continued with our capital investment programs
designed to increase production capacity, improve efficiency and
reduce effluent discharges and emissions at our manufacturing
facilities. The improvements made at our mills over the past
five years have reduced operating costs and increased the
competitive position of our facilities.
Capital investments at the Rosenthal mill were approximately
3.9 million,
6.9 million
and
8.4 million
in 2004, 2003 and 2002, respectively. Capital investments at the
Rosenthal mill in 2004 related mainly to maintaining the quality
and efficiency of the mill and we also completed the
reconstruction of the wastewater
21
reservoirs at the mill at the end of 2004 at a cost of
approximately
1.0 million.
We estimate capital expenditures at the Rosenthal mill to be
approximately
8.8 million
for 2005 relating primarily to a project to upgrade the chip
yard at the mill and a new wash press project for the mill and
other smaller projects relating to maintaining the quality and
efficiency of the mill.
Construction of the Stendal mill commenced in August 2002. Total
capital costs incurred in respect of the project in 2004 were
approximately
396.6 million.
For more information about the Stendal mill, see
Stendal Pulp Mill Project
and Financing.
In June 1993, an extensive modernization and expansion of the
Celgar mill was completed at an aggregate cost of approximately
C$850 million, which resulted in the Celgar mill becoming a
low cost producer of high quality NBSK pulp with a significantly
increased production capacity. Since the modernization of the
Celgar mill in 1993, Celgar has made other capital expenditures
to improve the efficiency of the mill and reduce operating
costs. We expect to invest approximately C$25 million in
high return strategic capital projects at the Celgar mill over
the next three years to reduce operating costs and increase
production capacity and enhance operating efficiency and
reliability at the mill, the largest of which is the addition of
a new EOP washer at the mill at a cost of approximately
C$8.5 million.
Capital investments at our paper operations were approximately
4.7 million,
7.8 million
and
5.4 million
in 2004, 2003 and 2002, respectively. As a result of flooding in
parts of Germany and other eastern European countries during the
third quarter of 2002, our paper mills had to replace certain
damaged equipment at an aggregate cost of approximately
3.3 million.
We have applied for reimbursement for these costs under German
government grants and for assistance under special credit
programs instituted by the German government for flooding
victims. In 2005, we estimate capital investments to be
approximately
4.3 million
relating primarily to quality and productivity upgrades of the
paper machines at the paper mills and the completion of a
wastewater treatment plant at the Fährbrücke mill.
Capital investments at the Heidenau mill in 2004 included
upgrades to the hood pre-drying section of the paper machine at
the mill and construction of a raw material storage area and
related upgrades at an aggregate cost of approximately
1.8 million.
Capital expenditures at the Fährbrücke mill in 2004
included upgrades to the reel packing machine to the paper
machine and the continued construction of a wastewater treatment
plant at the mill at an aggregate cost of approximately
0.5 million.
We continue to review strategic initiatives designed to enhance
returns at our paper mills.
Capital investments at our facilities in Germany to reduce
effluent discharges have largely offset wastewater fees that
would otherwise be required to be paid. We estimate the
aggregate wastewater fees we saved over the last five fiscal
years as a result of these environmental capital expenditures at
our facilities in Germany to be approximately
16.8 million.
For more information about our environmental capital
expenditures, see Environmental.
Government Financing
Grants
Our capital investment programs in Germany are partially
financed through government grants made available by German
federal and state governments. Under legislation adopted by the
federal and certain state governments of Germany, government
grants are provided to qualifying businesses operating in
eastern Germany to finance capital investments. The grants are
made to encourage investment and job creation. Pursuant to the
current terms of these grants, federal and state governments
will provide funding for up to 35% of the cost of qualified
investments. The terms of such government grants also require
that at least one permanent job be created for each
500,000 of
capital investment eligible for such grants and that such jobs
be maintained for a period of five years from the completion of
the capital investment project. Such government grants are not
repayable by a recipient unless it fails to complete the
proposed capital investment or fails to create or maintain the
requisite amount of jobs. In the case of such failure, the
government is entitled to revoke the grants and seek repayment
unless such failure resulted from material unforeseen market
developments beyond the control of the recipient, wherein the
government may refrain from reclaiming previous grants. Pursuant
to such grants provided in respect of our Rosenthal mill and
being provided in
22
respect of the Stendal mill, we have agreed to maintain
stipulated job levels at each operation for the specified
five-year period. For more information, see
Human Resources. We believe that we are
in compliance in all material respects with all of the terms and
conditions governing the government grants we have received
in Germany.
Such government grants are not reported in our income. These
grants reduce the cost basis of the assets purchased when the
grants are received.
The following table sets out the capital expenditures and
government grants recorded by Mercer for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(in thousands) | |
Capital expenditures, gross(1)
|
|
|
8,645 |
|
|
|
14,647 |
|
|
|
13,800 |
|
|
|
37,092 |
(2) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Government grants(1)
|
|
|
876 |
|
|
|
3,323 |
|
|
|
1,176 |
|
|
|
5,375 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Not including the Stendal mill. |
|
(2) |
The total cost of the conversion of the Rosenthal mill to
produce kraft pulp was approximately
361.0 million.
We also received government grants totaling approximately
101.7 million
in connection with such capital investments. |
In addition, the Stendal mill qualifies for approximately
274.5 million
of government grants, of which we have received
185.7 million
as at December 31, 2004. For more information about the
Stendal mill, see Stendal Pulp Mill Project
and Financing.
The following table sets out for the periods indicated the
effect of these government grants on the recorded value of such
assets in our consolidated balance sheets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As at December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(in thousands) | |
Properties, net (as shown on consolidated balance sheets)
|
|
|
936,035 |
|
|
|
745,178 |
|
|
|
441,990 |
|
Add back: government grants less amortization, deducted from
properties
|
|
|
259,133 |
|
|
|
163,988 |
|
|
|
85,358 |
|
|
|
|
|
|
|
|
|
|
|
Properties, gross amount including government grants less
amortization
|
|
|
1,195,168 |
|
|
|
909,166 |
|
|
|
527,348 |
|
|
|
|
|
|
|
|
|
|
|
Loan Guarantees
Loan guarantees are available from German federal and state
governments for up to an aggregate of 80% of the borrowed amount
for qualifying capital investments made in certain parts of
Germany. The federal and state governments are each severally
committed to a portion of the guaranteed amount. These
guarantees are provided by German federal and state governments
to assist any qualifying businesses with financing capital
investments. The guarantees permit qualifying businesses to
obtain term loans for such capital investments on terms and at
interest rates that are more favorable than available in the
general market. In addition, subsidized interest rate loans are
available from public financial institutions in Germany, which
provide loans at below market interest rates for qualified
investments.
These loan guarantees have permitted us to obtain a
significantly greater amount of financing for the project to
convert the Rosenthal mill to the production of kraft pulp, as
well as the construction of the Stendal mill, at substantially
more favorable rates and upon substantially more favorable terms
than would otherwise have been available.
23
Stendal Pulp Mill Project and Financing
The Project
Our 63.6% owned subsidiary, Stendal, is the project company
formed to develop, construct and operate the Stendal mill. The
other shareholders of Stendal are RWE Industrie-Lösungen
GmbH, or RWE, as to a 29.4% interest, and MFC
Industrial Holdings AG (formerly AIG Altmark-Industrie AG),
or MIH, as to a 7.0% interest. RWE is a subsidiary
of the second largest utility company in Germany and is
experienced in the construction of pulp mills.
The Stendal mill is a greenfield softwood kraft pulp
mill that was constructed at an aggregate cost of approximately
1.0 billion
near the town of Stendal, in the German State of Sachsen-Anhalt.
The mill is a modern, state-of-the-art single line mill with a
designed annual production capacity of approximately
552,000 ADMTs. The overall mill design is based on proven
or existing processes and technologies. The process and mill
operations are highly automated to ensure stable operation and
pulp quality. The mill process is a modern but ordinary kraft
pulping process that emphasizes environmentally sound
operational principles. The Stendal mill uses a batch pulp
cooking process. Batch cooking allows for different grades to be
batch produced for different end uses.
Construction of the Stendal mill commenced on August 26,
2002 and was completed in the third quarter of 2004. The Stendal
mill is located approximately 300 kilometers north of the
Rosenthal mill. As a result of the proximity of the Stendal mill
to the Rosenthal mill and the use of similar equipment at both
mills, we believe we will be able to realize operating synergies
between the two operations, particularly in the areas of raw
materials and supplies procurement, production engineering,
maintenance and marketing.
The Stendal mill is situated on an approximately 200 acre
site owned by Stendal that is part of a larger 1,250 acre
industrial park. The balance of the industrial park is owned by
MIH, which is seeking to develop the park.
The Stendal mill is the largest market kraft pulp mill in
Germany, the only other being our Rosenthal mill. We anticipate
that the addition of production from the Stendal mill will allow
us to expand our customer base, as our two pulp mills produce
slightly different grades of softwood kraft pulp suitable for
different end uses.
The summaries of certain material provisions of agreements
entered into in connection with the Stendal mill set forth
herein are not complete and such summaries, including
definitions of certain terms, are qualified in their entirety by
reference to such agreements on file with the SEC.
Control and Management
We, Stendal and its other shareholders entered into a
shareholders agreement dated August 26, 2002 to
govern our respective interests in Stendal. The agreement
contains terms and conditions customary for these types of
agreements, including restrictions on transfers of share capital
and shareholder loans other than to affiliates, rights of first
refusal on share and shareholder loan transfers, pre-emptive
rights and piggyback rights on dispositions of our interest. The
shareholders are not obligated to fund any further equity
capital contributions to the project. Pursuant to the
shareholders agreement, we are entitled to transfer up to
12.5% of our interest in Stendal without the prior consent of
the other shareholders. The shareholders agreement
provides that Stendals managing directors may be appointed
by holders of a simple majority of its share capital. Further,
shareholder decisions, other than those mandated by law or for
the provision of financial assistance to a shareholder, are
determined by a simple majority of Stendals share capital.
If a shareholder is in default under the shareholders
agreement or commits certain acts of insolvency or bankruptcy,
it shall be considered to be a defaulting shareholder and must
offer to sell its share capital and shareholder loans to the
remaining shareholders on a pro rata basis, to a third party
nominated by the other shareholders or permit them to be
redeemed by Stendal. Other than in circumstances where a
shareholder is considered to be a defaulting shareholder, the
shareholders agreement does not provide for any mandatory
or forced purchases and sales of a shareholders interest
in Stendal.
24
In addition to integrating the wood procurement activities at
the Rosenthal and Stendal mills, we plan to coordinate other
activities and operations between the two mills to realize
efficiencies and optimize the cost structure of each mill. Such
activities include establishing a sales organization to
coordinate and handle the sales and marketing of the pulp
produced by both mills. We currently coordinate the pulp sales
of the Rosenthal mill pursuant to a sales agency agreement with
Rosenthal whereby we receive a commission on overall sales.
Other activities that we intend to coordinate between the two
mills include purchases of supplies and stores, maintenance
activities, workforce and management training and transportation.
EPC Contract
The Stendal mill was constructed under a
716.0 million
fixed-price turn-key engineering, procurement and construction,
or EPC, contract between Stendal and RWE, referred
to as the principal or EPC contractor.
RWEs obligations under the EPC contract are guaranteed by
its parent company.
The contract price for the completion of the project is fixed,
taking into account all risks associated with the project and is
subject only to certain changes that we cause or agree to,
changes that arise due to changes in the law and specified
events of force majeure. Payments under the EPC contract are
made periodically against milestones as and when achieved
by RWE.
Under the EPC contract, RWE is responsible for all planning,
design, engineering, procurement, construction and testing in
connection with the build-out and start-up of the mill. We are
responsible for obtaining legal title and possession of the site
and providing the site and certain equipment, materials and
services, as well as personnel, raw materials and other items in
connection with the start-up of the mill. RWE is also primarily
responsible for obtaining construction and operating permits. We
constructed approximately
23.5 million
of the site infrastructure and additional general site
infrastructure connections were constructed by the local
government. The costs of such infrastructure construction are
90% subsidized and co-financed by us, among others. Our
co-financing obligations amounted to approximately
3.0 million
and were funded out of the project loan facility.
Subject to certain conditions, we have the right to terminate
the EPC contract if, among other things, RWE becomes insolvent,
assigns or transfers its interest in the agreement in violation
of the provisions of the agreement or fails, without valid
reason, to perform any of its material obligations.
The EPC contract also contains reciprocal indemnities between us
and RWE pursuant to which we each agree to indemnify the other
in respect of losses or claims arising from negligent, illegal
or other wrongful acts in connection with the agreement or
arising out of any violation of applicable laws or permits.
Stendal Mill Completion
Pursuant to the EPC contract, construction of the Stendal mill
was completed substantially on its planned schedule and budget
in the third quarter of 2004 and the mill is currently in the
start-up phase. Such completion means that the construction and
installation of all equipment and works were essentially
finished and final checks occurred so that continuous production
from the mill could commence. The mill underwent extensive
testing and evaluation in December 2004 to determine whether
certain performance requirements have been met, referred to as
the Acceptance Test. The mill must pass the
Acceptance Test prior to being accepted by Stendal. See
Acceptance of the Stendal Mill below.
The mill is being supervised by RWE using Stendals
personnel to operate the mill. Upon passing the Acceptance Test,
the mill will be operated by Stendal. Production at the Stendal
mill is expected to reach in excess of 90% of rated capacity in
2005. In the fourth quarter of 2004, production at the mill
reached approximately 86% of the rated capacity of the mill.
The mill has all of its requisite permits in place in connection
with the commencement of operations and has currently arranged
for approximately 66% of its fiber requirements for 2005. The
mill has also currently filled approximately 91% of its overall
staffing requirements. The balance of the hiring will occur in
affiliated activities such as harvesting and transportation and
will be completed through 2005 as the mill ramps
up operations.
25
Stendal commenced the initial production of pulp in
mid-September 2004. The initial pulp produced was off-grade pulp
which was primarily sold into the recycled fiber, corrugated
board and similar markets. The prices realized on the sale of
off-grade pulp are lower than the selling price for on-grade
NBSK pulp. Pursuant to our current start-up plan, we have been
ramping up pulp production and quality at the Stendal mill and
the mill is now producing a significant proportion of saleable
kraft pulp. As the NBSK pulp from the Stendal mill is further
accepted in the market, we expect to eliminate its price
discount relative to our Rosenthal mill in 2005.
In conjunction with the start-up of the Stendal mill, we built
up the fiber and finished goods inventory at the mill. These
inventory levels at the Stendal mill have decreased to more
normalized levels as the mill has ramped up operations.
Pursuant to the current start-up plan, the contractor shut down
the mill for approximately one week in the fourth quarter of
2004 for the completion of adjustments, installations and the
replacement of equipment that was required in order to fulfill
its obligations under the construction contract, as well as for
a few days in December 2004 for fine tuning and cleaning so that
the contractor could commence trials for the
Acceptance Test.
Acceptance of the Stendal Mill
The Stendal mill underwent extensive testing and evaluation in
December 2004 in connection with its mechanical completion and
the Acceptance Test. The Acceptance Test required that the mill
continuously produce pulp for a 72-hour period in compliance
with specified operational, quality and environmental
requirements. When acceptance of the mill has occurred, we are
required to provide the contractor with an acceptance
certificate. Once we deliver the acceptance certificate, we
assume responsibility for the operation of the mill, subject to
the contractors warranty obligations.
The test was generally successful and we were pleased with both
the quantitative and qualitative aspects of the test. We have
reviewed the results of the test with the lenders under the
project finance facility related to the Stendal mill and certain
suppliers. RWE and certain suppliers have agreed to implement
certain measures at the mill, prior to Stendal accepting
delivery of the mill. These include the installation of two
additional digesters and related equipment, improvements to the
NCG boiler and water treatment plant, reimbursement to Stendal
of certain costs and the provision of certain warranties. The
mill is currently operating well and product sales continue to
be for the benefit of Mercer.
The installation of the two additional digesters will increase
the number of digesters at the Stendal mill from eight to ten
and is planned to be completed by November 30, 2005. Once
installed and fully operational, we believe the additional
digesters should increase the annual production capacity of the
Stendal mill to in excess of 600,000 ADMTs. We and our
consultants believe that the design and capacity of the rest of
the mill and fiber availability will, over time, permit the
Stendal mill to achieve such increased production volumes. These
digesters are also expected to enhance the reliability and
overall operating performance of the Stendal mill. The two
additional digesters have a capital cost of approximately
8 million,
of which we will only pay
2 million
and the balance shall be paid by RWE and certain suppliers.
The acceptance of the 72-hour test and the mill and the
implementation of these remedial measures are subject to, among
other things, the settlement and execution of a definitive
settlement agreement among the parties. Although no assurance
can be provided, we currently believe the parties will conclude
a definitive agreement around the end of the first quarter
of 2005.
If it is determined that the mill has not satisfied the
Acceptance Test, RWE would be required to pay liquidated damages
equal to 0.4% of the contract price per week of delay up to the
maximum of 12% of the contract price. If certain performance
requirements are not met within the terms of the agreement,
subject to certain conditions, RWE has agreed to pay liquidated
damages totaling up to a maximum of 10% of the contract price.
The combined amounts that may become payable to us by RWE as a
result of delays in completion and failure to meet performance
requirements are capped at 17% of the contract price. Payment of
26
such amounts will not relieve RWE of its obligations to complete
the project, attain minimum performance requirements or cure
deficiencies.
When acceptance of the mill has occurred, we are required to
provide RWE with an acceptance certificate. Once we deliver the
acceptance certificate to RWE, we assume responsibility for the
operation of the mill, subject to RWEs warranty
obligations. Furthermore, each department of the mill will be
tested on a stand-alone basis for compliance with its design
specifications after the acceptance of the mill has occurred.
Such testing is scheduled to be completed within the six-month
period after acceptance of the mill has occurred. Under the EPC
contract, RWE warrants conformity to specifications, compliance
with permits and laws, suitability for intended use, compliance
with performance requirements and warrants against defects in
construction, in each case for a period of 18 months after
acceptance, subject to extension in certain circumstances. RWE
is required under the EPC contract to provide irrevocable bank
guarantees in our favor, in agreed upon amounts, as security for
an initial advance payment and for any deficiencies arising
during the warranty period. In July 2006, RWE is required to
provide an additional guarantee in the same form, in respect of
the same matters, in an amount not less than 5% of the contract
price which shall remain in effect until
January 1, 2009.
Stendal Mill Construction and Start-up Risks
Our start-up of the Stendal mill is subject to risks commonly
associated with the start-up of large greenfield industrial
projects which could result in the Stendal mill experiencing
operating difficulties or delays in the start-up period and the
Stendal mill may not achieve our planned production, timing,
quality or cost projections. These risks include, without
limitation, equipment failures or damage, errors or
miscalculations in engineering, design specifications or
equipment manufacturing, faulty construction or workmanship,
defective equipment or installation, human error, industrial
accidents, weather conditions, failure to comply with
environmental and other permits, and complex integration of
processes and equipment. See Cautionary Statement
Regarding Forward-Looking Information in
Managements Discussion and Analysis of Financial
Condition and Results of Operations.
Stendal Pulp Mill Financing
In August 2002, we completed financing arrangements for the
Stendal mill. Total investment costs in connection with the
project are approximately
1.0 billion,
the majority of which was provided under a senior project
finance facility, referred to as the Stendal Loan
Facility, arranged by Bayerische Hypo-und Vereinsbank AG,
referred to as HVB, pursuant to a project finance
loan agreement, referred to as the Project Finance Loan
Agreement, entered into between Stendal and HVB. See
Description of Certain
Indebtedness Stendal Loan Facility.
We also contributed financing to Stendal of approximately
63.5 million
from cash on hand and through two bridge loans aggregating
45 million
from a U.S. investment partnership and a bank. We repaid
these bridge loans in October 2003 from our issuance of
convertible notes. See Description of Certain
Indebtedness Convertible Notes.
As the site of the Stendal mill is located in eastern Germany,
it qualifies for approximately
274.5 million
of government grants, which are applied to reduce the cost basis
of the assets acquired with such grants. As of December 31,
2004, we had outstanding claim expenditures of
65.9 million
of such grants in connection with the Stendal mill, which we
expect to receive in 2005. In accordance with our accounting
policies, these grants are not recorded by us until they
are received.
Under European Union rules, the Commission of the European
Communities, referred to as the Commission, was
formally notified in March 2002 by Germany of plans to provide
support to the Stendal mill through grants and guarantees. The
Commission considered these plans and, on June 19, 2002,
decided not to raise any objection against such support being
provided by the German federal and state governments in respect
of the Stendal mill. In its decision, the Commission was not
called upon to determine whether the governmental aid schemes,
on which the support is based, were acceptable, but was limited
to a determination as to whether a reduction of the pre-approved
aid level for investment in the German State of Sachsen-Anhalt
27
under the previously approved schemes was required under
European Union law in the case of the Stendal mill. In coming to
its decision, the Commission generally has a wide margin of
discretion in its assessment of facts and data. Under European
Union law, member states, competitors or trade associations
directly affected by a decision of the Commission may appeal
such decision within a period of two months and twenty-four days
after publication of the Commission decision. On
December 23, 2002, Kronoply and Kronotex, two related
manufacturers of, among other things, OSB and MDF boards that do
not compete with the Stendal mill by selling pulp or paper,
filed an appeal with the Court of First Instance of the European
Communities (Luxembourg), referred to as the Court,
against the Commission decision of June 19, 2002. Generally
to be successful, an appeal must show that the Commission failed
to comply with procedural requirements or committed a manifest
error in assessing facts and data in adopting its decision.
Recently, the Court in an unrelated case determined that the
Commission committed a procedural error in determining the
amount of state aid that could be granted by Germany to a
recipient in a different business. The Court found the
Commission erred when reviewing the effect of state aid on
competition by only considering capacity utilization and not
also considering product demand trends prior to providing its
approval. As a result, in that case the Court set aside the
Commission approval and remanded the matter back to the
Commission to redetermine. The Courts decision is being
appealed by the aid recipient and the government of Germany. If
such appeal is unsuccessful, the Commission will have to
redetermine the matter based upon its mandated criteria and may
come to the same determination as before. The procedure followed
by the Commission in this remanded decision was similar to that
it used in determining not to reduce the amount of state aid
available to the Stendal mill. The remanded case does not affect
Stendals current entitlement to receive grants, the
balance of which are expected to be received in 2005.
Although no assurance can be provided, we continue to believe
that the appellant does not have any standing to bring the
appeal as it is not a competitor of Stendal and, in any event,
that the appeal is without merit. Further, the procedural error
found by the Court in the remanded case was not raised in the
Stendal appeal and we do not believe the Court should permit the
appellant to amend its appeal at this stage.
Subject to the Courts schedule, we believe a hearing as to
whether the appellant has standing to bring the appeal would be
heard in 2005. If the Court determined the appellant had
standing, such decision was upheld on appeal and the matter is
not otherwise settled, we believe that a hearing on the merits
of the appeal would occur in late 2006 or 2007. In the event the
appellant was then successful on the merits and such decision
was again upheld on appeal, the issue of whether the amount of
state aid granted to the Stendal mill should be reduced would be
remanded back to the Commission for reconsideration. Although we
cannot assure you as to the outcome of any such redetermination,
we believe that, given the Commissions criteria and the
factual circumstances related to the Stendal mill including
demand trends in the pulp business, there would be no basis for
the Commission to reduce the level of state aid. If the
Commission determined to reduce the level of state aid available
to the Stendal mill and such decision was upheld on appeal,
Stendal would be required to repay a portion of the previously
received state aid back to the German government. While we do
not expect an adverse outcome, litigation is inherently
uncertain and there can be no assurance of the final outcome.
Description of Certain Indebtedness
The following summaries of certain material provisions of:
(i) the Rosenthal Loan Facility; (ii) the Stendal Loan
Facility; (iii) our convertible notes; (iv) our senior
notes; (v) the Rosenthal working capital facility; and
(vi) the Celgar working capital facility, are not complete
and these provisions, including definitions of certain terms,
are qualified by reference to the applicable documents and the
applicable amendments to such documents on file with
the SEC.
Rosenthal Loan Facility
In 1998, Rosenthal entered into the Rosenthal Loan Facility, as
amended, having a 15 year term with a German bank and other
syndicated lenders in the aggregate amount of
259.7 million
to finance the conversion project. Repayment of the Rosenthal
Loan Facility commenced on March 31, 2001. During 2004,
20.1 million
of the Rosenthal Loan Facility was repaid and, net of cash in a
restricted account,
143.1 million
28
remained outstanding as at December 31, 2004. The
outstanding amount under the Rosenthal Loan Facility and under
the Rosenthal landfill facility of
7.6 million
was repaid in February 2005 with a portion of the proceeds of
the share and senior note offerings in connection with the
Acquisition. See The Financings.
Stendal Loan Facility
In August 2002, referred to as the Stendal Financing
Closing Date, we completed financing arrangements for the
Stendal mill. Total investment costs in connection with the
project are approximately
1.0 billion,
the majority of which was provided under the Stendal Loan
Facility pursuant to the Project Finance Loan Agreement entered
into between Stendal and HVB. We also contributed financing to
Stendal of approximately
63.5 million.
The Stendal Loan Facility is in the aggregate amount of
828.0 million
and is divided into tranches which cover, among other things,
project construction and development costs, financing and
start-up costs and working capital, as well as the financing of
a debt service reserve account, approved cost overruns and a
revolving loan facility to cover any time lag for receipt of
grant funding and value-added tax refunds in the amount of
160 million,
referred to as Tranche E. The Stendal Loan
Facility is available for disbursement from August 2002 until
the earlier of the issuance by us of a final acceptance
certificate for the project and December 2005, except that
financing under the Stendal Loan Facility for approved cost
overruns will be available for up to one month prior to the
first repayment.
Pursuant to the Project Finance Loan Agreement, interest on the
credit facilities was to accrue at variable rates between
Euribor plus 0.60% and Euribor plus 1.55% per year. The Project
Finance Loan Agreement provides for facilities to allow us to
manage our risk exposure to interest rate risk, currency risk
and pulp price risk by way of interest rate swaps, Euro and
U.S. dollar swaps and pulp hedging transactions, subject to
certain controls, including certain maximum notional and at-risk
amounts. Pursuant to the terms of the Project Finance Loan
Agreement, in 2002 Stendal entered into interest rate swap
agreements in respect of borrowings under the Stendal Loan
Facility to fix most of the interest costs under the Stendal
Loan Facility at a rate of 3.795% per year until April 2004 and
at a rate of 5.28% commencing May 2004, plus margin, until final
payment in October 2017. For more information, see
Quantitative and Qualitative Disclosures about Market
Risk. In March 2003, as part of its loan syndication, HVB
exercised its right under the Stendal Loan Facility to increase
its up-front arrangement fee by 20 basis points and the
rate of interest under the facility by 30 basis points.
Stendal has agreed to initially reduce the aggregate advances
outstanding under the Stendal Loan Facility, other than in
respect of Tranche E, to a maximum of
599.0 million,
from a maximum original amount of
638.0 million
(assuming no draws for approved cost overruns), on or before the
first March 31 or September 30 following the fourth
anniversary of the first advance under the Stendal Loan Facility
for project construction and development costs. The tranches are
generally repayable in installments and mature between the fifth
and 15th anniversary of the first advance under the Stendal Loan
Facility for project construction and development costs. Subject
to various conditions, including a minimum debt service coverage
test, Stendal may make distributions, in the form of interest
and capital payments on shareholder debt or dividends on equity
invested, to its shareholders, including us.
The tranches under the Stendal Loan Facility for project
construction and development costs, financing costs, start-up
costs and working capital are severally guaranteed by German
federal and state governments in respect of an aggregate of 80%
of the principal amount of these tranches, but the tranche under
the Stendal Loan Facility for financing and start-up costs,
working capital and certain of the project construction and
development costs benefiting from these guarantees will be
reduced semi-annually by 12.5% per year beginning on the
first repayment date following the fourth anniversary of the
first advance under the Stendal Loan Facility for each of these
costs. Under the guarantees, the German federal and state
governments that provide the guarantees are responsible for the
performance of our payment obligations for the guaranteed
amounts. Approximately
631.4 million
was drawn under the Stendal Loan Facility as of
December 31, 2004.
On December 12, 2003, Stendal entered into agreements with
Nord Deutsche Landesbank, referred to as
Nord LB, and the European Investment Bank,
referred to as EIB. Pursuant to the agreements, EIB
will
29
provide a refinancing credit facility to Nord LB at
preferred interest rates for up to
495.0 million.
Such refinancing loan is made to Nord LB for the benefit of
the Stendal mill. Instead of actually refinancing the Stendal
Loan Facility through Nord LB, and Stendal benefiting from
lower interest rates over time, the agreements provide for the
disbursement to Stendal of the net present value of the interest
rate differential offered to Nord LB by EIB (less a portion
retained by Nord LB).
A first draw down refinancing of
250.0 million
was completed in December 2003 which resulted in a net present
value of the interest rate differential of approximately
2.1 million
being disbursed to Stendal. A second draw down refinancing in
the amount of up to
245.0 million
was completed in the first quarter of 2004 which resulted in a
net present value interest rate differential credit of
approximately
2.0 million
being disbursed to Stendal.
The proceeds received from the interest rate differential
arrangement with EIB were transferred to the Stendal mills
disbursement account. These EIB proceeds are considered
additional cash flow in the period between the Stendal
mills start-up and acceptance.
The Stendal Loan Facility is secured by all of the assets of
Stendal. In addition, the Project Finance Loan Agreement
provides for the establishment of an equity reserve account into
which excess start-up cash flows may be deposited. The account
will be used to secure claims and amounts owing to the lenders
in priority to the funding of the debt service reserve account
under the Stendal Loan Facility. The Project Finance Loan
Agreement also provides that revenues held by Stendal after
certain payments may be paid to a shareholders account.
In connection with the Stendal Loan Facility, we entered into a
shareholders undertaking agreement, referred to as the
Undertaking, dated August 26, 2002 with RWE,
MIH and HVB in order to finance the shareholders
contribution to the Stendal mill. Pursuant to the terms of the
Undertaking, on the Stendal Financing Closing Date the
shareholders of Stendal, on a pro rata basis, subscribed for
15 million
of share capital of Stendal and advanced to it
55 million
in subordinated loans. In addition, on a pro rata basis, the
shareholders of Stendal agreed to advance to it
30 million
of stand-by equity to, among other things, cover approved cost
overruns, fund the equity reserve account and partially fund the
debt service reserve account under the Stendal Loan Facility. On
the Stendal Financing Closing Date, we provided HVB with a cash
deposit for our pro rata portion of such equity reserve account.
Our total funding commitment under the Undertaking was
63.5 million,
all of which was effected in August 2002. Pursuant to the
Undertaking, we have agreed, for as long as Stendal has any
liability under the Stendal Loan Facility to HVB, to retain
control over at least 51% of the voting shares of Stendal. We
have no further capital commitments with relation to the
Stendal mill.
On the Stendal Financing Closing Date, we entered into and
completed funding under two bridge financing loan agreements and
used the net proceeds from the two bridge loans in the principal
amounts of
15.0 million
and
30.0 million
to fund, in part, our contribution to the Stendal mill and
commitment pursuant to the Undertaking. We repaid these bridge
loans in October 2003 with the net proceeds from our offering of
8.5% convertible notes.
Convertible Notes
In October 2003, we issued $82.5 million in aggregate
principal amount of 8.5% convertible senior subordinated notes
due 2010, referred to as the convertible notes.
We pay interest semi-annually on the convertible notes on
April 15 and October 15 of each year, beginning on
April 15, 2004. The convertible notes mature on
October 15, 2010. The convertible notes are redeemable on
and after October 15, 2008, at any time in whole or in
part, at our option on not less than 20 and not more than
60 days prior notice at a redemption price equal to
100% of the principal amount thereof plus accrued and unpaid
interest, if any, to, but not including, the date of redemption,
subject to the restrictions in the indenture governing
the notes.
The convertible notes are convertible, at the option of the
holder, unless previously redeemed, at any time on or prior to
maturity into our shares of beneficial interest at a conversion
price of $7.75 per share, which is
30
equal to a conversion rate of approximately 129 shares per
$1,000 principal amount of convertible notes, subject to
adjustment. Holders of the convertible notes have the right to
require us to purchase all or any part of the convertible notes
30 business days after the occurrence of a change of
control with respect to us at a purchase price equal to the
principal amount thereof plus accrued and unpaid interest, if
any, to the date of purchase.
The convertible notes are unsecured obligations of Mercer Inc.
and are subordinated in right of payment to existing and future
senior indebtedness (including our 9.25% senior notes described
below) and are effectively subordinated to all of the
indebtedness and liabilities of our subsidiaries. The indenture
governing the convertible notes limits the incurrence by us, but
not our subsidiaries, of senior indebtedness.
The convertible notes are eligible for trading in the Private
Offerings, Resales and Trading through Automated Linkages
(PORTAL) systems of the National Association of Securities
Dealers, Inc. In addition, we have registered the convertible
notes and underlying shares with the SEC for resale by the
holders thereof.
Senior Notes
In conjunction with the Acquisition of the Celgar mill and the
repayment of Rosenthals bank indebtedness, in February
2005, we issued $310 million in principal amount of senior
notes. The senior notes bear interest at the rate of
9.25% per annum and mature on February 15, 2013.
Interest on such notes is payable in arrears on February 15
and August 15 of each year the notes are outstanding,
beginning on August 15, 2005. The notes are our senior
unsecured obligations and, accordingly, will rank junior in
right of payment to all existing and future secured indebtedness
and all indebtedness and liabilities of our subsidiaries, equal
in right of payment with all existing and future unsecured
senior indebtedness and senior in right of payment to the 8.5%
convertible senior subordinated notes due 2010 and any future
subordinated indebtedness. We may redeem the notes on or after
February 15, 2009, in whole or in part, at the applicable
redemption prices plus accrued and unpaid interest, if any, to
the redemption date. In certain circumstances, we may also
redeem up to 35% of the aggregate principal amount of the notes
at any time prior to February 15, 2008 at a redemption
price of 109.35% of the principal amount, plus accrued and
unpaid interest, if any, to the redemption date with the net
cash proceeds of certain equity offerings. The notes were issued
under an indenture which, among other things, restricts our
ability and the ability of our restricted subsidiaries under the
indenture to: (i) incur additional indebtedness or issue
preferred stock; (ii) pay dividends or make other
distributions to our stockholders; (iii) purchase or redeem
capital stock or subordinated indebtedness; (iv) make
investments; (v) create liens and enter into sale and lease
back transactions; (vi) incur restrictions on the ability
of our restricted subsidiaries to pay dividends or make other
payments to us; (vii) sell assets; (viii) consolidate
or merge with or into other companies or transfer all or
substantially all of our assets; and (ix) engage in
transactions with affiliates. These limitations are subject to
other important qualifications and exceptions.
Rosenthal Working Capital Facility
In conjunction with the Acquisition and the repayment of
Rosenthals bank indebtedness, in February 2005, we
established a new revolving working capital facility for the
Rosenthal mill. The
40 million
revolving working capital facility for the Rosenthal mill,
arranged by HVB, consists of a revolving credit facility which
may be utilized by way of cash advances or advances by way of
letter of credit or bank guarantees. The facility matures in
February 2010. The interest payable on cash advances is LIBOR or
EURIBOR plus 1.55%, plus certain other costs incurred by the
lenders in connection with the facility. Each cash advance is to
be repaid on the last day of the respective interest period and
in full on the termination date and each advance by way of a
letter of credit or bank guarantee shall be repaid on the
applicable expiry date of such letter of credit or bank
guarantee. An interest period for cash advances shall be three,
six or 12 months or any other period as Rosenthal and the
lenders may determine. There is also a 0.375% per annum
commitment fee on the unused and uncancelled amount of the
revolving facility which is payable quarterly in arrears. This
facility is secured by a first fixed charge on the inventories,
receivables and accounts of Rosenthal. It also provides
Rosenthal with a hedging facility relating to the hedging of the
interest, currency and pulp prices as they affect Rosenthal
pursuant to a strategy agreed to by Rosenthal and HVB from
time to time.
31
Celgar Working Capital Facility
In conjunction with the Acquisition, in February 2005, we also
established a new revolving working capital facility for the
Celgar mill. The $30 million revolving working capital
facility for the Celgar mill consists of a 364 day
revolving credit facility convertible to a one year
non-revolving term loan at the election of the borrower. The
revolving facility has a term of 364 days and the term
facility will mature on the first anniversary of the conversion
date. The borrower is Zellstoff Celgar Limited, which is our
wholly owned acquisition subsidiary that acquired the Celgar
mill. Availability of drawdowns under the facility is subject to
a borrowing base limit, that is based upon the Celgar
mills eligible accounts receivable and inventory levels
from time to time. The borrower can request a 364 day
extension, not more than 90 days or less than 60 days
prior to the maturity date of the revolving facility, and the
lenders, in their sole discretion, shall decide whether or not
to extend such facility not later than 30 days prior to the
maturity date of the revolving facility. The revolving facility
shall be available by way of: (i) Canadian and
U.S. denominated advances which bear interest at the
agents prime rate for Canadian advances and designated
base rate for U.S. advances plus, in each case, between
1.5% and 2% per annum depending upon the debt coverage
ratio of the borrower in effect at the time;
(ii) bankers acceptances which will be issued at a
specified discount rate and will be subject to annualized
stamping fees of between 2.5% and 3%, depending upon the debt
coverage ratio of the borrower in effect at the time; and/or
(iii) LIBOR advances, which will be made available for
periods of one, two, three or six months duration and which will
bear interest at LIBOR plus between 2.5% and 3%, depending upon
the debt coverage ratio of the borrower in effect at the time.
Letters of credit and/or letters of guarantee will also be
available under the facility up to a maximum of
$10 million. There is also a commitment fee payable monthly
in arrears on any unutilized and uncancelled amount of the
revolving facility. The amount of the fee varies from 0.625% to
0.9% of such amount depending upon the amount drawn under the
facility and the borrowers debt coverage ratio in effect
at the time. This facility is secured by a first charge on the
current assets of the borrower and a guarantee and postponement
of claim delivered by Mercer Inc.
Paper Mill Loan Facilities
In 2003, our paper operations secured two long-term credit
facilities aggregating approximately
2.5 million,
which facilities along with certain government grants are being
utilized to repair flooding damage suffered by the mills in
2002. One facility totaling approximately
1.0 million
matures on June 30, 2009, bears interest at a rate of 2.65%
per annum and is repayable in ten equal semi-annual
installments. The other facility in the amount of approximately
1.5 million
matures on June 30, 2013, bears interest at a rate of 2.65%
per annum and is repayable in 16 equal semi-annual installments.
Both facilities are guaranteed by Mercer Inc.
In addition, in 2003, our Fährbrücke paper mill
secured three credit facilities aggregating
5.5 million,
which facilities along with certain government grants were
utilized to finance equipment and construction costs associated
with expanding and adapting the paper machine at the mill. In
September 2004, we repaid the majority of the outstanding
amounts under these credit facilities and permanently reduced
the aggregate amount available thereunder to
2.2 million.
Two of the facilities aggregating approximately
1.4 million
mature on December 30, 2012 and bear interest at rates
between 4.15% and 4.3% per annum and are repayable in
16 equal semi-annual installments. The other facility in
the amount of approximately
0.8 million
matures on March 31, 2009 and bears interest at a rate
equal to the three-month Euribor rate plus 1.75% per annum
and is repayable in 16 equal quarterly installments. All
three facilities are guaranteed by Mercer Inc. as well as to 80%
thereof by a German state government.
As at December 31, 2004, we had utilized the entire
4.7 million
available under the five credit facilities relating to the paper
operations.
Environmental
Our operations are subject to a wide range of environmental laws
and regulations, dealing primarily with water, air and land
pollution control. In recent years, we have devoted significant
financial and management resources to comply with all applicable
environmental laws and regulations. Our total capital
expenditures on
32
environmental projects at our facilities in Germany were
approximately
2.4 million
in 2004 and are expected to be approximately
2.4 million
in 2005.
We believe we have obtained all required environmental permits,
authorizations and approvals for our operations. We believe our
operations are currently in substantial compliance with the
requirements of all applicable environmental laws and
regulations and our respective operating permits.
Under German state environmental rules relating to effluent
discharges, industrial users are required to pay wastewater fees
based upon the amount of their effluent discharge. These rules
also provide that an industrial user which undertakes
environmental capital expenditures and lowers certain effluent
discharges to prescribed levels may offset the amount of these
expenditures against the wastewater fees that they would
otherwise be required to pay. As a result, we estimate that the
aggregate wastewater fees we saved in 2004 as a result of
environmental capital expenditures made at our manufacturing
plants in Germany were approximately
2.9 million.
We expect that capital investment programs for our manufacturing
plants in Germany will fully offset the wastewater fees that may
be payable for 2005 and 2006 and will ensure that our operations
continue in substantial compliance with prescribed standards.
Environmental compliance is a priority for our operations. To
ensure compliance with environmental laws and regulations, we
regularly monitor emissions at our mills and periodically
perform environmental audits of operational sites and procedures
both with our internal personnel and outside consultants. These
audits identify opportunities for improvement and allow us to
take proactive measures at the mills as considered appropriate.
The Rosenthal mill has a relatively modern biological wastewater
treatment and oxygen bleaching facility. We have significantly
reduced our levels of Adsorbable Organic Halogen, or
AOX, discharge at the Rosenthal mill and we believe
the Rosenthal mills AOX discharges are substantially below
those currently mandated by the German government. Effective
January 1, 2001, the Rosenthal mill is required to maintain
levels of Chemical Oxygen Demand, or COD discharge
at the Rosenthal mill below 25 kilograms per ADMT of pulp.
The Rosenthal mill is currently in compliance with these levels
of COD discharge. We will continue to modify our wastewater and
bleaching facilities at the Rosenthal mill, which have been
further enhanced as a result of the conversion of the mill to
the production of kraft pulp, to meet or exceed prescribed
regulations. In addition, in 2003 we completed a strategic
capital project to reconstruct the landfill at the Rosenthal
mill so that it will be useable for an additional 15 years.
The aggregate cost of the project was approximately
7.6 million.
Although the Rosenthal mills overall emission levels for
nitric oxide and nitrogen oxide, collectively referred to as
NOx, are substantially below prescribed levels, NOx
emissions from one gas burner have recently exceeded its
permitted emission level. We made a claim on the warranty from
the supplier of the gas burner who installed an ammonia scrubber
to reduce NOx emissions. Due to a technical issue, emission
levels from the gas burner were not reduced to permitted levels.
Pursuant to our agreement with the gas burner supplier, the
supplier is responsible for installing a new burner that reduces
NOx emission levels to prescribed standards. The supplier
completed the installation of a new gas burner at the Rosenthal
mill in the third quarter of 2004 at an aggregate cost of
0.9 million,
of which
0.5 million was borne by the supplier and the remainder
by us.
The Stendal mill, which commenced operations in September 2004,
has been in substantial compliance with applicable environmental
laws, regulations and permits, but has experienced certain minor
exceedances from time to time which are typical for a mill in
the start-up phase of its operations. Management believes that,
as the Stendal mill is a state-of-the-art facility, once the
start-up phase has been completed and all necessary adjustments
have been made, the mill will operate in compliance with the
applicable environmental requirements. Under the terms of the
EPC contract, the contractor has provided various
representations and warranties as to compliance with permits and
laws and will be responsible for ensuring such compliance for a
period of 18 months after acceptance.
In September 2003, during a shut down, the Celgar mill
inadvertently discharged approximately 1,500
m3
of diluted process chemicals through its effluent treatment
system and, as a result, released semi-treated
33
effluent into a nearby river. An independent report concluded
that there were no measurable adverse effects from the spill.
Upon investigation, the British Columbia Ministry of Water,
Lands and Air Protection, referred to as MWLAP,
issued a pollution prevention order that required the Celgar
mill to adopt certain requirements including operator training,
reporting requirements, development of contingency plans and the
dredging of spill ponds. The mill has complied with all of the
requirements of the order. The MWLAP has not imposed any fines
or sanctions as a result of the spill.
The Celgar mill has a number of permits regulating air
emissions, including those with respect to sulphur dioxide,
referred to as SO2. While the mills
overall SO2 emissions are generally below one-third
of the total SO2 emissions permitted to be discharged
under its air permits, the mills lime kiln SO2
emissions periodically exceed emissions allowed under its
individual SO2 air permit. The mill is investigating
the level of SO2 emissions from the lime kiln and the
ability to amend its air permits to lower overall SO2
emissions for the mill while increasing the SO2
emission discharge limit on its lime kiln permit. In the event
that such permit amendments are not available, our consulting
engineers have preliminarily estimated the capital cost to
correct the SO2 emissions at the lime kiln to be in
the range of C$1.5 million to C$2 million. MWLAP has
been advised of the level of SO2 emissions at the
lime kiln and apprised of the mills efforts to correct the
same. Although the MWLAP has not taken actions or imposed any
fines to date, there can be no assurance that any permit
amendment will be successful, that MWLAP may not take action in
the future or that the capital requirements to address the same
will not exceed the preliminary estimates.
The Celgar mill operates two landfills, a newly commissioned
site and an older site. The Celgar mill intends to decommission
the old landfill and is developing a closure plan and reviewing
such plan with the MWLAP. The Celgar mill currently believes it
may receive regulatory approval for such closure plan in 2005
and would commence closure activities in 2006. Our consulting
engineers have estimated that the closure program will cost up
to C$3 million, which would incorporate a clay or synthetic
hydraulic cap. Potential savings may accrue should effluent
treatment sludge be approved for use as a cap. As the closure
program for the old landfill has not been finalized or approved,
there can be no assurance that the decommissioning of the old
landfill will not exceed such cost estimate.
We have until the end of 2005 to begin biologically treating the
wastewater at the Fährbrücke mill. We are in the
process of constructing a wastewater treatment plant at the
Fährbrücke mill, the first stage of which was
completed in 2002 and brought into operation at the beginning of
2003. The cost of the treatment plant is expected to be
approximately
1.8 million,
of which
0.3 million
was incurred in 2004. The project is being funded by government
grants as to 28%, a bank loan as to 45% and the remainder from
our funds, and we expect construction of the plant to be
completed in 2005.
Future regulations or permits may place lower limits on
allowable types of emissions, including air, water, waste and
hazardous materials, and may increase the financial consequences
of maintaining compliance with environmental laws and
regulations or conducting remediation. Our ongoing monitoring
and policies have enabled us to develop and implement effective
measures to maintain emissions in material compliance with
environmental laws and regulations to date in a cost-effective
manner. However, there can be no assurances that this will be
the case in the future.
Human Resources
We currently employ or hold positions for approximately
1,674 people. Our German operations have approximately
1,031 employees working in our pulp operations, including
our transportation subsidiary, and approximately
227 employees working in our paper operations. In addition,
there are approximately seven people working at the office we
maintain in Vancouver, British Columbia, Canada. The Celgar mill
currently employs approximately 409 people in its
operations, the vast majority of which are unionized.
Pursuant to the government grants and financing arranged in
connection with the conversion of the Rosenthal mill to the
production of kraft pulp, we have agreed with state government
authorities in Germany to maintain at least 504 jobs at our
Rosenthal pulp operations until June 30, 2005. This
includes the employees of the Rosenthal mills
transportation operations which deliver raw materials to the
mill and pulp to our customers.
34
When the Stendal mill is operating at capacity, Stendal and its
subsidiaries are expected to employ approximately 580 people.
Pursuant to the government grants and financing arranged in
connection with the Stendal mill, we have agreed with German
state authorities to maintain this number of jobs
until 2010.
Rosenthal and Dresden are bound by collective agreements
negotiated with Bergbau-Chemie Energie, or IG-BCE, a
national union that represents pulp and paper workers. In
February 2003, we entered into a new labor agreement with IG-BCE
for our pulp workers which, among other things, had a one-year
term and provided for a 2% wage increase effective March 1,
2003 and that the parties would negotiate in respect of a
further wage increase for August 2003 depending upon general
economic conditions. Our pulp workers agreed to defer
negotiations in respect of a further wage increase for 2003 as a
result of current general economic conditions. In February 2004,
a new agreement was reached which provides for a 2% wage
increase. The agreement expired at the end of February 2005 and
a new agreement is expected to be negotiated in the first half
of 2005.
Stendal has not yet entered into any collective agreements with
IG-BCE, although it may do so in 2005. We anticipate that any
such agreement would reflect wage levels in accordance with
industry standards in this part of Germany. In January 2005,
Stendals wage levels approximated 90% of the lowest
eastern German wage level for a 40 hour work week for
similar industrial companies. We expect that, over time, as the
Stendal mill ramps up production and subject to general economic
conditions, wage levels at the Stendal mill will correspond with
those for similarly situated producers in Germany.
A labor agreement was reached with the workers at our paper
mills in 1999 upon terms which provided for wage increases of
1.5% in July 2000 and January 2001. A further agreement was
reached in May 2001 upon terms which provided for wage increases
of 2.0% in each of July 2001 and January 2002. In December 2002,
a new agreement was reached for 2003 which provided for a wage
increase of 2.5%. In February 2004, a new agreement was reached
which provides for a 1.5% wage increase on each of
February 1, 2004, July 1, 2004, January 1, 2005
and July 1, 2005. This agreement cannot be terminated prior
to August 31, 2005 and a new agreement is expected to be
negotiated in the fourth quarter of 2005.
Over 90% of the employees at our German pulp and paper
operations have post-secondary education or are trained
tradespersons. We consider the relationships with these
employees to be good. We have implemented profit sharing plans,
training programs and early retirement schemes for the benefit
of our German employees. Although no assurances can be provided,
we have not had any significant work stoppages at any of our
German operations and we would therefore expect to enter into
labor agreements with our pulp and paper workers in Germany
without any significant work stoppages at our German mills.
A collective agreement was reached with the union hourly workers
at the Celgar mill in January 2003 which has a term of five
years. The agreement provides for wage increases effective May
2003 of 2.5% in each of 2003 and 2004, and 2% in each of the
following three years. We consider relations with these workers
to be good.
Additional Information
We make available free of charge on or through our website at
www.mercerinternational.com annual reports on
Form 10-K, quarterly reports on Form 10-Q and current
reports on Form 8-K, and all amendments to these reports,
as soon as reasonably practicable after we file these materials
with the SEC. The public may read and copy any material we file
with the SEC at the SECs Public Reference Room at
450 Fifth Street, NW, Washington, DC 20549. The public may
also obtain information on the operation of the Public Reference
Room by calling the SEC at 1-800-SEC-0330. The SEC maintains an
internet site at www.sec.gov that contains reports, proxy
and information statements, and other information
regarding us.
ITEM 2. PROPERTIES
We lease offices in Seattle, Washington, Vancouver, British
Columbia, and in Germany. We own the Rosenthal mill, the Celgar
mill and the paper mills and the underlying property. The
Stendal mill is situated on property owned by Stendal, our 63.6%
owned subsidiary.
35
The Rosenthal mill is situated on a 220 acre site near the
town of Blankenstein in the State of Thuringia, approximately
300 kilometers south of the Stendal mill. The Saale river
flows through the site of the mill. In late 1999, we completed a
major capital project which converted the Rosenthal mill to the
production of kraft pulp. It is a single line mill with an
annual production capacity of approximately 310,000 ADMTs
of kraft pulp. The mill is self-sufficient in steam and
electrical power. Some excess electrical power which is
constantly generated is sold to the regional power grid. The
facilities at the mill include:
|
|
|
|
|
an approximately 723,000 square feet fiber storage area; |
|
|
|
barking and chipping facilities for pulp logs; |
|
|
|
a fiber line, which includes a Kamyr continuous digester and
bleaching facilities; |
|
|
|
a pulp machine, which includes a dryer and a cutter; |
|
|
|
an approximately 63,000 square foot finished goods storage
area; |
|
|
|
a chemical recovery system, which includes a recovery boiler,
evaporation plant and recausticizing plant; |
|
|
|
a fresh water plant; |
|
|
|
a wastewater treatment plant; and |
|
|
|
a power station with a turbine capable of producing 45 megawatts
of electric power from steam produced by the recovery boiler and
a power boiler. |
The Stendal mill is situated on a 200 acre site near the
town of Stendal in the State of Sachsen-Anhalt, approximately
300 kilometers north of the Rosenthal mill and
130 kilometers from the city of Berlin. The mill is
adjacent to the Elbe river and has access to harbor facilities
for water transportation. Construction of the Stendal mill was
completed in the third quarter of 2004. The mill is a single
line mill with a designed annual production capacity of
approximately 552,000 ADMTs of kraft pulp. The Stendal mill
will be self-sufficient in steam and electrical power. Some
excess electrical power which is constantly being generated will
be sold to the regional power grid. The facilities at the
mill include:
|
|
|
|
|
an approximately 920,000 square feet fiber storage area; |
|
|
|
barking and chipping facilities for pulp logs; |
|
|
|
a fiber line, which includes eight Superbatch digester and
bleaching facilities; |
|
|
|
a pulp machine, which includes a dryer and a cutter; |
|
|
|
an approximately 108,000 square foot finished goods storage
area; |
|
|
|
a recovery line, which includes a recovery boiler, evaporation
plant, recausticizing plant and lime kiln; |
|
|
|
a fresh water plant; |
|
|
|
a wastewater treatment plant; and |
|
|
|
a power station with a turbine capable of producing
approximately 100 megawatts of electric power from steam
produced by the recovery boiler and a power boiler. |
The Celgar mill is situated on a 400 acre site near the
city of Castlegar, British Columbia in Canada. The mill is
located on the south bank of the Columbia River, approximately
600 kilometers east of the port city of Vancouver, British
Columbia, and approximately 32 kilometers north of the
Canada-United States border. The city of Seattle, Washington is
approximately 650 kilometers southwest of Castlegar. It is
a single line mill with a current annual production capacity of
approximately 430,000 ADMTs of NBSK pulp. Internal power
36
generating capacity could, with certain capital improvements,
enable the Celgar mill to be self-sufficient in electrical power
and at times to sell surplus electricity. The facilities at the
Celgar mill include:
|
|
|
|
|
fiber storage facilities consisting of four vertical silos and
an asphalt surfaced yard with a capacity of 200,000
m3
of chips; |
|
|
|
a woodroom containing debarking and chipping equipment for pulp
logs; |
|
|
|
a fiber line, which includes a dual vessel hydraulic digester,
pressure knotting and screening, single stage oxygen
delignification and bleaching facilities; |
|
|
|
two pulp machines; |
|
|
|
a chemical recovery system, which includes a recovery boiler,
recausticizing area and effluent treatment system; and |
|
|
|
a turbine generator capable of producing approximately 48
megawatts of electric power from steam produced by a recovery
boiler and power boiler. |
The Heidenau mill is situated on a 26 acre site in the town
of Heidenau in the State of Saxony at the Elbe river,
approximately 120 kilometers east of the
Fährbrücke mill and 12 kilometers south of the
city of Dresden. The mill was constructed in 1956 and has been
continually upgraded. The mill has a rated annual production
capacity of approximately 45,000 ADMTs of specialty papers.
The facilities at the mill include:
|
|
|
|
|
an approximately 34,200 square feet fiber storage area; |
|
|
|
an approximately 57,600 square foot paper machine building,
which houses a PAMA paper machine with a 339 centimeter
trim width, processing speed of 300 meters per minute and
including, among other things, a stock preparation unit,
approach system, press section and dryer section; |
|
|
|
a fresh water plant, which consists of 15 wells; |
|
|
|
a wastewater treatment plant; and |
|
|
|
a power plant, which includes a gas turbine capable of producing
approximately 4,250 kilowatts of electric power, a waste
heat boiler capable of producing 17 tonnes per hour of
steam generated power and an auxiliary boiler capable of
producing five tonnes per hour of steam generated power. |
The Fährbrücke mill is situated on a 27 acre site
near the town of Fährbrücke in the State of Saxony, in
the western part of the Erzgebirge mountains at the Zwickauer
Mulde river. The mill is approximately 100 kilometers east
of the Rosenthal mill and approximately 120 kilometers west
of the Heidenau mill. The mill was constructed between 1972 and
1973 and has been continually upgraded. The mill has a rated
annual production capacity for approximately 40,000 ADMTs
of printing and writing papers and specialty papers. The mill
uses virgin fiber in producing various grades of printing and
writing papers and specialty papers. The facilities at the
mill include:
|
|
|
|
|
an approximately 69,300 square feet fiber storage area; |
|
|
|
an approximately 60,300 square foot paper machine building,
which houses a Voith paper machine with a 276 centimeter
trim width, processing speed of 600 meters per minute and
including, among other things, a pulper unit, paper chemical
preparation unit, refiner system, stock blending system,
approach system, press section and dryer section; |
|
|
|
a fresh water plant; |
|
|
|
a power plant, which consists of, among other things, a gas
turbine which can produce approximately 4,280 kilowatts of
electric power, a waste heat boiler which can produce
22 tonnes per hour of steam generated power and a heavy
duty boiler which can produce 3.2 tonnes per hour of
steam; and |
|
|
|
a wastewater treatment plant is currently being constructed, the
first stage of which was completed at the end of 2002 and
brought on line at the beginning of 2003. |
37
The following table sets out, by primary product class, our
production capacity and actual production for the periods
indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Production(1) | |
|
|
|
|
| |
|
|
Annual | |
|
Year Ended December 31, | |
|
|
Production | |
|
| |
Product Class |
|
Capacity(2) | |
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
| |
|
|
|
|
(ADMTs) | |
Pulp
|
|
|
1,292,000 |
(3) |
|
|
446,710 |
|
|
|
310,244 |
|
|
|
304,854 |
|
Papers
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Specialty Papers
|
|
|
55,000 |
(4)(5) |
|
|
37,915 |
|
|
|
40,424 |
|
|
|
62,172 |
(4) |
|
Printing Papers
|
|
|
30,000 |
(5) |
|
|
24,842 |
|
|
|
21,488 |
|
|
|
23,195 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Papers
|
|
|
70,000 |
(5) |
|
|
62,757 |
|
|
|
61,912 |
|
|
|
85,367 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
1,362,000 |
|
|
|
509,467 |
|
|
|
372,156 |
|
|
|
390,221 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
As the Stendal mill was started up in mid-September 2004, the
actual production for 2004 includes production from the Stendal
mill from the time of its start up. The actual production does
not include production from the Celgar mill for the periods
presented. |
|
(2) |
Capacity is the rated capacity of the plants for the year ended
December 31, 2004, which is based upon production for
365 days a year. Targeted production is generally based
upon 353 days per year for the Rosenthal and Stendal mills,
350 days per year for the Celgar mill and 340 days per
year for the paper mills. |
|
(3) |
Comprised of 310,000 ADMTs for our Rosenthal mill,
552,000 ADMTs for our Stendal mill and 430,000 ADMTs
for our Celgar mill. |
|
(4) |
As we reorganized our interest in Landqart at the end of 2002,
we no longer have a direct interest in or consolidate the
Landqart mill. The Landqart mill had an annual production
capacity of approximately 20,500 ADMTs, which is not
included in the calculation of our annual production capacity.
Actual production of 20,422 ADMTs of specialty papers at
the Landqart mill is included for 2002. |
|
(5) |
Based upon the current product mix at the paper mills, the
aggregate annual production capacity of the paper mills is
approximately 70,000 ADMTs. The rated aggregate annual
production capacity of the paper mills is approximately
85,000 ADMTs. |
At the end of 2004, substantially all of our German pulp related
assets, including our German pulp facilities, were pledged to
secure the Rosenthal Loan Facility and the Stendal Loan
Facility. The Rosenthal Loan Facility was repaid and discharged
in February 2005.
ITEM 3. LEGAL PROCEEDINGS
We are subject to routine litigation incidental to our business.
We do not believe that the outcome of such litigation will have
a material adverse effect on our business or financial condition.
|
|
ITEM 4. |
SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS |
Not applicable.
38
PART II
|
|
ITEM 5. |
MARKET FOR REGISTRANTS COMMON EQUITY AND RELATED
STOCKHOLDER MATTERS |
(a) Market Information. Our shares of beneficial
interest are quoted for trading on the Nasdaq National Market
under the symbol MERCS and listed in
U.S. dollars on the Toronto Stock Exchange under the symbol
MRI.U. The following table sets forth the high and
low reported sale prices of our shares on the Nasdaq National
Market for each quarter in the two year period ended
December 31, 2004, and for the period ended March 11,
2005:
|
|
|
|
|
|
|
|
|
Fiscal Quarter Ended |
|
High | |
|
Low | |
|
|
| |
|
| |
2003
|
|
|
|
|
|
|
|
|
March 31
|
|
$ |
5.88 |
|
|
$ |
4.40 |
|
June 30
|
|
|
5.25 |
|
|
|
4.15 |
|
September 30
|
|
|
6.55 |
|
|
|
4.60 |
|
December 31
|
|
|
6.97 |
|
|
|
5.87 |
|
|
2004
|
|
|
|
|
|
|
|
|
March 31
|
|
|
9.55 |
|
|
|
6.31 |
|
June 30
|
|
|
9.78 |
|
|
|
7.40 |
|
September 30
|
|
|
10.10 |
|
|
|
8.16 |
|
December 31
|
|
|
11.35 |
|
|
|
8.29 |
|
|
2005
|
|
|
|
|
|
|
|
|
Period ended March 11
|
|
|
11.40 |
|
|
|
8.60 |
|
(b) Shareholder Information. As at March 11,
2005, there were approximately 489 holders of record of our
shares and a total of 33,053,455 shares were outstanding.
(c) Dividend Information. The declaration and
payment of dividends is at the discretion of our board of
trustees. Our board of trustees has not declared or paid any
dividends on our shares in the past two years and does not
anticipate declaring or paying dividends in the foreseeable
future.
(d) Equity Compensation Plans. The following table
sets forth information as at December 31, 2004 regarding:
(i) our 1992 amended and restated stock option plan under
which options to acquire an aggregate of 3,600,000 of our shares
may be granted; and (ii) our 2004 Stock Incentive Plan
pursuant to which 1,000,000 of our shares may be issued pursuant
to options, stock appreciation rights and restricted shares:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Number of Shares to be | |
|
Weighted-average | |
|
Number of Shares | |
|
|
Issued Upon Exercise | |
|
Exercise Price of | |
|
Available for Future | |
|
|
of Outstanding Options | |
|
Outstanding Options | |
|
Issuance Under Plan | |
|
|
| |
|
| |
|
| |
1992 Amended Stock Option Plan
|
|
|
1,055,000 |
|
|
$ |
6.58 |
|
|
|
230,500 |
|
2004 Stock Incentive Plan
|
|
|
|
|
|
|
|
|
|
|
960,000 |
(1) |
|
|
(1) |
An aggregate of 40,000 restricted shares have been issued under
the plan. |
(e) Private Placements. In October 2002, we sold
200,000 of our shares to an accredited investor for gross
proceeds of $900,000 by way of private placement in reliance on
the exemption from the registration provisions of the Securities
Act provided under Section 4(2) of the Securities Act.
In October 2003, we completed the sale of $82.5 million in
aggregate principal amount of convertible senior subordinated
notes due October 15, 2010. The notes bear interest at a
rate of 8.5% per annum and are convertible into our shares
of beneficial interest at a conversion price of $7.75 per
share, which is equal to a conversion rate of approximately
129 shares per $1,000 principal amount of the notes,
subject to adjustment for certain customary anti-dilution
matters. The notes were offered only to qualified institutional
buyers in reliance on Rule 144A and to certain buyers
outside of the United States in reliance on Regulation S
under
39
the Securities Act. The notes were sold to RBC Dain
Rauscher Inc., as the initial purchaser. The aggregate initial
purchasers discounts of the offering were approximately
$3.4 million.
In connection with the offering of the notes, we filed a shelf
registration statement on Form S-3 (File
No. 33-111118) with the SEC in December 2003 to register
for resale the notes and shares of beneficial interest into
which the notes are convertible on behalf of the purchasers of
the notes. The shelf registration statement was declared
effective by the SEC on January 29, 2004. We will not
receive any proceeds from the sale of the notes or shares of
beneficial interest into which the notes are convertible under
the shelf registration statement.
In February 2005, pursuant to the Acquisition of the Celgar
mill, we issued 4,210,526 of our shares of beneficial interest
at a price of $9.50 per share to the vendor of the Celgar mill
for gross proceeds of $40 million in reliance on
Regulation S under the Securities Act.
40
ITEM 6. SELECTED FINANCIAL DATA
The following table sets forth selected historical financial and
operating data as at and for the periods indicated. Effective
January 1, 2002, we changed our reporting currency from the
U.S. dollar to the Euro. Accordingly, the following
selected financial data for periods prior to the year ended
December 31, 2002 has been restated in Euros and
reclassified to conform with the current years
presentation. The following selected financial data is qualified
in its entirety by, and should be read in conjunction with, our
consolidated financial statements and related notes contained in
this annual report and Managements Discussion and
Analysis of Financial Condition and Results
of Operations.
We commenced construction of our Stendal mill in August 2002.
Construction of our Stendal mill was completed in the third
quarter of 2004 and the mill is currently in the start-up phase.
The following selected financial data for 2004 includes the
operating results of the Stendal mill from its start up in
September 2004.
The following selected financial data does not reflect the
results of operations and financial condition of the Celgar mill
that we acquired in February 2005, which will have a significant
impact on our future results of operations and financial
condition.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002(1) | |
|
2001(1) | |
|
2000 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(Euro in thousands, other than per share and per ADMT amounts) | |
Statement of Operations Data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues
|
|
|
247,898 |
|
|
|
194,556 |
|
|
|
239,132 |
|
|
|
216,447 |
|
|
|
258,883 |
|
Cost of sales
|
|
|
232,102 |
|
|
|
179,690 |
|
|
|
213,463 |
|
|
|
184,679 |
|
|
|
193,704 |
|
Gross profit
|
|
|
15,796 |
|
|
|
14,866 |
|
|
|
25,669 |
|
|
|
31,768 |
|
|
|
65,179 |
|
Income (loss) from operations
|
|
|
(17,972 |
) |
|
|
(4,541 |
) |
|
|
(1,145 |
) |
|
|
13,332 |
|
|
|
49,665 |
|
Net income (loss)
|
|
|
19,980 |
|
|
|
(3,593 |
) |
|
|
(6,322 |
) |
|
|
(2,823 |
) |
|
|
32,013 |
|
Net income (loss) per share,
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
|
1.15 |
|
|
|
(0.21 |
) |
|
|
(0.38 |
) |
|
|
(0.17 |
) |
|
|
1.91 |
|
|
Diluted
|
|
|
0.89 |
|
|
|
(0.21 |
) |
|
|
(0.38 |
) |
|
|
(0.17 |
) |
|
|
1.87 |
|
Weighted average shares outstanding (in thousands),
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
|
17,426 |
|
|
|
16,941 |
|
|
|
16,775 |
|
|
|
16,875 |
|
|
|
16,779 |
|
|
Diluted
|
|
|
28,525 |
|
|
|
16,941 |
|
|
|
16,775 |
|
|
|
16,875 |
|
|
|
17,144 |
|
Balance Sheet Data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current assets
|
|
|
207,409 |
|
|
|
128,401 |
|
|
|
96,217 |
|
|
|
93,212 |
|
|
|
98,881 |
|
Current liabilities
|
|
|
229,068 |
|
|
|
177,348 |
|
|
|
89,889 |
|
|
|
77,668 |
|
|
|
70,493 |
|
Working capital
|
|
|
(21,659 |
)(2) |
|
|
(48,947 |
)(2) |
|
|
6,328 |
|
|
|
15,544 |
|
|
|
28,388 |
|
Total assets
|
|
|
1,255,649 |
|
|
|
935,905 |
|
|
|
599,750 |
|
|
|
429,593 |
|
|
|
429,724 |
|
Long-term liabilities
|
|
|
863,840 |
|
|
|
625,702 |
|
|
|
384,892 |
|
|
|
220,312 |
|
|
|
225,734 |
|
Shareholders equity
|
|
|
162,741 |
|
|
|
132,855 |
|
|
|
124,969 |
|
|
|
131,613 |
|
|
|
133,497 |
|
Other Data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pulp Operations(3):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pulp sales
|
|
|
178,512 |
|
|
|
126,594 |
|
|
|
130,173 |
|
|
|
146,245 |
|
|
|
159,713 |
|
|
Sales volume (ADMTs)
|
|
|
421,716 |
|
|
|
303,655 |
|
|
|
293,607 |
|
|
|
285,654 |
|
|
|
239,552 |
|
|
Productivity (ADMTs produced per day)
|
|
|
1,006 |
|
|
|
898 |
|
|
|
887 |
|
|
|
876 |
|
|
|
736 |
|
|
Income (loss) from operations
|
|
|
(5,054 |
) |
|
|
(1,460 |
) |
|
|
1,838 |
|
|
|
18,610 |
|
|
|
49,594 |
|
|
Depreciation
|
|
|
26,773 |
|
|
|
21,881 |
|
|
|
21,567 |
|
|
|
21,422 |
|
|
|
20,481 |
|
|
Average price realized (per ADMT)
|
|
|
423 |
|
|
|
417 |
|
|
|
443 |
|
|
|
512 |
|
|
|
667 |
|
|
|
(1) |
We acquired the specialty paper mill in Landqart effective
December 2001 and we reorganized our interest in Landqart at the
end of 2002. Results from the Landqart mill are not included in
our results for 2001, but are included for 2002. The Landqart
mill sold approximately 18,222 ADMTs for approximately
39.7 million
in 2002. As of December 31, 2002, our interest in the
Landqart mill is no longer consolidated and is included in our
financial results on an equity basis in 2003. |
|
(2) |
We have applied for investment grants from the federal and state
governments of Germany and had claim expenditures of
approximately
65.9 million
outstanding at December 31, 2004, which we expect to
receive in 2005 and approximately
82.1 million
outstanding at December 31, 2003, all of which was received
in 2004. However, in accordance with our accounting policies, we
do not record these grants until they are received. |
|
(3) |
Excluding intercompany sales. |
41
|
|
ITEM 7. |
MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL
CONDITION AND RESULTS OF OPERATIONS |
The following discussion and analysis of our financial condition
and results of operations as at and for the three years ended
December 31, 2004 should be read in conjunction with the
consolidated financial statements and related notes included
elsewhere in this annual report. The following management
discussion and analysis of our financial condition and results
of operations is based upon the financial statements as at and
for the three years ended December 31, 2004.
The following Managements Discussion and Analysis of
Financial Condition and Results of Operations does not reflect
the results of operations and financial condition of the Celgar
mill with an annual production capacity of approximately 430,000
ADMTs that we acquired in February 2005, which will have a
significant impact on our future results of operations and
financial condition. In addition, our Stendal mill with an
annual production capacity of approximately 552,000 ADMTs only
commenced production in mid-September 2004.
Results of Operations
We operate in the pulp and paper business and our operations are
located primarily in Germany and, since the Acquisition, in
Western Canada. Our manufacturing facilities are comprised of:
(a) an NBSK pulp mill operated by our wholly-owned
subsidiary, Rosenthal, near Blankenstein, Germany, which has an
annual production capacity of approximately 310,000 ADMTs;
(b) a newly constructed, state-of-the-art NBSK pulp mill,
with a design production capacity of approximately 552,000 ADMTs
per year, near Stendal, Germany built and being started up by
our 63.6% owned subsidiary, Stendal; (c) since the
Acquisition in February 2005, the Celgar NBSK pulp mill with an
annual production capacity of approximately 430,000 ADMTs
located near Castlegar, British Columbia, Canada; and
(d) two paper mills located at Heidenau and
Fährbrücke, Germany, which produce specialty papers
and printing and writing papers and, based upon their current
product mix, have an aggregate annual production capacity of
approximately 70,000 ADMTs.
The Stendal mill was completed substantially on its planned
schedule and budget in the third quarter of 2004. Total
investment costs in respect of the Stendal mill are
approximately
1.0 billion,
the majority of which was financed under the Stendal Loan
Facility in the amount of
828 million.
The Stendal mill is currently in the start-up phase and
underwent extensive testing and evaluation in December 2004. The
test was generally successful and we were pleased with both the
quantitative and qualitative aspects of the test. We are
settling the terms under which we currently expect to issue an
acceptance certificate for the Stendal mill. See
Business Stendal Pulp Mill Project
and Financing.
Effective September 18, 2004, we commenced expensing all of
the costs, including interest, related to the Stendal mill.
Prior to that date, most of the costs, including interest,
relating thereto were capitalized. Our results for the year
ended December 31, 2004 include revenues of
45.0 million
and operating and interest costs of
76.6 million
related to the Stendal mill.
Our financial performance depends on a number of variables that
impact sales and production costs. Sales and production results
are influenced largely by the market price for products and raw
materials, the mix of products produced and foreign currency
exchange rates. Kraft pulp and paper markets are highly
cyclical, with prices determined by supply and demand. Demand
for kraft pulp and paper is influenced to a significant degree
by global levels of economic activity and supply is driven by
industry capacity and utilization rates. Our product mix is
important because premium grades of NBSK pulp and specialty
papers generally achieve higher prices and profit margins.
Our production costs are influenced by the availability and cost
of raw materials, energy and labor, and our plant efficiencies
and productivity. Our main raw material is fiber in the form of
wood chips and pulp logs for pulp production, and waste paper
and pulp for paper production. Wood chip and pulp log costs are
primarily affected by the supply of, and demand for, lumber and
pulp, which are both highly cyclical. Production costs also
depend on the total volume of production. High operating rates
and production efficiencies permit us to lower our average cost
by spreading fixed costs over more units.
42
Global economic conditions, changes in production capacity and
inventory levels are the primary factors affecting kraft pulp
and paper prices. Historically kraft pulp and paper prices have
been cyclical in nature. The average annual European list prices
for NBSK pulp between 1990 and 2004 ranged from a low of
$444 per ADMT in 1993 to a high of $875 per ADMT in
1995. Following a decline in demand in 2001, list prices for
NBSK pulp also declined and averaged approximately $463 per
ADMT in 2002. An increase in demand resulting from improving
American and major European economies and the weakening of the
U.S. dollar against the Euro and other major currencies in
2003 resulted in European list prices for NBSK pulp increasing
to approximately $560 per ADMT in December 2003 despite
relatively high inventory levels. List prices for NBSK pulp in
Europe continued to strengthen overall in 2004 and early 2005
due to the relatively weak U.S. dollar and improving world
economies, and were approximately $625 per ADMT in December
2004 and approximately $635 per ADMT in January 2005. A
producers sales realizations will reflect customer
discounts, commissions and other items and it is likely that
NBSK pulp prices will continue to fluctuate in the future.
Our financial performance for any reporting period is also
impacted by changes in the U.S. dollar to Euro exchange
rate and in interest rates. In addition, as a result of the
Acquisition of the Celgar mill, we expect that our future
financial performance will be impacted by changes in the
Canadian dollar to U.S. dollar exchange rate. Changes in
currency rates affect our operating results because the price
for our principal product, NBSK pulp, is generally based on a
global industry benchmark that is quoted in U.S. dollars,
even though our sales are primarily invoiced in Euros.
Therefore, a weakening of the U.S. dollar against the Euro
and, since the Acquisition, the Canadian dollar will generally
reduce the amount of revenues of our pulp operations. Most of
our costs, including our debt obligations in 2004, are incurred
in Euros and those of the Celgar mill are in Canadian dollars.
These do not fluctuate with the U.S. dollar to Euro or
Canadian dollar exchange rates. Thus, a weakening of the
U.S. dollar against the Euro and the Canadian dollar tends
to reduce our sales revenue, gross profit and income from
operations. The effect of such weakening against the Euro has
been partially offset by gains from time to time on foreign
currency derivatives we put into place to protect against such
currency movements.
Changes in interest rates can impact our operating results
because the indebtedness we incurred under the credit facilities
established for our Rosenthal and Stendal pulp mills provided
for floating rates of interest. In addition, changes in interest
rates may impact our future operating results as the new
revolving credit facilities we established for the Rosenthal and
Celgar mills in February 2005 provide for floating rates
of interest.
Changes in currency exchange and interest rates also impact
certain foreign currency and interest rate derivatives Rosenthal
and Stendal use to partially protect against the effect of such
changes. Gains or losses on such derivatives are included in our
earnings, either as they are settled or as they are marked to
market for each reporting period. See Quantitative and
Qualitative Disclosures about Market Risk.
In March 2004, to protect against a weakening U.S. dollar,
Rosenthal entered into two currency swaps in the aggregate
principal amount of
184.5 million
to convert all of its long-term indebtedness under the Rosenthal
Loan Facility into U.S. dollars and a currency forward in
the notional amount of
40.7 million,
referred to as the Rosenthal Currency Derivatives.
In the same month, Stendal entered into a currency swap in the
principal amount of
306.3 million
to convert approximately one-half of its indebtedness under the
Stendal Loan Facility into U.S. dollars and a currency
forward in the notional amount of
20.6 million,
referred to as the Stendal Currency Derivatives and,
together with the Rosenthal Currency Derivatives, the
Currency Derivatives. In December 2004, we settled
the Currency Derivatives due to the substantial weakening of the
U.S. dollar versus the Euro in 2004. We realized a gain of
approximately
44.5 million
upon the settlement of these derivatives, compared to a gain of
29.3 million
before minority interests on the then outstanding currency
derivatives of Rosenthal and Stendal in 2003. In February 2005,
Stendal entered into a currency swap in the principal amount of
306 million
to convert approximately one-half of its indebtedness under the
Stendal Loan Facility into U.S. dollars and a currency
forward in the notional amount of $50 million. See
Quantitative and Qualitative Disclosures about
Market Risk.
Stendal, as required under its project financing, entered into
variable-to-fixed rate interest swaps, referred to as the
Stendal Interest Rate Swaps, in August 2002 to fix
the interest rate on approximately
43
612.6 million
of indebtedness for the full term of the Stendal Loan Facility.
Rosenthal had also entered into forward interest rate and
interest cap contracts, referred to as the Rosenthal
Interest Rate Contracts and, together with the Stendal
Interest Rate Swaps, the Interest Rate Contracts, in
respect of a portion of its long-term indebtedness under the
Rosenthal Loan Facility. The Rosenthal Interest Rate Contracts
were settled in February 2005 in connection with the repayment
of the Rosenthal Loan Facility.
In the year ended December 31, 2004, we recorded a net
non-cash holding loss of
32.3 million
before minority interests on the marked to market valuation of
the Interest Rate Contracts versus a net loss of
13.2 million
before minority interests thereon in the year ended
December 31, 2003.
Improving world economies resulted in an increase in interest
rates in the first half of 2004. If world economies continue to
strengthen, we would expect interest rates to continue to rise
from their historically low levels. Higher interest rates could
result in our recording marked to market non-cash holding gains
on the Stendal Interest Rate Contracts in future periods, which
may be offset in part by higher interest rates payable on the
new working capital facilities we established in February 2005
for the Rosenthal and Celgar mills. However, a fall in interest
rates could result in our recording non-cash holding losses on
the Stendal Interest Rate Contracts in future periods when they
are marked to market, which may be offset in part by lower
interest rates payable on the new working capital facilities for
the Rosenthal and Celgar mills. See Quantitative and
Qualitative Disclosures about Market Risk.
Selected sales data for each of our last three years is as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(ADMTs) | |
Sales Volume by Product Class
|
|
|
|
|
|
|
|
|
|
|
|
|
Pulp(1)
|
|
|
421,716 |
|
|
|
303,655 |
|
|
|
293,607 |
|
Papers
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Specialty papers
|
|
|
37,525 |
|
|
|
40,621 |
|
|
|
61,727 |
(2) |
|
Printing papers
|
|
|
24,757 |
|
|
|
21,397 |
|
|
|
23,195 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total papers
|
|
|
62,282 |
|
|
|
62,018 |
|
|
|
84,922 |
|
|
|
|
|
|
|
|
|
|
|
Total(1)
|
|
|
483,998 |
|
|
|
365,673 |
|
|
|
378,529 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(in thousands) | |
Revenues by Product Class
|
|
|
|
|
|
|
|
|
|
|
|
|
Pulp(1)
|
|
|
178,512 |
|
|
|
126,594 |
|
|
|
130,173 |
|
Papers
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Specialty papers
|
|
|
37,497 |
|
|
|
40,082 |
|
|
|
79,358 |
(2) |
|
Printing papers
|
|
|
17,094 |
|
|
|
15,780 |
|
|
|
18,352 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total papers
|
|
|
54,591 |
|
|
|
55,862 |
|
|
|
97,710 |
|
|
|
|
|
|
|
|
|
|
|
Total(1)
|
|
|
233,103 |
|
|
|
182,456 |
|
|
|
227,883 |
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Excluding intercompany sales volumes of 6,756, 5,527 and
10,768 ADMTs of pulp and intercompany net sales revenues of
approximately
2.8 million,
2.3 million
and
4.9 million
in 2004, 2003 and 2002, respectively. |
|
(2) |
We acquired Landqart, which operates a specialty paper mill, in
December 2001. As of December 31, 2002, our interest in
Landqart is no longer consolidated and is included in our
financial results on an equity basis. Accordingly, sales of
approximately 18,222 ADMTs for approximately
39.7 million
from Landqart are included for 2002. |
Year Ended December 31, 2004 Compared to Year Ended
December 31, 2003
Total revenues for the year ended December 31, 2004
increased to
247.9 million
from
194.6 million
in the comparative period of 2003, primarily because of higher
pulp sales resulting from the start up of production at our
Stendal mill in mid-September 2004. Pulp and paper revenues were
233.1 million
in the
44
current period, versus
182.5 million
in the comparative period of 2003. In 2004, the Stendal mill
produced 132,694 ADMTs of NBSK pulp and had sales of
41.2 million.
Costs of pulp and paper sales in the year ended
December 31, 2004 increased to
232.1 million
from
179.7 million
in the comparative period of 2003, primarily as a result of the
inclusion of production from our Stendal mill.
In the year ended December 31, 2004, pulp sales increased
to
178.5 million
from
126.6 million
in 2003 as a result of higher prices and production from our
Rosenthal mill and the inclusion of production from our Stendal
mill. List prices for NBSK pulp in Europe were approximately
496 ($616) per
ADMT in 2004, compared to approximately
453 ($523) per
ADMT last year. The increase in NBSK pulp prices was partially
offset by the weakness of the U.S. dollar versus the Euro
in 2004. In 2004, pulp sales by volume increased to 421,716
ADMTs from 303,655 ADMTs in 2003.
Pulp sales realizations increased to
423 per ADMT on
average in the year ended December 31, 2004 from
417 per ADMT in
2003, primarily as a result of higher prices, partially offset
by lower price realizations of the Stendal mill during its start
up when it sold pulp at a discounted price. We expect that such
discount will be eliminated in 2005.
Transportation and other revenues for the pulp operations
increased to
14.2 million
in the year ended December 31, 2004 from
10.9 million
last year, because of the start up of the Stendal mill.
Cost of sales and general, administrative and other expenses for
the pulp operations increased to
200.6 million
in the year ended December 31, 2004 from
141.3 million
in 2003, primarily as a result of the inclusion of
65.6 million
of operating costs related to the Stendal mill.
On average, fiber costs for pulp production at the Rosenthal
mill decreased by approximately 3.9% compared to last year.
Depreciation for the pulp operations increased to
26.8 million
in the current period, from
21.9 million
in 2003, primarily as a result of the inclusion of
9.0 million
of depreciation from the Stendal mill. A change effective
July 1, 2004 in our depreciation estimate in respect of our
Rosenthal mill resulted in a decrease of
4.4 million
in cost of sales.
For the year ended December 31, 2004, the pulp operations
generated an operating loss of
4.8 million,
versus an operating loss of
1.5 million
last year, primarily as a result of a loss from operations of
20.6 million
from our Stendal mill. Such loss from our Stendal mill resulted
primarily from expensing certain costs associated with the mill
prior to its start up and the higher production costs and lower
price realizations it incurred during its start up.
Paper sales in the current period were
54.6 million,
compared with
55.9 million
in the same period of last year. Sales of specialty papers in
the year ended December 31, 2004 were
37.5 million
versus
40.1 million
in 2003, primarily as a result of a shift in the product mix.
For the year ended December 31, 2004, total paper sales
volumes were 62,282 ADMTs, versus 62,018 ADMTs in the
year ended December 31, 2003. On average, prices for
specialty papers realized in 2004 increased slightly, reflecting
a shift in the product mix. Average prices for our printing
papers decreased by approximately 6.4% reflecting generally weak
demand.
Cost of sales and general, administrative and other expenses for
the paper operations in the year ended December 31, 2004
increased to
65.2 million
from
56.9 million
in the year ended December 31, 2003, primarily as a result
of a non-cash
6.0 million
impairment charge relating to our paper operations. In November
2004, our management determined to record and our audit
committee approved a non-cash impairment charge of
6.0 million
to write-off the carrying value of our Fährbrücke
paper mill assets. Based upon its current product mix, the mill
has an annual production capacity of approximately 35,000 ADMTs
and produces primarily printing and writing paper. We determined
to take the impairment charge as the Fährbrücke mill
has generated weaker than expected returns over a period of time
despite changes to its product mix. We do not expect the
impairment charge in and of itself to result in future cash
expenditures as we intend to continue to operate the
Fährbrücke mill.
45
Depreciation for the paper operations was
2.4 million
in the year ended December 31, 2004, compared to
2.0 million
last year.
For the year ended December 31, 2004, our paper operations
generated an operating loss of
9.8 million,
which included the non-cash impairment charge of
6.0 million,
compared to operating income of
0.1 million
in 2003.
In 2004, we had a loss from operations of
18.0 million,
compared to a loss of
4.5 million
last year, primarily as a result of a loss from operations of
20.6 million
from our Stendal mill and the
6.0 million
non-cash impairment charge related to our Fährbrücke
paper mill. Interest expense (excluding capitalized interest of
27.2 million
relating to the Stendal pulp mill) in the year ended
December 31, 2004 increased to
23.7 million
from
11.5 million
a year ago, due to higher borrowings resulting primarily from
our $82.5 million convertible note issue in October 2003
and the inclusion of interest expense of
12.2 million
relating to the Stendal mill after its start up in mid-September
2004.
In the year ended December 31, 2004, we recorded a gain of
44.5 million
before minority interests upon the settlement of the Currency
Derivatives due to the weakening of the U.S. dollar versus
the Euro in 2004. In 2003, we recorded a gain of
29.3 million
before minority interests on our then outstanding currency
derivatives. In the year ended December 31, 2004, we also
recorded a non-cash holding loss of
32.3 million
before minority interests on the marked to market valuation of
the Interest Rate Contracts versus a net loss thereon of
13.2 million
before minority interests in 2003.
In the year ended December 31, 2004, minority interest,
representing the two minority shareholders proportionate
interest in the Stendal mill, was
2.5 million,
compared to
5.6 million
in 2003.
Our results for 2003 included an adjustment of
5.6 million
for the non-cash impact of other-than-temporary impairment
losses on our available-for-sale securities.
During the fourth quarter of 2004, we completed a reorganization
of certain of our German subsidiary companies and tax field
audits for years prior to 2001 of certain of our German
subsidiaries were completed. As a result, we re-evaluated our
income tax provision and deferred income tax asset valuation
allowance and recorded an income tax benefit of
44.2 million
for the year ended December 31, 2004.
We reported net income for the year ended December 31, 2004
of
20.0 million,
or 1.15 per
basic and 0.89
per diluted share, which reflected the positive impact of the
net gain on derivative instruments and the income tax benefit,
partially offset by the loss from our Stendal mill. In 2003, we
reported a net loss of
3.6 million,
or 0.21 per
basic and diluted share.
We generated Operating EBITDA of
17.2 million
and
19.6 million
in the years ended December 31, 2004 and 2003,
respectively. Operating EBITDA is defined as income (loss) from
operations plus depreciation and amortization and non-recurring
capital asset impairment charges. Operating EBITDA is calculated
by adding depreciation and amortization and non-recurring
capital asset impairment charges of
35.1 million
and
24.1 million
to the loss from operations of
18.0 million
and
4.5 million
for the years ended December 31, 2004 and 2003,
respectively.
Management uses Operating EBITDA as a benchmark measurement of
its own operating results, and as a benchmark relative to its
competitors. Management considers it to be a meaningful
supplement to operating income as a performance measure
primarily because depreciation expense and non-recurring capital
asset impairment charges are not an actual cash cost, and
depreciation expense varies widely from company to company in a
manner that management considers largely independent of the
underlying cost efficiency of their operating facilities. In
addition, we believe Operating EBITDA is commonly used by
securities analysts, investors and other interested parties to
evaluate our financial performance.
Operating EBITDA does not reflect the impact of a number of
items that affect our net income (loss), including financing
costs and the effect of derivative instruments. Operating EBITDA
is not a measure of financial performance under GAAP, and should
not be considered as an alternative to net income (loss) or
income (loss) from operations as a measure of performance, nor
as an alternative to net cash from operating activities as a
measure of liquidity.
46
Operating EBITDA has significant limitations as an analytical
tool, and should not be considered in isolation, or as a
substitute for analysis of our results as reported under GAAP.
Some of these limitations are that Operating EBITDA does not
reflect: (i) our cash expenditures, or future requirements,
for capital expenditures or contractual commitments;
(ii) changes in, or cash requirements for, working capital
needs; (iii) the significant interest expense, or the cash
requirements necessary to service interest or principal
payments, on our outstanding debt; (iv) minority interests
on our Stendal NBSK pulp mill operations; (v) the impact of
realized or marked to market changes in our derivative
positions, which can be substantial; and (vi) the impact of
impairment charges against our investments or assets. Because of
these limitations, Operating EBITDA should only be considered as
a supplemental performance measure and should not be considered
as a measure of liquidity or cash available to us to invest in
the growth of our business. See the Statement of Cash Flows set
out in our consolidated financial statements included herein.
Because all companies do not calculate Operating EBITDA in the
same manner, Operating EBITDA as calculated by us may differ
from Operating EBITDA or EBITDA as calculated by other
companies. We compensate for these limitations by using
Operating EBITDA as a supplemental measure of our performance
and relying primarily on our GAAP financial statements.
The following table provides a reconciliation of net loss to
loss from operations and Operating EBITDA for the periods
indicated:
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(in thousands) | |
Net income (loss)
|
|
|
19,980 |
|
|
|
(3,593 |
) |
Minority interest
|
|
|
(2,454 |
) |
|
|
(5,647 |
) |
Income taxes (benefit)
|
|
|
(44,163 |
) |
|
|
3,172 |
|
Interest expense
|
|
|
23,749 |
|
|
|
11,523 |
|
Investment income
|
|
|
(2,948 |
) |
|
|
(1,653 |
) |
Derivative financial instruments
|
|
|
(12,136 |
) |
|
|
(16,168 |
) |
Impairment of investments
|
|
|
|
|
|
|
7,825 |
|
|
|
|
|
|
|
|
Loss from operations
|
|
|
(17,972 |
) |
|
|
(4,541 |
) |
Add: Depreciation and amortization
|
|
|
29,144 |
|
|
|
24,105 |
|
|
Impairment charge
|
|
|
6,000 |
|
|
|
|
|
|
|
|
|
|
|
|
Operating EBITDA
|
|
|
17,172 |
|
|
|
19,564 |
|
|
|
|
|
|
|
|
Year Ended December 31, 2003 Compared to Year Ended
December 31, 2002
In the year ended December 31, 2003, total revenues
decreased to
194.6 million
from
239.1 million
in the year ended December 31, 2002, primarily as the
current period does not include the revenues of the
Landqart AG, referred to as Landqart, specialty
paper mill, which we reorganized in December 2002 and now
account for under the equity method. Primarily as a result
thereof, pulp and paper revenues decreased to
182.5 million
in the current period from
227.9 million
in 2002.
Cost of pulp and paper sales in the year ended December 31,
2003 decreased to
179.7 million
from
213.5 million
in the year ended December 31, 2002, primarily as a result
of the deconsolidation of Landqart.
Pulp sales in the current period were
126.6 million,
compared to
130.2 million
in 2002. U.S. dollar denominated list pulp price increases
were mostly offset by a 17% decline in the U.S. dollar
against the Euro in 2003. Average list prices for NBSK pulp in
Europe were approximately
420 ($440) per
ADMT at the end of 2002, approximately
441 ($480) per
ADMT in the first quarter of 2003, approximately
484 ($550) per
ADMT in the second quarter of 2003, approximately
444 ($500) per
ADMT in the third quarter of 2003 and approximately
444 ($560) per
ADMT in the fourth quarter of 2003. Our pulp sales realizations
were 417 per
ADMT on average in the current period, compared to
443 per ADMT in
2002. Pulp sales by volume increased to 303,655 ADMTs in
the current period from 293,607 ADMTs in 2002.
47
Cost of sales and general and administrative expenses for the
pulp operations were
136.6 million
for the year ended December 31, 2003, compared to
138.9 million
for the year ended December 31, 2002. On average, fiber
costs for pulp production in the current period generally
remained at the same level as in the year ended
December 31, 2002. Depreciation within the pulp segment was
21.9 million
in the current period, compared to
21.6 million
in 2002.
Our pulp operations generated an operating loss of
1.5 million
in the year ended December 31, 2003, compared to operating
income of
1.8 million
in 2002.
Results for our paper segment during the current period reflect
the aforementioned exclusion of the results from the Landqart
specialty paper mill, which were included in the results for the
prior year. Paper sales in the current period decreased to
55.9 million
from
97.7 million
in 2002. Sales of specialty papers in the year ended
December 31, 2003 decreased to
40.1 million
from
79.4 million
in the year ended December 31, 2002. Total paper sales
volumes decreased to 62,018 ADMTs in the year ended
December 31, 2003 from 84,922 ADMTs in the year ended
December 31, 2002. On average, prices for specialty papers
realized in the year ended December 31, 2003 decreased by
approximately 23.3% as our product mix changed upon the
deconsolidation of the Landqart mill, and for printing papers
decreased by approximately 6.8%, compared to the year ended
December 31, 2002.
Cost of sales and general and administrative expenses for the
paper operations decreased to
57.9 million
in the current period from
101.0 million
in 2002 as a result of lower paper sales. Paper segment
depreciation decreased to
2.0 million
in the year ended December 31, 2003 from
4.0 million
in the prior period.
Our paper operations generated operating income of
0.1 million
in the year ended December 31, 2003, compared to an
operating loss of
4.5 million
in the year ended December 31, 2002.
Consolidated general and administrative expenses decreased to
19.3 million
in the year ended December 31, 2003 from
25.0 million
in the year ended December 31, 2002, primarily as a result
of the exclusion of the results of the Landqart mill and a
decrease in professional fees in the current period.
For the year ended December 31, 2003, we reported a loss
from operations of
4.5 million,
compared to
1.1 million
in 2002. Interest expense (excluding capitalized interest of
17.4 million
in respect of the Stendal mill) in the current period decreased
to
11.5 million
from
13.8 million
in 2002, primarily as a result of lower borrowing costs and
lower indebtedness for our operating units. During the current
period, we made principal repayments of
13.2 million
in respect of the indebtedness of the Rosenthal pulp mill.
Pursuant to the Stendal Loan Facility, Stendal had entered into
the Stendal Interest Rate Swaps. These swaps manage the exposure
to variable cash flow risk from the variable interest payments
under the Stendal Loan Facility. Stendal also entered into a
currency forward contract in connection with the Stendal Loan
Facility in the third quarter of 2003. In 2003, we recorded a
non-cash holding loss of approximately
13.0 million
when these swaps were marked to market at the end of the period,
compared to a non-cash holding loss of approximately
30.1 million
in 2002. A non-cash holding gain of
0.7 million
before minority interests was recognized in respect of the
currency forward in the year ended December 31, 2003. We
determine market valuations based primarily upon values provided
by our counterparties.
In addition, Rosenthal had entered into currency swaps in
connection with the long-term indebtedness of the Rosenthal mill
under the Rosenthal Loan Facility. Rosenthal had also entered
into currency forwards and forward interest rate and interest
cap contracts in connection with certain indebtedness relating
to the Rosenthal mill. The currency swaps and the currency
forwards were settled in December 2003. Primarily as a result of
the weakening of the U.S. dollar versus the Euro, in the
current year we recognized a net gain of
28.5 million
upon the settlement of the currency swaps and currency forwards
and the marked to market valuation of the forward interest rate
and interest cap contracts. In 2002, we recognized a net gain of
23.4 million
from these derivative contracts.
Minority interest in the year ended December 31, 2003
amounted to
5.6 million
and represented the proportion of the loss of the Stendal mill
allocated to the two minority shareholders of Stendal. Minority
interest in the year ended December 31, 2002 amounted to
11.0 million.
48
Our results for the year ended December 31, 2003 include an
adjustment of
5.6 million
for the non-cash aggregate pre-tax earnings impact of
other-than-temporary impairment losses on certain of our
available-for-sale securities. This adjustment was recorded in
other income (expense) in our consolidated statement of
operations. This adjustment did not affect our
shareholders equity since all of our available-for-sale
securities are marked to market on a quarterly basis and
unrealized gains or losses are reported through the statement of
comprehensive income in our financial statements and recorded in
other comprehensive income (loss) within shareholders
equity on our balance sheet. Such unrealized gains or losses,
the cost base and the current marked to market value of our
available-for-sale securities are further described in the notes
to our annual financial statements. These were legacy
investments and unrelated to our pulp and paper operations and
were largely sold in December 2003.
SFAS 115, Accounting for Certain Investments in Debt and
Equity Securities, EITF 03-1, The Meaning of
Other-Than-Temporary Impairment and its Application to Certain
Investments, and SEC Staff Accounting Bulletin 59,
Accounting for Noncurrent Marketable Equity Securities,
provide guidance on determining when an impairment is
other-than-temporary, which requires judgment. In making this
judgment, we evaluate, among other factors, the duration and
extent to which the fair value of an investment is less than its
cost; the financial health of and business outlook for the
investee, including factors such as industry and sector
performance, changes in technology, operational and financing
cash flow, the investees financial position including its
appraisal and net asset value, market prices, its business plan
and investment strategy; and our intent and ability to hold the
investment.
During 2003, we recorded a reserve for potential tax obligations
of
3.0 million
and an asset write-down of
2.3 million
related to the valuation of certain assets in which we have a
non-controlling interest as a result of the Landqart
reorganization in 2002. No similar reserves or write-downs were
recorded in 2002. Our results for 2003 also include a one-time
pre-tax charge of approximately
1.0 million
for settlement expenses relating to a proxy solicitation and
settlement agreement with respect to our 2003 annual meeting.
For the year ended December 31, 2003, we reported a net
loss of
3.6 million,
or 0.21 per
share on a basic and diluted basis, compared to a net loss of
6.3 million,
or 0.38 per
share on a basic and diluted basis, in the year ended
December 31, 2002.
As the Stendal mill was under construction and because of its
overall size relative to our other facilities, management uses
consolidated operating results excluding derivative items
relating to the Stendal mill to measure the performance and
results of our operating units. Management believes this measure
provides meaningful information for it and securityholders on
the performance of our operating facilities for a reporting
period. Upon completion of the ramp-up phase for the Stendal
mill, the Stendal mill will be evaluated with our other
operating units. For the year ended December 31, 2003, we
reported a net loss of
3.6 million
or 0.21 per
share on a diluted basis. If we had excluded items relating to
the Stendal mill by adding the loss on derivative financial
instruments of
13.0 million
on the Stendal Interest Rate Swap Agreements to, and subtracting
the gain on the currency forward relating to the Stendal Loan
Facility of
0.7 million
and minority interest of
5.6 million
from, the reported net loss of
3.6 million,
we would have reported net income of
3.1 million
or 0.18 per
share on a diluted basis. For the year ended December 31,
2002, we reported a net loss of
6.3 million
or 0.38 per
share on a diluted basis. If we had excluded items relating to
the Stendal mill by adding the loss on derivative financial
instruments of
30.1 million
on the Stendal Interest Rate Swap Agreements to, and subtracting
minority interests of
11.0 million
from, the reported net loss of
6.3 million,
we would have reported net income of
12.8 million
or 0.76 per
share on a diluted basis. This measure has significant
limitations as an analytical tool, and should not be considered
in isolation, or as a substitute for analysis of our results as
reported under GAAP.
We generated Operating EBITDA of
19.6 million
in the current period, compared to Operating EBITDA of
24.5 million
in 2002. Operating EBITDA is defined as income (loss) from
operations plus depreciation and amortization and non-recurring
capital asset impairment charges. Operating EBITDA is calculated
by adding depreciation and amortization of
24.1 million
and
25.6 million
to the loss from operations of
4.5 million
and
1.1 million
for the years ended December 31, 2003 and 2002,
respectively.
49
Operating EBITDA has significant limitations as an analytical
tool, and should not be considered in isolation, or as a
substitute for analysis of our results as reported under GAAP.
See the discussion of our results for the year ended
December 31, 2004 for additional information relating to
such limitations and Operating EBITDA.
The following table provides a reconciliation of net loss to
loss from operations and Operating EBITDA for the periods
indicated:
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
|
(in thousands) | |
Net loss
|
|
|
(3,593 |
) |
|
|
(6,322 |
) |
Minority interest
|
|
|
(5,647 |
) |
|
|
(10,965 |
) |
Income taxes
|
|
|
3,172 |
|
|
|
(264 |
) |
Interest expense
|
|
|
11,523 |
|
|
|
13,753 |
|
Investment income
|
|
|
(1,653 |
) |
|
|
(436 |
) |
Derivative financial instruments
|
|
|
(16,168 |
) |
|
|
6,679 |
|
Impairment of investments
|
|
|
7,825 |
|
|
|
|
|
Other
|
|
|
|
|
|
|
(3,590 |
) |
|
|
|
|
|
|
|
Loss from operations
|
|
|
(4,541 |
) |
|
|
(1,145 |
) |
Add: Depreciation and amortization
|
|
|
24,105 |
|
|
|
25,614 |
|
|
|
|
|
|
|
|
Operating EBITDA
|
|
|
19,564 |
|
|
|
24,469 |
|
|
|
|
|
|
|
|
Liquidity and Capital Resources
The following table is a summary of selected financial
information for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(in thousands) | |
Financial Position
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
|
49,568 |
|
|
|
51,993 |
|
Working capital (deficit)
|
|
|
(21,659 |
)(1) |
|
|
(48,947 |
)(1) |
Properties, net
|
|
|
936,035 |
|
|
|
745,178 |
|
Total assets
|
|
|
1,255,649 |
|
|
|
935,905 |
|
Long-term liabilities
|
|
|
863,840 |
|
|
|
625,702 |
|
Shareholders equity
|
|
|
162,741 |
|
|
|
132,855 |
|
|
|
(1) |
As at December 31, 2004 and 2003, we had a working capital
deficit of
21.7 million
and
48.9 million,
respectively, primarily as a result of Stendal construction
costs payable of
65.4 million
and
42.8 million
during the respective periods for which we had not drawn down
under the Stendal Loan Facility. We qualify for investment
grants from the federal and state governments of Germany and had
claim expenditures of
65.9 million
and
82.1 million
outstanding at December 31, 2004 and 2003, respectively. We
expect to receive our currently outstanding claim expenditures
in 2005. However, in accordance with our accounting policies, we
do not record these grants until they are received. |
At December 31, 2004, our cash and cash equivalents were
49.6 million,
compared to
52.0 million
at the end of 2003. We also had
45.3 million
of cash restricted to pay construction costs payable and
19.1 million
of cash restricted in a debt service account, both related to
the Stendal mill. In addition, we had
28.5 million
of cash restricted in a debt service account relating to the
Rosenthal Loan Facility, which facility was fully repaid in
February 2005. At December 31, 2004, we had a working
capital deficit of
21.7 million,
primarily because we had Stendal construction costs payable of
65.4 million
for which we had not yet drawn down under the Stendal Loan
Facility and, under our accounting policies, we do not record
certain government grants until they are received. The Stendal
construction costs will be paid pursuant to the Stendal Loan
Facility in the ordinary course. At December 31, 2004, we
qualified for investment grants related to the Stendal mill
totaling approximately
65.9 million
from the federal and state governments of Germany, which
50
we expect to receive in 2005. These grants, when received, will
be applied to repay the amounts drawn under the dedicated
tranche of the Stendal Loan Facility. The grants are not
reported in our income and reduce the cost basis of the assets
purchased when they are received. We expect to qualify for
additional investment grants totaling
22.6 million
when such Stendal construction costs have been substantially
paid.
We expect to meet our interest and debt service expenses and the
working and maintenance capital requirements for our operations
(other than at Stendal) from cash flow from operations, cash on
hand and the two new working capital facilities for the
Rosenthal and Celgar mills in the amounts of
40 million
and $30 million, respectively, established in February
2005. We expect to meet the capital requirements for the Stendal
mill, including working capital and potential losses during
start-up, through shareholder advances already made to Stendal,
the Stendal Loan Facility (which includes a revolving working
capital tranche), the receipt of government grants, cash on hand
and cash flow from operations.
Operating Activities
Operating activities in 2004 provided cash of
9.6 million,
compared to
31.4 million
in 2003. An increase in receivables due primarily to higher
sales in December 2004 used cash of
21.7 million
in 2004, compared to
1.7 million
in 2003. An increase in inventories due primarily to the build
up of fiber in connection with the start-up of the Stendal mill
used cash of
29.0 million
in 2004, compared to
7.5 million
in 2003. An increase in accounts payable and accrued expenses
provided cash of
17.3 million
in 2004, compared to
1.1 million
in 2003.
Investing Activities
Investing activities in 2004 used cash of
220.2 million,
primarily as a result of the acquisition of properties, net of
investment grants, of which
210.9 million
was attributable to the Stendal mill, compared to using cash of
318.5 million
in 2003, of which
316.7 million
was attributable to the Stendal mill. Sales of
available-for-sale securities provided cash of
1.2 million
in 2004, compared to
6.4 million
in 2003.
We qualify for investment grants from the federal and state
governments of Germany and had claim expenditures of
65.9 million
outstanding as of December 31, 2004. We expect to receive
our currently outstanding claim expenditures in 2005. We
received investment grants totaling
103.0 million
with respect to the Stendal mill during 2004. In accordance with
our accounting policies, we do not record these grants until
they are received. These grants reduce the cost basis of the
assets purchased with them. See Business
Government Financing.
We are in the process of constructing a wastewater treatment
plant at the Fährbrücke mill and have completed
reconstructing the landfill at the Rosenthal mill. See
Business Environmental and
Business Capital Expenditures.
In August 2002, we completed financing arrangements for the
Stendal mill. Total investment costs in connection with the
Stendal mill are approximately
1.0 billion,
the majority of which was provided under the Stendal Loan
Facility. We also contributed approximately
63.5 million
to Stendal. For more information, see Business
Stendal Pulp Mill Project and Financing and
Business Capital Expenditures.
Financing Activities
Financing activities provided cash of
206.5 million
in the year ended December 31, 2004. A net increase in
indebtedness, primarily related to the Stendal mill, provided
cash of
215.0 million
in 2004. An increase in restricted cash used cash of
33.5 million
in 2004. We made principal repayments of
20.1 million
in connection with the Rosenthal Loan Facility in the year ended
December 31, 2004. We fully repaid the Rosenthal Loan
Facility and indebtedness relating to the landfill at the
Rosenthal mill in February 2005 from the proceeds of the share
and senior note offerings in connection with the Acquisition. An
increase in construction costs payable provided cash of
22.7 million
in 2004. The issuance of shares in connection with the exercise
of options provided cash of
4.2 million
in 2004. Financing activities provided cash of
307.1 million
in 2003, primarily as a result of a net increase in indebtedness
relating to the Stendal mill.
51
In 2004, we repaid the majority of the outstanding amounts under
the three credit facilities relating to the Fährbrücke
paper mill aggregating
5.5 million
and permanently reduced the aggregate amount available
thereunder to
2.2 million.
As at December 31, 2004, we had utilized the entire
4.7 million
available under the five credit facilities relating to the paper
operations.
We have no material commitments to acquire assets or operating
businesses. We anticipate that there will be acquisitions of
businesses or commitments to projects in the future. To achieve
our long-term goals of expanding our asset and earnings base
through the acquisition of interests in companies and assets in
the pulp and paper and related businesses, and organically
through high return capital expenditures at our operating
facilities, we will require substantial capital resources. The
required necessary resources for such long-term goals will be
generated from cash flow from operations, cash on hand, the sale
of securities and/or assets, and borrowing against
our assets.
In addition, we have amounts available under a revolving tranche
of the Stendal Loan Facility, and the two new revolving working
capital facilities established for the Rosenthal and Celgar
mills in February 2005.
Contractual Obligations and Commitments
The following table sets out our contractual obligations and
commitments as at December 31, 2004 in connection with our
long-term liabilities. These obligations and commitments are
expected to increase in the future to reflect the ramp-up of
production at the Stendal mill and the obligations and
commitments incurred in connection with the Acquisition of the
Celgar mill.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Payments Due By Period | |
|
|
| |
Contractual Obligations |
|
2005 | |
|
2006-2007 | |
|
2008-2009 | |
|
Beyond 2009 | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(in thousands) | |
Long-term debt(1)
|
|
|
15,696 |
|
|
|
35,093 |
|
|
|
39,591 |
|
|
|
92,864 |
|
|
|
183,244 |
|
Debt, Stendal(2)
|
|
|
|
|
|
|
43,568 |
|
|
|
65,339 |
|
|
|
500,817 |
|
|
|
609,724 |
|
Capital lease obligations(3)
|
|
|
3,549 |
|
|
|
7,210 |
|
|
|
1,603 |
|
|
|
41 |
|
|
|
12,403 |
|
Operating lease obligations(4)
|
|
|
1,355 |
|
|
|
1,553 |
|
|
|
268 |
|
|
|
193 |
|
|
|
3,369 |
|
Purchase obligations(5)
|
|
|
73,091 |
|
|
|
19,029 |
|
|
|
1,610 |
|
|
|
7,718 |
|
|
|
101,448 |
|
Other long-term liabilities(6)
|
|
|
2 |
|
|
|
197 |
|
|
|
13 |
|
|
|
73 |
|
|
|
285 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
93,693 |
|
|
|
106,650 |
|
|
|
108,424 |
|
|
|
601,706 |
|
|
|
910,473 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
This reflects principal only relating primarily to indebtedness
under the Rosenthal Loan Facility, which was repaid in February
2005, and credit facilities relating to the paper mills, but
does not reflect indebtedness relating to the Stendal mill. See
Business Description of Certain
Indebtedness, footnote 2 below and Note 9 to our
annual financial statements included herein for a description of
such indebtedness. Does not include amounts associated with
derivatives entered into in connection with indebtedness
relating to the Rosenthal mill, which we settled as part of the
repayment of the Rosenthal Loan Facility. See Quantitative
and Qualitative Disclosure about Market Risk for
information about our derivatives. |
|
(2) |
This reflects principal only in connection with indebtedness
relating to the Stendal mill, including under the Stendal Loan
Facility and convertible notes. See Business
Description of Certain Indebtedness and Note 9 to our
annual financial statements included herein for a description of
such indebtedness. Does not include amounts associated with
derivatives entered into in connection with the Stendal Loan
Facility. See Quantitative and Qualitative Disclosure
about Market Risk for information about our derivatives. |
|
(3) |
Capital lease obligations relate to transportation vehicles and
production equipment. These amounts reflect principal and
interest. |
|
(4) |
Operating lease obligations relate to transportation vehicles
and other production and office equipment. |
|
(5) |
Purchase obligations relate primarily to take-or-pay contracts
made in the ordinary course of business, of which purchases of
raw materials and supplies totaled approximately
83.1 million. |
|
(6) |
Other long-term liabilities relate primarily to pension
liability. Does not include obligations under employment
agreements. |
52
Capital Resources
In addition to our new
40 million
and $30 million revolving credit facilities for the
Rosenthal and Celgar mills and the revolving working capital
tranche of the Stendal Loan Facility, respectively, we may seek
to raise future funding in the debt markets if our indenture
relating to our 9.25% senior notes permits, subject to
compliance with the indenture. The indenture governing the
senior notes contains various restrictive covenants, including
several that are based on a formulation of the financial measure
EBITDA, which is net income (loss) adjusted to exclude interest,
taxes, depreciation and amortization, certain non-cash charges
and extraordinary or otherwise unusual gains or losses, and
certain other items. We refer to this formulation of EBITDA as
Indenture EBITDA which is defined in the senior note
indenture as Consolidated EBITDA.
The indenture governing the senior notes provides that, in order
for Mercer Inc. and its restricted subsidiaries (as defined in
the indenture) to enter into certain types of transactions,
including the incurrence of additional indebtedness, the making
of restricted payments and the completion of mergers and
consolidations (other than, in each case, those specifically
permitted by our senior note indenture), we must meet a minimum
ratio of Indenture EBITDA to Fixed Charges as defined in the
senior note indenture of 2.0 to 1.0 on a pro forma
basis for the most recently ended four full fiscal quarters.
This ratio is referred to and defined as the Fixed Charge
Coverage Ratio in the senior note indenture.
Our Acquisition of the Celgar mill in February 2005 was a
significant transaction for us and will have a material impact
on our future results of operations and financial condition. The
Acquisition will impact the ability of Mercer Inc. and its
restricted subsidiaries under the indenture governing the senior
notes to make distributions and incur additional indebtedness in
the future beyond our revolving credit facilities and certain
permitted borrowings under the indenture, and, in that regard,
we and our restricted subsidiaries will be required to meet the
Fixed Charge Coverage Ratio. As at December 31, 2004, we do
not believe that Mercer Inc. and our restricted subsidiaries
under the indenture governing the senior notes met the Fixed
Charge Coverage Ratio of 2.0 to 1.0 as set out in the
senior note indenture.
For a description of our senior notes and credit facilities, see
Business Description of Certain
Indebtedness.
Sensitivity Analysis
The pulp and paper business is cyclical in nature and markets
for our principal products are characterized by periods of
supply and demand imbalance, which in turn affects product
prices. The markets for pulp and paper are highly competitive
and sensitive to changes in industry capacity and in the
economy, both of which can have a significant influence on our
selling prices and earnings. Approximately
178.5 million,
or approximately 76.6%, of our revenues in 2004 were from pulp
sales and approximately
126.6 million,
or approximately 69.4%, of our revenues in 2003 were from pulp
sales. The following table illustrates the effect on our net
operating results in 2004 and 2003 (which do not include the
operating results of the Celgar pulp mill) of a $20 change in
our average selling price per ADMT for NBSK pulp in 2004 and
2003, based upon our pulp sales during each period and
translated into Euros at the average exchange rate for the
U.S. dollar to the Euro for the period:
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
Year Ended | |
|
|
December 31, 2004 | |
|
December 31, 2003 | |
|
|
| |
|
| |
|
|
(in thousands, except per share amounts) | |
NBSK Pulp $20 per ADMT change
|
|
|
|
|
|
|
|
|
|
Change in net income (loss)
|
|
|
6,788 |
|
|
|
(5,367 |
) |
|
Change in net income (loss) per share
|
|
|
0.39 |
|
|
|
(0.32 |
) |
As our Stendal mill only started production in mid-September of
2004 and we acquired the Celgar mill in February 2005, we expect
our sensitivity to pulp prices to increase significantly both on
an absolute and per share basis in the future.
53
Foreign Currency
Effective January 1, 2002, we changed our reporting
currency from the U.S. dollar to the Euro as a significant
majority of our business transactions are originally denominated
in Euros. By adopting the Euro, most cumulative foreign currency
translation losses were eliminated. However, we hold certain
assets and liabilities in U.S. dollars, Swiss francs and in
Canadian dollars. Accordingly, our consolidated financial
results are subject to foreign currency exchange rate
fluctuations.
We translate foreign denominated assets and liabilities into
Euros at the rate of exchange on the balance sheet date.
Unrealized gains or losses from these translations are recorded
in our consolidated statement of comprehensive income and impact
on shareholders equity on the balance sheet but do not
affect our net earnings.
In the year ended December 31, 2004, we reported a net
4.5 million
foreign exchange translation gain and, as a result, the
cumulative foreign exchange translation gain increased to
10.5 million
at December 31, 2004 from
6.0 million
at December 31, 2003.
Based upon the exchange rate at December 31, 2004, the
U.S. dollar decreased by approximately 7.5% in value
against the Euro since December 31, 2003. See
Quantitative and Qualitative Disclosures about Market
Risk.
Results of Operations of the Restricted Group Under Our
Senior Note Indenture
The indenture governing our 9.25% senior notes requires that we
also provide a discussion in annual and quarterly reports we
file with the SEC under Managements Discussion and
Analysis of Financial Condition and Results of Operations of the
results of operations and financial condition of Mercer Inc. and
our restricted subsidiaries under the indenture, referred to as
the Restricted Group. During the years ended
December 31, 2004, 2003 and 2002, the Restricted Group was
comprised of Mercer Inc., certain holding subsidiaries and
Rosenthal, which was the only member of the Restricted Group
with material operations during such periods. We acquired the
Celgar pulp mill in February 2005 and, as a result, its results
of operations and financial condition are not included in the
following discussion. The Celgar mill will be included as part
of the Restricted Group from the date of the Acquisition. The
Restricted Group excludes our paper operations and our Stendal
mill.
The following is a discussion of the results of operations and
financial condition of the Restricted Group. For further
information regarding the operating results of Rosenthal, see
Note 14 of our annual financial statements included herein.
For further information regarding the Restricted Group
including, without limitation, a reconciliation to our
consolidated results of operations, see Note 20 of our
annual financial statements included elsewhere herein.
Restricted Group Results Year Ended
December 31, 2004 Compared to Year Ended December 31,
2003
Total revenues for the Restricted Group for the year ended
December 31, 2004 increased to
150.6 million
from
139.6 million
in the comparative period of 2003, primarily because of higher
pulp sales from the Rosenthal mill. Pulp sales realizations for
the Rosenthal mill increased to
446 per ADMT on
average in the year ended December 31, 2004 from
417 per ADMT in
2003, primarily as a result of higher prices. The increase in
NBSK pulp prices was partially offset by the weakness of the
U.S. dollar versus the Euro in 2004.
Costs of sales for the Restricted Group in the year ended
December 31, 2004 decreased to
124.3 million
from
129.3 million
in the comparative period of 2003, primarily as a result of
lower production costs at the Rosenthal mill.
General and administrative expenses for the Restricted Group
increased to
13.8 million
in the year ended December 31, 2004 from
10.5 million
in 2003, primarily as a result of higher professional fees and
corporate reorganization costs.
Depreciation for the Restricted Group was
17.8 million
in the current period, versus
21.9 million
in 2003, relating primarily to the Rosenthal mill. A change
effective July 1, 2004 in our depreciation estimate in
respect of our Rosenthal mill resulted in a decrease of
4.4 million
in cost of sales for the Restricted Group.
54
In 2004, the Restricted Group reported income from operations of
12.4 million,
compared to a loss from operations of
1.3 million
last year. Interest expense for the Restricted Group in the year
ended December 31, 2004 decreased to
10.9 million
from
10.7 million
a year ago.
In the year ended December 31, 2004, the Restricted Group
recorded a gain of approximately
13.3 million
upon the settlement of the outstanding currency derivatives
relating to the Rosenthal mill due to the weakening of the
U.S. dollar versus the Euro in 2004. In 2003, the
Restricted Group recorded a gain of
28.6 million
upon the settlement of the then outstanding currency derivatives
relating to the Rosenthal mill. In the year ended
December 31, 2004, the Restricted Group also recorded a
marginal non-cash holding loss on the marked to market valuation
of the interest rate derivatives related to the Rosenthal mill
versus a net loss of
0.1 million
thereon in 2003.
The results of the Restricted Group for 2003 included an
adjustment of
4.5 million
for the non-cash impact of other-than-temporary impairment
losses on available-for-sale securities.
During the fourth quarter of 2004, we completed a reorganization
of certain of our German subsidiary companies and tax field
audits for years prior to 2001 of certain of our German
subsidiaries were also completed. As a result, we re-evaluated
our income tax provision and deferred income tax asset valuation
allowance and recorded an income tax benefit related to the
Restricted Group of
17.2 million
for the year ended December 31, 2004.
Net income for the Restricted Group for the year ended
December 31, 2004 was
35.1 million,
which reflected improved NBSK pulp prices and the positive
impact of the net gain on derivative instruments of the
Rosenthal mill and the income tax benefit. In 2003, the
Restricted Group reported net income of
11.5 million.
The Restricted Group generated Operating EBITDA of
30.2 million
and
20.6 million
in the years ended December 31, 2004 and 2003,
respectively. Operating EBITDA is defined as income (loss) from
operations plus depreciation and amortization and non-recurring
capital asset impairment charges. Operating EBITDA for the
Restricted Group is calculated by adding depreciation and
amortization and non-recurring capital asset impairment charges
of
17.8 million
and
21.9 million
to the income from operations of
12.4 million
and loss from operations of
1.3 million
for the years ended December 31, 2004 and 2003,
respectively.
Operating EBITDA has significant limitations as an analytical
tool, and should not be considered in isolation, or as a
substitute for analysis of our results as reported under GAAP.
See the discussion of Mercers results for the year ended
December 31, 2004 for additional information relating to
such limitations and Operating EBITDA.
The following table provides a reconciliation of net loss to
loss from operations and Operating EBITDA for the Restricted
Group for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(in thousands) | |
Restricted Group(1)(2)
|
|
|
|
|
|
|
|
|
Net income
|
|
|
35,113 |
|
|
|
11,473 |
|
Income taxes (benefit)
|
|
|
(17,235 |
) |
|
|
3,182 |
|
Interest expense
|
|
|
10,941 |
|
|
|
10,700 |
|
Investment and other income
|
|
|
(3,132 |
) |
|
|
(4,916 |
) |
Derivative financial instruments
|
|
|
(13,242 |
) |
|
|
(28,467 |
) |
Impairment of investments
|
|
|
|
|
|
|
6,735 |
|
|
|
|
|
|
|
|
Income (loss) from operations
|
|
|
12,445 |
|
|
|
(1,293 |
) |
Add: Depreciation and amortization
|
|
|
17,766 |
|
|
|
21,881 |
|
|
|
|
|
|
|
|
Operating EBITDA
|
|
|
30,211 |
|
|
|
20,588 |
|
|
|
|
|
|
|
|
|
|
(1) |
The results of the Celgar pulp mill are not included herein. |
|
(2) |
See Note 20 of the financial statements included elsewhere
herein for a reconciliation to our consolidated results. |
55
Restricted Group Results Year Ended
December 31, 2003 Compared to Year Ended December 31,
2002
Total revenues for the year ended December 31, 2003 for the
Restricted Group were
139.6 million,
compared to
145.5 million
in the comparative period of 2002. Increases in NBSK pulp prices
were largely offset by the weakness of the U.S. dollar
versus the Euro in 2003. Pulp sales realizations for the
Rosenthal mill decreased to
417 per ADMT on
average in the year ended December 31, 2003 from
443 per ADMT in
2002, primarily as a result of the weakness of the
U.S. dollar versus the Euro in 2003.
Costs of sales for the Restricted Group in the year ended
December 31, 2003 increased to
129.3 million
from
128.0 million
in the comparative period of 2002, primarily as a result of the
higher production from the Rosenthal mill.
General and administrative expenses for the Restricted Group
decreased to
10.5 million
in the year ended December 31, 2003 from
12.6 million
in 2002.
Depreciation for the Restricted Group was
21.9 million
in the current period, versus
21.6 million
in 2002, relating primarily to the Rosenthal mill.
In 2003, the Restricted Group reported a loss from operations of
1.3 million,
compared to income from operations of
4.9 million
in 2002. Interest expense for the Restricted Group in the year
ended December 31, 2003 decreased to
10.7 million
from
12.5 million
in 2002, due to repayments made under the Rosenthal Loan
Facility.
In the year ended December 31, 2003, the Restricted Group
recorded a gain of approximately
28.6 million
upon the settlement of the outstanding currency derivatives
relating to the Rosenthal mill due to the weakening of the
U.S. dollar versus the Euro in 2003. In 2002, the
Restricted Group recorded a gain of
25.7 million
on the then outstanding currency derivatives relating to the
Rosenthal mill. In the year ended December 31, 2003, the
Restricted Group also recorded a net non-cash holding loss of
0.1 million
on the marked to market valuation of the interest rate
derivatives related to the Rosenthal mill versus a net loss of
2.3 million
thereon in 2002.
The results of the Restricted Group for 2003 include an
adjustment of
4.5 million
for the non-cash impact of other-than-temporary impairment
losses on available-for-sale securities. See our consolidated
results of operations for the year ended December 31, 2003
for information relating thereto.
The Restricted Group reported net income for the year ended
December 31, 2003 of
11.5 million.
In 2002, the net income for the Restricted Group was
13.5 million.
The Restricted Group generated Operating EBITDA of
20.6 million
and
26.5 million
in the years ended December 31, 2003 and 2002,
respectively. Operating EBITDA is defined as income (loss) from
operations plus depreciation and amortization and non-recurring
capital asset impairment charges. Operating EBITDA for the
Restricted Group is calculated by adding depreciation and
amortization and non-recurring capital asset impairment charges
of
21.9 million
and
21.6 million
to the loss from operations of
1.3 million
and income from operations of
4.9 million
for the years ended December 31, 2003 and 2002,
respectively.
Operating EBITDA has significant limitations as an analytical
tool, and should not be considered in isolation, or as a
substitute for analysis of our results as reported under GAAP.
See the discussion of Mercers results for the year ended
December 31, 2004 for additional information relating to
such limitations and Operating EBITDA.
56
The following table provides a reconciliation of net loss to
loss from operations and Operating EBITDA for the Restricted
Group for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
|
(in thousands) | |
Restricted Group(1)(2)
|
|
|
|
|
|
|
|
|
Net income
|
|
|
11,473 |
|
|
|
13,502 |
|
Income taxes
|
|
|
3,182 |
|
|
|
264 |
|
Interest expense
|
|
|
10,700 |
|
|
|
12,522 |
|
Investment and other income
|
|
|
(4,916 |
) |
|
|
2,063 |
|
Derivative financial instruments
|
|
|
(28,467 |
) |
|
|
(23,429 |
) |
Impairment of investments
|
|
|
6,735 |
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from operations
|
|
|
(1,293 |
) |
|
|
4,922 |
|
Add: Depreciation and amortization
|
|
|
21,881 |
|
|
|
21,567 |
|
|
|
|
|
|
|
|
Operating EBITDA
|
|
|
20,588 |
|
|
|
26,489 |
|
|
|
|
|
|
|
|
|
|
(1) |
The results of the Celgar pulp mill are not included herein. |
|
(2) |
See Note 20 of the financial statements included elsewhere
herein for a reconciliation to our consolidated results. |
Liquidity and Capital Resources of the Restricted Group
The following table is a summary of selected financial
information for the Restricted Group for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(in thousands) | |
Restricted Group Financial Position(1)(2)
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
|
45,487 |
|
|
|
47,275 |
|
Working capital
|
|
|
48,480 |
|
|
|
46,939 |
|
Properties, net
|
|
|
213,678 |
|
|
|
227,957 |
|
Total assets
|
|
|
401,321 |
|
|
|
392,798 |
|
Long-term liabilities
|
|
|
228,139 |
|
|
|
252,409 |
|
Shareholders equity
|
|
|
138,478 |
|
|
|
104,542 |
|
|
|
(1) |
The financial position of the Celgar pulp mill is not included
herein. |
|
(2) |
See Note 20 of the financial statements included elsewhere
herein for a reconciliation to our consolidated results. |
At December 31, 2004, the Restricted Group had cash and
cash equivalents of
45.5 million,
compared to
47.3 million
at the end of 2003. In addition, there was
28.5 million
of cash restricted in a debt service account relating to the
Rosenthal Loan Facility, which facility was fully repaid in
February 2005. At December 31, 2004, the Restricted Group
had working capital of
48.5 million.
We expect the Restricted Group to meet its interest and debt
service expenses and meet the working and maintenance capital
requirements for its current operations from cash flow from
operations, cash on hand and two new working capital facilities
for the Rosenthal and Celgar mills in the amounts of
40 million
and $30 million, respectively, put into effect in February
2005.
Critical Accounting Policies
The preparation of financial statements and related disclosures
in conformity with GAAP requires management to make estimates
and assumptions that affect the amounts reported in the
financial statements and accompanying notes. Estimates are used
for, but not limited to, the accounting for doubtful accounts,
57
depreciation and amortization, asset impairments, income taxes,
and contingencies. Actual results could differ from these
estimates.
Our management routinely makes judgments and estimates about the
effects of matters that are inherently uncertain. As the number
of variables and assumptions affecting the probable future
resolution of the uncertainties increase, these judgments become
even more subjective and complex. We have identified certain
accounting policies, described below, that are the most
important to the portrayal of our current financial condition
and results of operations. Our significant accounting policies
are disclosed in Note 1 to our annual audited consolidated
financial statements included elsewhere in this annual report.
Derivative Instruments. We adopted Statement of
Financial Accounting Standards No. 133, Accounting
for Derivative Instruments and Hedging Activities
effective January 1, 2001. Derivative instruments are
measured at fair value and reported in the balance sheet as
assets or liabilities. Accounting for gains or losses depends on
the intended use of the derivative instruments. Gains or losses
on derivative instruments which are not designated hedges are
recognized in earnings in the period of the change in fair
value. Accounting for gains or losses on derivative instruments
designated as hedges depends on the type of hedge and these
gains or losses are recognized in either earnings or other
comprehensive income.
We reported a non-cash holding loss of
32.3 million
before minority interests in respect of the Interest Rate
Contracts and a gain of
44.5 million
before minority interests in respect of the Currency Derivatives
in our loss for the year ended December 31, 2004.
Impairment of Long-Lived Assets. We periodically
evaluate long-lived assets whenever events or changes in
circumstances indicate that the carrying amount of an asset may
not be recoverable. In performing the review of recoverability,
we estimate future cash flows expected to result from the use of
the asset and its eventual disposition. The estimates of future
cash flows, based on reasonable and supportable assumptions and
projections, require our management to make subjective
judgments. In addition, the time periods for estimating future
cash flows is often lengthy, which increases the sensitivity of
the assumptions made. Depending on the assumptions and estimates
used, the estimated future cash flows projected in the
evaluation of long-lived assets can vary within a wide range of
outcomes. Our management considers the likelihood of possible
outcomes in determining the best estimate of future
cash flows.
Deferred Taxes. We currently have deferred tax
assets which are comprised primarily of tax loss carryforwards
and deductible temporary differences, both of which will reduce
taxable income in the future. We assess the realization of these
deferred tax assets on a periodic basis to determine whether a
valuation allowance is required. We determine whether it is more
likely than not that all or a portion of the deferred tax assets
will be realized, based on currently available information,
including, but not limited to, the following:
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the history of the tax loss carryforwards and their expiry dates; |
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our projected earnings; and |
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tax planning opportunities. |
If we believe that it is more likely than not that some of these
deferred tax assets will not be realized, based on currently
available information, an income tax valuation allowance is
recorded against these deferred tax assets. As at
December 31, 2004, we had
91.1 million
in deferred tax assets and
38.6 million
in valuation allowances, resulting in a net deferred tax asset
of
52.5 million.
If market conditions improve or tax planning opportunities arise
in the future, we will reduce our valuation allowances,
resulting in future tax benefits. If market conditions
deteriorate in the future, we will increase our valuation
allowances, resulting in future tax expenses. Any change in tax
laws, particularly in Germany, will change the valuation
allowances in future periods.
Environmental. Our operations are subject to a
wide range of federal, state, provincial and local environmental
laws and regulations, dealing primarily with water, air and land
pollution control. In recent years, we have devoted significant
financial and management resources to comply with all applicable
58
environmental laws and regulations. We believe our operations
are currently in substantial compliance with the requirements of
all applicable environmental laws and regulations and our
respective operating permits.
Under German state environmental rules relating to effluent
discharges, industrial users are required to pay wastewater fees
based upon the amount of their effluent discharge. These rules
also provide that an industrial user which undertakes
environmental capital expenditures and lowers certain effluent
discharges to prescribed levels may offset the amount of these
expenditures against the wastewater fees that they would
otherwise be required to pay in a three-year period. The
requirement and timing of capital expenditures and the amount of
wastewater fee charges are subject to negotiation with German
government agencies. As a result, we believe that our capital
investment programs for our German manufacturing plants will
largely offset the wastewater fees that would have been payable
for the past three years, subject to environmental audits. We
estimate the aggregate wastewater fees offset by capital
expenditures for the past three years to be approximately
8.7 million.
Other than wastewater fees, we accrue for environmental
remediation liabilities on a site-by-site basis when it is
probable that a loss can be reasonably estimated, or as a result
of an environmental action or claim, environmental studies that
we conduct or regulatory assessment. As at December 31,
2004, we recorded a liability for environmental conservation
expenditures of
3.5 million,
based on environmental studies that we conducted. We believe
that the liability amount recorded is sufficient, subject to
future changes in environmental regulations.
New Accounting Standards
In December 2004, the Financial Accounting Standards Board
(FASB) issued Statement of Financial Accounting
Standards (SFAS) No. 123 (revised 2004),
Share-Based Payments (SFAS 123R). This
statement eliminates the option to apply the intrinsic value
measurement provisions of Accounting Principles Board
(APB) Opinion No. 25, Accounting for Stock
Issued to Employees, to stock compensation awards issued to
employees. Rather, SFAS No. 123R requires companies to
measure the cost of employee services received in exchange for
an award of equity instruments based on the grant-date fair
value of the award. That cost will be recognized over the period
during which an employee is required to provide services in
exchange for the award the requisite service period
(usually the vesting period). SFAS No. 123R will be
effective for the Company from July 1, 2005.
SFAS No. 123R permits public companies to account for
share-based payments using one of two methods: the
modified-prospective method or the modified-retrospective
method. Under the modified-prospective method,
SFAS No. 123R will be applied to all awards granted
after the required effective date and to awards modified,
repurchased, or cancelled after that date. Compensation cost
will also be recognized at the effective date in respect of any
unvested awards granted prior to the effective date in
accordance with SFAS No. 123, as previously disclosed
for pro-forma purposes.
The requirements of the modified-retrospective method are as
above, with the exception that companies are permitted to
restate, based on the amounts previously recognized under
SFAS 123 for pro forma disclosure purposes, either all
prior periods presented or prior interim periods in the year of
adoption.
The Company is continuing to evaluate the transition method to
be adopted.
For a discussion of other new accounting standards see
Note 1 to our annual audited consolidated financial
statements included elsewhere in this annual report.
Cautionary Statement Regarding Forward-Looking Information
Statements in this annual report that are not reported financial
results or other historical information are
forward-looking statements within the meaning of the
Private Securities Litigation Reform Act of 1995, as
amended. These statements are based on present information we
have related to our existing business circumstances and involve
a number of risks and uncertainties, any of which could cause
actual results to differ materially from these forward-looking
statements. We caution you that we do not assume any obligation
59
to update forward-looking statements based on unanticipated
events or changed expectations. Factors that could cause actual
results to differ materially include, but are not limited to:
Our level of indebtedness could negatively impact our
financial condition and results of operations.
As of December 31, 2004, we had approximately
793.0 million
of indebtedness outstanding, of which
548.8 million
is project debt of Stendal. In February 2005, we sold
$310 million in principal amount of 9.25% senior notes due
2013 as well as repaid all of the net bank indebtedness of our
Rosenthal mill. We may also incur additional indebtedness in the
future. Our high debt levels may have important consequences for
us, including, but not limited to the following:
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our ability to obtain additional financing to fund future
operations or meet our working capital needs or any such
financing may not be available on terms favorable to us or
at all; |
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a certain amount of our operating cash flow is dedicated to the
payment of principal and interest on our indebtedness, thereby
diminishing funds that would otherwise be available for our
operations and for other purposes; |
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a substantial decrease in net operating cash flows or increase
in our expenses could make it more difficult for us to meet our
debt service requirements, which could force us to modify our
operations; and |
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our leveraged capital structure may place us at a competitive
disadvantage by hindering our ability to adjust rapidly to
changing market conditions or by making us vulnerable to a
downturn in our business or the economy in general. |
Our ability to repay or refinance our indebtedness will depend
on our future financial and operating performance. Our
performance, in turn, will be subject to prevailing economic and
competitive conditions, as well as financial, business,
legislative, regulatory, industry and other factors, many of
which are beyond our control. Our ability to meet our future
debt service and other obligations may depend in significant
part on the success of the Stendal mill, our ability to
successfully integrate the Celgar mill into our operations and
the extent to which we can implement successfully our business
and growth strategy. We cannot assure you that the Stendal mill
will be successful, that we will be able to successfully
integrate the Celgar mill into our operations or that we will be
able to implement our strategy fully or that the anticipated
results of our strategy will be realized.
Our business is cyclical in nature.
The pulp and paper business is cyclical in nature and markets
for our principal products are characterized by periods of
supply and demand imbalance, which in turn affects product
prices. The markets for pulp and paper are highly competitive
and are sensitive to cyclical changes in industry capacity and
in the global economy, all of which can have a significant
influence on selling prices and our earnings. Demand for pulp
and paper products has historically been determined by the level
of economic growth and has been closely tied to overall business
activity. During 2001 and 2002, pulp list prices fell
significantly. Although pulp prices have improved overall since
then, we cannot predict the impact of continued economic
weakness in certain world markets or the impact of war,
terrorist activity or other events on our markets.
Our production costs are influenced by the availability and cost
of raw materials, energy and labor, and our plant efficiencies
and productivity. Our main raw material is fiber in the form of
wood chips and pulp logs for pulp production, and waste paper
and pulp for paper production. Fiber costs are primarily
affected by the supply of, and demand for, lumber and pulp,
which are both highly cyclical in nature and can vary
significantly by location. Production costs also depend on the
total volume of production. Lower operating rates and production
efficiencies during periods of cyclically low demand result in
higher average production costs and lower margins.
60
Our Stendal mill is subject to risks commonly associated
with the start-up of large greenfield
industrial projects.
Stendal has recently completed construction of the Stendal mill
near the town of Stendal, Germany. The aggregate cost of the
mill is approximately
1.0 billion.
The performance of the Stendal mill will have a material impact
on our financial condition and operating performance. The
construction of the Stendal mill commenced in 2002 and was
completed in the third quarter of 2004. Under our current
start-up plan, the Stendal mill underwent operational testing so
that continuous production from the mill can commence. Our
ongoing start-up of the Stendal mill is subject to risks
commonly associated with the start-up of large greenfield
industrial projects which could result in the Stendal mill
experiencing operating difficulties or delays in the start-up
period and the Stendal mill may not achieve our planned
production, timing, quality, environmental or cost projections,
which could have a material adverse effect on our results of
operations, financial condition and cash flows. These risks
include, without limitation, equipment failures or damage,
errors or miscalculations in engineering, design specifications
or equipment manufacturing, faulty construction or workmanship,
defective equipment or installation, human error, industrial
accidents, weather conditions, failure to comply with
environmental and other permits, and complex integration of
processes and equipment.
The operations of the Celgar mill are subject to their own
risks, which we may not be able to
manage successfully.
The financial results of the Celgar mill are subject to many of
the same factors that affect our financial condition and results
of operations, including the cyclical nature of the pulp and
paper business, exposure to interest rate and currency exchange
rate fluctuations, exposure to liability for environmental
damage, the competitive nature of our markets and regulatory,
legislative and judicial developments. The financial results of
the Celgar mill could be materially adversely affected as a
result of any of these or other related factors, which could
have a material adverse effect on our results of operations and
financial condition on a consolidated basis.
Any failure to successfully integrate the Celgar mill with
our business may adversely affect our results
of operations.
Our future performance will depend in part on whether we can
integrate the Celgar mill with our operations in an effective
and efficient manner. The Acquisition is larger than any of the
other acquisitions we have made. Integrating the Celgar mill
with our operations will be a complex, time consuming and
potentially expensive process and will be subject to various
risks including:
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diversion of managements attention from our ongoing
business; |
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the expense of upgrading the Celgar mill to enhance its
operations may be more significant than currently anticipated; |
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difficulty integrating the operations, including financial and
accounting functions, sales and marketing procedures, technology
and other corporate administrative functions of the combined
operations; |
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difficulty in establishing financial controls and procedures
consistent with our own; |
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difficulty in converting the Celgar mills current business
information systems to our system; |
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difficulty maintaining relationships with present and potential
customers, distributors and suppliers of the Celgar mill due to
uncertainties regarding service, production quality and
prices; and |
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problems retaining key employees who were previously employed
by Celgar. |
All of the pulp produced by the Celgar mill is currently sold by
third party agents. We intend to perform some of its sales
functions directly over time. We cannot assure you that our
internal sales staff and third party agents will be able to sell
the combined pulp production of our Rosenthal, Stendal and
Celgar mills on terms as favorable as those achieved by such
agents previously.
61
We estimate that we will incur significant costs associated with
the assimilation of the Celgar mill with our operations. The
actual costs may substantially exceed our estimates and
unanticipated expenses associated with such integration may
arise. Furthermore, we may not be aware of all of the risks
associated with the Acquisition and we may not have identified
adverse information concerning the assets we have acquired. If
the benefits of the Acquisition do not exceed the costs, our
financial results will be adversely affected.
We cannot guarantee that we will successfully integrate the
Celgar mill with our operations. If we are unable to address any
of these risks, our results of operations and financial
condition could be materially adversely affected and the
operations of the Celgar mill may not achieve the results or
otherwise perform as expected.
We have only limited recourse under the acquisition
agreement for losses relating to the Acquisition.
The diligence conducted in connection with the Acquisition and
the indemnification provided in the acquisition agreement may
not be sufficient to protect us from, or compensate us for, all
losses resulting from the Acquisition. Subject to certain
exceptions, the maximum amount we may claim is limited to
$30.0 million ($20.0 million in the case of
environmental losses). Subject to certain exceptions, the vendor
is only liable for misrepresentations or breaches of warranty
for 15 months from the closing date of the Acquisition
(12 months in the case of environmental losses). A material
loss associated with the Acquisition for which there is no
adequate remedy under the acquisition agreement that becomes
known 15 months after the Acquisition (12 months in
the case of environmental losses) could materially adversely
affect our results of operations and financial condition and
reduce the anticipated benefits of the Acquisition.
We may not be able to enhance the operating performance
and financial results or lower the costs of the Celgar mill
as planned.
While we believe that there are a number of opportunities to
reduce operating costs, increase production and improve the
financial results of the Celgar mill, we may not be able to
achieve our planned operating improvements, cost reductions,
capacity increases or improved price realizations in our
expected time periods, if at all. In addition, some of the
improvements that we hope to achieve depend upon capital
expenditure projects that we plan to implement at the Celgar
mill. Such capital projects may not be completed in our expected
time periods, if at all, may not achieve the results that we
have estimated or may have a cost substantially in excess of our
planned amounts.
Increases in our capital expenditures or maintenance costs
could have a material adverse effect on our cash flow and our
ability to satisfy our debt obligations.
Our business is capital intensive. Our annual capital
expenditures may vary due to fluctuations in requirements for
maintenance, business capital, expansion and as a result of
changes to environmental regulations that require capital
expenditures to bring our operations into compliance with such
regulations. In addition, our senior management and board of
trustees may approve projects in the future that will require
significant capital expenditures. Increased capital expenditures
could have a material adverse effect on our cash flow and our
ability to satisfy our debt obligations. Further, while we
regularly perform maintenance on our manufacturing equipment,
key pieces of equipment in our various production processes may
still need to be repaired or replaced. If we do not have
sufficient funds or such repairs or replacements are delayed,
the costs of repairing or replacing such equipment and the
associated downtime of the affected production line could have a
material adverse effect on our business, financial condition,
results of operations and cash flows.
Any failure by us to efficiently and effectively manage
our growth could adversely affect our business.
Expansion of our business, including, particularly, the
integration of the Celgar mill into our operations and the
commencement of full operations at the Stendal mill, may place
strains on our personnel, financial and other resources. In
order to successfully manage our growth we must identify,
attract, motivate, train and retain skilled managerial,
financial, engineering, business development, sales and
marketing and other personnel. Competition for these types of
personnel is intense. If we fail to efficiently manage our
growth and
62
compete for these types of personnel, it could adversely affect
the quality of our services and, in turn, materially adversely
affect our business and the price of our shares of beneficial
interest.
We are exposed to currency exchange rate and interest rate
fluctuations.
Approximately 77% of our sales in 2004 were in products quoted
in U.S. dollars while most of our operating costs and
expenses were incurred in Euros. In addition, all of the
products sold by the Celgar mill are quoted in U.S. dollars
and the costs of the Celgar mill are primarily incurred in
Canadian dollars. Our results of operations and financial
condition are reported in Euros. As a result, our revenues have
been adversely affected by the significant decrease in the value
of the U.S. dollar relative to the Euro and, as a result of
the Acquisition of the Celgar mill, may be adversely affected by
a decrease in the value of the U.S. dollar relative to the
Canadian dollar. Such shifts in currencies relative to the Euro
and the Canadian dollar would reduce our operating margin and
the cash flow available to fund our operations and to service
our debt. This could have a material adverse effect on our
business, financial condition, results of operations and
cash flows.
Stendal has entered into variable-to-fixed interest rate swaps
to fix interest payments under the Stendal mill financing
facility, which had kept Stendal from benefiting from the
general decline in interest rates over the last two years. These
derivatives are marked to market at the end of such reporting
period and all unrealized gains and losses are recognized in
earnings for the relevant reporting periods.
We use derivatives to manage certain risk which has caused
significant fluctuations in our operating results.
A significant amount of our sales revenue is based on pulp sales
quoted in U.S. dollars while our reporting currency is
Euros and our costs are predominantly in Euros and, since the
Acquisition of the Celgar pulp mill, in Canadian dollars. We
therefore use foreign currency derivative instruments primarily
to manage against depreciation of the U.S. dollar against
the Euro.
We also use derivative instruments to limit our exposure to
interest rate fluctuations. Concurrently with entering into the
Stendal financing, Stendal entered into variable-to-fixed rate
interest swaps for the full term of the facility to manage its
interest rate risk exposure with respect to a maximum aggregate
amount of approximately $612.6 million of the principal
amount of such facility. Stendal has also entered into currency
swaps and a currency forward contract in connection with such
facility. Rosenthal had also entered into currency swap,
currency forward, interest rate and interest cap derivative
instruments in connection with its outstanding floating rate
indebtedness. Our derivative instruments are marked to market
and can materially impact our operating results. For example,
our operating results for 2004 included realized gains of
44.5 million
on the Currency Derivatives and unrealized net losses of
32.3 million
on the Interest Rate Derivatives when they were marked to
market. Further, in February 2005, we converted a large portion
of our long-term indebtedness into U.S. dollars by issuing
$310 million of senior notes to refinance all of
Rosenthals bank indebtedness and to fund a portion of the
purchase price for the Acquisition of the Celgar mill. If any of
the variety of instruments and strategies we utilize are not
effective, we may incur losses which may have a materially
adverse effect on our business, financial condition, results of
operations and cash flow. Further, we may in the future use
derivative instruments to manage pulp price risks. The purpose
of our derivative activity may also be considered speculative in
nature; we do not use these instruments with respect to any
pre-set percentage of revenues or other formula, but either to
augment our potential gains or reduce our potential losses
depending on our perception of future economic events and
developments.
Fluctuations in the price and supply of our raw materials
could adversely affect our business.
Wood chips and pulp logs comprise the fiber used by the
Rosenthal, Stendal and Celgar mills. The fiber used by our paper
mills consists of waste paper and pulp. Such fiber is cyclical
in terms of both price and supply. The cost of wood chips and
pulp logs is primarily affected by the supply and demand for
lumber. The cost of fiber for our paper mills is primarily
affected by the supply and demand for paper and pulp. Demand for
these raw materials is determined by the volume of pulp and
paper products produced globally and regionally. The markets for
pulp and paper products, including our products, are highly
variable and are characterized by
63
periods of excess product supply due to many factors, including
periods of insufficient demand due to weak general economic
activity or other causes. The cyclical nature of pricing for
these raw materials represents a potential risk to our profit
margins if pulp producers are unable to pass along price
increases to their customers.
We do not own any timberlands or have any long-term governmental
timber concessions nor do we have any long-term fiber contracts
at our German operations. Although raw materials are available
from a number of suppliers, and we have not historically
experienced supply interruptions or substantial price increases,
our requirements will increase as the Stendal mill reaches its
full production capacity and as we upgrade the Celgar mill, and
we may not be able to purchase sufficient quantities of these
raw materials to meet our production requirements at prices
acceptable to us during times of tight supply. In addition, the
quality of fiber we receive could be reduced as a result of
industrial disputes, material curtailments or shut-down of
operations by suppliers, government orders and legislation, acts
of god and other events beyond our control. An insufficient
supply of fiber or reduction in the quality of fiber we receive
would materially adversely affect our business, financial
condition, results of operations and cash flow. In addition to
the supply of wood fiber, we are dependent on the supply of
certain chemicals and other inputs used in our production
facilities. Any disruption in the supply of these chemicals or
other inputs could affect our ability to meet customer demand in
a timely manner and would harm our reputation. Any material
increase in the cost of these chemicals or other inputs could
have a material adverse effect on our business, results of
operations, financial condition and cash flows.
We operate in highly competitive markets.
We sell our products globally, with a large percentage sold in
Europe and Asia. The markets for our products are highly
competitive. A number of other global companies compete in each
of these markets and no company holds a dominant position. For
both pulp and paper, many companies produce products that are
largely standardized. As a result, the primary basis for
competition in our markets has been price. Many of our
competitors have greater resources and lower leverage than we do
and may be able to adapt more quickly to industry or market
changes or devote greater resources to the sale of products than
we can. There can be no assurance that we will continue to be
competitive in the future.
We are subject to extensive environmental regulation and
we could have environmental liabilities at
our facilities.
Our operations are subject to numerous environmental laws as
well as permits, guidelines and policies. These laws, permits,
guidelines and policies govern, among other things:
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unlawful discharges to land, air, water and sewers; |
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waste collection, storage, transportation and disposal; |
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hazardous waste; |
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dangerous goods and hazardous materials and the collection,
storage, transportation and disposal of such substances; |
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the clean-up of unlawful discharges; |
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land use planning; |
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municipal zoning; and |
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employee health and safety. |
In addition, as a result of our operations, we may be subject to
remediation, clean up or other administrative orders, or
amendments to our operating permits, and we may be involved from
time to time in administrative and judicial proceedings or
inquiries. Future orders, proceedings or inquiries could have a
material adverse effect on our business, financial condition and
results of operations. Environmental laws and land use laws and
regulations are constantly changing. New regulations or the
increased enforcement of existing laws could have a material
adverse effect on our business and financial condition. In
addition,
64
compliance with regulatory requirements is expensive, at times
requiring the replacement, enhancement or modification of
equipment, facilities or operations. There can be no assurance
that we will be able to maintain our profitability by offsetting
any increased costs of complying with future regulatory
requirements.
We are subject to liability for environmental damage at the
facilities that we own or operate, including damage to
neighboring landowners, residents or employees, particularly as
a result of the contamination of soil, groundwater or surface
water and especially drinking water. The costs of such
liabilities can be substantial. Our potential liability may
include damages resulting from conditions existing before we
purchased or operated these facilities. We may also be subject
to liability for any off-site environmental contamination caused
by pollutants or hazardous substances that we or our
predecessors arranged to transport, treat or dispose of at other
locations. In addition, we may be held legally responsible for
liabilities as a successor owner of businesses that we acquire
or have acquired. Except for Stendal, our facilities have been
operating for decades and we have not done invasive testing to
determine whether or to what extent environmental contamination
exists. As a result, these businesses may have liabilities for
conditions that we discover or that become apparent, including
liabilities arising from non-compliance with environmental laws
by prior owners. Because of the limited availability of
insurance coverage for environmental liability, any substantial
liability for environmental damage could materially adversely
affect our results of operations and financial condition.
We are subject to risks related to our employees.
The majority of our employees are unionized. The collective
agreement relating to employees at our paper mills in Germany
expires in the third quarter of 2005. We expect to negotiate a
new collective agreement with employees at our paper mills in
Germany in the fourth quarter of 2005. The collective agreement
relating to our pulp workers at the Rosenthal mill expired in
the first quarter of 2005. We expect to negotiate a new
collective agreement with them in 2005. In addition, we may
enter into an initial collective agreement with our pulp workers
at the Stendal mill in 2005. The collective agreement relating
to our hourly workers at the Celgar mill expires in 2008.
Although we have not experienced any work stoppages in the past,
there can be no assurance that we will be able to negotiate
acceptable collective agreements or other satisfactory
arrangements with our employees upon the expiration of our
collective agreements or in conjunction with the establishment
of a new agreement or arrangement with our pulp workers at the
Stendal mill. This could result in a strike or work stoppage by
the affected workers. The negotiation or renewal of the
collective agreements or the outcome of our wage negotiations
could result in higher wages or benefits paid to union members.
Accordingly, we could experience a significant disruption of our
operations or higher on-going labor costs, which could have a
material adverse effect on our business, financial condition,
results of operations and cash flow.
We rely on German federal and state government grants
and guarantees.
We currently benefit from a subsidized capital expenditure
program and lower cost of financing as a result of German
federal and state government grants and guarantees at our
Stendal mill. Should either the German federal or state
governments fail to honor or be prohibited from honoring
legislative grants and guarantees at Stendal, or should we be
required to repay any such legislative grants, this may have a
material adverse effect on our business, financial condition,
results of operations and cash flow.
We are dependent on key personnel.
Our future success depends, to a large extent, on the efforts
and abilities of our executive and senior mill operating
officers. Such officers are industry professionals many of whom
have operated through multiple business cycles. Our officers
play an integral role in, among other things:
|
|
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|
|
sales and marketing; |
|
|
|
reducing operating costs; |
|
|
|
identifying capital projects which provide a high rate of
return; and |
|
|
|
prioritizing expenditures and maintaining employee relations. |
65
The loss of one or more of our officers could make us less
competitive in these areas which could materially adversely
affect our business, financial condition, results of operations
and cash flows. We do not maintain any key person life insurance
on any of our executive or senior mill operating officers.
We may experience disruptions to our production
and delivery.
Major production disruptions over an extended period of time,
such as disruptions caused by fire, earthquake or flood or other
natural disasters, as well as disruptions due to equipment
failure due to wear and tear, design error or operator error,
among other things, could adversely affect our business,
financial condition, results of operation and cash flow. Our
operations also depend upon various forms of transportation to
receive raw materials and to deliver our products. Any prolonged
disruption in any of these transportation networks could have a
material adverse effect on our business, financial condition,
results of operations and cash flows.
We are required to assess our internal control over
financial reporting on an annual basis.
Pursuant to Section 404 of the Sarbanes-Oxley Act of 2002
(Section 404) and the rules and regulations
promulgated by the SEC to implement Section 404, we are
required to furnish a report to be included in our Annual Report
on Form 10-K by our management regarding the effectiveness
of our internal control over financial reporting. The report
includes, among other things, an assessment of the effectiveness
of our internal control over financial reporting as of the end
of our fiscal year, including a statement as to whether or not
our internal control over financial reporting is effective. This
assessment must include disclosure of any material weaknesses in
our internal control over financial reporting identified by
management.
As the Stendal mill was only started up in mid-September 2004,
we implemented new internal controls over financial reporting at
this mill, similar to the controls we have implemented at the
Rosenthal mill. In addition, we acquired the Celgar mill in
February 2005 and will need to develop internal control over
financial reporting for this mill.
Managements assessment of internal control over financial
reporting requires management to make subjective judgments and,
because this requirement to provide a management report is newly
effective, some of our judgments will be in areas that may be
open to interpretation. Therefore our management report may be
uniquely difficult to prepare and our auditors, who are required
to issue an attestation report along with our managements
report, may not agree with managements assessments. While
we currently believe our internal control over financial
reporting is effective, the effectiveness of our internal
controls in future periods is subject to the risk that our
controls may become inadequate because of changes in conditions,
and, as a result, the degree of compliance of our internal
control over financial reporting with policies or procedures may
deteriorate.
If we are unable to assert that our internal control over
financial reporting is effective in any future period (or if our
auditors are unable to express an opinion on the effectiveness
of our internal controls), our securityholders and the capital
markets may lose confidence in the accuracy and completeness of
our financial reports, which could have an adverse effect on the
price of our securities.
Our insurance coverage may not be adequate.
We have obtained insurance coverage that we believe would
ordinarily be maintained by an operator of facilities similar to
our pulp and paper mills. Our insurance is subject to various
limits and exclusions. Damage or destruction to our facilities
could result in claims that are excluded by, or exceed the
limits of, our insurance coverage.
Our declaration of trust, shareholder rights plan and
Washington State law may have anti-takeover effects which will
make an acquisition of our company by another company
more difficult.
Our board of trustees is divided into three classes of trustees
with staggered terms. The existence of a classified board may
render certain hostile takeovers more difficult and make it more
difficult for a third party to acquire control of our Company in
certain instances, thereby delaying, deferring or preventing a
change in
66
control that a holder of our shares of beneficial interest might
consider in its best interest. Further, if shareholders are
dissatisfied with the policies and/or decisions of our board of
trustees, the existence of a classified board will make it more
difficult for the shareholders to change the composition (and
therefore the policies) of our board of trustees in a relatively
short period of time.
We have adopted a shareholder rights plan pursuant to which we
have granted to our shareholders rights to purchase shares of
junior participating preferred stock or shares of beneficial
interest upon the happening of certain events. These rights
could generally discourage a merger or tender offer for our
shares of beneficial interest that is not approved by our board
of trustees by increasing the cost of effecting any such
transaction and, accordingly, could have an adverse impact on a
takeover attempt that a shareholder might consider to be in its
best interest. Furthermore, we may in the future adopt certain
other measures that may have the effect of delaying, deferring
or preventing a change in control of our Company. Certain of
such measures may be adopted without any further vote or action
by the holders of our shares of beneficial interest. These
measures may have anti-takeover effects, which may delay, defer
or prevent a takeover attempt that a holder of our shares of
beneficial interest might consider in its best interest. We are
subject to the provisions of the Revised Code of Washington,
Chapter 23B.19, which prohibits a Washington corporation,
including our Company, from engaging in any business combination
with an acquiring person for a period of five years
after the date of the transaction in which the person became an
acquiring person, unless the business combination is approved in
a prescribed manner. A business combination includes mergers,
asset sales as well as certain transactions resulting in a
financial benefit to the acquiring person. Subject to certain
exceptions, an acquiring person is a person who,
together with affiliates and associates, owns, or within five
years did own, 10% or more of the corporations voting
stock.
Inflation
We do not believe that inflation has had a material impact on
revenues or income during 2004.
|
|
ITEM 7A. |
QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK |
We are exposed to market risks from changes in interest rates
and foreign currency exchange rates, particularly the exchange
rate between the U.S. dollar and the Euro, which may affect
our results of operations and financial condition and,
consequently, our fair value. We manage these risks through
internal risk management policies as well as the use of
derivatives. We use derivatives to reduce or limit our exposure
to interest rate and currency risks. We may in the future use
derivatives to reduce or limit our exposure to fluctuations in
pulp prices. We also use derivatives to reduce our potential
losses or to augment our potential gains, depending on our
managements perception of future economic events and
developments. These types of derivatives are generally highly
speculative in nature. They are also very volatile as they are
highly leveraged given that margin requirements are relatively
low in proportion to notional amounts.
Many of our strategies, including the use of derivatives, and
the types of derivatives selected by us, are based on historical
trading patterns and correlations and our managements
expectations of future events. However, these strategies may not
be fully effective in all market environments or against all
types of risks. Unexpected market developments may affect our
risk management strategies during this time, and unanticipated
developments could impact our risk management strategies in the
future. If any of the variety of instruments and strategies we
utilize are not effective, we may incur losses.
Derivatives
Derivatives are contracts between two parties where payments
between the parties are dependent upon movements in the price of
an underlying asset, index or financial rate. Examples of
derivatives include swaps, options and forward rate agreements.
The notional amount of the derivatives is the contract amount
used as a reference point to calculate the payments to be
exchanged between the two parties and the notional amount itself
is not generally exchanged by the parties.
The principal derivatives we use are foreign exchange
derivatives and interest rate derivatives.
67
Foreign exchange derivatives include currency swaps which
involve the exchange of fixed payments in one currency for the
receipt of fixed payments in another currency. Such cross
currency swaps involve the exchange of both interest and
principal amounts in two different currencies. They also include
foreign exchange forwards which are contractual obligations in
which two counterparties agree to exchange one currency for
another at a specified price for settlement at a pre-determined
future date. Forward contracts are effectively tailor-made
agreements that are transacted between counterparties in the
over-the-counter market.
Interest rate derivatives include interest rate forwards
(forward rate agreements) which are contractual obligations to
buy or sell an interest-rate-sensitive financial instrument on a
future date at a specified price. Forward contracts are
effectively tailor-made agreements that are transacted between
different counterparties in the over-the-counter market. They
also include interest rate swaps which are over-the-counter
contracts in which two counterparties exchange interest payments
based upon rates applied to a notional amount.
We use foreign exchange derivatives to convert some of our costs
(including currency swaps relating to our long-term
indebtedness) from Euros to U.S. dollars. We use interest
rate derivatives to fix the rate of interest on indebtedness,
including under the Stendal Loan Facility and the Rosenthal
Loan Facility prior to its repayment in February 2005.
All of the derivatives we entered into were pursuant to the
Rosenthal Loan Facility and the Stendal Loan Facility, each of
which provided facilities for foreign exchange derivatives,
interest rate derivatives and commodities derivatives, subject
to prescribed controls, including maximum notional and at-risk
amounts. These credit facilities are secured by substantially
all of the assets of the Rosenthal and Stendal pulp mills,
respectively, and have the benefit of certain German
governmental guarantees. These credit facilities do not have any
separate margin requirements when derivatives are entered into
pursuant to the terms and conditions thereof and are
subsequently marked to market. The Rosenthal Loan Facility was
repaid and discharged in February 2005. The new revolving
working capital credit facility we established in February 2005
for the Rosenthal mill allows us to enter into derivative
instruments to manage risks relating to its operations.
All of our derivatives are marked to market at the end of each
reporting period, and all unrealized gains and losses are
recognized in earnings for a reporting period. We determine
market valuations based primarily upon valuations provided by
our counterparties.
In March 2004, Rosenthal entered into the Rosenthal Currency
Derivatives which included two currency swaps in the aggregate
principal amount of
184.5 million
that mature in September 2008 and September 2013, respectively.
As NBSK pulp prices are quoted in U.S. dollars and the
majority of our business transactions are denominated in Euros,
Rosenthal had entered into the currency swaps to reduce the
effects of exchange rate fluctuations between the
U.S. dollar and the Euro on notional amounts under the
Rosenthal Loan Facility. Under these currency swaps, Rosenthal
effectively paid the principal and interest in U.S. dollars
and at U.S. dollar borrowing rates.
The Rosenthal Currency Derivatives also included a currency
forward in the notional amount of
40.7 million
maturing in March 2005 that was entered into to reduce or limit
Rosenthals exposure to currency risks and to augment its
potential gains or to reduce its potential losses. In addition,
Rosenthal entered into the Rosenthal Interest Rate Contracts in
2002 to either fix or limit the interest rates in connection
with certain of its indebtedness.
In August 2002, Stendal entered into the Stendal Interest Rate
Swaps in connection with its long-term indebtedness relating to
the Stendal mill to fix the interest rate under the Stendal Loan
Facility at the then low level, relative to its historical trend
and projected variable interest rate. These contracts were
entered into under a specific credit line under the Stendal Loan
Facility and are subject to prescribed controls, including
certain maximum amounts for notional and at-risk amounts. Under
the Stendal Interest Rate Swaps, Stendal pays a fixed rate and
receives a floating rate with the interest payments being
calculated on a notional amount. The interest rates payable
under the Stendal Loan Facility were swapped into fixed rates
based on the Eur-Euribor rate for the repayment periods of the
tranches under the Stendal Loan Facility. Stendal effectively
converted the Stendal Loan Facility from a variable interest
rate loan into a fixed interest rate loan, thereby reducing
interest rate uncertainty.
68
In March 2004, Stendal also entered into the Stendal Currency
Derivatives which are comprised of a currency swap in the
principal amount of
306.3 million
which matures in April 2011 and a currency forward contract for
the notional amount of
20.6 million
maturing in March 2005 to reduce or limit its exposure to
currency risks and to augment its potential gains or reduce its
potential losses.
In December 2004, we settled the Currency Derivatives due to the
substantial weakening of the U.S. dollar versus the Euro in
2004. In February 2005, we settled the Rosenthal Interest Rate
Contracts in connection with the repayment of the Rosenthal Loan
Facility.
In February 2005, Stendal entered into a currency swap in the
principal amount of
306 million
to convert approximately one-half of its indebtedness under the
Stendal Loan Facility into U.S. dollars at a rate of
U.S.1.2960 with a maturity in October 2017 and a currency
forward in the notional amount of $50 million at a rate of
U.S.1.3108 with a maturity in February 2006.
We are exposed to very modest credit related risks in the event
of non-performance by counterparties to derivative contracts.
However, we do not expect that the counterparties, which are
major financial institutions, will fail to meet their
obligations.
The following table sets forth the maturity date, the notional
amount and the recognized gain or loss, for derivatives that
were in effect during 2003 and 2004:
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|
|
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Recognized Gain | |
|
|
|
Recognized Gain | |
|
|
|
|
|
|
(Loss) Year | |
|
|
|
(Loss) Year | |
|
|
|
|
Notional | |
|
Ended | |
|
Notional | |
|
Ended | |
Derivative Instrument |
|
Maturity Date | |
|
Amount | |
|
December 31, 2003 | |
|
Amount | |
|
December 31, 2004 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
|
|
(in millions) | |
|
(in thousands) | |
|
(in millions) | |
|
(in thousands) | |
Interest Rate Derivatives
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Forward Rate Agreements(1)
|
|
|
Settled |
|
|
|
$149.0 |
|
|
|
(89 |
) |
|
|
|
|
|
|
|
|
Forward Rate Agreements(2)
|
|
|
Settled |
|
|
|
$124.8 |
|
|
|
(7 |
) |
|
|
|
|
|
|
|
|
Forward Rate Agreement
|
|
|
Settled |
|
|
|
$126.9 |
|
|
|
(127 |
) |
|
|
|
|
|
|
|
|
Forward Rate Agreement(3)
|
|
|
Settled |
|
|
|
$200.9 |
|
|
|
(343 |
) |
|
|
|
|
|
|
|
|
Interest Rate Cap Agreements(4)
|
|
|
September 2007 |
|
|
|
$192.6 |
|
|
|
455 |
|
|
|
$178.3 |
|
|
|
(11 |
) |
Stendal Interest Rate Swaps(5)
|
|
|
October 2017 |
|
|
|
1,419.3 |
|
|
|
(13,042 |
) |
|
|
1,147.5 |
|
|
|
(32,320 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(13,153 |
) |
|
|
|
|
|
|
(32,331 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign Exchange Rate Derivatives
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Currency Swap(6)
|
|
|
Settled |
|
|
|
74.5 |
|
|
|
10,002 |
|
|
|
|
|
|
|
|
|
Currency Swap(7)
|
|
|
Settled |
|
|
|
124.2 |
|
|
|
14,057 |
|
|
|
|
|
|
|
|
|
Currency Forward
|
|
|
Settled |
|
|
|
$20.0 |
|
|
|
768 |
|
|
|
|
|
|
|
|
|
Currency Forward
|
|
|
Settled |
|
|
|
$30.0 |
|
|
|
3,751 |
|
|
|
|
|
|
|
|
|
Currency Forward
|
|
|
Settled |
|
|
|
$10.0 |
|
|
|
743 |
|
|
|
|
|
|
|
|
|
Currency Swap(8)
|
|
|
Settled |
|
|
|
|
|
|
|
|
|
|
|
111.8 |
|
|
|
6,157 |
|
Currency Swap(9)
|
|
|
Settled |
|
|
|
|
|
|
|
|
|
|
|
72.7 |
|
|
|
4,027 |
|
Currency Swap(10)
|
|
|
Settled |
|
|
|
|
|
|
|
|
|
|
|
306.3 |
|
|
|
29,394 |
|
Currency Forward
|
|
|
Settled |
|
|
|
|
|
|
|
|
|
|
|
40.7 |
|
|
|
1,820 |
|
Currency Forward
|
|
|
Settled |
|
|
|
|
|
|
|
|
|
|
|
20.6 |
|
|
|
3,069 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
29,321 |
|
|
|
|
|
|
|
44,467 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Rosenthal entered into two forward interest rate contracts with
notional amounts of $74.5 million and $74.5 million
both maturing on September 30, 2003. These derivatives were
settled in 2003. |
|
(2) |
The forward rate agreement was settled in 2003. |
|
(3) |
Rosenthal entered into two forward interest rate contracts with
notional amounts of $74.0 million and $126.9 million
both maturing on March 30, 2004. These derivatives were
settled in 2003. |
|
(4) |
Rosenthal entered into two interest rate cap contracts with
notional amounts of $106.2 million (2003:
$118.6 million) and $72.1 million (2002:
$74.0 million), both maturing on September 28, 2007
with a strike rate of 6.8%. These derivatives were settled in
February 2005. |
|
(5) |
In connection with the Stendal Loan Facility, in the third
quarter of 2002 Stendal entered into the Stendal Interest Rate
Swap Agreements, which are variable-to-fixed interest rate
swaps, for the term of the Stendal Loan Facility, with respect
to an aggregate maximum amount of approximately
612.6 million
of the principal amount of the long-term indebtedness under the
Stendal Loan Facility. The swaps took effect on October 1,
2002 and are comprised of three contracts. The first contract
commenced in October |
69
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|
2002 for a notional amount of
4.1 million,
gradually increasing to
464.9 million,
with an interest rate of 3.795%, and matured in May 2004. The
second contract commenced in May 2004 for a notional amount of
464.9 million,
gradually increasing to
612.6 million,
with an interest rate of 5.28%, and matures in April 2005. The
third contract is to commence in April 2005 for a notional
amount of
612.6 million,
with an interest rate of 5.28%, and the notional amount
gradually decreases and the contract terminates upon the
maturity of the Stendal Loan Facility in October 2017. As at
December 31, 2003 and 2004, the notional amounts of the two
outstanding contracts was
(i) 464.9 million
and
534.9 million
and
(ii) 612.6 million
and
612.6 million,
respectively.
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|
(6) |
The interest component of the swaps
was required under the terms of the Rosenthal Loan Facility, and
became effective for the period starting September 30,
2002. For the outstanding principal amounts of
74.5 million
under the Rosenthal Loan Facility, all repayment installments
from September 30, 2002 until September 30, 2013, were
swapped into U.S. dollar amounts at a rate of
Euro 1.0050. The interest rate was swapped into the
six-month U.S. dollar/ Libor plus bank margin rate with a
cap of 6.8% until September 28, 2007. These derivatives
were settled in 2003.
|
|
(7) |
The interest component of the swaps
was required under the terms of the Rosenthal Loan Facility, and
became effective for the period starting January 23, 2003.
For the outstanding principal amounts of
124.2 million
under the Rosenthal Loan Facility, all repayment installments
from January 23, 2003 until September 30, 2008, were
swapped into U.S. dollar amounts at a rate of
Euro 1.075. The interest rate was swapped into the three
month U.S. dollar/ Libor plus bank margin rate with a cap
of 6.8% until September 28, 2007. These derivatives were
settled in 2003.
|
|
(8) |
For
111.8 million
of the outstanding principal amount under the Rosenthal Loan
Facility, all repayment installments from March 30, 2004
until September 30, 2008 were swapped into U.S. dollar
amounts at a rate of U.S. 1.2398. The interest rate was
swapped into the following payments: pay a fixed rate of 4.5%,
pay the three-month Libor plus a spread of 0.12% and receive the
three-month Euribor until September 30, 2008. These
derivatives were settled in December 2004.
|
|
(9) |
For
72.7 million
of the outstanding principal amount under the Rosenthal Loan
Facility, all repayment installments from March 30, 2004
until September 30, 2013 were swapped into U.S. dollar
amounts at a rate of U.S. 1.2398. The interest rate was
swapped into the six-month Libor plus a spread of 0.12% plus a
bank margin of 0.7% until September 30, 2013. These
derivatives were settled in December 2004.
|
|
(10) |
For
306.3 million
of the outstanding principal amount under the Stendal Loan
Facility, all repayment installments from April 1, 2004
until April 1, 2011 were swapped into U.S. dollar
amounts at a rate of U.S. 1.2218. The interest rate was
swapped into the following payments: pay a fixed rate of 3.5%
and receive the six-month Euribor. These derivatives were
settled in December 2004.
|
Interest Rate Risk
Fluctuations in interest rates may affect the fair value of
fixed interest rate financial instruments which are sensitive to
such fluctuations. A decrease in interest rates may increase the
fair value of such fixed interest rate financial instrument
assets and an increase in interest rates may decrease the fair
value of such fixed interest rate financial instrument
liabilities, thereby increasing our fair value. An increase in
interest rates may decrease the fair value of such fixed
interest rate financial instrument assets and a decrease in
interest rates may increase the fair value of such fixed
interest rate financial instrument liabilities, thereby
decreasing our fair value. The following tables provide
information about our exposure to interest rate fluctuations for
the carrying amount of financial instruments sensitive to such
fluctuations as at December 31, 2004 and 2003,
respectively, and expected cash flows from these instruments:
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As at December 31, 2004 | |
|
|
| |
|
|
|
|
Expected Future Cash Flow* | |
|
|
Carrying | |
|
Fair | |
|
| |
|
|
Value | |
|
Value | |
|
2005 | |
|
2006 | |
|
2007 | |
|
2008 | |
|
2009 | |
|
Thereafter | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(in thousands) | |
Cash restricted
|
|
|
92,833 |
|
|
|
92,833 |
|
|
|
4,397 |
|
|
|
7,907 |
|
|
|
2,323 |
|
|
|
2,465 |
|
|
|
2,498 |
|
|
|
1,387 |
|
Debt obligations(1)
|
|
|
179,474 |
|
|
|
179,474 |
|
|
|
22,796 |
|
|
|
23,318 |
|
|
|
23,815 |
|
|
|
24,152 |
|
|
|
24,422 |
|
|
|
100,251 |
|
Capital lease obligations(2)
|
|
|
12,299 |
|
|
|
12,299 |
|
|
|
3,549 |
|
|
|
3,313 |
|
|
|
3,897 |
|
|
|
1,478 |
|
|
|
125 |
|
|
|
41 |
|
|
|
* |
Including dividends and interest where applicable. |
|
(1) |
Debt obligations consist of our debt, including the gross amount
of loans payable to minority shareholders of Stendal. |
|
(2) |
Capital lease obligations relate to transportation vehicles and
production equipment. |
70
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As at December 31, 2003 | |
|
|
| |
|
|
|
|
Expected Future Cash Flow* | |
|
|
Carrying | |
|
Fair | |
|
| |
|
|
Value | |
|
Value | |
|
2004 | |
|
2005 | |
|
2006 | |
|
2007 | |
|
2008 | |
|
Thereafter | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(in thousands) | |
Cash restricted
|
|
|
59,367 |
|
|
|
59,367 |
|
|
|
16,063 |
|
|
|
876 |
|
|
|
876 |
|
|
|
876 |
|
|
|
22,054 |
|
|
|
26,561 |
|
Debt obligations(1)
|
|
|
210,664 |
|
|
|
210,664 |
|
|
|
24,239 |
|
|
|
23,333 |
|
|
|
28,636 |
|
|
|
23,673 |
|
|
|
23,088 |
|
|
|
173,330 |
|
Capital lease obligations(2)
|
|
|
4,046 |
|
|
|
4,046 |
|
|
|
1,932 |
|
|
|
1,510 |
|
|
|
344 |
|
|
|
214 |
|
|
|
239 |
|
|
|
|
|
|
|
* |
Including dividends and interest where applicable. |
|
(1) |
Debt obligations consist of our debt, including the gross amount
of loans payable to minority shareholders of Stendal. |
|
(2) |
Capital lease obligations relate to transportation vehicles and
production equipment. |
Foreign Currency Exchange Rate Risk
Our reporting currency is the Euro. However, we hold financial
instruments denominated in U.S. dollars, Swiss francs and
in Canadian dollars, which are sensitive to foreign currency
exchange rate fluctuations. A depreciation of these currencies
against the Euro will decrease the fair value of such financial
instrument assets and an appreciation of these currencies
against the Euro will increase the fair value of such financial
instrument liabilities, thereby decreasing our fair value. An
appreciation of these currencies against the Euro will increase
the fair value of such financial instrument assets and a
depreciation of these currencies against the Euro will decrease
the fair value of financial instrument liabilities, thereby
increasing our fair value. As a result of the change in our
reporting currency from the U.S. dollar to the Euro, we
re-calculated our financial instrument assets and liabilities
that are sensitive to foreign currency exchange rate risk to
measure their risk against the Euro, and cash restricted is no
longer sensitive to foreign currency exchange rate risk. The
following tables provide information about our exposure to
foreign currency exchange rate fluctuations for the carrying
amount of financial instruments sensitive to such fluctuations
as at December 31, 2004 and 2003, respectively, and
expected cash flows from these instruments:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As at December 31, 2004 | |
|
|
| |
|
|
|
|
Expected Future Cash Flow* | |
|
|
Carrying | |
|
Fair | |
|
| |
|
|
Value | |
|
Value | |
|
2005 | |
|
2006 | |
|
2007 | |
|
2008 | |
|
2009 | |
|
Thereafter | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(in thousands) | |
Investments(1)
|
|
|
983 |
|
|
|
983 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
983 |
|
Debt obligations(2)
|
|
|
60,940 |
|
|
|
60,940 |
|
|
|
5,180 |
|
|
|
5,180 |
|
|
|
5,180 |
|
|
|
5,180 |
|
|
|
5,180 |
|
|
|
65,257 |
|
|
|
* |
Including dividends and interest where applicable. |
|
(1) |
Investments consist of equity securities, which are denominated
primarily in U.S. dollars, and to a lesser extent, in
Canadian dollars. |
|
(2) |
Debt obligations consist of our debt, denominated in
U.S. dollars. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As at December 31, 2003 | |
|
|
| |
|
|
|
|
Expected Future Cash Flow* | |
|
|
Carrying | |
|
Fair | |
|
| |
|
|
Value | |
|
Value | |
|
2004 | |
|
2005 | |
|
2006 | |
|
2007 | |
|
2008 | |
|
Thereafter | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(in thousands) | |
Investments(1)
|
|
|
1,649 |
|
|
|
1,649 |
|
|
|
1,063 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
586 |
|
Debt obligations(2)
|
|
|
66,449 |
|
|
|
66,449 |
|
|
|
6,527 |
|
|
|
5,568 |
|
|
|
5,568 |
|
|
|
5,568 |
|
|
|
5,568 |
|
|
|
75,471 |
|
|
|
* |
Including dividends and interest where applicable. |
|
(1) |
Investments consist of equity securities, which are denominated
primarily in U.S. dollars, and to a lesser extent, in
Canadian dollars. |
|
(2) |
Debt obligations consist of our debt, denominated in
U.S. dollars. |
|
|
ITEM 8. |
FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA |
The consolidated financial statements and supplementary data
required with respect to this Item 8, and as listed in
Item 15 of this annual report, are included in this annual
report commencing on page 82.
71
|
|
ITEM 9. |
CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING
AND FINANCIAL DISCLOSURE |
We appointed Deloitte & Touche LLP as our independent
auditors in place of Peterson Sullivan PLLC effective
July 14, 2003. We also appointed Deloitte & Touche
as the auditors for our significant subsidiaries. The
appointment of Deloitte & Touche was approved by the
audit committee of our board of trustees and the board of
trustees. We received shareholder ratification of the
appointment of Deloitte & Touche at our annual meeting
held on August 22, 2003. The dismissal of Peterson Sullivan
as our independent auditors was not the result of any
disagreement between us and Peterson Sullivan on any matter.
Peterson Sullivan has provided an unqualified audit opinion in
connection with our annual financial statements for the period
ended December 31, 2002. For more information, see our
Form 8-K/A filed with the SEC on August 7, 2003, and
proxy statement filed with the SEC on August 11, 2003.
|
|
ITEM 9A. |
CONTROLS AND PROCEDURES |
Evaluation of Disclosure Controls and Procedures
Our management, with the participation of our Principal
Executive Officer and Principal Financial Officer, has evaluated
the effectiveness of our disclosure controls and procedures (as
such term is defined in Rules 13a-15(e) and 15d-15(e) under
the Securities Exchange Act of 1934, as amended (the
Exchange Act)), as of the end of the period covered
by this report. Based on such evaluation, our Principal
Executive Officer and Principal Financial Officer have concluded
that, as of the end of such period, our disclosure controls and
procedures are effective in recording, processing, summarizing
and reporting, on a timely basis, information required to be
disclosed by us in the reports that we file or submit under the
Exchange Act.
It should be noted that any system of controls is based in part
upon certain assumptions designed to obtain reasonable (and not
absolute) assurance as to its effectiveness, and there can be no
assurance that any design will succeed in achieving its
stated goals.
Managements Report on Internal Control Over Financial
Reporting
Our management is responsible for establishing and maintaining
adequate internal control over financial reporting.
Mercers internal control over financial reporting is
designed to provide reasonable assurance regarding the
reliability of financial reporting and the preparation of
financial statements for external purposes in accordance with
generally accepted accounting principles.
Our internal control over financial reporting includes those
policies and procedures that:
|
|
|
|
|
Pertain to the maintenance of records that, in reasonable
detail, accurately and fairly reflect the transactions and
dispositions of the assets of Mercer; |
|
|
|
Provide reasonable assurance that transactions are recorded as
necessary to permit preparation of financial statements in
accordance with generally accepted accounting principles, and
that receipts and expenditures are being made only in accordance
with authorizations of management and trustees; and |
|
|
|
Provide reasonable assurance regarding prevention or timely
detection of unauthorized acquisition, use or disposition of
assets that could have a material effect on the financial
statements. |
Because of its inherent limitations, internal control over
financial reporting may not prevent or detect misstatements.
Also, projections of any evaluation of effectiveness to future
periods are subject to the risk that controls may become
inadequate because of changes in conditions, or that the degree
or compliance with the policies or procedures may deteriorate.
Management assessed the effectiveness of Mercers internal
control over financial reporting as of December 31, 2004.
In making this assessment, management used the criteria set
forth by the Committee of Sponsoring Organizations of the
Treadway Commission (COSO) in Internal Control-Integrated
Framework.
72
Based on our assessment and those criteria, management believes
that Mercer maintained effective internal control over financial
reporting as of December 31, 2004.
Mercers independent registered public accounting firm has
audited and issued their report on managements assessment
of Mercers internal control over financial reporting,
which appears below.
Report of Independent Registered Chartered Accountants
To the Board of Trustees and Shareholders of
Mercer International Inc.
We have audited managements assessment, included in the
accompanying Managements Report on Internal Control over
Financial Reporting, that Mercer International Inc. and
subsidiaries (the Company) maintained effective
internal control over financial reporting as of
December 31, 2004, based on criteria established in
Internal Control Integrated Framework issued by the
Committee of Sponsoring Organizations of the Treadway
Commission. The Companys management is responsible for
maintaining effective internal control over financial reporting
and for its assessment of the effectiveness of internal control
over financial reporting. Our responsibility is to express an
opinion on managements assessment and an opinion on the
effectiveness of the Companys internal control over
financial reporting based on our audit.
We conducted our audit in accordance with the standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control
over financial reporting was maintained in all material
respects. Our audit included obtaining an understanding of
internal control over financial reporting, evaluating
managements assessment, testing and evaluating the design
and operating effectiveness of internal control, and performing
such other procedures as we considered necessary in the
circumstances. We believe that our audit provides a reasonable
basis for our opinions.
A companys internal control over financial reporting is a
process designed by, or under the supervision of, the
companys principal executive and principal financial
officers, or persons performing similar functions, and effected
by the companys board of directors, management, and other
personnel to provide reasonable assurance regarding the
reliability of financial reporting and the preparation of
financial statements for external purposes in accordance with
generally accepted accounting principles. A companys
internal control over financial reporting includes those
policies and procedures that (1) pertain to the maintenance
of records that, in reasonable detail, accurately and fairly
reflect the transactions and dispositions of the assets of the
company; (2) provide reasonable assurance that transactions
are recorded as necessary to permit preparation of financial
statements in accordance with generally accepted accounting
principles, and that receipts and expenditures of the company
are being made only in accordance with authorizations of
management and directors of the company; and (3) provide
reasonable assurance regarding prevention or timely detection of
unauthorized acquisition, use, or disposition of the
companys assets that could have a material effect on the
financial statements.
Because of the inherent limitations of internal control over
financial reporting, including the possibility of collusion or
improper management override of controls, material misstatements
due to error or fraud may not be prevented or detected on a
timely basis. Also, projections of any evaluation of the
effectiveness of the internal control over financial reporting
to future periods are subject to the risk that the controls may
become inadequate because of changes in conditions, or that the
degree of compliance with the policies or procedures
may deteriorate.
In our opinion, managements assessment that the Company
maintained effective internal control over financial reporting
as of December 31, 2004, is fairly stated, in all material
respects, based on the criteria established in Internal
Control Integrated Framework issued by the Committee
of Sponsoring Organizations of the Treadway Commission. Also in
our opinion, the Company maintained, in all material respects,
effective internal control over financial reporting as of
December 31, 2004, based on the criteria established in
Internal Control Integrated Framework issued by the
Committee of Sponsoring Organizations of the Treadway Commission.
73
We have also audited, in accordance with the standards of the
Public Company Accounting Oversight Board (United States), the
consolidated financial statements as of and for the year ended
December 31, 2004 of the Company and our report dated
March 11, 2005, expressed an unqualified opinion on those
financial statements.
|
|
|
/s/ Deloitte & Touche LLP |
Vancouver, British Columbia, Canada
March 11, 2005
Changes in Internal Controls
There have been no significant changes in our internal control
over financial reporting (as defined in Rules 13a-15(f) and
15d-15(f) under the Exchange Act) during the period covered by
this report that have materially affected, or are reasonably
likely to materially affect, our internal control over financial
reporting.
ITEM 9B. OTHER INFORMATION
Not applicable.
74
PART III
|
|
ITEM 10. |
DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT |
As a business trust, we are managed by trustees, who
have comparable duties and responsibilities as directors of
corporations. Trustees are elected by shareholders at annual
meetings for staggered three-year terms. Each issued and
outstanding share of beneficial interest is entitled to one vote
at such meeting. Our trustees and executive officers are
as follows:
Jimmy S.H. Lee, age 47, has been a trustee since May 1985
and President and Chief Executive Officer since 1992.
Previously, Mr. Lee served with MFC Bancorp Ltd. as a
director from 1986, Chairman from 1987 and President from 1988
to December 1996, respectively. During Mr. Lees
tenure with the Company, the Company acquired the Rosenthal
mill, converted the Rosenthal mill to the production of kraft
pulp, constructed and started up the Stendal mill and has
entered into an agreement to acquire the Celgar mill.
William D. McCartney, age 49, has been a trustee since
January 2003. Mr. McCartney has been President and Chief
Executive Officer of Pemcorp Management Inc., a management
services company, since 1990. Mr. McCartney is a director
of Southwestern Resources Corp., where he has served since March
2004. Mr. McCartney is also a member of the Institute of
Chartered Accountants in Canada.
Kenneth A. Shields, age 56, has been a trustee since
August 2003. Mr. Shields was a founder of the institutional
firm of Goepel Shields & Partners Inc., where he held the
position of President and Chief Executive Officer. In April of
1998, the firm merged with McDermid St. Lawrence Securities Ltd.
to become the investment firm of Goepel McDermid Inc. which was
subsequently acquired, in January of 2001, by Florida-based
Raymond James Financial, Inc. Mr. Shields currently serves
as a member of the board of directors of Raymond James
Financial, Inc. and serves as the Chairman, Chief Executive
Officer and a member of the board of directors of the Canadian
subsidiary, Raymond James Ltd. Mr. Shields is also a
director of TimberWest Forest Corp., a member of the Accounting
Standards Oversight Council, and a Director of the Council for
Business and the Arts in Canada. Additionally, Mr. Shields
has served as past Chairman of the Investment Dealers
Association of Canada and Pacifica Papers Inc., and is a former
director of each of Slocan Forest Products Ltd. and the
Investment Dealers Association of Canada.
Guy W. Adams, age 53, has been a trustee since August
2003. Mr. Adams is the managing member of GWA Advisors,
LLC, GWA Investments, LLC, referred to as GWA, and
GWA Capital Partners, LLC, where he has served since 2002, and
is the managing member of GWA Master Fund, LP since October
2004. GWA Advisors, LLC is a private equity investment firm and
a holding company for Mr. Adams private equity
investments. GWA is an investment fund investing in publicly
traded securities managed by GWA Capital Partners, LLC, a
registered investment advisor. Prior to 2002, Mr. Adams was
the President of GWA Capital, which he founded in 1996 to invest
his own capital in public and private equity transactions, and a
business consultant to entities seeking refinancing or
recapitalization.
Eric Lauritzen, age 66, has been a trustee since June
2004. Mr. Lauritzen was President and Chief Executive
Officer of Harmac Pacific, Inc., a North American producer of
softwood kraft pulp previously listed on the Toronto Stock
Exchange and acquired by Pope & Talbot Inc. in 1998,
from May 1994 to July 1998, when he retired. Mr. Lauritzen
was Vice President, Pulp and Paper Marketing of MacMillan
Bloedel Limited, a North American pulp and paper company
previously listed on the Toronto Stock Exchange and acquired by
Weyerhaeuser Company Limited in 1999, from July 1981 to
April 1994.
Graeme A. Witts, age 66, has been a trustee since January
2003. Mr. Witts organized Sanne Trust Company Limited,
a trust company located in the Channel Islands, in 1988 and was
managing director from 1988 to 2000, when he retired.
Mr. Witts is also a fellow of the Institute of Chartered
Accountants of England and Wales.
David M. Gandossi, age 47, has been Secretary, Executive
Vice-President and Chief Financial Officer since August 15,
2003. Mr. Gandossi was formerly the Chief Financial Officer
and Executive Vice-President of Formation Forest Products (a
closely held corporation) from June 2002 to August 2003.
Mr. Gandossi previously served as Chief Financial Officer,
Vice-President, Finance and Secretary of Pacifica Papers Inc., a
75
North American specialty pulp and paper manufacturing company
previously listed on the Toronto Stock Exchange, from December
1999 to August 2001 and Controller and Treasurer from June 1998
to December 1999. From June 1998 to August 31, 1998, he
also served as Secretary to Pacifica Papers Inc. From March 1998
to June 1998, Mr. Gandossi served as Controller, Treasurer
and Secretary of MB Paper Ltd. From April 1994 to March
1998, Mr. Gandossi held the position of Controller and
Treasurer with Harmac Pacific Inc., a Canadian pulp
manufacturing company previously listed on the Toronto Stock
Exchange. Mr. Gandossi is a member of the Institute of
Chartered Accountants in Canada.
Wolfram Ridder, age 41, was appointed a managing director
of Stendal, our 63.6% owned project subsidiary that has
completed construction a new state-of-the-art NBSK kraft pulp
mill near the town of Stendal, Germany, in July 2002.
Mr. Ridder was the principal assistant to our Chief
Executive Officer from November 1995 until September 2002.
Mr. Ridder has also been a Vice-President of pulp
operations since August 1999.
Leonhard Nossol, age 47, was appointed managing director
of Rosenthal in 1997. Mr. Nossol had a significant
involvement in the conversion of the Rosenthal mill to the
production of kraft pulp in 1999 and the related increase in the
mills annual production capacity to 280,000 ADMTs, and
subsequently to 310,000 ADMTs, as well as the reduction in
production costs at the mill.
We also have experienced mill managers at our Rosenthal and
Stendal mills who have operated through multiple business cycles
in the pulp and paper industry. These managers have on average
18 years of industry experience.
The terms of Mr. Lee and Mr. McCartney as trustees
expire at the annual meeting of shareholders to be held in 2005.
The terms of Mr. Shields and Mr. Adams as trustees
expire at the annual meeting of shareholders to be held in 2006.
The terms of Mr. Lauritzen and Mr. Witts as trustees
expire at the annual meeting of shareholders to be held
in 2007.
Our board of trustees, referred to as the Board, met
12 times during 2004 and each current member of the Board
attended 75% or more of the total number of such meetings and
meetings of the committees of the Board on which they serve. In
addition, our independent trustees regularly meet in separate
executive sessions without any member of our management present.
The Lead Trustee presides over these meetings. Although we do
not have a formal policy with respect to attendance of trustees
at our annual meetings, all trustees are encouraged and expected
to attend such meetings if possible. Six trustees attended our
2004 annual meeting.
Our Board has developed corporate governance guidelines in
respect of: (i) the duties and responsibilities of the
Board, its committees and the officers of the Company; and
(ii) practices with respect to the holding of regular
quarterly and strategic meetings of the Board including separate
meetings of non-management trustees. Our Board has established
three standing committees, the Audit Committee, the Compensation
Committee and the Governance and Nominating Committee.
Audit Committee
The Audit Committee functions pursuant to a charter adopted by
the trustees. A copy of the current charter is attached as
Appendix A to the definitive proxy statement on
Schedule 14A relating to our annual meeting of shareholders
held in June 2004. The function of the Audit Committee generally
is to meet with and review the results of the audit of our
financial statements performed by the independent public
accountants and to recommend the selection of independent public
accountants. The members of the Audit Committee are
Mr. McCartney, Mr. Witts and Mr. Lauritzen, each
of whom is independent under applicable laws and regulations and
the listing requirements of the Nasdaq National Market. Both
Mr. McCartney and Mr. Witts are chartered accountants
and Mr. McCartney is a financial expert within
the meaning of such term under the Sarbanes-Oxley Act of 2002.
The Audit Committee met five times during 2004.
The Audit Committee has established procedures for: (i) the
receipt, retention and treatment of complaints received by the
Company regarding accounting, internal accounting controls or
auditing matters; and (ii) the confidential and anonymous
submission by the Companys employees and others of
concerns regarding questionable accounting or auditing matters.
A person wishing to notify the Company of such a
76
complaint or concern should send a written notice thereof,
marked Private & Confidential, to the
Chairman of the Audit Committee, Mercer International Inc., c/o
Suite 2840, P.O. Box 11576, 650 West Georgia
Street, Vancouver, B.C., V6B 4N8 Canada.
Compensation Committee
The Board has established a Compensation Committee. The
Compensation Committee is responsible for reviewing and
approving the strategy and design of the Companys
compensation, equity-based and benefits programs. The
Compensation Committee is also responsible for approving all
compensation actions relating to executive officers. The members
of the Compensation Committee are Mr. Shields,
Mr. McCartney and Mr. Adams, each of whom is
independent under applicable laws and regulations and the
listing requirements of the Nasdaq National Market. The
Compensation Committee met six times during 2004.
Governance and Nominating Committee
Our Board has established a Governance and Nominating Committee
comprised of Mr. Shields, Mr. McCartney and
Mr. Witts, each of whom is independent under applicable
laws and regulations and the listing requirements of the Nasdaq
National Market. The Governance and Nominating Committee
functions pursuant to a charter adopted by the trustees, a copy
of which is attached as Appendix B to the
definitive proxy statement on Schedule 14A relating to our
annual meeting of shareholders held in June 2004. The purpose of
the committee is to: (i) manage the corporate governance
system of the Board; (ii) assist the Board in fulfilling
its duties to meet applicable legal and regulatory and
self-regulatory business principles and codes of best practice;
(iii) assist in the creation of a corporate culture and
environment of integrity and accountability; (iv) in
conjunction with the Lead Trustee, monitor the quality of the
relationship between the Board and management; (v) review
management succession plans; (vi) recommend to the Board
nominees for appointment to the Board; (vii) lead the
Boards annual review of the Chief Executive Officers
performance; and (viii) set the Boards forward
meeting agenda. The Governance and Nominating Committee met
three times in 2004.
Lead Trustee
Our Board appointed Mr. Shields as its Lead Trustee in
September 2003. The role of the Lead Trustee is to provide
leadership to the non-management trustees on the Board and to
ensure that the Board can operate independently of management
and that trustees have an independent leadership contact. The
duties of the Lead Trustee include, among other things:
(i) ensuring that the Board has adequate resources to
support its decision-making process and ensuring that the Board
is appropriately approving strategy and supervising
managements progress against that strategy;
(ii) ensuring that the independent trustees have adequate
opportunity to meet to discuss issues without management being
present; (iii) chairing meetings of trustees in the absence
of the Chairman and Chief Executive Officer; (iv) ensuring
that delegated committee functions are carried out and reported
to the Board; and (v) communicating to management, as
appropriate, the results of private discussions among outside
trustees and acting as a liaison between the Board and the Chief
Executive Officer.
Code of Business Conduct and Ethics
Our board has adopted a Code of Business Conduct and Ethics that
applies to our trustees and executive officers. A copy of the
code is attached as Appendix B to our proxy
statement dated and filed on August 11, 2003 with the SEC,
and a copy may be obtained without charge upon request to
Investor Relations, Mercer International Inc., 14900 Interurban
Avenue South, Suite 282, Seattle WA, U.S.A. 98168
(Telephone: (206) 674-4639) or Investor Relations, Mercer
International Inc., Suite 2840, P.O. Box 11576,
650 West Georgia Street, Vancouver, British Columbia,
Canada V6B 4N8 (Telephone: (604) 684-1099).
Section 16(a) Beneficial Ownership Reporting
Compliance
Section 16(a) of the Exchange Act requires that our
officers and trustees and persons who own more than 10% of our
shares file reports of ownership and changes in ownership with
the SEC and furnish us with copies
77
of all such reports that they file. Based solely upon a review
of the copies of these reports received by us, and upon written
representations by our trustees and officers regarding their
compliance with the applicable reporting requirements under
Section 16(a) of the Exchange Act, we believe that all of
our trustees and officers filed all required reports under
Section 16(a) in a timely manner for the year ended
December 31, 2004.
ITEM 11. EXECUTIVE
COMPENSATION
The information required by this Item 11 is incorporated by
reference from the proxy statement relating to our annual
meeting to be held in 2005, which will be filed with the SEC
within 120 days of our most recently completed
fiscal year.
|
|
ITEM 12. |
SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND
MANAGEMENT |
The information required by this Item 12 is incorporated by
reference from the proxy statement relating to our annual
meeting to be held in 2005, which will be filed with the SEC
within 120 days of our most recently completed fiscal year.
|
|
ITEM 13. |
CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS |
The information required by this Item 13 is incorporated by
reference from the proxy statement relating to our annual
meeting to be held in 2005, which will be filed with the SEC
within 120 days of our most recently completed
fiscal year.
|
|
ITEM 14. |
PRINCIPAL ACCOUNTING FEES AND SERVICES |
The information required by this Item 14 is incorporated by
reference from the proxy statement relating to our annual
meeting to be held in 2005, which will be filed with the SEC
within 120 days of our most recently completed
fiscal year.
78
PART IV
ITEM 15. EXHIBITS, FINANCIAL
STATEMENT SCHEDULES, AND REPORTS ON FORM 8-K
(a) (1) Financial Statements
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|
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Page | |
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|
| |
Independent Auditors Report
|
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82 |
|
Consolidated Balance Sheets
|
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|
84 |
|
Consolidated Statements of Operations
|
|
|
85 |
|
Consolidated Statements of Comprehensive Income (Loss)
|
|
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86 |
|
Consolidated Statements of Changes in Shareholders Equity
|
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87 |
|
Consolidated Statements of Cash Flows
|
|
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88 |
|
Notes to the Consolidated Financial Statements
|
|
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89 |
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|
|
|
|
|
|
1.1 |
|
|
Underwriting Agreement dated February 8, 2005 between
Mercer International Inc. and RBC Capital Markets
Corporation, on behalf of itself and CIBC World Markets Corp.,
Raymond James & Associates, Inc. and D.A.
Davidson & Co. Incorporated by reference from
Form 8-K dated February 10, 2005. |
|
1.2 |
|
|
Underwriting Agreement dated February 8, 2005 among Mercer
International Inc. and RBC Capital Markets Corporation and
Credit Suisse First Boston LLC, on behalf of themselves and CIBC
World Markets Corp. Incorporated by reference from Form 8-K
dated February 10, 2005. |
|
3.1(a)* |
|
|
Restated Declaration of Trust of the Company as filed with the
Secretary of State of Washington on June 11, 1990 together
with an Amendment to Declaration of Trust dated
December 12, 1991. |
|
|
(b)* |
|
|
Amendments to Declaration of Trust dated July 8, 1993;
August 17, 1993; and September 9, 1993. |
|
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3.2* |
|
|
Trustees Regulations dated September 24, 1973. |
|
|
4.1 |
|
|
Indenture dated as of October 10, 2003 between Mercer
International Inc. and Wells Fargo Bank Minnesota, N.A.
Incorporated by reference from Form 8-K dated
October 15, 2003. |
|
|
4.2 |
|
|
Indenture dated as of December 10, 2004 between Mercer
International Inc. and Wells Fargo Bank, N.A. Incorporated by
reference from Form S-3 filed December 10, 2004. |
|
|
4.3 |
|
|
First Supplemental Indenture dated February 14, 2005 to
Indenture dated December 10, 2004 between Mercer
International Inc. and Wells Fargo Bank, N.A. Incorporated by
reference from Form 8-K dated February 17, 2005. |
|
|
4.4 |
|
|
Registration Rights Agreement dated as of October 10, 2003
between Mercer International Inc. and RBC Dain Rauscher
Inc. Incorporated by reference from Form 8-K dated
October 15, 2003. |
|
|
4.5 |
|
|
Registration Rights Agreement dated November 22, 2004
between Mercer International Inc. and KPMG Inc. Incorporated by
reference from Form 8-K dated November 23, 2004. |
|
|
4.6 |
|
|
Shareholder Rights Plan. Incorporated by reference from
Form 8-K dated December 24, 2003. |
|
|
4.7 |
|
|
First Amendment to Rights Agreement. Incorporated by reference
from Form 8-K dated February 10, 2005. |
|
|
10.1 |
|
|
Acquisition Agreement among Treuhandanstalt, Dresden
Papier AG, Dresden Papier Holding GmbH, Mercer
International Inc., and Shin Ho Paper Mfg. Co., Ltd.
Incorporated by reference from Form 8-K dated
September 20, 1993. |
79
|
|
|
|
|
|
10.2 |
|
|
Acquisition Agreement among Treuhandanstalt, Zellstoff-und
Papierfabrik Rosenthal GmbH, Raboisen
Einhundertsechsundfunfzigste Vermogensverwaltungsgesellschaft
GmbH, to be renamed ZPR Zellstoff-und Papierfabrik Rosenthal
Holding GmbH, Mercer International Inc. and 448380 B.C. Ltd.
dated July 3, 1994. Incorporated by reference from
Form 8-K dated July 3, 1994. |
|
|
10.3 |
|
|
Amended and Restated 1992 Stock Option Plan. Incorporated by
reference from Form S-8 dated March 2, 2000. |
|
|
10.4* |
|
|
2002 Employee Incentive Bonus Plan. |
|
|
10.5* |
|
|
Form of Separation Agreement between Mercer International Inc.
and Arbatax International Inc. |
|
|
10.6 |
|
|
English Translation of a Loan Agreement in the amount of
DM508,000,000 between Zellstoff-und Papierfabrik Rosenthal
GmbH & Co. KG, Blankenstein on the one hand and
Bayerische Hypotheken-und Wechsel-Bank Aktiengesellschaft,
Munich and Bayerische Vereinsbank Aktiengesellschaft, Munich on
the other hand dated July 6, 1998. Incorporated by
reference from Form 8-K dated July 16, 1998. |
|
|
10.7* |
|
|
English Translation of Agreement on the obligations of the
shareholders between Mercer International Inc.,
Spezialpapierfabrik Blankenstein GmbH and Zellstoff-und
Papierfabrik Rosenthal Verwaltungs GmbH and Bayerische Hypo-und
Vereinsbank Aktiengesellschaft dated February 11, 1999. |
|
|
10.8 |
|
|
English Translation of Amendment Agreement No. 4 dated
December 13, 2000 between Zellstoff-und Papierfabrik
Rosenthal GmbH & Co. KG and Bayerische Hypo-und
Vereinsbank Aktiengesellschaft to the Loan Agreement dated
July 6, 1998. Incorporated by reference from Form 8-K
dated January 23, 2001. |
|
|
10.9* |
|
|
Purchase Agreement between Sihl and Mercer International Inc.
dated December 14, 2001 relating to the acquisition of
Landqart AG. |
|
|
10.10 |
|
|
Project Financing Facility Agreement dated August 26, 2002
between Zellstoff Stendal GmbH and Bayerische Hypo-und
Vereinsbank AG. Incorporated by reference from Form 8-K
dated September 10, 2002. |
|
|
10.11 |
|
|
Shareholders Undertaking Agreement dated August 26,
2002 among Mercer International Inc., Stendal Pulp Holdings
GmbH, RWE Industrie-Lösungen GmbH, AIG Altmark Industrie AG
and FAHR Beteiligungen AG and Zellstoff Stendal GmbH and
Bayerische Hypo-und Vereinsbank AG. Incorporated by reference
from Form 8-K dated September 10, 2002. |
|
|
10.12* |
|
|
Shareholders Agreement dated August 26, 2002 among
Zellstoff Stendal GmbH, Stendal Pulp Holdings GmbH, RWE
Industrie-Lösungen GmbH and FAHR Beteiligungen AG. |
|
|
10.13* |
|
|
Contract for the Engineering, Design, Procurement, Construction,
Erection and Start-Up of a Kraft Pulp Mill between Zellstoff
Stendal GmbH and RWE Industrie-Lösungen GmbH dated
August 26, 2002. Certain non-public information has been
omitted from the appendices to Exhibit 10.16 pursuant to a
request for confidential treatment filed with the SEC. Such
non-public information was filed with the SEC on a confidential
basis. The SEC approved the request for confidential treatment
in January 2004. |
|
|
10.14* |
|
|
Purchase and Sale Agreement dated December 30, 2002 between
Equitable Industries Limited Partnership and Mercer
International Inc. relating to the sale of Landqart AG. |
|
|
10.15* |
|
|
Form of Trustees Indemnity Agreement between Mercer
International Inc. and its Trustees. |
|
|
10.16* |
|
|
English Translation of Agreement between Zellstoff-und
Papierfabrik Rosenthal GmbH & Co. KG, Blankenstein a.d.
Saale and Bayerische Hypo-und Vereinsbank AG dated May 27,
2002. |
|
|
10.17 |
|
|
Purchase Agreement dated as of October 6, 2003 between
Mercer International Inc. and RBC Dain Rauscher Inc.
Incorporated by reference from Form 10-Q for the period
ended September 30, 2003. |
|
|
10.18 |
|
|
Employment Agreement dated for reference August 7, 2003
between Mercer International Inc. and David Gandossi.
Incorporated by reference from Form 8-K dated
August 11, 2003. |
80
|
|
|
|
|
|
10.19 |
|
|
Settlement Agreement dated as of August 5, 2003 among
Mercer International Inc., Greenlight Capital, L.L.C. and
Greenlight Capital, Inc. Incorporated by reference from
Form 8-K dated August 6, 2003. |
|
|
10.20 |
|
|
English translation of Refinancing Agreement dated
December 12, 2003 between European Investment Bank and
Zellstoff Stendal GmbH. |
|
|
10.21 |
|
|
Employment Agreement effective as of April 28, 2004 between
Mercer International Inc. and Jimmy S.H. Lee. Incorporated
by reference from Form 8-K dated April 28, 2004. |
|
|
10.22 |
|
|
2004 Stock Incentive Plan. Incorporated by reference from
Form S-8 dated June 15, 2004. |
|
|
10.23 |
|
|
Asset Purchase Agreement by and among Mercer International Inc.,
0706906 B.C. Ltd. and KPMG Inc., as receiver of all of the
assets and undertakings of Stone Venepal (Celgar) Pulp Inc.
dated November 22, 2004. Incorporated by reference from
Form 8-K dated November 23, 2004. |
|
|
10.24 |
|
|
Revolving Credit Facility Agreement dated February 9, 2005
among D&Z Holding GmbH, Zellstoff-und Papierfabrik Rosenthal
GmbH & Co. KG, ZPR Beteiligungs GmbH and Bayerische
Hypo-und Vereinsbank AG. Incorporated by reference from
Form 8-K dated February 17, 2005. |
|
|
10.25 |
|
|
Operating Credit Agreement dated February 11, 2005 between
0706906 B.C. Ltd. and Royal Bank of Canada. Incorporated by
reference from Form 8-K dated February 17, 2005. |
|
|
16 |
|
|
Letter regarding change in certifying accountant. Incorporated
by reference from Form 8-K/A dated August 6, 2003. |
|
|
21 |
|
|
List of Subsidiaries of Registrant. |
|
|
23.1 |
|
|
Independent Auditors Consent of Deloitte & Touche
LLP. |
|
|
23.2 |
|
|
Independent Auditors Consent of Peterson Sullivan PLLC. |
|
|
31.1 |
|
|
Section 302 Certificate of Chief Executive Officer. |
|
|
31.2 |
|
|
Section 302 Certificate of Chief Financial Officer. |
|
|
32.1** |
|
|
Section 906 Certificate of Chief Executive Officer. |
|
|
32.2** |
|
|
Section 906 Certificate of Chief Financial Officer. |
|
|
* |
Filed in Form 10-K for prior years. |
|
** |
In accordance with Release 33-8212 of the Commission, these
Certifications: (i) are furnished to the
Commission and are not filed for the purposes of
liability under the Securities Exchange Act of 1934, as amended;
and (ii) are not to be subject to automatic incorporation
by reference into any of the Companys registration
statements filed under the Securities Act of 1933, as amended
for the purposes of liability thereunder or any offering
memorandum, unless the Company specifically incorporates them by
reference therein. |
(b) Reports on Form 8-K
|
|
|
The Registrant filed the following reports on Form 8-K with
respect to the indicated items during the fourth quarter of the
recently completed fiscal year: |
|
|
|
|
Form 8-K dated November 8, 2004
|
|
|
|
Item 2.02. Results of Operation and Financial
Condition
|
|
|
|
Item 9.01. Financial Statements and Exhibits
|
|
|
Form 8-K dated November 23, 2004
|
|
|
|
Item 1.01. Entry into a Material Definitive
Agreement
|
|
|
|
Item 3.02. Unregistered Sales of Equity
Securities
|
|
|
|
Item 7.01. Regulation FD Disclosure
|
|
|
|
Item 9.01. Financial Statements and Exhibits
|
|
|
Form 8-K/A dated December 10, 2004
|
|
|
|
Item 1.01. Entry into a Material Definitive
Agreement
|
|
|
|
Item 9.01. Financial Statements and Exhibits
|
|
|
81
REPORT OF INDEPENDENT REGISTERED CHARTERED ACCOUNTANTS
To the Board of Trustees and Shareholders of
Mercer International Inc.
We have audited the accompanying consolidated balance sheets of
Mercer International Inc. and subsidiaries (the
Company) as of December 31, 2004 and 2003, and
the related consolidated statements of operations, comprehensive
income (loss), changes in shareholders equity, and cash
flows for the years then ended. These financial statements are
the responsibility of the Companys management. Our
responsibility is to express an opinion on these financial
statements based on our audits.
We conducted our audits in accordance with the standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are
free of material misstatement. An audit includes examining, on a
test basis, evidence supporting the amounts and disclosures in
the financial statements. An audit also includes assessing the
accounting principles used and significant estimates made by
management, as well as evaluating the overall financial
statement presentation. We believe that our audits provide a
reasonable basis for our opinion.
In our opinion, such consolidated financial statements present
fairly, in all material respects, the financial position of the
Company as of December 31, 2004 and 2003, and the results
of its operations and its cash flows for the years then ended in
conformity with accounting principles generally accepted in the
United States of America.
We have also audited, in accordance with the standards of the
Public Company Accounting Oversight Board (United States), the
effectiveness of the Companys internal control over
financial reporting as of December 31, 2004, based on the
criteria established in Internal Control Integrated
Framework issued by the Committee of Sponsoring Organizations of
the Treadway Commission and our report dated March 11, 2005
expressed an unqualified opinion on managements assessment
of the effectiveness of the Companys internal control over
financial reporting and an unqualified opinion on the
effectiveness of the Companys internal control over
financial reporting.
|
|
Vancouver, British Columbia, Canada |
/s/ Deloitte & Touche LLP |
March 11, 2005
82
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Trustees and Shareholders
Mercer International Inc.
We have audited the accompanying consolidated statements of
operations, comprehensive income (loss), changes in
shareholders equity, and cash flows of Mercer
International Inc. and Subsidiaries for the year ended
December 31, 2002. These financial statements are the
responsibility of the Companys management. Our
responsibility is to express an opinion on these financial
statements based on our audit.
We conducted our audit in accordance with the standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are
free of material misstatement. An audit includes examining, on a
test basis, evidence supporting the amounts and disclosures in
the financial statements. An audit also includes assessing the
accounting principles used and significant estimates made by
management, as well as evaluating the overall financial
statement presentation. We believe that our audit provides a
reasonable basis for our opinion.
In our opinion, the consolidated financial statements referred
to above present fairly, in all material respects, the
consolidated results of the operations and cash flows of Mercer
International Inc. and Subsidiaries for the year ended
December 31, 2002, in conformity with U.S. generally
accepted accounting principles.
|
|
January 31, 2003 |
/s/ Peterson Sullivan P.L.L.C. |
Seattle Washington
83
MERCER INTERNATIONAL INC.
CONSOLIDATED BALANCE SHEETS
December 31, 2004 and 2003
(In Thousands of Euros)
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
ASSETS
|
|
|
|
|
|
|
|
|
Current Assets
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents (Note 2)
|
|
|
49,568 |
|
|
|
51,993 |
|
|
Cash restricted (Note 2)
|
|
|
45,295 |
|
|
|
15,187 |
|
|
Receivables (Note 4)
|
|
|
54,687 |
|
|
|
33,028 |
|
|
Inventories (Note 5)
|
|
|
52,898 |
|
|
|
23,909 |
|
|
Prepaid expenses and other
|
|
|
4,961 |
|
|
|
4,284 |
|
|
|
|
|
|
|
|
Total current assets
|
|
|
207,409 |
|
|
|
128,401 |
|
Long-Term Assets
|
|
|
|
|
|
|
|
|
|
Cash restricted (Note 2)
|
|
|
47,538 |
|
|
|
44,180 |
|
|
Property, plant and equipment (Note 6)
|
|
|
936,035 |
|
|
|
745,178 |
|
|
Investments (Note 3)
|
|
|
983 |
|
|
|
1,644 |
|
|
Equity method investments (Note 3)
|
|
|
4,096 |
|
|
|
2,309 |
|
|
Deferred note issuance and acquisition costs
|
|
|
5,069 |
|
|
|
4,213 |
|
|
Deferred income tax (Note 10)
|
|
|
54,519 |
|
|
|
9,980 |
|
|
|
|
|
|
|
|
|
|
|
1,048,240 |
|
|
|
807,504 |
|
|
|
|
|
|
|
|
Total assets
|
|
|
1,255,649 |
|
|
|
935,905 |
|
|
|
|
|
|
|
|
|
LIABILITIES
|
|
|
|
|
|
|
|
|
Current Liabilities
|
|
|
|
|
|
|
|
|
|
Accounts payable and accrued expenses (Note 7)
|
|
|
56,542 |
|
|
|
37,414 |
|
|
Construction costs payable
|
|
|
65,436 |
|
|
|
42,756 |
|
|
Debt, current portion (Note 8)
|
|
|
107,090 |
|
|
|
97,178 |
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
229,068 |
|
|
|
177,348 |
|
Long-Term Liabilities
|
|
|
|
|
|
|
|
|
|
Debt, less current portion (Note 9)
|
|
|
228,488 |
|
|
|
255,901 |
|
|
Debt, Stendal (Note 9)
|
|
|
548,784 |
|
|
|
324,238 |
|
|
Unrealized interest rate derivative loss (Note 15)
|
|
|
75,471 |
|
|
|
43,151 |
|
|
Capital leases and other
|
|
|
9,035 |
|
|
|
2,412 |
|
|
Deferred income tax (Note 10)
|
|
|
2,062 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
863,840 |
|
|
|
625,702 |
|
|
|
|
|
|
|
|
Total liabilities
|
|
|
1,092,908 |
|
|
|
803,050 |
|
Minority Interest
|
|
|
|
|
|
|
|
|
|
Commitments and Contingencies (Note 17)
|
|
|
|
|
|
|
|
|
Subsequent Events (Note 19)
|
|
|
|
|
|
|
|
|
|
SHAREHOLDERS EQUITY
|
|
|
|
|
|
|
|
|
Preferred shares, no par value; 50,000,000 authorized and
issuable in series
|
|
|
|
|
|
|
|
|
|
Series A, 500,000 authorized, none issued and outstanding
|
|
|
|
|
|
|
|
|
|
Series B, 3,500,000 authorized, none issued and outstanding
|
|
|
|
|
|
|
|
|
Shares of beneficial interest, U.S.$1 par value; unlimited
authorized; 18,074,229 issued and outstanding at
December 31, 2004 and 17,099,899 at December 31, 2003
|
|
|
83,397 |
|
|
|
78,139 |
|
Additional paid-in capital, stock options
|
|
|
14 |
|
|
|
223 |
|
Retained earnings
|
|
|
69,176 |
|
|
|
49,196 |
|
Accumulated other comprehensive income
|
|
|
10,154 |
|
|
|
5,297 |
|
|
|
|
|
|
|
|
Total shareholders equity
|
|
|
162,741 |
|
|
|
132,855 |
|
|
|
|
|
|
|
|
Total liabilities and shareholders equity
|
|
|
1,255,649 |
|
|
|
935,905 |
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these financial
statements.
84
MERCER INTERNATIONAL INC.
CONSOLIDATED STATEMENTS OF OPERATIONS
For the Years Ended December 31, 2004, 2003 and 2002
(In Thousands of Euros, Except Per Share Data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Revenues
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pulp and paper
|
|
|
233,103 |
|
|
|
182,456 |
|
|
|
227,883 |
|
|
Transportation
|
|
|
3,299 |
|
|
|
3,607 |
|
|
|
4,953 |
|
|
Other
|
|
|
11,496 |
|
|
|
8,493 |
|
|
|
6,296 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
247,898 |
|
|
|
194,556 |
|
|
|
239,132 |
|
Cost of sales
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pulp and paper
|
|
|
229,229 |
|
|
|
176,655 |
|
|
|
208,454 |
|
|
Transportation
|
|
|
2,873 |
|
|
|
3,035 |
|
|
|
5,009 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit
|
|
|
15,796 |
|
|
|
14,866 |
|
|
|
25,669 |
|
General and administrative expenses
|
|
|
(27,099 |
) |
|
|
(19,323 |
) |
|
|
(24,979 |
) |
Impairment of capital assets
|
|
|
(6,000 |
) |
|
|
|
|
|
|
|
|
Flooding losses and expenses, less grant income
|
|
|
(669 |
) |
|
|
957 |
|
|
|
(1,835 |
) |
Settlement expenses
|
|
|
|
|
|
|
(1,041 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from operations
|
|
|
(17,972 |
) |
|
|
(4,541 |
) |
|
|
(1,145 |
) |
|
|
|
|
|
|
|
|
|
|
|
Other income (expense)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense
|
|
|
(23,749 |
) |
|
|
(11,523 |
) |
|
|
(13,753 |
) |
|
Investment income
|
|
|
2,948 |
|
|
|
1,653 |
|
|
|
436 |
|
|
Derivative financial instruments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrealized loss on interest rate derivatives
|
|
|
(32,331 |
) |
|
|
(13,153 |
) |
|
|
(32,411 |
) |
|
|
Realized gain on foreign exchange derivatives
|
|
|
44,467 |
|
|
|
29,321 |
|
|
|
25,732 |
|
|
Impairment of equity method investments
|
|
|
|
|
|
|
(2,255 |
) |
|
|
|
|
|
Impairment of available-for-sale securities
|
|
|
|
|
|
|
(5,570 |
) |
|
|
|
|
|
Other
|
|
|
|
|
|
|
|
|
|
|
3,590 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other expense
|
|
|
(8,665 |
) |
|
|
(1,527 |
) |
|
|
(16,406 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Loss before income taxes and minority interest
|
|
|
(26,637 |
) |
|
|
(6,068 |
) |
|
|
(17,551 |
) |
Income tax (provision) benefit
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
|
|
|
1,687 |
|
|
|
(3,172 |
) |
|
|
264 |
|
|
Deferred
|
|
|
42,476 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before minority interest
|
|
|
17,526 |
|
|
|
(9,240 |
) |
|
|
(17,287 |
) |
Minority interest
|
|
|
2,454 |
|
|
|
5,647 |
|
|
|
10,965 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
|
19,980 |
|
|
|
(3,593 |
) |
|
|
(6,322 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) per share (Note 13)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
|
1.15 |
|
|
|
(0.21 |
) |
|
|
(0.38 |
) |
|
|
|
|
|
|
|
|
|
|
|
Diluted
|
|
|
0.89 |
|
|
|
(0.21 |
) |
|
|
(0.38 |
) |
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these financial
statements.
85
MERCER INTERNATIONAL INC.
CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME (LOSS)
For the Years Ended December 31, 2004, 2003 and 2002
(In Thousands of Euros)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Net income (loss)
|
|
|
19,980 |
|
|
|
(3,593 |
) |
|
|
(6,322 |
) |
|
|
|
|
|
|
|
|
|
|
Other comprehensive income (loss)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign currency translation adjustment
|
|
|
4,467 |
|
|
|
2,501 |
|
|
|
2,186 |
|
|
|
|
|
|
|
|
|
|
|
|
Unrealized gains (losses) on securities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrealized holding gains (losses) arising during the year
|
|
|
390 |
|
|
|
(201 |
) |
|
|
(3,615 |
) |
|
|
Reclassification adjustment for losses included in net loss
|
|
|
|
|
|
|
2,293 |
|
|
|
834 |
|
|
|
Reclassification adjustment for other than temporary decline
in value
|
|
|
|
|
|
|
5,519 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
390 |
|
|
|
7,611 |
|
|
|
(2,781 |
) |
|
|
|
|
|
|
|
|
|
|
Other comprehensive income (loss)
|
|
|
4,857 |
|
|
|
10,112 |
|
|
|
(595 |
) |
|
|
|
|
|
|
|
|
|
|
Comprehensive income (loss)
|
|
|
24,837 |
|
|
|
6,519 |
|
|
|
(6,917 |
) |
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these financial
statements.
86
MERCER INTERNATIONAL INC.
CONSOLIDATED STATEMENTS OF CHANGES IN SHAREHOLDERS
EQUITY
For the Years Ended December 31, 2004, 2003 and 2002
(In Thousands of Euros)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated Other | |
|
|
|
|
Shares of Beneficial Interest | |
|
|
|
|
|
Comprehensive Income (Loss) | |
|
|
|
|
| |
|
Additional | |
|
|
|
| |
|
|
|
|
|
|
Amount | |
|
Paid-in | |
|
|
|
Foreign | |
|
Unrealized | |
|
|
|
|
|
|
|
|
Paid in | |
|
Capital, | |
|
|
|
Currency | |
|
Gains | |
|
|
|
|
|
|
Number | |
|
Par | |
|
Excess of | |
|
Stock | |
|
Retained | |
|
Translation | |
|
(Losses) on | |
|
|
|
Shareholders | |
|
|
of Shares | |
|
Value | |
|
Par Value | |
|
Options | |
|
Earnings | |
|
Adjustments | |
|
Securities | |
|
Total | |
|
Equity | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Balance at December 31, 2001
|
|
|
16,794,899 |
|
|
|
12,781 |
|
|
|
63,941 |
|
|
|
|
|
|
|
59,111 |
|
|
|
1,305 |
|
|
|
(5,525 |
) |
|
|
(4,220 |
) |
|
|
131,613 |
|
Shares issued for cash
|
|
|
200,000 |
|
|
|
191 |
|
|
|
695 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
886 |
|
Repurchase of shares
|
|
|
(120,000 |
) |
|
|
(121 |
) |
|
|
(492 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(613 |
) |
Net loss
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(6,322 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(6,322 |
) |
Other comprehensive income (loss)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,186 |
|
|
|
(2,781 |
) |
|
|
(595 |
) |
|
|
(595 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2002
|
|
|
16,874,899 |
|
|
|
12,851 |
|
|
|
64,144 |
|
|
|
|
|
|
|
52,789 |
|
|
|
3,491 |
|
|
|
(8,306 |
) |
|
|
(4,815 |
) |
|
|
124,969 |
|
Shares issued on exercise of stock options
|
|
|
225,000 |
|
|
|
202 |
|
|
|
942 |
|
|
|
(231 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
913 |
|
Granting of stock options
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
454 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
454 |
|
Net loss
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3,593 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3,593 |
) |
Other comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,501 |
|
|
|
7,611 |
|
|
|
10,112 |
|
|
|
10,112 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2003
|
|
|
17,099,899 |
|
|
|
13,053 |
|
|
|
65,086 |
|
|
|
223 |
|
|
|
49,196 |
|
|
|
5,992 |
|
|
|
(695 |
) |
|
|
5,297 |
|
|
|
132,855 |
|
Shares issued on exercise of stock options
|
|
|
934,330 |
|
|
|
743 |
|
|
|
4,241 |
|
|
|
(209 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4,775 |
|
Shares issued on grants of restricted stock
|
|
|
40,000 |
|
|
|
40 |
|
|
|
234 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
274 |
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19,980 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19,980 |
|
Other comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4,467 |
|
|
|
390 |
|
|
|
4,857 |
|
|
|
4,857 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2004
|
|
|
18,074,229 |
|
|
|
13,836 |
|
|
|
69,561 |
|
|
|
14 |
|
|
|
69,176 |
|
|
|
10,459 |
|
|
|
(305 |
) |
|
|
10,154 |
|
|
|
162,741 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these financial
statements.
87
MERCER INTERNATIONAL INC.
CONSOLIDATED STATEMENTS OF CASH FLOWS
For the Years Ended December 31, 2004, 2003 and 2002
(In Thousands of Euros)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Cash Flows from Operating Activities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
|
19,980 |
|
|
|
(3,593 |
) |
|
|
(6,322 |
) |
|
Adjustments to reconcile net loss to cash flows from
operating activities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrealized interest rate derivative loss
|
|
|
32,331 |
|
|
|
13,042 |
|
|
|
30,108 |
|
|
|
Depreciation and amortization
|
|
|
29,479 |
|
|
|
24,105 |
|
|
|
25,614 |
|
|
|
Impairment of assets
|
|
|
6,000 |
|
|
|
|
|
|
|
|
|
|
|
Impairment of investments
|
|
|
|
|
|
|
7,825 |
|
|
|
|
|
|
|
Minority interest
|
|
|
(2,454 |
) |
|
|
(5,647 |
) |
|
|
(10,965 |
) |
|
|
Loss from equity investee
|
|
|
284 |
|
|
|
1,676 |
|
|
|
|
|
|
|
Deferred income taxes
|
|
|
(42,477 |
) |
|
|
|
|
|
|
|
|
|
|
Stock compensation expense
|
|
|
735 |
|
|
|
454 |
|
|
|
|
|
|
|
Other
|
|
|
(307 |
) |
|
|
|
|
|
|
|
|
|
|
Changes in current assets and liabilities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Receivables
|
|
|
(21,659 |
) |
|
|
(1,650 |
) |
|
|
14,909 |
|
|
|
|
Inventories
|
|
|
(28,989 |
) |
|
|
(7,534 |
) |
|
|
1,717 |
|
|
|
|
Accounts payable and accrued expenses
|
|
|
17,320 |
|
|
|
1,082 |
|
|
|
(12,661 |
) |
|
|
|
Other
|
|
|
(637 |
) |
|
|
1,680 |
|
|
|
(1,954 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash from operating activities
|
|
|
9,606 |
|
|
|
31,440 |
|
|
|
40,446 |
|
|
Cash Flows from (used in) Investing Activities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Purchase of property, plant and equipment, net of
investment grants
|
|
|
(218,645 |
) |
|
|
(325,257 |
) |
|
|
(199,171 |
) |
|
Sale of properties
|
|
|
115 |
|
|
|
48 |
|
|
|
4,394 |
|
|
Purchases of available-for-sale securities
|
|
|
|
|
|
|
|
|
|
|
(612 |
) |
|
Sale of available-for-sale securities
|
|
|
1,161 |
|
|
|
6,408 |
|
|
|
948 |
|
|
Deferred acquisition costs
|
|
|
(770 |
) |
|
|
|
|
|
|
|
|
|
Advances to equity method investments
|
|
|
(2,071 |
) |
|
|
|
|
|
|
|
|
|
Disposal of a subsidiary
|
|
|
|
|
|
|
|
|
|
|
(1,156 |
) |
|
Other
|
|
|
|
|
|
|
342 |
|
|
|
(56 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in investing activities
|
|
|
(220,210 |
) |
|
|
(318,459 |
) |
|
|
(195,653 |
) |
|
Cash Flows from (used in) Financing Activities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash restricted
|
|
|
(33,466 |
) |
|
|
(11,113 |
) |
|
|
(14,866 |
) |
|
Increase in construction costs payable
|
|
|
22,680 |
|
|
|
19,347 |
|
|
|
24,885 |
|
|
Proceeds from borrowings of notes payable and debt
|
|
|
237,000 |
|
|
|
367,588 |
|
|
|
183,017 |
|
|
Repayment of notes payable and debt
|
|
|
(21,992 |
) |
|
|
(68,581 |
) |
|
|
(23,725 |
) |
|
Repayment of capital lease obligations
|
|
|
(1,970 |
) |
|
|
(1,011 |
) |
|
|
(1,097 |
) |
|
Issuance of shares of beneficial interest
|
|
|
4,241 |
|
|
|
913 |
|
|
|
273 |
|
|
Equity and loans from minority shareholders
|
|
|
|
|
|
|
|
|
|
|
6,259 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash from financing activities
|
|
|
206,493 |
|
|
|
307,143 |
|
|
|
174,746 |
|
|
Effect of exchange rate changes on cash and cash equivalents
|
|
|
1,686 |
|
|
|
1,608 |
|
|
|
(1,019 |
) |
|
|
|
|
|
|
|
|
|
|
Net (decrease) increase in cash and cash equivalents
|
|
|
(2,425 |
) |
|
|
21,732 |
|
|
|
18,520 |
|
Cash and cash equivalents, beginning of year
|
|
|
51,993 |
|
|
|
30,261 |
|
|
|
11,741 |
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of year
|
|
|
49,568 |
|
|
|
51,993 |
|
|
|
30,261 |
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these financial
statements.
88
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(In Thousands of Euros, Except Per Share Data)
Note 1. The Company and
Summary of Significant Accounting Policies
Mercer International Inc. is a business trust organized under
the laws of the State of Washington, U.S. Under Washington law,
shareholders of a business trust have the same limited liability
as shareholders of a corporation. Mercer International Inc. and
its subsidiaries (the Company) produces and markets
pulp and paper products. The amounts in the notes are rounded to
the nearest thousand of Euros except for the share and per
share amounts.
Basis of Presentation
The consolidated financial statements include the accounts of
the Company and investees in which the Company exercises
control. Significant intercompany accounts and transactions have
been eliminated.
Cash and Cash Equivalents
Cash and cash equivalents includes cash held in bank accounts
and highly liquid money market investments with original
maturities of three months or less.
Investments
Trading securities, consisting of marketable securities, are
classified as current investments and are reported at fair
values with realized gains or losses and unrealized holding
gains or losses included in the results of operations.
The Company has certain equity investments in publicly traded
companies in which it has less than 20% of the voting interest
and in which it does not exercise significant influence. These
securities are classified as available-for-sale securities and
reported as long-term investments at fair values; based upon
quoted market prices, with the unrealized gains or losses
included as a separate component of shareholders equity,
until realized. If a loss in value in available-for-sale
securities is considered to be other than temporary, the loss is
recognized in the determination of net income.
The cost of all securities sold is based on the specific
identification method to determine realized gains or losses.
Investments in entities where the Company owns between 20% and
50% of the voting interest, and in which the Company exercises
significant influence are accounted for using the equity method.
Under this method, the investment is initially recorded at cost
then reduced by dividends and increased or decreased by the
Companys proportionate share of the investees net
earnings or loss. The amount of earnings or losses from equity
investees is included in other investment income.
Inventories
Inventories of pulp, paper and logs are valued at the lower of
average cost and net realizable value. Other materials and
supplies are valued at the lower of average cost and replacement
cost.
Property, Plant and Equipment
Property, plant and equipment is stated at cost less accumulated
depreciation. Depreciation of buildings and production equipment
is based on the estimated useful lives of the assets and is
computed using the straight-line method. Buildings are
depreciated over 10 to 50 years and production and other
equipment primarily over 25 years. Repairs and maintenance
are charged to operations as incurred. Expenditures for new
facilities and those expenditures that substantially increase
the useful lives of existing property, plant and
89
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
equipment are capitalized, as well as interest costs associated
with major capital projects until ready for their
intended use.
The Company reviews its long-lived assets for impairment
whenever events or changes in circumstances indicate that the
carrying value of such assets may not be recoverable. To
determine recoverability, the Company compares the carrying
value of the assets to the estimated future undiscounted cash
flows. Measurement of an impairment loss for long-lived assets
held for use is based on the fair value of the asset.
The Company provides for asset retirement obligations when there
are legislated or contractual bases for those obligations and
fair value can be reasonably estimated. Due to the long-term
nature of the underlying assets and discount rates, such amounts
cannot currently be reliably estimated. Obligations, if any, are
capitalized and amortized over the remaining useful life of the
related operations.
Government Grants
The Company records investment grants from federal and state
governments when they are received. Grants related to assets are
government grants whose primary condition is that the company
qualifying for them should purchase, construct or otherwise
acquire long-term assets. Secondary conditions may also be
attached restricting the type or location of the assets and/or
other conditions must be met. Grants related to assets, when
received, are deducted from the asset costs. Grants related to
income are government grants which are either unconditional or
related to the Companys normal business operations, and
are reported as a reduction of related expenses when received.
Deferred Note Issuance Costs
Note issuance costs are deferred and amortized as component of
expenses over the term of the related debt instrument.
Foreign Operations and Currency Translation
The Company translates foreign assets and liabilities of its
subsidiaries, other than those denominated in Euros, at the rate
of exchange at the balance sheet date. Revenues and expenses are
translated at the average rate of exchange throughout the year.
Gains or losses from these translations are reported as a
separate component of other comprehensive income (loss), until
all of the investment in the subsidiaries is sold or liquidated.
The translation adjustments do not recognize the effect of
income tax because the Company expects to reinvest the amounts
indefinitely in operations.
Transaction gains and losses that arise from exchange rate
fluctuations on transactions denominated in a currency other
than the local functional currency are included in General
and administrative expenses in the statement of
operations, which amounted to
785,
(1,664) and
(3,026) for the
years ended December 31, 2004, 2003 and 2002, respectively.
Revenue and Related Cost Recognition
The Company recognizes revenue from product sales,
transportation and other when persuasive evidence of an
arrangement exists, the sales price is fixed or determinable,
title of ownership and risk of loss have passed to the customer
and collectibility is reasonably assured. Sales are reported net
of discounts and allowances. Amounts charged to customers for
shipping and handling are recognized as revenue. Shipping and
handling costs incurred by the Company are included in cost
of sales.
90
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Environmental Conservation
Liabilities for environmental conservation are recorded when it
is probable that obligations have been incurred and their fair
value can be reasonably estimated. Any potential recoveries of
such liabilities are recorded when there is an agreement with
the reimbursing entity and recovery is assessed as likely
to occur.
Stock-Based Compensation
The Company accounts for its stock-based compensation plans
under the recognition and measurement principles of APB Opinion
No. 25 (APB 25), Accounting for
Stock Issued to Employees, and related interpretations. In
2002, no stock-based employee compensation cost is reflected in
net loss, as all options granted under the plan had an exercise
price equal to or greater than the market value of the
underlying common stock on the date of grant. In 2003, the
Company granted stock options to its Chief Financial Officer to
acquire up to 100,000 shares of beneficial interest of the
Company. At the date of the granting, the market value of the
options was greater than the exercise price. Accordingly, the
intrinsic value of the stock options was recognized as a
stock-based compensation expense in accordance with APB 25 and
included in the consolidated statements of operations. In 2004,
no options were granted under the plans. Restricted stock grants
are recorded over the required vesting period as compensation
cost, based on the market value at the date of the grant. The
following table illustrates the effect on net loss and loss per
share if the Company had applied the fair value recognition
provisions of SFAS No. 123, Accounting for
Stock-Based Compensation, to stock-based employee
compensation.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Net Income (Loss)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As reported
|
|
|
19,980 |
|
|
|
(3,593 |
) |
|
|
(6,322 |
) |
|
Deduct: Total stock-based employee compensation expense
determined under fair value based methods for all awards, net of
any related tax effects
|
|
|
(42 |
) |
|
|
(29 |
) |
|
|
(9 |
) |
|
Add: Reversal of stock-based compensation expense recognized
under APB Opinion No. 25
|
|
|
|
|
|
|
14 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pro forma
|
|
|
19,938 |
|
|
|
(3,608 |
) |
|
|
(6,331 |
) |
|
|
|
|
|
|
|
|
|
|
|
Basic Income (Loss) Per Share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As reported
|
|
|
1.15 |
|
|
|
(0.21 |
) |
|
|
(0.38 |
) |
|
Pro forma
|
|
|
1.15 |
|
|
|
(0.21 |
) |
|
|
(0.38 |
) |
|
Diluted Income (Loss) Per Share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As reported
|
|
|
0.89 |
|
|
|
(0.21 |
) |
|
|
(0.38 |
) |
|
Pro forma
|
|
|
0.89 |
|
|
|
(0.21 |
) |
|
|
(0.38 |
) |
The fair value of each option granted is estimated on the grant
date using the Black Scholes Model. The assumptions used in
calculating fair value are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Risk-free interest rate
|
|
|
|
|
|
|
2.0% |
|
|
|
8.03% |
|
Expected life of the options
|
|
|
|
|
|
|
3 years |
|
|
|
3 years |
|
Expected volatility
|
|
|
|
|
|
|
32.4% |
|
|
|
34.7% |
|
Expected dividend yield
|
|
|
|
|
|
|
0.0% |
|
|
|
0.0% |
|
No stock options were granted in fiscal 2004 (Note 12).
91
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Taxes on Income
Income taxes are reported under SFAS No. 109,
Accounting for Income Taxes, and, accordingly,
deferred income taxes are recognized using the asset and
liability method, whereby deferred tax assets and liabilities
are recognized for the future tax consequences attributable to
differences between the financial statement carrying amounts of
existing assets and liabilities and their respective tax bases,
and operating loss and tax credit carry forwards. Valuation
allowances are provided if, after considering available
evidence, it is more likely than not that some or all of the
deferred tax assets will not be realized.
Derivative Financial Instruments
The Company adopted SFAS No. 133, Accounting for
Derivative Instruments and Hedging Activities (SFAS
No. 133), effective January 1, 2001. All
derivative financial instruments are marked-to-market and any
resulting unrealized gains and losses on such derivative
contracts are recorded in cumulative derivative gains, accounts
payable and accrued expenses and derivative financial
instruments, construction in progress, on the Companys
consolidated balance sheets.
The Company enters into derivative financial instruments,
including foreign currency forward contracts and swaps and
interest rate swaps, caps and forward rate agreements, to limit
exposures to changes in foreign currency exchange rates and
interest rates. These derivative instruments are not designated
as hedging instruments under SFAS No. 133 and, accordingly,
any change in their fair value is recognized in other income
(expense) in the consolidated statements of operations.
Income (Loss) Per Share
Basic income (loss) per share is computed by dividing income
available to common shareholders by the weighted average number
of common shares outstanding in the period. Diluted income
(loss) per share takes into consideration common shares
outstanding (computed under basic earnings per share) plus
potentially dilutive common shares. Dilutive common shares
consist of stock options, warrants and convertible notes.
Reclassifications
Certain prior year amounts in the consolidated financial
statements have been reclassified to conform to the current year
presentation.
Estimates
The preparation of financial statements and related disclosures
in conformity with accounting principles generally accepted in
the United States of America requires management to make
estimates and assumptions that affect the amounts reported in
the financial statements and accompanying notes. Estimates are
used for, but not limited to, the accounting for doubtful
accounts, depreciation and amortization, asset impairments,
derivative financial instruments, environmental conservation,
income taxes, and contingencies. Actual results could differ
from these estimates.
New Accounting Standards
In December 2004, the Financial Accounting Standards Board
(FASB) issued Statement of Financial Accounting
Standards (SFAS) No. 123 (revised 2004),
Share-Based Payments (SFAS 123R). This
statement eliminates the option to apply the intrinsic value
measurement provisions of Accounting Principles Board
(APB) Opinion No. 25, Accounting for Stock
Issued to Employees, to stock compensation awards issued to
employees. Rather, SFAS No. 123R requires companies to
measure the cost of employee services received in exchange for
an award of equity instruments based on the grant-date fair
value of the award. That
92
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
cost will be recognized over the period during which an employee
is required to provide services in exchange for the
award the requisite service period (usually the
vesting period). SFAS No. 123R will be effective for
the Company from July 1, 2005.
SFAS No. 123R permits public companies to account for
share-based payments using one of two methods: the
modified-prospective method or the modified-retrospective
method. Under the modified-prospective method, SFAS
No. 123R will be applied to all awards granted after the
required effective date and to awards modified, repurchased, or
cancelled after that date. Compensation cost will also be
recognized at the effective date in respect of any unvested
awards granted prior to the effective date in accordance with
SFAS No. 123, as previously disclosed for pro forma
purposes.
The requirements of the modified-retrospective method are as
above, with the exception that companies are permitted to
restate, based on the amounts previously recognized under
SFAS 123 for pro forma disclosure purposes, either all
prior periods presented or prior interim periods in the year of
adoption.
The Company is continuing to evaluate the transition method to
be adopted.
In November 2004, the FASB issued SFAS No. 151,
Inventory Costs an amendment of ARB No. 43, Chapter 4,
which amends Chapter 4 of ARB No. 43 that deals with
inventory pricing. The Statement clarifies the accounting for
abnormal amounts of idle facility expenses, freight, handling
costs, and spoilage. Under previous guidance, paragraph 5
of ARB No. 43, chapter 4, items such as idle facility
expense, excessive spoilage, double freight, and rehandling
costs might be considered to be so abnormal, under certain
circumstances, as to require treatment as current period
charges. This Statement eliminates the criterion of so
abnormal and requires that those items be recognized as
current period charges. Also, this Statement requires that
allocation of fixed production overheads to the costs of
conversion be based on the normal capacity of the production
facilities. This Statement is effective for inventory costs
incurred during fiscal years beginning after June 15, 2005,
although earlier application is permitted for fiscal years
beginning after the date of issuance of this Statement.
Retroactive application is not permitted. Management is
analyzing the requirements of this new Statement and believes
that its adoption will not have any significant impact on the
Companys financial position, results of operations or
cash flows.
In December 2004, the FASB issued SFAS No. 153,
Exchanges of Nonmonetary Assets an amendment of APB No. 29.
This Statement amends Opinion 29 to eliminate the exception for
nonmonetary exchanges of similar productive assets and replaces
it with a general exception for exchanges of nonmonetary assets
that do not have commercial substance. The Statement specifies
that a nonmonetary exchange has commercial substance if the
future cash flows of the entity are expected to change
significantly as a result of the exchange. This Statement is
effective for nonmonetary asset exchanges occurring in fiscal
periods beginning after June 15, 2005. Earlier application
is permitted for nonmonetary asset exchanges occurring in fiscal
periods beginning after the date this Statement is issued.
Retroactive application is not permitted. Management is
analyzing the requirements of this new Statement and believes
that its adoption will not have any significant impact on the
Companys financial position, results of operations or
cash flows.
In December 2003, the FASB revised FIN No. 46,
Consolidation of Variable Interest Entities, which
clarifies the application of Accounting Research Bulletin
No. 51 Consolidated Financial Statements to
those entities (defined as VIEs) in which either the equity at
risk is not sufficient to permit that entity to finance its
activities without additional subordinated financial support
from other parties, or equity investors lack voting control, an
obligation to absorb expected losses or the right to receive
expected residual returns. FIN No. 46(R) requires
consolidation by a business of VIEs in which it is the primary
beneficiary. The primary beneficiary is defined as the party
that has exposure to the majority of the expected losses and/or
expected residual returns of the VIE. FIN No. 46®
was effective for the company in the first quarter, and there
was no material impact on its financial position, results of
operations or cash flows from adoption.
93
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
In March 2004, the Emerging Issues Task Force (EITF)
reached consensus on Issue No. 03-1, The Meaning of
Other-Than-Temporary Impairment and Its Application to Certain
Investments (EITF 03-1). EITF 03-1
provides guidance on determining when an investment is
considered impaired, whether that impairment is other than
temporary and the measurement of an impairment loss.
EITF 03-1 is applicable to marketable debt and equity
securities within the scope of Statement of Financial Accounting
Standards (SFAS) No. 115, Accounting for
Certain Investments in Debt and Equity Securities
(SFAS 115), and SFAS No. 124,
Accounting for Certain Investments Held by Not-for-Profit
Organizations, and equity securities that are not subject
to the scope of SFAS 115 and not accounted for under the
equity method of accounting. In September 2004, the FASB issued
FSP EITF 03-1-1, Effective Date of
Paragraphs 10-20 of EITF Issue No. 03-1, The
Meaning of Other-Than-Temporary Impairment and Its Application
to Certain Investments, which delays the effective
date for the measurement and recognition criteria contained in
EITF 03-1 until final application guidance is issued. The
delay does not suspend the requirement to recognize
other-than-temporary impairments as required by existing
authoritative literature. The company does not expect the
adoption of this consensus or FSP to have a material impact on
its consolidated financial statements.
On September 30, 2004, the EITF reached a consensus on
Issue No. 04-8, The Effect of Contingently
Convertible Debt on Diluted Earnings Per Share
(EITF 04-8), which addresses when the dilutive
effect of contingently convertible debt instruments should be
included in diluted earnings (loss) per share. EITF 04-8
requires that contingently convertible debt instruments be
included in the computation of diluted earnings (loss) per share
regardless of whether the market price trigger has been met.
EITF 04-8 also requires that prior period diluted earnings
(loss) per share amounts presented for comparative purposes be
restated. Upon ratification by the Financial Accounting
Standards Board (FASB), EITF 04-8 will become
effective for reporting periods ending after December 15,
2004. The adoption of EITF 04-8 did not have an impact on
diluted earnings (loss) per share.
Note 2. Cash and Restricted
Cash
Cash includes an amount restricted by a lender to pay current
construction costs and long-term restricted cash for debt
service reserves as required under long-term debt agreements
(Note 9).
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Cash and cash equivalents
|
|
|
49,568 |
|
|
|
51,993 |
|
Cash, restricted
|
|
|
45,295 |
|
|
|
15,187 |
|
|
|
|
|
|
|
|
Total current cash, cash equivalents and restricted cash
|
|
|
94,863 |
|
|
|
67,180 |
|
|
|
|
|
|
|
|
|
Long-term cash restricted
|
|
|
47,538 |
|
|
|
44,180 |
|
|
|
|
|
|
|
|
The Company maintains cash balances in foreign financial
institutions in excess of insured limits.
Note 3. Investments
Investments Current
As of December 31, 2004 and 2003, an investment in common
shares of one company represents 100% of the total value of
trading securities, which is included in prepaids and other. The
change in net unrealized holding gains (losses) on trading
securities which has been included in earnings was
20,
184 and
(501) during
2004, 2003 and 2002, respectively.
94
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Investments Non-Current
Equity securities of two companies represented 100% and 96% of
the total available-for-sale securities at December 31,
2004 and 2003, respectively.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Cost
|
|
|
1,288 |
|
|
|
1,716 |
|
|
|
13,033 |
|
Gross unrealized loss
|
|
|
(305 |
) |
|
|
(695 |
) |
|
|
(8,306 |
) |
|
|
|
|
|
|
|
|
|
|
Fair value
|
|
|
983 |
|
|
|
1,021 |
|
|
|
4,727 |
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proceeds from sale
|
|
|
1,161 |
|
|
|
6,408 |
|
|
|
948 |
|
|
|
|
|
|
|
|
|
|
|
|
Net realized gains
|
|
|
118 |
|
|
|
682 |
|
|
|
66 |
|
|
|
|
|
|
|
|
|
|
|
Also included in long-term investments were equity securities
stated at cost of
Nil,
623, and
865 at
December 31, 2004, 2003 and 2002, respectively, which did
not have a readily determinable fair value. However, management
believes that the estimate market value is not less than the
carrying value.
Equity Method Investments
At December 31, 2002, the Company exchanged its 80%
interest in Landqart AG (Landqart) for a 49%
interest in Equitable Industries Limited Partnership
(Equitable), resulting in a 39% indirect interest in
Landqart. The Company recorded this non-monetary exchange based
on the carrying value of Landqart, resulting in no gain or loss
being recorded.
In the year ended December 31, 2003, in addition to
recognition of equity losses, an impairment charge of
2,255 was taken
to reflect uncertainty about value.
In the year ended December 31, 2004, the Company increased
its investment through advances of
2,071 offset by
equity losses
of 284.
Note 4. Receivables
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Sale of pulp and paper products (net of allowance of
247 and
137,
respectively)
|
|
|
37,966 |
|
|
|
16,854 |
|
Value added tax
|
|
|
7,048 |
|
|
|
11,250 |
|
Other
|
|
|
4,753 |
|
|
|
4,181 |
|
Foreign exchange derivative gains
|
|
|
4,920 |
|
|
|
743 |
|
|
|
|
|
|
|
|
|
|
|
54,687 |
|
|
|
33,028 |
|
|
|
|
|
|
|
|
The Company reviews the collectability of receivables on a
periodic basis. The Company maintains an allowance for doubtful
accounts at an amount estimated to cover the potential losses on
the receivables. Any amounts that are determined to be
uncollectible are charged off against the allowance. The amounts
of allowance and charge-off are based on the Companys
evaluation of numerous factors, including the payment history
and financial position of the debtors. The Company does not
generally require collateral for any of its receivables.
95
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Note 5. Inventories
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Pulp and paper
|
|
|
|
|
|
|
|
|
|
Raw materials
|
|
|
38,679 |
|
|
|
16,203 |
|
|
Work in process and finished goods
|
|
|
14,219 |
|
|
|
7,706 |
|
|
|
|
|
|
|
|
|
|
|
52,898 |
|
|
|
23,909 |
|
|
|
|
|
|
|
|
Note 6. Property, Plant and
Equipment
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Land
|
|
|
24,899 |
|
|
|
8,034 |
|
Buildings
|
|
|
148,062 |
|
|
|
13,504 |
|
Production and other equipment
|
|
|
912,626 |
|
|
|
336,204 |
|
|
|
|
|
|
|
|
|
|
|
1,085,587 |
|
|
|
357,742 |
|
Less: Accumulated depreciation
|
|
|
(149,552 |
) |
|
|
(115,799 |
) |
|
|
|
|
|
|
|
|
|
|
936,035 |
|
|
|
241,943 |
|
Construction in progress
|
|
|
|
|
|
|
503,235 |
|
|
|
|
|
|
|
|
|
|
|
936,035 |
|
|
|
745,178 |
|
|
|
|
|
|
|
|
The Stendal pulp mill was substantially complete and ready for
its intended use on September 18, 2004. Effective
September 18, 2004, the Company began expensing all of the
costs, including interest, related to the mill and began
depreciating it. A depreciation period of 25 years was
established based on the expected useful life of the production
assets. Depreciation was computed using the straight-line method
in accordance with the Companys accounting policies.
During 2003, all capitalized costs related to the Stendal pulp
mill were included in construction in progress.
In conjunction with establishing the depreciation period for the
Stendal mill, the Company also reviewed the useful life of the
Rosenthal mill, which resulted in a change in the estimate of
its useful life from an initial 15 to 25 years. The change
in estimate was reflected effective July 1, 2004. As the
Rosenthal mill had been depreciated for approximately
5 years as of July 1, 2004, the change in estimate
reflects a remaining depreciable life of approximately
20 years. The total effect of the change in estimate
resulted in a decrease of approximately
4,375 in cost of
sales and increase net income and an increase in basic and
diluted net income per share of
0.25 and
0.15,
respectively, for the year ended December 31, 2004.
Included in production and other equipment is equipment under
capital leases which had gross amounts of
16,940 and
6,645, and
accumulated depreciation of
6,686 and
4,185,
respectively, as at December 31, 2004 and 2003. During the
years 2004, 2003 and 2002, production and other equipment
totaling 10,295,
2,809 and
385,
respectively, was acquired under capital lease obligations.
96
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Note 7. Accounts Payable
and Accrued Expenses
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Trade payables
|
|
|
14,592 |
|
|
|
12,241 |
|
Accounts payable and other
|
|
|
9,867 |
|
|
|
10,854 |
|
Accrued expenses
|
|
|
27,367 |
|
|
|
11,320 |
|
Derivative contracts
|
|
|
1,167 |
|
|
|
1,156 |
|
Capital leases, current portion
|
|
|
3,549 |
|
|
|
1,843 |
|
|
|
|
|
|
|
|
|
|
|
56,542 |
|
|
|
37,414 |
|
|
|
|
|
|
|
|
Note 8. Debt, Current
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Note payable
|
|
|
1,394 |
|
|
|
1,377 |
|
Debt, Stendal
|
|
|
90,000 |
|
|
|
80,000 |
|
Debt, current portion
|
|
|
15,696 |
|
|
|
15,801 |
|
|
|
|
|
|
|
|
Total current debt
|
|
|
107,090 |
|
|
|
97,178 |
|
|
|
|
|
|
|
|
The Company has a note payable to banks of
1,394 and
1,377 at
December 31, 2004 and 2003, respectively. The notes bear
interest at a rate of 5.25% as at December 31, 2004.
As part of the Companys total Stendal credit facility
(Note 9), the Company has secured a line of credit
specifically to finance a portion of construction costs that
will be primarily recovered by way of government grants. The
interest rate is described in Note 9 and the balance will
be extinguished upon receipt of the grants. As at
December 31, 2004,
90,000 had been
advanced to the Company, and
65,900 of
applications for grant recoveries were outstanding.
97
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Note 9. Long-Term Debt
Long-term debt consists of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Note payable to bank, interest at rates varying from 4.5% to
6.8% at December 31, 2004, principal due in semi-annual
installments based on a percentage of the final loan amount
beginning at 2.9% to 5.3%, until the note is due on
September 30, 2013, collateralized by receivables
(amounting to
15,534 and
13,716 at
December 31, 2004 and 2003, respectively), inventory
(amounting to
13,727 and
15,791 at
December 31, 2004 and 2003, respectively) and a
subsidiarys operating pulp mill assets with 48% and 32%
principal plus interest guaranteed by the Federal Republic of
Germany and the State of Thuringia, respectively; restricted
cash amounted to
28,464 and
25,106 at
December 31, 2004 and 2003, respectively, in connection
with this borrowing; payment of dividends by the subsidiary is
permitted if certain cash flow requirements are met. This
borrowing was refinanced in February 2005 (see Note 19)
|
|
|
171,599 |
|
|
|
191,653 |
|
|
Subordinated convertible notes due October 2010, interest at
8.5% accrued and payable semi-annually, convertible at any time
by the holder into shares of beneficial interest of the Company
at U.S. $7.75 per share, unsecured. The Company may redeem
for cash all or a portion of these notes at any time on or after
October 15, 2008 at 100% of the principal amount of the
notes plus accrued and unpaid interest up to the redemption
date, the holders of the convertible notes will have the option
to require the Company to purchase for cash all or a portion of
the notes not previously redeemed upon a specified change of
control at a price equal to 100% of the principal amount of the
notes, plus accrued and unpaid interest, the notes are not
subject to any sinking fund requirements (see Note 19)
|
|
|
60,940 |
|
|
|
65,496 |
|
|
Note payable to bank, interest at Euribor plus 4.5% (rate on
amount of borrowing at December 31, 2004, is 6.7%),
unsecured, due in semi-annual installments beginning in March
2004, due in 2013 (see Note 19)
|
|
|
7,092 |
|
|
|
7,600 |
|
|
Notes payable to a bank, interest at 4.15% and 4.3% at
December 31, 2004, secured by paper mill property,
inventory and guarantee, due in semi-annual installments
beginning in June 2005, due in December 2012
|
|
|
1,367 |
|
|
|
3,500 |
|
|
Notes payable to a bank, interest at 2.65% at December 31,
2004, secured by paper mill property and guarantee, due in
quarterly instalments beginning in December 2004, due in June
2013
|
|
|
2,403 |
|
|
|
2,500 |
|
|
Note payable to a company, interest at 6%, due February 26,
2004, unsecured
|
|
|
|
|
|
|
953 |
|
|
98
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Note payable to a bank, interest at three month Euribor plus
1.75% at December 31, 2004 (rate on borrowing at
December 31, 2004 is 3.87%), secured by paper mill property
and guarantee, due in quarterly instalments beginning in June
2005, due in June 2009
|
|
|
783 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
244,184 |
|
|
|
271,702 |
|
Less: Current portion
|
|
|
(15,696 |
) |
|
|
(15,801 |
) |
|
|
|
|
|
|
|
Debt, other operations
|
|
|
228,488 |
|
|
|
255,901 |
|
|
|
|
|
|
|
|
|
Note payable to bank, included in a total credit facility of
827,950 to
finance the construction related to the Stendal pulp mill,
interest at rates varying from Euribor plus 0.90% to Euribor
plus 1.85% (rates on amounts of borrowing at December 31,
2004 range from 3.07% to 4.02%), principal due in required
installments beginning September 30, 2006 until
September 30, 2017, collateralized by the assets of the
Stendal pulp mill, and at December 31, 2004, restricted
cash amounting to
19,074, with 48%
and 32% guaranteed by the Federal Republic of Germany and the
State of Sachsen-Anhalt, respectively, of up to
586,550 of
outstanding principal balance, subject to a debt service reserve
account required to pay amounts due in the following twelve
months under the terms of credit facility (none required at
December 31, 2004); payment of dividends is permitted if
certain cash flow requirements are met. A
90,000 special
purpose tranche is described in Note 8
|
|
|
541,400 |
|
|
|
314,400 |
|
|
Loans payable to minority shareholders of Stendal pulp mill,
interest at 7% payable in September 2006 then payable
semi-annually beginning March 2007, unsecured, subordinated to
all liabilities of the Stendal pulp mill, due in 2017,
2,454 and
5,647 of
Stendals net loss was applied to these loans in 2004 and
2003 due to a right of offset under German law
|
|
|
7,384 |
|
|
|
9,838 |
|
|
|
|
|
|
|
|
Debt, Stendal
|
|
|
548,784 |
|
|
|
324,238 |
|
Debt, other operations
|
|
|
228,488 |
|
|
|
255,901 |
|
|
|
|
|
|
|
|
Total
|
|
|
777,272 |
|
|
|
580,139 |
|
|
|
|
|
|
|
|
As of December 31, 2004, the principal maturities of
long-term debt are as follows:
|
|
|
|
|
Matures |
|
Amount | |
|
|
| |
2005
|
|
|
15,696 |
|
2006
|
|
|
35,490 |
|
2007
|
|
|
43,172 |
|
2008
|
|
|
48,572 |
|
2009
|
|
|
56,358 |
|
Thereafter
|
|
|
593,680 |
|
|
|
|
|
|
|
|
792,968 |
|
|
|
|
|
99
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Consisting of:
|
|
|
|
|
|
|
Amount | |
|
|
| |
Debt, Stendal
|
|
|
548,784 |
|
Debt, other operations before current portion
|
|
|
244,184 |
|
|
|
|
|
|
|
|
792,968 |
|
|
|
|
|
Interest paid amounted to
43,581 in 2004,
25,441 in 2003
and 13,984 in
2002.
Note 10. Income Taxes
The provision for current income taxes consists entirely of non
U.S. taxes for the years ended December 31, 2004, 2003
and 2002, respectively.
Differences between the U.S. Federal Statutory and the
Companys effective rates are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
U.S. Federal statutory rates on loss from operations
|
|
|
9,057 |
|
|
|
2,063 |
|
|
|
5,967 |
|
Tax differential on foreign income (loss)
|
|
|
882 |
|
|
|
(66 |
) |
|
|
474 |
|
Valuation allowance
|
|
|
32,537 |
|
|
|
(1,992 |
) |
|
|
(6,356 |
) |
Recovery of (provision for) tax reassessments
|
|
|
1,692 |
|
|
|
(2,962 |
) |
|
|
|
|
Other
|
|
|
(5 |
) |
|
|
(215 |
) |
|
|
179 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
44,163 |
|
|
|
(3,172 |
) |
|
|
264 |
|
|
|
|
|
|
|
|
|
|
|
Comprised of:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
|
|
|
1,687 |
|
|
|
(3,172 |
) |
|
|
264 |
|
|
Deferred
|
|
|
42,476 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
44,163 |
|
|
|
(3,172 |
) |
|
|
264 |
|
|
|
|
|
|
|
|
|
|
|
Deferred income tax assets are composed of the following:
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
German tax loss carryforwards
|
|
|
29,746 |
|
|
|
62,672 |
|
Basis difference between income tax and financial reporting with
respect to German operating pulp mill
|
|
|
25,775 |
|
|
|
1,079 |
|
Derivative financial instruments
|
|
|
28,601 |
|
|
|
16,251 |
|
U.S. tax loss carry forwards
|
|
|
7,000 |
|
|
|
4,481 |
|
|
|
|
|
|
|
|
|
|
|
91,122 |
|
|
|
84,483 |
|
Valuation allowance
|
|
|
(38,665 |
) |
|
|
(74,503 |
) |
|
|
|
|
|
|
|
|
Net deferred tax asset
|
|
|
52,457 |
|
|
|
9,980 |
|
|
|
|
|
|
|
|
Comprised of:
|
|
|
|
|
|
|
|
|
|
Deferred income tax asset
|
|
|
54,519 |
|
|
|
9,980 |
|
|
Deferred income tax liability
|
|
|
(2,062 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
52,457 |
|
|
|
9,980 |
|
|
|
|
|
|
|
|
100
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
During the fourth quarter the Company completed a
re-organization of certain German subsidiary companies, settled
tax field audits for years prior to 2001, and successfully
operated the Stendal mill. These events caused the Company to
re-evaluate the deferred income taxes asset valuation allowance.
Management has concluded that the valuation allowance with
respect only to the deferred income tax benefit of timing
differences is no longer necessary.
The Companys subsidiaries in Germany are the subject of
income tax audits in Germany on a continuing basis which may
result in changes to the amounts in the above table. Because of
this and other certainties regarding future amounts of taxable
income in Germany and the United States, the Company has
provided a valuation reserve for all of its deferred tax assets
relating to tax losses carried forward for income tax purposes.
The Companys U.S. losses carried forward amount to
approximately
20,587 at
December 31, 2004, and will expire in years ending in 2024,
if not used. Management believes that these tax loss
carryforwards are not likely to be utilized, under current
circumstances, and has fully reserved any resulting potential
tax benefit.
Income (loss) from foreign source operations amounted to
31,206,
5,270 and
(3,275) for the
years ended December 31, 2004, 2003 and 2002, respectively.
These amounts are intended to be indefinitely reinvested in
operations. Since available-for-sale securities are primarily
securities held by foreign subsidiaries and the proceeds are
expected to be reinvested, no tax has been provided in the
determination of other comprehensive income for the years ended
December 31, 2003 and 2002.
Income taxes paid amounted to
16,
309 and
895 in 2004,
2003 and 2002, respectively.
Note 11. Shareholders
Equity
In December 2003, the Company adopted a shareholder protection
rights plan to replace its current plan which expired on
December 31, 2003. The new plan is on substantially similar
terms as the Companys prior rights plan and will expire on
December 31, 2005. Under the new plan, the Company issued
one attached preferred share purchase right for each outstanding
share of beneficial interest. A total of 17,099,899 rights were
issued which allow the holder to acquire from the Company one
one-hundredth of a share of Series A Junior Participating
Preferred Stock at a price of U.S. $75 per one
one-hundredth of a preferred share. The Company has the right to
repurchase the rights for U.S. $0.01 each.
The Company has reserved 110,000 Series A Junior
Participating Preferred Shares in connection with the rights.
The preferred shares are entitled to quarterly dividends of
U.S. $10 per share and have 100 votes per share. However,
the preferred shares will be entitled to an aggregate dividend
of 100 times any dividends declared on shares of beneficial
interest and an aggregate of 100 times any payment to shares of
beneficial interest on merger or liquidation.
Also, during a prior year, the Company authorized the issuance
of 3.5 million shares of Cumulative Retractable Convertible
Preferred Shares, Series B at a price of U.S. $20 per
share. These shares have a cumulative dividend rate of up to 4%,
a liquidation preference of $20 per share plus unpaid dividends,
a redemption right beginning January 1, 2004, at $20 per
share plus unpaid dividends, and may convert up to 10% of the
issued and outstanding shares into shares of beneficial interest
based on dividing the issue price plus unpaid dividends by $20
per share.
101
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Note 12. Stock-Based
Compensation
The Company has a non-qualified stock option plan which provides
for options to be granted to officers and employees to acquire a
maximum of 3,600,000 shares of beneficial interest including
options for 130,000 shares to trustees who are not officers or
employees. During 2004, the Company adopted a stock incentive
plan which provides for options, stock appreciation rights and
restricted shares to be awarded to employees and outside
trustees to a maximum of 1,000,000 shares.
Following is a summary of the status of the plan during 2004,
2003 and 2002:
|
|
|
|
|
|
|
|
|
|
|
Number of | |
|
Weighted Average | |
|
|
Shares | |
|
Exercise Price | |
|
|
| |
|
| |
|
|
|
|
(In U.S. Dollars) | |
Outstanding at December 31, 2001
|
|
|
2,206,000 |
|
|
$ |
7.67 |
|
Granted
|
|
|
18,000 |
|
|
|
7.46 |
|
Cancelled
|
|
|
(6,000 |
) |
|
|
7.46 |
|
|
|
|
|
|
|
|
Outstanding at December 31, 2002
|
|
|
2,218,000 |
|
|
|
7.67 |
|
Granted
|
|
|
200,000 |
|
|
|
6.01 |
|
Cancelled
|
|
|
(372,500 |
) |
|
|
9.83 |
|
|
|
|
|
|
|
|
Outstanding at December 31, 2003
|
|
|
2,045,500 |
|
|
|
7.12 |
|
Granted
|
|
|
|
|
|
|
|
|
Exercised
|
|
|
(861,000 |
) |
|
|
6.34 |
|
Cancelled
|
|
|
(129,500 |
) |
|
|
16.68 |
|
|
|
|
|
|
|
|
Outstanding at December 31, 2004
|
|
|
1,055,000 |
|
|
$ |
6.58 |
|
|
|
|
|
|
|
|
In 2003, the Company and one of its major shareholders entered
into a settlement agreement pursuant to which, among other
things, the Company issued options to acquire an aggregate of
375,000 shares of beneficial interest of the Company exercisable
at a price of U.S.$4.53 per share expiring between
September 22, 2003 and June 20, 2004, of which options
to acquire 225,000 shares of beneficial interest were exercised
in 2003, and options to acquire 150,000 shares of beneficial
interest were outstanding as of December 31, 2003. The
total fair value of these stock options were
440, which is
estimated on the grant date using the Black-Scholes model, based
on the risk-free interest rate of 0.60%, expected life of
0.28 years, expected volatility of 20.84% and expected
dividend yield of 0%. The fair value of these stock options are
included in the consolidated statements of operations. In 2004,
73,330 shares of beneficial interest were issued as a result of
the cashless exercise of the remaining 150,000 stock options.
This resulted in a total stock-based expense of
532 charged to
the consolidated statements of operations.
Following is a summary of the status of options outstanding at
December 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding Options | |
|
|
|
|
| |
|
|
|
|
Weighted | |
|
|
|
Exercisable Options | |
Exercise | |
|
Average | |
|
Weighted | |
|
| |
Price | |
|
Remaining | |
|
Average | |
|
|
|
Weighted Average | |
Range | |
|
Number | |
|
Contractual Life | |
|
Exercise Price | |
|
Number | |
|
Exercise Price | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
(In U.S. Dollars) | |
|
|
|
|
|
|
|
|
|
(In U.S. Dollars) | |
|
5.65 - 6.375 |
|
|
|
920,000 |
|
|
|
5.5 |
|
|
|
6.30 |
|
|
|
886,666 |
|
|
$ |
6.32 |
|
|
8.50 |
|
|
|
135,000 |
|
|
|
2.5 |
|
|
|
8.50 |
|
|
|
135,000 |
|
|
$ |
8.50 |
|
102
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Note 13. Net Income (Loss)
Per Share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Net income (loss) from continuing operations Basic
|
|
|
19,980 |
|
|
|
(3,593 |
) |
|
|
(6,322 |
) |
Interest on convertible notes, net of tax
|
|
|
5,395 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) from continuing operations Diluted
|
|
|
25,375 |
|
|
|
(3,593 |
) |
|
|
(6,322 |
) |
|
|
|
|
|
|
|
|
|
|
Weighted average number of common shares outstanding:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
|
17,426,351 |
|
|
|
16,940,858 |
|
|
|
16,774,515 |
|
|
Effect of dilutive shares:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock options and awards
|
|
|
453,839 |
|
|
|
|
|
|
|
|
|
|
|
Convertible notes
|
|
|
10,645,161 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted
|
|
|
28,525,351 |
|
|
|
16,940,858 |
|
|
|
16,774,515 |
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) from continuing operations per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
|
1.15 |
|
|
|
(0.21 |
) |
|
|
(0.38 |
) |
|
|
|
|
|
|
|
|
|
|
|
Diluted
|
|
|
0.89 |
|
|
|
(0.21 |
) |
|
|
(0.38 |
) |
|
|
|
|
|
|
|
|
|
|
103
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Note 14. Business Segment
Information
The Company operates in two reportable business segments: pulp
and paper. The segments are managed separately because each
business requires different production and marketing strategies.
The pulp segment consists of two operating mills located in
Germany which produce and market kraft pulp. The paper segment
consists of two mills located in Germany. In 2002 the paper
segment also consisted of a mill located in Switzerland. As of
December 31, 2002, this mill became an equity investee with
its losses included as one line item on the consolidated
statements of operations in 2003.
Both segments operate in industries which are cyclical in nature
and their markets are affected by fluctuations in supply and
demand in each cycle. These fluctuations have significant effect
on the cost of materials and the eventual sales prices of
products.
Summarized financial information concerning the segments is
shown in the following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, 2004 | |
|
|
| |
|
|
|
|
Corporate, | |
|
|
|
|
Rosenthal | |
|
Stendal | |
|
Total | |
|
|
|
Other and | |
|
Consolidated | |
|
|
Pulp | |
|
Pulp | |
|
Pulp | |
|
Paper | |
|
Eliminations | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Sales to external customers
|
|
|
137,287 |
|
|
|
41,225 |
|
|
|
178,512 |
|
|
|
54,591 |
|
|
|
|
|
|
|
233,103 |
|
Transportation and other
|
|
|
11,360 |
|
|
|
2,851 |
|
|
|
14,211 |
|
|
|
818 |
|
|
|
(234 |
) |
|
|
14,795 |
|
Intersegment net sales
|
|
|
1,949 |
|
|
|
885 |
|
|
|
2,834 |
|
|
|
|
|
|
|
(2,834 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
150,596 |
|
|
|
44,961 |
|
|
|
195,557 |
|
|
|
55,409 |
|
|
|
(3,068 |
) |
|
|
247,898 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs
|
|
|
106,557 |
|
|
|
47,988 |
|
|
|
154,545 |
|
|
|
51,444 |
|
|
|
(3,031 |
) |
|
|
202,958 |
|
Operating depreciation and amortization
|
|
|
17,751 |
|
|
|
9,022 |
|
|
|
26,773 |
|
|
|
2,356 |
|
|
|
15 |
|
|
|
29,144 |
|
General and administrative
|
|
|
10,733 |
|
|
|
8,560 |
|
|
|
19,293 |
|
|
|
4,711 |
|
|
|
3,095 |
|
|
|
27,099 |
|
Impairment of assets
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6,000 |
|
|
|
|
|
|
|
6,000 |
|
Flooding grants, less losses and expenses
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
669 |
|
|
|
|
|
|
|
669 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
135,041 |
|
|
|
65,570 |
|
|
|
200,611 |
|
|
|
65,180 |
|
|
|
79 |
|
|
|
265,870 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Loss) income from operations
|
|
|
15,555 |
|
|
|
(20,609 |
) |
|
|
(5,054 |
) |
|
|
(9,771 |
) |
|
|
(3,147 |
) |
|
|
(17,972 |
) |
Interest expense
|
|
|
(8,562 |
) |
|
|
(12,190 |
) |
|
|
(20,752 |
) |
|
|
(564 |
) |
|
|
(2,433 |
) |
|
|
(23,749 |
) |
Unrealized loss on interest rate derivatives
|
|
|
(11 |
) |
|
|
(32,320 |
) |
|
|
(32,331 |
) |
|
|
|
|
|
|
|
|
|
|
(32,331 |
) |
Realized gain on foreign exchange derivatives
|
|
|
13,253 |
|
|
|
31,214 |
|
|
|
44,467 |
|
|
|
|
|
|
|
|
|
|
|
44,467 |
|
Other income (expense)
|
|
|
3,067 |
|
|
|
(414 |
) |
|
|
2,653 |
|
|
|
176 |
|
|
|
119 |
|
|
|
2,948 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Loss) income before income taxes and minority interest
|
|
|
23,302 |
|
|
|
(34,319 |
) |
|
|
(11,017 |
) |
|
|
(10,159 |
) |
|
|
(5,461 |
) |
|
|
(26,637 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment assets
|
|
|
394,569 |
|
|
|
810,267 |
|
|
|
1,204,836 |
|
|
|
22,735 |
|
|
|
28,078 |
|
|
|
1,255,649 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures
|
|
|
3,860 |
|
|
|
396,578 |
|
|
|
400,438 |
|
|
|
4,707 |
|
|
|
78 |
|
|
|
405,223 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
104
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, 2003 | |
|
|
| |
|
|
|
|
Corporate, | |
|
|
|
|
Rosenthal | |
|
Stendal | |
|
Total | |
|
|
|
Other and | |
|
Consolidated | |
|
|
Pulp | |
|
Pulp | |
|
Pulp | |
|
Paper | |
|
Eliminations | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Sales to external customers
|
|
|
126,594 |
|
|
|
|
|
|
|
126,594 |
|
|
|
55,862 |
|
|
|
|
|
|
|
182,456 |
|
Transportation and other
|
|
|
10,623 |
|
|
|
251 |
|
|
|
10,874 |
|
|
|
1,226 |
|
|
|
|
|
|
|
12,100 |
|
Intersegment net sales
|
|
|
2,335 |
|
|
|
|
|
|
|
2,335 |
|
|
|
|
|
|
|
(2,335 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
139,552 |
|
|
|
251 |
|
|
|
139,803 |
|
|
|
57,088 |
|
|
|
(2,335 |
) |
|
|
194,556 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs
|
|
|
107,409 |
|
|
|
|
|
|
|
107,409 |
|
|
|
50,709 |
|
|
|
(2,335 |
) |
|
|
155,783 |
|
Operating depreciation and amortization
|
|
|
21,881 |
|
|
|
|
|
|
|
21,881 |
|
|
|
2,026 |
|
|
|
|
|
|
|
23,907 |
|
General and administrative
|
|
|
8,332 |
|
|
|
3,641 |
|
|
|
11,973 |
|
|
|
5,168 |
|
|
|
2,182 |
|
|
|
19,323 |
|
Settlement expenses
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,041 |
|
|
|
1,041 |
|
Flooding grants, less losses and expenses
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(957 |
) |
|
|
|
|
|
|
(957 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
137,622 |
|
|
|
3,641 |
|
|
|
141,263 |
|
|
|
56,946 |
|
|
|
888 |
|
|
|
199,097 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Loss) income from operations
|
|
|
1,930 |
|
|
|
(3,390 |
) |
|
|
(1,460 |
) |
|
|
142 |
|
|
|
(3,223 |
) |
|
|
(4,541 |
) |
Interest expense
|
|
|
(8,445 |
) |
|
|
(321 |
) |
|
|
(8,766 |
) |
|
|
(502 |
) |
|
|
(2,255 |
) |
|
|
(11,523 |
) |
Realized and unrealized loss on interest rate derivatives
|
|
|
(111 |
) |
|
|
(13,042 |
) |
|
|
(13,153 |
) |
|
|
|
|
|
|
|
|
|
|
(13,153 |
) |
Realized gain on foreign exchange derivatives
|
|
|
28,578 |
|
|
|
743 |
|
|
|
29,321 |
|
|
|
|
|
|
|
|
|
|
|
29,321 |
|
Impairment of investments
|
|
|
(4,480 |
) |
|
|
|
|
|
|
(4,480 |
) |
|
|
(1,090 |
) |
|
|
(2,255 |
) |
|
|
(7,825 |
) |
Other income (expense)
|
|
|
1,431 |
|
|
|
(3,307 |
) |
|
|
(1,876 |
) |
|
|
44 |
|
|
|
3,485 |
|
|
|
1,653 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Loss) income before income taxes and minority interest
|
|
|
18,903 |
|
|
|
(19,317 |
) |
|
|
(414 |
) |
|
|
(1,406 |
) |
|
|
(4,248 |
) |
|
|
(6,068 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment assets
|
|
|
374,738 |
|
|
|
555,966 |
|
|
|
930,704 |
|
|
|
30,523 |
|
|
|
(25,322 |
) |
|
|
935,905 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures
|
|
|
6,869 |
|
|
|
399,403 |
|
|
|
406,272 |
|
|
|
7,778 |
|
|
|
|
|
|
|
414,050 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
105
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31, 2002 | |
|
|
| |
|
|
|
|
Corporate, | |
|
|
|
|
Rosenthal | |
|
Stendal | |
|
Total | |
|
|
|
Other and | |
|
Consolidated | |
|
|
Pulp | |
|
Pulp | |
|
Pulp | |
|
Paper | |
|
Eliminations | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Sales to external customers
|
|
|
130,173 |
|
|
|
|
|
|
|
130,173 |
|
|
|
97,710 |
|
|
|
|
|
|
|
227,883 |
|
Transportation and other
|
|
|
10,408 |
|
|
|
240 |
|
|
|
10,648 |
|
|
|
601 |
|
|
|
|
|
|
|
11,249 |
|
Intersegment net sales
|
|
|
4,878 |
|
|
|
|
|
|
|
4,878 |
|
|
|
|
|
|
|
(4,878 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
145,459 |
|
|
|
240 |
|
|
|
145,699 |
|
|
|
98,311 |
|
|
|
(4,878 |
) |
|
|
239,132 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs
|
|
|
106,403 |
|
|
|
|
|
|
|
106,403 |
|
|
|
86,380 |
|
|
|
(4,878 |
) |
|
|
187,905 |
|
Operating depreciation and amortization
|
|
|
21,567 |
|
|
|
|
|
|
|
21,567 |
|
|
|
3,991 |
|
|
|
|
|
|
|
25,558 |
|
General and administrative
|
|
|
14,068 |
|
|
|
1,823 |
|
|
|
15,891 |
|
|
|
10,589 |
|
|
|
(1,501 |
) |
|
|
24,979 |
|
Flooding grants, less losses and expenses
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,835 |
|
|
|
|
|
|
|
1,835 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
142,038 |
|
|
|
1,823 |
|
|
|
143,861 |
|
|
|
102,795 |
|
|
|
(6,379 |
) |
|
|
240,277 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Loss) income from operations
|
|
|
3,421 |
|
|
|
(1,583 |
) |
|
|
1,838 |
|
|
|
(4,484 |
) |
|
|
1,501 |
|
|
|
(1,145 |
) |
Interest expense
|
|
|
(11,752 |
) |
|
|
|
|
|
|
(11,752 |
) |
|
|
(1,231 |
) |
|
|
(770 |
) |
|
|
(13,753 |
) |
Realized and unrealized loss on interest rate derivatives
|
|
|
(2,303 |
) |
|
|
(30,108 |
) |
|
|
(32,411 |
) |
|
|
|
|
|
|
|
|
|
|
(32,411 |
) |
Realized gain on foreign exchange derivatives
|
|
|
25,732 |
|
|
|
|
|
|
|
25,732 |
|
|
|
|
|
|
|
|
|
|
|
25,732 |
|
Other income (expense)
|
|
|
1,459 |
|
|
|
(1,298 |
) |
|
|
161 |
|
|
|
3,787 |
|
|
|
78 |
|
|
|
4,026 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Loss) income before income taxes and minority interest
|
|
|
16,557 |
|
|
|
(32,989 |
) |
|
|
(16,432 |
) |
|
|
(1,928 |
) |
|
|
809 |
|
|
|
(17,551 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment assets
|
|
|
405,002 |
|
|
|
223,386 |
|
|
|
628,388 |
|
|
|
29,438 |
|
|
|
(58,076 |
) |
|
|
599,750 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures
|
|
|
8,426 |
|
|
|
186,570 |
|
|
|
194,996 |
|
|
|
5,374 |
|
|
|
|
|
|
|
200,370 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The following table presents net sales to external customers by
geographic area based on location of the customer.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Germany
|
|
|
88,119 |
|
|
|
80,306 |
|
|
|
88,809 |
|
Italy
|
|
|
54,832 |
|
|
|
46,609 |
|
|
|
46,027 |
|
Other European Union countries
|
|
|
64,846 |
|
|
|
29,936 |
|
|
|
31,631 |
|
Eastern European and other countries
|
|
|
25,306 |
|
|
|
25,605 |
|
|
|
61,416 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
233,103 |
|
|
|
182,456 |
|
|
|
227,883 |
|
|
|
|
|
|
|
|
|
|
|
106
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
The following table presents total assets by geographic area
based on location of the asset.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Germany
|
|
|
1,227,571 |
|
|
|
918,316 |
|
|
|
590,350 |
|
Other
|
|
|
28,078 |
|
|
|
17,589 |
|
|
|
9,400 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,255,649 |
|
|
|
935,905 |
|
|
|
599,750 |
|
|
|
|
|
|
|
|
|
|
|
In 2004, pulp sales to one customer amounted to 10%
(2003 11%; 2002 12%) of total pulp sales.
Note 15. Financial
Instruments
The fair value of financial instruments at December 31 is
summarized as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
Carrying | |
|
|
|
Carrying | |
|
|
|
|
Amount | |
|
Fair Value | |
|
Amount | |
|
Fair Value | |
|
|
| |
|
| |
|
| |
|
| |
Cash and cash equivalents
|
|
|
49,568 |
|
|
|
49,568 |
|
|
|
51,993 |
|
|
|
51,993 |
|
Cash restricted
|
|
|
92,833 |
|
|
|
92,833 |
|
|
|
59,367 |
|
|
|
59,367 |
|
Note payable
|
|
|
1,394 |
|
|
|
1,394 |
|
|
|
1,377 |
|
|
|
1,377 |
|
Long-term debt and Debt, Stendal
|
|
|
882,968 |
|
|
|
882,968 |
|
|
|
675,940 |
|
|
|
675,940 |
|
Interest rate derivative contracts liability
|
|
|
76,638 |
|
|
|
76,638 |
|
|
|
44,307 |
|
|
|
44,307 |
|
Foreign exchange rate derivative contracts asset
|
|
|
4,920 |
|
|
|
4,920 |
|
|
|
743 |
|
|
|
743 |
|
In common with other pulp and paper companies, sales are based
in U.S. dollars. As a result of these transactions the
Company and its subsidiaries has financial risk that the value
of the Companys financial instruments will vary due to
fluctuations in foreign exchange rates.
The carrying value of cash and cash equivalents approximates the
fair value due to its short-term maturity. The fair value of
cash restricted was equal to its carrying amount because it is
in an account which bears a market rate of interest. The fair
value of the note payable (Note 8) was determined
using discounted cash flows at prevailing market rates. The fair
value of long term debt reflects prevailing market conditions
and the Companys use of derivative instruments to manage
interest rate risk. The fair values of the interest rate and
foreign currency exchange contracts are obtained from dealer
quotes. These values represent the estimated amount the Company
would receive or pay to terminate agreements taking into
consideration current interest rates, the creditworthiness of
the counterparties and current foreign currency exchange rates.
The Company has entered into interest rate and foreign exchange
derivative instruments in connection with certain of its
long-term debt (Note 9). The contracts are with the same
banks which hold the debt and the Company does not anticipate
non-performance by the banks.
The Company uses interest rate derivatives to fix the rate of
interest on indebtedness under the Rosenthal and Stendal loan
facilities and uses foreign exchange derivatives to convert some
costs (including currency swaps relating to long-term
indebtedness) from Euros to US dollars.
Interest Rate Derivatives
At December 31, 2004, the Company has entered into certain
variable-to-fixed interest rate swaps in connection with the
Stendal mill with respect to an aggregate maximum amount of
approximately
612,619 of the
principal amount of the long-term indebtedness under the Stendal
loan facility. The aggregate notional amount of these contracts
ranges from
464,895 to
612,619, at a
fixed interest rate of 5.28% and they mature from May 2005 to
October 2017 (the maturity of the Stendal loan facility). The
Company recognized a loss of
107
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
32,320 and
13,042 with
respect to these interest rate swaps for the year ended
December 31, 2004 and 2003, respectively.
At December 31, 2004, the Company has entered into certain
interest rate contracts with an aggregate notional amount of
131,700,
maturing September 2007 and recognized a loss of
11 and
111 with respect
to these interest rate cap contracts for the year ended
December 31, 2004 and 2003, respectively (see Note 19).
Foreign Exchange Derivatives
During 2004, the Company entered into and subsequently settled
certain currency swaps with an initial aggregate notional amount
of Nil and
recognized a gain of
39,578. During
2003, the Company entered into and subsequently settled certain
currency swaps with an aggregate notional amount of
Nil and
recognized a gain of
24,059.
During 2004, the Company entered into and subsequently settled
certain currency forward contracts with an aggregate notional
amount of Nil
and recognized a gain of
4,889. During
2003, the Company entered into and subsequently settled certain
currency forward contracts with an aggregate notional amount of
Nil and
recognized a gain of
5,262.
Credit Risk
The Company does not have significant exposure to any individual
customer or counterparty. Concentrations of credit risk on the
sale of paper and pulp products are with customers based in
Germany, Italy, other European countries, and other.
Note 16. Lease
Commitments
Minimum lease payments under capital and non-cancellable
operating leases and the present value of net minimum payments
at December 31, 2004 were as follows:
|
|
|
|
|
|
|
|
|
|
|
Capital | |
|
Operating | |
|
|
Leases | |
|
Leases | |
|
|
| |
|
| |
2005
|
|
|
3,549 |
|
|
|
1,355 |
|
2006
|
|
|
3,313 |
|
|
|
1,031 |
|
2007
|
|
|
3,897 |
|
|
|
522 |
|
2008
|
|
|
1,478 |
|
|
|
179 |
|
2009
|
|
|
125 |
|
|
|
89 |
|
Thereafter
|
|
|
41 |
|
|
|
193 |
|
|
|
|
|
|
|
|
Total
|
|
|
12,403 |
|
|
|
3,369 |
|
|
|
|
|
|
|
|
Less imputed interest
|
|
|
(104 |
) |
|
|
|
|
|
|
|
|
|
|
|
Total present value of minimum capitalized payments
|
|
|
12,299 |
|
|
|
|
|
Less current portion of capital lease obligations
|
|
|
(3,549 |
) |
|
|
|
|
|
|
|
|
|
|
|
Long-term capital lease obligations
|
|
|
8,750 |
|
|
|
|
|
|
|
|
|
|
|
|
Rent expense under non-cancellable operating leases was
1,783,
2,231 and
1,876 for 2004,
2003 and 2002, respectively. The current portion of the capital
lease obligations is included in accounts payable and accrued
expenses and the long-term portion is included in capital leases
and other in the consolidated balance sheets.
108
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Note 17. Commitments and
Contingencies
At December 31, 2004 and 2003, the Company recorded a
liability for environmental conservation expenditures of
3,475 and
1,848,
respectively. Management believes the liability amount recorded
is sufficient.
The Company is required to pay certain charges based on water
pollution levels at its mills. Unpaid charges can be reduced by
investing in qualifying equipment that results in less water
pollution. The Company believes that equipment investments
already made will offset most of these charges, although it has
not received final determination from the appropriate
authorities. Accordingly, a liability for these water charges
has only been recognized to the extent that equipment
investments have not been made.
The Company is involved in various matters of litigation arising
in the ordinary course of business. In the opinion of
management, the estimated outcome of such issues will not have a
material effect on the Companys financial statements.
Note 18. Impairment
Charge
The paper segment has reported weaker than expected returns for
a period of time and certain initiatives to increase the return
on the assets have been unsuccessful to date. As a result, the
Company reviewed the paper segment for possible impairment of
value. The Company has recorded an impairment of
6,000 against
the Fährbrücke mill assets during the year ended
December 31, 2004. Fair value of the assets was based
primarily on cash flow analysis and information available from
unsolicited third-party interests in these assets.
Note 19. Subsequent
Events
On February 14, 2005, the Company completed its acquisition
of the Celgar NBSK pulp mill. The Company acquired substantially
all of the assets of Celgar for a purchase price of
161,775
(US$210,000), of which
130,961
(US$170,000) was paid in cash and
30,814
(US$40,000) was paid in shares of beneficial interest of Mercer,
plus an amount to be determined for the defined working capital
at the Celgar mill on the closing date of the acquisition. The
Company did not assume any of Celgars debt, equity and
other liabilities, except for certain accrued employee
liabilities, pension plan and post retirement benefit
obligations and asset retirement obligations. The purchase price
is subject to certain adjustments and excludes fees and
expenses. The aggregate purchase price of the acquisition is
estimated to be
177,405
(US$230,289).
109
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
The preliminary estimated allocation of the purchase price is
summarized below and is subject to change.
|
|
|
|
|
|
Purchase price:
|
|
|
|
|
|
Cash (including deferred working capital)
|
|
|
142,739 |
|
|
Equity shares of beneficial interest
|
|
|
30,814 |
|
|
Estimated acquisition costs
|
|
|
3,852 |
|
|
|
|
|
|
|
|
177,405 |
|
|
|
|
|
|
Net assets acquired:
|
|
|
|
|
|
Receivables
|
|
|
34 |
|
|
Inventories
|
|
|
19,671 |
|
|
Prepaids
|
|
|
298 |
|
|
Property, plant and equipment
|
|
|
170,861 |
|
|
Other assets
|
|
|
555 |
|
|
Accrued expenses
|
|
|
(2,732 |
) |
|
Asset retirement obligation
|
|
|
(600 |
) |
|
Pension plan and post-retirement benefits obligation
|
|
|
(10,682 |
) |
|
|
|
|
|
|
|
177,405 |
|
|
|
|
|
On February 14, 2005, the Company completed its sale of
$310,000 of 9.25% senior unsecured notes due 2013 and 9,416,196
shares of beneficial interest at a price of $8.50 per share. On
February 22, 2005, the Company issued an additional
1,352,504 shares of beneficial interest at a price of $8.50 per
share as part of the over-allotment option granted to the
underwriters. The Company used net proceeds to pay the cash
portion of the purchase price for the Celgar pulp mill to repay
all of the bank indebtedness of its Rosenthal pulp mill and for
working capital.
The notes are the Companys senior unsecured obligations
and, accordingly, will rank junior in right of payment to all
existing and future secured indebtedness and all indebtedness
and liabilities of the subsidiaries, equal in right of payment
with all existing and future unsecured senior indebtedness and
senior in right of payment to the 8.5% convertible senior
subordinated notes due 2010 and any future subordinated
indebtedness.
The notes were issued under an indenture which, among other
things, restricts the Companys ability and the ability of
the restricted subsidiaries under the indenture to:
(i) incur additional indebtedness or issue preferred stock;
(ii) pay dividends or make other distributions to our
stockholders; (iii) purchase or redeem capital stock or
subordinated indebtedness; (iv) make investments;
(v) certain other restrictions and covenants relating to
sale of assets and inter-company transactions.
On February 14, 2005, the Company also entered into a
$30,000 revolving working capital facility for the Celgar pulp
mill and a
40,000 revolving
working capital facility for its Rosenthal pulp mill.
The 40,000
revolving working capital facility for the Rosenthal mill
consists of a revolving credit facility which may be utilized by
way of cash advances or advances by way of letter of credit or
bank guarantees. The facility will mature in February 2010. The
facility is secured by a first fixed charge on the inventories,
receivables and accounts of Rosenthal.
The $30,000 revolving working capital facility for the Celgar
mill consists of a 364 day revolving credit facility
convertible to a one year non-revolving term loan at the
election of the borrower. The revolving facility has a term of
364 days and the term facility will mature on the first
anniversary of the conversion date. The
110
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
facility is secured by a first charge on the current assets of
the borrower and a guarantee and postponement of claim delivered
by the Company.
In February 2005, Stendal entered into foreign currency
derivatives in order to swap approximately
306,000 of long
term indebtedness outstanding under the Stendal mills
project loan facility into U.S. dollars at a rate of 1.2960
with a maturity in October 2017. Stendal also entered into a
$50,000 currency forward contract at a rate of 1.3108 with a
maturity in February 2006.
Note 20. Restricted Group
Supplemental Disclosure
The terms of the indenture governing our 9.25% senior unsecured
notes (note 19) requires that we provide the results of
operations and financial condition of Mercer Inc. and our
restricted subsidiaries, referred to as the Restricted
Group. During the years ended December 31, 2004 and
2003, the Restricted Group was comprised of Mercer Inc., certain
holding subsidiaries and Rosenthal, which was the only member of
the Restricted Group with material operations during these
periods. We acquired the Celgar mill on February 14, 2005
and, as a result, its operations and financial condition are not
included for the years ended December 31, 2004 and 2003.
111
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Combined Condensed Balance Sheet
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2004 | |
|
|
| |
|
|
Restricted | |
|
Unrestricted | |
|
|
|
Consolidated | |
|
|
Group | |
|
Subsidiaries | |
|
Eliminations | |
|
Group | |
|
|
| |
|
| |
|
| |
|
| |
ASSETS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current assets
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
|
45,487 |
|
|
|
4,081 |
|
|
|
|
|
|
|
49,568 |
|
|
Cash restricted
|
|
|
|
|
|
|
45,295 |
|
|
|
|
|
|
|
45,295 |
|
|
Receivables
|
|
|
21,791 |
|
|
|
33,060 |
|
|
|
(164 |
) |
|
|
54,687 |
|
|
Inventories
|
|
|
13,911 |
|
|
|
38,987 |
|
|
|
|
|
|
|
52,898 |
|
|
Prepaid expenses and other
|
|
|
1,995 |
|
|
|
2,966 |
|
|
|
|
|
|
|
4,961 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets
|
|
|
83,184 |
|
|
|
124,389 |
|
|
|
(164 |
) |
|
|
207,409 |
|
Cash restricted
|
|
|
28,464 |
|
|
|
19,074 |
|
|
|
|
|
|
|
47,538 |
|
Property, plant and equipment
|
|
|
213,678 |
|
|
|
722,394 |
|
|
|
(37 |
) |
|
|
936,035 |
|
Other
|
|
|
5,936 |
|
|
|
4,212 |
|
|
|
|
|
|
|
10,148 |
|
Deferred income tax
|
|
|
26,592 |
|
|
|
27,927 |
|
|
|
|
|
|
|
54,519 |
|
Due from unrestricted group
|
|
|
43,467 |
|
|
|
|
|
|
|
(43,467 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets
|
|
|
401,321 |
|
|
|
897,996 |
|
|
|
(43,668 |
) |
|
|
1,255,649 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current liabilities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts payable and accrued expenses
|
|
|
19,615 |
|
|
|
37,091 |
|
|
|
(164 |
) |
|
|
56,542 |
|
|
Construction costs payable
|
|
|
|
|
|
|
65,436 |
|
|
|
|
|
|
|
65,436 |
|
|
Debt, current portion
|
|
|
15,089 |
|
|
|
92,001 |
|
|
|
|
|
|
|
107,090 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
34,704 |
|
|
|
194,528 |
|
|
|
(164 |
) |
|
|
229,068 |
|
Debt, Stendal
|
|
|
|
|
|
|
548,784 |
|
|
|
|
|
|
|
548,784 |
|
Debt, less current portion
|
|
|
224,542 |
|
|
|
3,946 |
|
|
|
|
|
|
|
228,488 |
|
Due to restricted group
|
|
|
|
|
|
|
43,467 |
|
|
|
(43,467 |
) |
|
|
|
|
Unrealized interest rate derivative
|
|
|
|
|
|
|
75,471 |
|
|
|
|
|
|
|
75,471 |
|
Capital leases and other
|
|
|
1,878 |
|
|
|
7,157 |
|
|
|
|
|
|
|
9,035 |
|
Deferred income tax
|
|
|
1,719 |
|
|
|
343 |
|
|
|
|
|
|
|
2,062 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities
|
|
|
262,843 |
|
|
|
874,550 |
|
|
|
(43,631 |
) |
|
|
1,092,908 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
SHAREHOLDERS EQUITY
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total shareholders equity
|
|
|
138,478 |
|
|
|
24,300 |
|
|
|
(37 |
) |
|
|
162,741 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and shareholders equity
|
|
|
401,321 |
|
|
|
897,996 |
|
|
|
(43,668 |
) |
|
|
1,255,649 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
112
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Combined Condensed Balance Sheet
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2003 | |
|
|
| |
|
|
Restricted | |
|
Unrestricted | |
|
|
|
Consolidated | |
|
|
Group | |
|
Subsidiaries | |
|
Eliminations | |
|
Group | |
|
|
| |
|
| |
|
| |
|
| |
ASSETS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current assets
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
|
47,275 |
|
|
|
4,718 |
|
|
|
|
|
|
|
51,993 |
|
|
Cash restricted
|
|
|
|
|
|
|
15,187 |
|
|
|
|
|
|
|
15,187 |
|
|
Receivables
|
|
|
16,921 |
|
|
|
16,107 |
|
|
|
|
|
|
|
33,028 |
|
|
Inventories
|
|
|
15,829 |
|
|
|
8,080 |
|
|
|
|
|
|
|
23,909 |
|
|
Prepaid expenses and other
|
|
|
2,761 |
|
|
|
1,523 |
|
|
|
|
|
|
|
4,284 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets
|
|
|
82,786 |
|
|
|
45,615 |
|
|
|
|
|
|
|
128,401 |
|
Cash restricted
|
|
|
25,106 |
|
|
|
19,074 |
|
|
|
|
|
|
|
44,180 |
|
Property, plant and equipment
|
|
|
227,957 |
|
|
|
517,221 |
|
|
|
|
|
|
|
745,178 |
|
Other
|
|
|
5,300 |
|
|
|
3,900 |
|
|
|
(1,034 |
) |
|
|
8,166 |
|
Deferred income tax
|
|
|
9,980 |
|
|
|
|
|
|
|
|
|
|
|
9,980 |
|
Due from unrestricted group
|
|
|
41,669 |
|
|
|
|
|
|
|
(41,669 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets
|
|
|
392,798 |
|
|
|
585,810 |
|
|
|
(42,703 |
) |
|
|
935,905 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current liabilities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts payable and accrued expenses
|
|
|
20,142 |
|
|
|
17,272 |
|
|
|
|
|
|
|
37,414 |
|
|
Construction costs payable
|
|
|
|
|
|
|
42,756 |
|
|
|
|
|
|
|
42,756 |
|
|
Debt, current portion
|
|
|
15,705 |
|
|
|
81,473 |
|
|
|
|
|
|
|
97,178 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
35,847 |
|
|
|
141,501 |
|
|
|
|
|
|
|
177,348 |
|
Debt, Stendal
|
|
|
|
|
|
|
324,238 |
|
|
|
|
|
|
|
324,238 |
|
Debt, less current portion
|
|
|
249,997 |
|
|
|
5,904 |
|
|
|
|
|
|
|
255,901 |
|
Due to restricted group
|
|
|
|
|
|
|
41,669 |
|
|
|
(41,669 |
) |
|
|
|
|
Unrealized interest rate derivative
|
|
|
|
|
|
|
43,151 |
|
|
|
|
|
|
|
43,151 |
|
Capital leases and other
|
|
|
2,412 |
|
|
|
|
|
|
|
|
|
|
|
2,412 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities
|
|
|
288,256 |
|
|
|
556,463 |
|
|
|
(41,669 |
) |
|
|
803,050 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
SHAREHOLDERS EQUITY
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total shareholders equity
|
|
|
104,542 |
|
|
|
29,347 |
|
|
|
(1,034 |
) |
|
|
132,855 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and shareholders equity
|
|
|
392,798 |
|
|
|
585,810 |
|
|
|
(42,703 |
) |
|
|
935,905 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
113
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Combined Condensed Statement of Operations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2004 | |
|
|
| |
|
|
Restricted | |
|
Unrestricted | |
|
|
|
Consolidated | |
|
|
Group | |
|
Subsidiaries | |
|
Eliminations | |
|
Group | |
|
|
| |
|
| |
|
| |
|
| |
Revenues
|
|
|
150,596 |
|
|
|
100,370 |
|
|
|
(3,068 |
) |
|
|
247,898 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs
|
|
|
106,557 |
|
|
|
99,432 |
|
|
|
(3,031 |
) |
|
|
202,958 |
|
Operating depreciation and amortization
|
|
|
17,766 |
|
|
|
11,378 |
|
|
|
|
|
|
|
29,144 |
|
General and administrative
|
|
|
13,828 |
|
|
|
13,271 |
|
|
|
|
|
|
|
27,099 |
|
Impairment of capital assets
|
|
|
|
|
|
|
6,000 |
|
|
|
|
|
|
|
6,000 |
|
Flooding grants, less losses and expenses
|
|
|
|
|
|
|
669 |
|
|
|
|
|
|
|
669 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from operations
|
|
|
12,445 |
|
|
|
(30,380 |
) |
|
|
(37 |
) |
|
|
(17,972 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other income (expense)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense
|
|
|
(10,941 |
) |
|
|
(14,298 |
) |
|
|
1,490 |
|
|
|
(23,749 |
) |
|
Investment and other income
|
|
|
3,132 |
|
|
|
1,306 |
|
|
|
(1,490 |
) |
|
|
2,948 |
|
|
Derivative financial instruments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrealized loss on interest rate derivatives
|
|
|
(11 |
) |
|
|
(32,320 |
) |
|
|
|
|
|
|
(32,331 |
) |
|
|
Realized gain on foreign exchange derivatives
|
|
|
13,253 |
|
|
|
31,214 |
|
|
|
|
|
|
|
44,467 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other expense (expense)
|
|
|
5,433 |
|
|
|
(14,098 |
) |
|
|
|
|
|
|
(8,665 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before income taxes and minority interest
|
|
|
17,878 |
|
|
|
(44,478 |
) |
|
|
(37 |
) |
|
|
(26,637 |
) |
Income tax benefit
|
|
|
17,235 |
|
|
|
26,928 |
|
|
|
|
|
|
|
44,163 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before minority interest
|
|
|
35,113 |
|
|
|
(17,550 |
) |
|
|
(37 |
) |
|
|
17,526 |
|
Minority interest
|
|
|
|
|
|
|
2,454 |
|
|
|
|
|
|
|
2,454 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
|
35,113 |
|
|
|
(15,096 |
) |
|
|
(37 |
) |
|
|
19,980 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
114
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Combined Condensed Statement of Operations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2003 | |
|
|
| |
|
|
Restricted | |
|
Unrestricted | |
|
|
|
Consolidated | |
|
|
Group | |
|
Subsidiaries | |
|
Eliminations | |
|
Group | |
|
|
| |
|
| |
|
| |
|
| |
Revenues
|
|
|
139,552 |
|
|
|
57,339 |
|
|
|
(2,335 |
) |
|
|
194,556 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales
|
|
|
107,409 |
|
|
|
50,709 |
|
|
|
(2,335 |
) |
|
|
155,783 |
|
Operating depreciation and amortization
|
|
|
21,881 |
|
|
|
2,026 |
|
|
|
|
|
|
|
23,907 |
|
General and administrative
|
|
|
10,514 |
|
|
|
8,809 |
|
|
|
|
|
|
|
19,323 |
|
Settlement expenses
|
|
|
1,041 |
|
|
|
|
|
|
|
|
|
|
|
1,041 |
|
Flooding grants, less losses and expenses
|
|
|
|
|
|
|
(957 |
) |
|
|
|
|
|
|
(957 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from operations
|
|
|
(1,293 |
) |
|
|
(3,248 |
) |
|
|
|
|
|
|
(4,541 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other income (expense)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense
|
|
|
(10,700 |
) |
|
|
(4,957 |
) |
|
|
4,134 |
|
|
|
(11,523 |
) |
|
Investment and other income
|
|
|
4,916 |
|
|
|
871 |
|
|
|
(4,134 |
) |
|
|
1,653 |
|
|
Derivative financial instruments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrealized loss on interest rate derivatives
|
|
|
(111 |
) |
|
|
(13,042 |
) |
|
|
|
|
|
|
(13,153 |
) |
|
|
Realized gain on foreign exchange derivatives
|
|
|
28,578 |
|
|
|
743 |
|
|
|
|
|
|
|
29,321 |
|
|
Impairment of equity method investments
|
|
|
(2,255 |
) |
|
|
|
|
|
|
|
|
|
|
(2,255 |
) |
|
Impairment of available-for-sale securities
|
|
|
(4,480 |
) |
|
|
(1,090 |
) |
|
|
|
|
|
|
(5,570 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other income (expense)
|
|
|
15,948 |
|
|
|
(17,475 |
) |
|
|
|
|
|
|
(1,527 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before income taxes and minority interest
|
|
|
14,655 |
|
|
|
(20,723 |
) |
|
|
|
|
|
|
(6,068 |
) |
Income tax (provision) benefit
|
|
|
(3,182 |
) |
|
|
10 |
|
|
|
|
|
|
|
(3,172 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before minority interest
|
|
|
11,473 |
|
|
|
(20,713 |
) |
|
|
|
|
|
|
(9,240 |
) |
Minority interest
|
|
|
|
|
|
|
5,647 |
|
|
|
|
|
|
|
5,647 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
|
11,473 |
|
|
|
(15,066 |
) |
|
|
|
|
|
|
(3,593 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
115
MERCER INTERNATIONAL INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
(In Thousands of Euros, Except Per Share Data)
Combined Condensed Statement of Operations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2002 | |
|
|
| |
|
|
Restricted | |
|
Unrestricted | |
|
|
|
Consolidated | |
|
|
Group | |
|
Subsidiaries | |
|
Eliminations | |
|
Group | |
|
|
| |
|
| |
|
| |
|
| |
Revenues
|
|
|
145,459 |
|
|
|
98,551 |
|
|
|
(4,878 |
) |
|
|
239,132 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales
|
|
|
106,403 |
|
|
|
86,380 |
|
|
|
(4,878 |
) |
|
|
187,905 |
|
Operating depreciation and amortization
|
|
|
21,567 |
|
|
|
3,991 |
|
|
|
|
|
|
|
25,558 |
|
General and administrative
|
|
|
12,567 |
|
|
|
12,412 |
|
|
|
|
|
|
|
24,979 |
|
Flooding grants, less losses and expenses
|
|
|
|
|
|
|
1,835 |
|
|
|
|
|
|
|
1,835 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from operations
|
|
|
4,922 |
|
|
|
(6,067 |
) |
|
|
|
|
|
|
(1,145 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other income (expense)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense
|
|
|
(12,522 |
) |
|
|
(1,231 |
) |
|
|
|
|
|
|
(13,753 |
) |
|
Investment and other income
|
|
|
(2,063 |
) |
|
|
4,191 |
|
|
|
1,898 |
|
|
|
4,026 |
|
|
Derivative financial instruments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrealized loss on interest rate derivatives
|
|
|
(2,303 |
) |
|
|
(30,108 |
) |
|
|
|
|
|
|
(32,411 |
) |
|
|
Realized gain on foreign exchange derivatives
|
|
|
25,732 |
|
|
|
|
|
|
|
|
|
|
|
25,732 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other income (expense)
|
|
|
8,844 |
|
|
|
(27,148 |
) |
|
|
1,898 |
|
|
|
(16,406 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before income taxes and minority interest
|
|
|
13,766 |
|
|
|
(33,215 |
) |
|
|
1,898 |
|
|
|
(17,551 |
) |
Income tax (provision) benefit
|
|
|
(264 |
) |
|
|
528 |
|
|
|
|
|
|
|
264 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before minority interest
|
|
|
13,502 |
|
|
|
(32,687 |
) |
|
|
1,898 |
|
|
|
(17,287 |
) |
Minority interest
|
|
|
|
|
|
|
10,965 |
|
|
|
|
|
|
|
10,965 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
|
13,502 |
|
|
|
(21,722 |
) |
|
|
1,898 |
|
|
|
(6,322 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
116
SUPPLEMENTARY FINANCIAL INFORMATION (UNAUDITED)
Quarterly Financial Data
(Thousands, Except per Share Amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter Ended | |
|
|
| |
|
|
March 31 | |
|
June 30 | |
|
September 30 | |
|
December 31 | |
|
|
| |
|
| |
|
| |
|
| |
2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Sales
|
|
|
52,922 |
|
|
|
51,844 |
|
|
|
49,102 |
|
|
|
94,030 |
|
Gross profit
|
|
|
5,519 |
|
|
|
7,114 |
|
|
|
8,597 |
|
|
|
(5,434 |
) |
Income before extraordinary items and cumulative effect of a
change in accounting
|
|
|
(18,966 |
) |
|
|
16,241 |
|
|
|
(9,879 |
) |
|
|
32,584 |
|
Income before extraordinary items and cumulative effect of a
change in accounting, per share*
|
|
|
(1.11 |
) |
|
|
0.57 |
|
|
|
(0.57 |
) |
|
|
1.14 |
|
Net income (loss)
|
|
|
(18,966 |
) |
|
|
16,241 |
|
|
|
(9,879 |
) |
|
|
32,584 |
|
|
2003
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Sales
|
|
|
50,401 |
|
|
|
47,913 |
|
|
|
45,822 |
|
|
|
50,420 |
|
Gross profit
|
|
|
4,335 |
|
|
|
5,644 |
|
|
|
(69 |
) |
|
|
4,956 |
|
Income before extraordinary items and cumulative effect of a
change in accounting
|
|
|
(10,922 |
) |
|
|
873 |
|
|
|
876 |
|
|
|
5,580 |
|
Income before extraordinary items and cumulative effect of a
change in accounting, per share*
|
|
|
(0.65 |
) |
|
|
0.05 |
|
|
|
0.05 |
|
|
|
0.33 |
|
Net income (loss)
|
|
|
(10,922 |
) |
|
|
873 |
|
|
|
876 |
|
|
|
5,580 |
|
117
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the
Securities Exchange Act of 1934, the Registrant has duly
caused this report to be signed on its behalf by the
undersigned, thereunto duly authorized.
|
|
|
|
|
|
|
Mercer International
Inc. |
|
Dated: March 14, 2005 |
|
By: |
|
/s/ Jimmy S.H. Lee
|
|
|
|
|
|
|
|
|
|
Jimmy S.H. Lee
Chairman |
Pursuant to the requirements of the Securities Exchange Act
of 1934, this report has been signed below by the following
persons on behalf of the Registrant and in the capacities and on
the dates indicated.
|
|
|
|
|
|
/s/ Jimmy S.H. Lee
Jimmy
S.H. Lee
Chairman, Chief Executive Officer and Trustee |
|
Date: March 14, 2005 |
|
/s/ David M. Gandossi
David
M. Gandossi
Chief Financial Officer |
|
Date: March 14, 2005 |
|
/s/ Eric Lauritzen
Eric
Lauritzen
Trustee |
|
Date: March 14, 2005 |
|
/s/ William D.
McCartney
William
D. McCartney
Trustee |
|
Date: March 14, 2005 |
|
/s/ Graeme A. Witts
Graeme
A. Witts
Trustee |
|
Date: March 14, 2005 |
|
/s/ Kenneth A. Shields
Kenneth
A. Shields
Trustee |
|
Date: March 14, 2005 |
|
/s/ Guy W. Adams
Guy
W. Adams
Trustee |
|
Date: March 14, 2005 |
118
EXHIBIT INDEX
|
|
|
|
|
Exhibit No. | |
|
Description of Exhibit |
| |
|
|
|
1.1 |
|
|
Underwriting Agreement dated February 8, 2005 between
Mercer International Inc. and RBC Capital Markets
Corporation, on behalf of itself and CIBC World Markets Corp.,
Raymond James & Associates, Inc. and D.A.
Davidson & Co. Incorporated by reference from
Form 8-K dated February 10, 2005. |
|
1.2 |
|
|
Underwriting Agreement dated February 8, 2005 among Mercer
International Inc. and RBC Capital Markets Corporation and
Credit Suisse First Boston LLC, on behalf of themselves and CIBC
World Markets Corp. Incorporated by reference from Form 8-K
dated February 10, 2005. |
|
3.1(a)* |
|
|
Restated Declaration of Trust of the Company as filed with the
Secretary of State of Washington on June 11, 1990 together
with an Amendment to Declaration of Trust dated
December 12, 1991. |
|
(b)* |
|
|
Amendments to Declaration of Trust dated July 8, 1993;
August 17, 1993; and September 9, 1993. |
|
3.2* |
|
|
Trustees Regulations dated September 24, 1973. |
|
4.1 |
|
|
Indenture dated as of October 10, 2003 between Mercer
International Inc. and Wells Fargo Bank Minnesota, N.A.
Incorporated by reference from Form 8-K dated
October 15, 2003. |
|
4.2 |
|
|
Indenture dated as of December 10, 2004 between Mercer
International Inc. and Wells Fargo Bank, N.A. Incorporated by
reference from Form S-3 filed December 10, 2004. |
|
4.3 |
|
|
First Supplemental Indenture dated February 14, 2005 to
Indenture dated December 10, 2004 between Mercer
International Inc. and Wells Fargo Bank, N.A. Incorporated by
reference from Form 8-K dated February 17, 2005. |
|
4.4 |
|
|
Registration Rights Agreement dated as of October 10, 2003
between Mercer International Inc. and RBC Dain Rauscher Inc.
Incorporated by reference from Form 8-K dated
October 15, 2003. |
|
4.5 |
|
|
Registration Rights Agreement dated November 22, 2004
between Mercer International Inc. and KPMG Inc. Incorporated by
reference from Form 8-K dated November 23, 2004. |
|
4.6 |
|
|
Shareholder Rights Plan. Incorporated by reference from
Form 8-K dated December 24, 2003. |
|
4.7 |
|
|
First Amendment to Rights Agreement. Incorporated by reference
from Form 8-K dated February 10, 2005. |
|
10.1 |
|
|
Acquisition Agreement among Treuhandanstalt, Dresden Papier AG,
Dresden Papier Holding GmbH, Mercer International Inc., and Shin
Ho Paper Mfg. Co., Ltd. Incorporated by reference from
Form 8-K dated September 20, 1993. |
|
10.2 |
|
|
Acquisition Agreement among Treuhandanstalt, Zellstoff-und
Papierfabrik Rosenthal GmbH, Raboisen
Einhundertsechsundfunfzigste Vermogensverwaltungsgesellschaft
GmbH, to be renamed ZPR Zellstoff-und Papierfabrik Rosenthal
Holding GmbH, Mercer International Inc. and 448380 B.C. Ltd.
dated July 3, 1994. Incorporated by reference from
Form 8-K dated July 3, 1994. |
|
10.3 |
|
|
Amended and Restated 1992 Stock Option Plan. Incorporated by
reference from Form S-8 dated March 2, 2000. |
|
10.4* |
|
|
2002 Employee Incentive Bonus Plan. |
|
10.5* |
|
|
Form of Separation Agreement between Mercer International Inc.
and Arbatax International Inc. |
|
10.6 |
|
|
English Translation of a Loan Agreement in the amount of
DM508,000,000 between Zellstoff-und Papierfabrik Rosenthal
GmbH & Co. KG, Blankenstein on the one hand and
Bayerische Hypotheken-und Wechsel-Bank Aktiengesellschaft,
Munich and Bayerische Vereinsbank Aktiengesellschaft, Munich on
the other hand dated July 6, 1998. Incorporated by
reference from Form 8-K dated July 16, 1998. |
119
|
|
|
|
|
Exhibit No. | |
|
Description of Exhibit |
| |
|
|
|
10.7* |
|
|
English Translation of Agreement on the obligations of the
shareholders between Mercer International Inc.,
Spezialpapierfabrik Blankenstein GmbH and Zellstoff-und
Papierfabrik Rosenthal Verwaltungs GmbH and Bayerische Hypo-und
Vereinsbank Aktiengesellschaft dated February 11, 1999. |
|
10.8 |
|
|
English Translation of Amendment Agreement No. 4 dated
December 13, 2000 between Zellstoff-und Papierfabrik
Rosenthal GmbH & Co. KG and Bayerische Hypo-und
Vereinsbank Aktiengesellschaft to the Loan Agreement dated
July 6, 1998. Incorporated by reference from Form 8-K
dated January 23, 2001. |
|
10.9* |
|
|
Purchase Agreement between Sihl and Mercer International Inc.
dated December 14, 2001 relating to the acquisition of
Landqart AG. |
|
10.10 |
|
|
Project Financing Facility Agreement dated August 26, 2002
between Zellstoff Stendal GmbH and Bayerische Hypo-und
Vereinsbank AG. Incorporated by reference from Form 8-K
dated September 10, 2002. |
|
10.11 |
|
|
Shareholders Undertaking Agreement dated August 26,
2002 among Mercer International Inc., Stendal Pulp Holdings
GmbH, RWE Industrie-Lösungen GmbH, AIG Altmark Industrie AG
and FAHR Beteiligungen AG and Zellstoff Stendal GmbH and
Bayerische Hypo-und Vereinsbank AG. Incorporated by reference
from Form 8-K dated September 10, 2002. |
|
10.12* |
|
|
Shareholders Agreement dated August 26, 2002 among
Zellstoff Stendal GmbH, Stendal Pulp Holdings GmbH, RWE
Industrie-Lösungen GmbH and FAHR Beteiligungen AG. |
|
10.13* |
|
|
Contract for the Engineering, Design, Procurement, Construction,
Erection and Start-Up of a Kraft Pulp Mill between Zellstoff
Stendal GmbH and RWE Industrie-Lösungen GmbH dated
August 26, 2002. Certain non-public information has been
omitted from the appendices to Exhibit 10.16 pursuant to a
request for confidential treatment filed with the SEC. Such
non-public information was filed with the SEC on a confidential
basis. The SEC approved the request for confidential treatment
in January 2004. |
|
10.14* |
|
|
Purchase and Sale Agreement dated December 30, 2002 between
Equitable Industries Limited Partnership and Mercer
International Inc. relating to the sale of Landqart AG. |
|
10.15* |
|
|
Form of Trustees Indemnity Agreement between Mercer
International Inc. and its Trustees. |
|
10.16* |
|
|
English Translation of Agreement between Zellstoff-und
Papierfabrik Rosenthal GmbH & Co. KG, Blankenstein a.d.
Saale and Bayerische Hypo-und Vereinsbank AG dated May 27,
2002. |
|
10.17 |
|
|
Purchase Agreement dated as of October 6, 2003 between
Mercer International Inc. and RBC Dain Rauscher Inc.
Incorporated by reference from Form 10-Q for the period
ended September 30, 2003. |
|
10.18 |
|
|
Employment Agreement dated for reference August 7, 2003
between Mercer International Inc. and David Gandossi.
Incorporated by reference from Form 8-K dated
August 11, 2003. |
|
10.19 |
|
|
Settlement Agreement dated as of August 5, 2003 among
Mercer International Inc., Greenlight Capital, L.L.C. and
Greenlight Capital, Inc. Incorporated by reference from
Form 8-K dated August 6, 2003. |
|
10.20* |
|
|
English translation of Refinancing Agreement dated
December 12, 2003 between European Investment Bank and
Zellstoff Stendal GmbH. |
|
10.21 |
|
|
Employment Agreement effective as of April 28, 2004 between
Mercer International Inc. and Jimmy S.H. Lee. Incorporated by
reference from Form 8-K dated April 28, 2004. |
|
10.22 |
|
|
2004 Stock Incentive Plan. Incorporated by reference from
Form S-8 dated June 15, 2004. |
|
10.23 |
|
|
Asset Purchase Agreement by and among Mercer International Inc.,
0706906 B.C. Ltd. and KPMG Inc., as receiver of all of the
assets and undertakings of Stone Venepal (Celgar) Pulp Inc.
dated November 22, 2004. Incorporated by reference from
Form 8-K dated November 23, 2004. |
120
|
|
|
|
|
Exhibit No. | |
|
Description of Exhibit |
| |
|
|
|
10.24 |
|
|
Revolving Credit Facility Agreement dated February 9, 2005
among D&Z Holding GmbH, Zellstoff-und Papierfabrik Rosenthal
GmbH & Co. KG, ZPR Beteiligungs GmbH and Bayerische
Hypo-und Vereinsbank AG. Incorporated by reference from
Form 8-K dated February 17, 2005. |
|
10.25 |
|
|
Operating Credit Agreement dated February 11, 2005 between
0706906 B.C. Ltd. and Royal Bank of Canada. Incorporated by
reference from Form 8-K dated February 17, 2005. |
|
16 |
|
|
Letter regarding change in certifying accountant. Incorporated
by reference from Form 8-K/A dated August 6, 2003. |
|
21 |
|
|
List of Subsidiaries of Registrant. |
|
23.1 |
|
|
Independent Auditors Consent of Deloitte & Touche
LLP. |
|
23.2 |
|
|
Independent Auditors Consent of Peterson Sullivan PLLC. |
|
31.1 |
|
|
Section 302 Certificate of Chief Executive Officer. |
|
31.2 |
|
|
Section 302 Certificate of Chief Financial Officer. |
|
32.1** |
|
|
Section 906 Certificate of Chief Executive Officer. |
|
32.2** |
|
|
Section 906 Certificate of Chief Financial Officer. |
|
|
* |
Filed in Form 10-K for prior years. |
|
** |
In accordance with Release 33-8212 of the Commission, these
Certifications: (i) are furnished to the
Commission and are not filed for the purposes of
liability under the Securities Exchange Act of 1934, as amended;
and (ii) are not to be subject to automatic incorporation
by reference into any of the Companys registration
statements filed under the Securities Act of 1933, as amended
for the purposes of liability thereunder or any offering
memorandum, unless the Company specifically incorporates them by
reference therein. |
121