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SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549

Form 10-Q

(MARK ONE)

(X)  

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934


For the quarterly period ended September 30, 2004

OR

(   )  

TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934


For the transition period from __________________to__________________


Commission file number 1-7160

COACHMEN INDUSTRIES, INC.

(Exact name of registrant as specified in its charter)

          INDIANA   35-1101097



(State or other jurisdiction of
incorporation or organization)
   (IRS Employer
Identification No.)



2831 Dexter Drive, Elkhart, Indiana   46514



(Address of principal executive offices) (Zip Code)

Registrant's telephone number, including area code      574-262-0123

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes X No  

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).   Yes X No  

Indicate the number of shares outstanding of each of the issuer’s classes of common stock, as of the latest practicable date:

       At October 31, 2004:

  Common Shares, without par value 15,709,119 shares outstanding including an equivalent number of common share purchase rights.



FORM 10-Q

INDEX

Part I.  Financial Information Page No.
   
   Financial Statements:
   
      Consolidated Balance Sheets-
      September 30, 2004 and December 31, 2003
  3-4
   
      Consolidated Statements of Operations-
      Three and Nine Months Ended September 30, 2004 and 2003
5
   
      Consolidated Statements of Cash Flows-
      Nine Months Ended September 30, 2004 and 2003
6
   
      Notes to Consolidated Financial Statements 7-13
   
   Management's Discussion and Analysis of Financial
      Condition and Results of Operations
14-17
   
   Quantitative and Qualitative Disclosures About Market Risk 18
   
   Controls and Procedures 18
   
Part II.  Other Information
   
   Item 6.  Exhibits 19
   
   Signatures 20
   
   Index to Exhibits 21




2


Coachmen Industries, Inc. and Subsidiaries
Consolidated Balance Sheets

(in thousands)

      September 30,
2004
(Unaudited)
    December 31,
2003
 
 
Assets    
Current assets:    
   Cash and temporary cash investments     $ 7,616   $ 6,408  
   Marketable securities       3,415     5,667  
   Trade receivables, less allowance for    
     doubtful receivables 2004 - $873    
     and 2003 - $1,208       50,212     46,232  
   Other receivables       4,873     1,906  
   Refundable income taxes       560     642  
   Inventories       149,813     101,100  
   Prepaid expenses and other       4,865     4,622  
   Deferred income taxes       6,457     5,959  


       Total current assets       227,811     172,536  


Property, plant and equipment, at cost       165,260     155,673  
   Less, accumulated depreciation       (81,330 )   (76,448 )


       Property, plant and equipment, net       83,930     79,225  
Goodwill       18,212     18,954  
Cash value of life insurance       39,486     36,506  
Real estate held for sale       60     -  
Other       4,696     3,467  


Total assets     $ 374,195   $ 310,688  


See Notes to Consolidated Financial Statements.




3


Coachmen Industries, Inc. and Subsidiaries
Consolidated Balance Sheets
(continued)
(in thousands)

        September 30,
2004
(Unaudited)
    December 31,
2003
 
 
Liabilities    
Current liabilities:    
   Accounts payable, trade     $ 49,820   $ 30,486  
   Accrued income taxes       3,846     2,511  
   Accrued expenses and other liabilities       43,104     37,586  
   Short-term borrowings and current portion    
    of long-term debt       26,560     5,990  


      Total current liabilities       123,330     76,573  
         
Long-term debt       15,872     9,419  
Deferred income taxes       3,903     4,089  
Postretirement deferred compensation benefits       9,484     9,172  
Other       346     284  


      Total liabilities       152,935     99,537  


         
Shareholders' equity    
   Common shares, without par value: authorized    
    60,000 shares; issued 2004 - 21,102    
    shares and 2003 - 21,086 shares       91,762     91,539  
   Additional paid-in capital       8,746     7,616  
   Retained earnings       181,648     172,700  
   Treasury shares, at cost: 2004 - 5,396    
    shares and 2003 - 5,533 shares       (59,072 )   (59,858 )
   Unearned compensation       (1,941 )   (1,136 )
   Accumulated other comprehensive income       117     290  


       Total shareholders' equity       221,260     211,151  


Total liabilities and shareholders' equity     $ 374,195   $ 310,688  






See Notes to Consolidated Financial Statements.





4


Coachmen Industries, Inc. and Subsidiaries
Consolidated Statements of Operations

(in thousands, except per share amounts)
(Unaudited)

Three Months
Ended September 30,
  Nine Months
Ended September 30,
        2004     2003     2004     2003  
     
Net sales     $ 235,536   $ 200,809   $ 671,684   $ 521,099  
     
Cost of sales       197,685     167,679     572,607     443,389  




    Gross profit       37,851     33,130     99,077     77,710  




Operating (income) expenses:    
  Delivery       11,515     8,896     30,651     24,256  
  Selling       8,662     8,047     24,509     20,160  
  General and administrative       9,051     8,216     28,024     24,604  
  Gain on sale of    
    properties, net       (189 )   (57 )   (1,268 )   (96 )




    Total operating expenses       29,039     25,102     81,916     68,924  




    Operating income       8,812     8,028     17,161     8,786  




Nonoperating (income) expense:    
  Interest expense       552     219     1,442     953  
  Investment income, net       (533 )   (275 )   (1,808 )   (175 )
  Other income, net       (235 )   (44 )   (321 )   (144 )




    Total nonoperating (income)    
       expense, net       (216 )   (100 )   (687 )   634  




    Income before income taxes       9,028     8,128     17,848     8,152  
     
Income taxes       3,100     2,770     6,086     2,778  




    Net income     $ 5,928   $ 5,358   $ 11,762   $ 5,374  




Earnings per common share:    
    Basic     $ .38   $ .35   $ .76   $ .35  
    Diluted     $ .38   $ .35   $ .76   $ .35  
     
Number of common shares used in    
 computation of per common    
 share amounts:    
    Basic       15,479     15,427     15,469     15,436  




    Diluted       15,544     15,464     15,545     15,475  




Cash dividends per common share     $ .06   $ .06   $ .18   $ .18  




See Notes to Consolidated Financial Statements.





5


Coachmen Industries, Inc. and Subsidiaries
Consolidated Statements of Cash Flows

(in thousands)
(Unaudited)

Nine Months
Ended September 30,
 
        2004     2003  
Cash flows from operating activities:    
  Net income     $ 11,762   $ 5,374  
  Adjustments to reconcile net income to net    
     cash provided by (used in) operating activities:    
        Depreciation       6,973     7,112  
        Provision for doubtful receivables       89   153  
        Gain on sale of properties, net       (1,268 )   (96 )
        Increase in cash surrender value of    
           life insurance policies       (504 )   (726 )
        Net realized and unrealized (gains) losses    
           on marketable securities and derivatives       147     (185 )
        Deferred income taxes       (684 )   569  
        Tax benefit from stock options exercised       23     8  
        Other       1,969     1,839  
        Changes in certain assets and liabilities:    
               Receivables       (7,036 )   (20,722 )
               Inventories       (48,514 )   (17,818 )
               Prepaid expenses and other       (243 )   (2,246 )
               Accounts payable, trade       19,334     27,970  
               Income taxes - accrued and refundable       1,417     4,287  
               Accrued expenses and other liabilities       5,518     (1,903 )


                    Net cash provided by (used in)    
                       operating activities       (11,017 )   3,616  


Cash flows from investing activities:    
  Proceeds from sales of marketable securities       1,932     25,215  
  Proceeds from sale of property and equipment       2,618     2,393  
  Investments in marketable securities       (2,476 )   (25,505 )
  Purchases of property and equipment       (13,235 )   (10,520 )
  Other       (1,281 )   215  


                    Net cash used in investing activities       (12,442 )   (8,202 )


Cash flows from financing activities:    
  Proceeds from short-term debt       28,500     23,000  
  Payments of short-term debt       (8,917 )   (23,000 )
  Proceeds from long-term debt       8,012     571  
  Payments of long-term debt       (572 )   (614 )
  Issuance of common shares under stock    
     incentive plans       458     269  
  Purchases of common shares for treasury       -     (4,354 )
  Cash dividends paid       (2,814 )   (2,787 )


                    Net cash provided by (used in)    
                       financing activities       24,667     (6,915 )


Increase (decrease) in cash and temporary    
     cash investments       1,208     (11,501 )
         
Cash and temporary cash investments:    
  Beginning of period       6,408     16,549  


  End of period     $ 7,616   $ 5,048  





See Notes to Consolidated Financial Statements.




6


Coachmen Industries, Inc. and Subsidiaries
Notes to Consolidated Financial Statements

(Unaudited)

1.      BASIS OF PRESENTATION

  The consolidated balance sheet data as of December 31, 2003 was derived from audited financial statements, but does not include all disclosures required by accounting principles generally accepted in the United States. The interim financial statements should be read in connection with the financial statements in the Company’s Annual Report on Form 10-K for the year ended December 31, 2003.

  In the opinion of management, the information furnished herein includes all adjustments of a normal and recurring nature necessary to reflect a fair presentation of the statements of the interim periods reported. The results of operations for the three and nine-month periods ended September 30, 2004 are not necessarily indicative of the results to be expected for the full year.

2.      SEGMENT INFORMATION

  The Company has determined that its reportable segments are those that are based on the Company’s method of internal reporting, which disaggregates its business by product category. The Company’s two reportable segments are: recreational vehicles, including related parts and supplies, and housing and building. The Company evaluates the performance of its segments and allocates resources to them based on pretax income. Differences between reported segment amounts and corresponding consolidated totals represent corporate expenses for administrative functions and income or expenses relating to property and equipment that are not allocated to segments.

  The table below presents information about segments used by the chief operating decision maker of the Company for the three and nine-month periods ended September 30, 2004 and 2003:

Three Months
Ended September 30,
    Nine Months
Ended September 30,
        2004     2003     2004     2003  
  (in thousands)
Net sales:    
     Recreational vehicles     $ 160,860   $ 136,241   $ 481,319   $ 359,153  
     Housing and building       74,676     64,568     190,365     161,946  




         Consolidated total     $ 235,536   $ 200,809   $ 671,684   $ 521,099  




Gross profit:    
     Recreational vehicles     $ 17,974   $ 15,892   $ 51,594   $ 36,745  
     Housing and building       19,877     17,614     47,281     40,966  
     Other reconciling items       -     (376 )   202     (1 )




         Consolidated total     $ 37,851   $ 33,130   $ 99,077   $ 77,710  




Operating expenses:    
     Recreational vehicles     $ 14,709   $ 12,947   $ 41,194   $ 34,277  
     Housing and building       15,201     12,167     40,985     33,661  
     Other reconciling items       (871 )   (12 )   (263 )   986  




         Consolidated total     $ 29,039   $ 25,102   $ 81,916   $ 68,924  






7


Three Months
Ended September 30,
    Nine Months
Ended September 30,
        2004     2003     2004     2003  
  (in thousands)
         Operating income:    
              Recreational vehicles     $ 3,265   $ 2,945   $ 10,400   $ 2,468  
              Housing and building       4,676     5,447     6,296     7,305  
              Other reconciling items       871     (364 )   465     (987 )




                  Consolidated total     $ 8,812   $ 8,028   $ 17,161   $ 8,786  




         Pretax income (loss):    
              Recreational vehicles     $ 3,252   $ 2,872   $ 10,363   $ 2,270  
              Housing and building       4,899     5,528     6,655     7,284  
              Other reconciling items       877     (272 )   830     (1,402 )




                  Consolidated total     $ 9,028   $ 8,128   $ 17,848   $ 8,152  






September 30,   December 31,
        2004     2003  
  (in thousands)
         Total assets:    
              Recreational vehicles     $ 183,304   $ 126,157  
              Housing and building       112,151     105,056  
              Other reconciling items       78,740     79,475  


                  Consolidated total     $ 374,195   $ 310,688  


3.      INVENTORIES

  Inventories consist of the following:
September 30,   December 31,
        2004     2003  
  (in thousands)
   
         Raw materials     $ 45,486   $ 32,452  
         Work in process       27,744     15,256  
         Improved lots       2,318     2,314  
         Finished goods       74,265     51,078  


                Total     $ 149,813   $ 101,100  






8


4.      ACCRUED EXPENSES AND OTHER LIABILITIES

  Accrued expenses and other liabilities consist of the following:
September 30,   December 31,
        2004     2003  
  (in thousands)
   
         Wages, salaries, bonuses and commissions     $ 10,118   $ 4,953  
         Dealer incentives, including volume    
              bonuses, dealer trips, interest    
              reimbursement, co-op advertising and    
              other rebates       4,301     3,839  
         Warranty       10,420     8,658  
         Insurance-products and general liability,    
              workers compensation, group health and    
              other       5,523     6,361  
         Customer deposits and unearned revenues       3,688     7,000  
         Other current liabilities       9,054     6,775  


                  Total     $ 43,104   $ 37,586  


  Changes in the Company’s warranty liability during the three and nine-month periods ended September 30 were as follows:

Three Months
Ended
September 30,
Nine Months
Ended
September 30,
        2004     2003     2004     2003  
  (in thousands)  
         Balance of accrued warranty    
           at beginning of period     $ 10,510   $ 7,530   $ 8,658   $ 8,796  
         Warranties issued during    
           the period and changes in    
           liability for pre-existing    
           warranties       5,024     4,502     16,862     11,194  
         Cash settlements made during    
           the quarter       (5,114 )   (4,178 )   (15,100 )   (12,136 )




         Balance of accrued warranty    
           at September 30     $ 10,420   $ 7,854   $ 10,420   $ 7,854  




5.      EARNINGS PER SHARE

  Basic earnings per share is based on the weighted average number of shares outstanding during the period. Diluted earnings per common share is based on the weighted average number of shares outstanding during the period, after consideration of the dilutive effect of stock options and awards. Basic and diluted earnings per share for the three and nine months ended September 30, 2004 and 2003 were calculated as follows:


9


Three Months
Ended
September 30,
Nine Months
Ended
September 30,
        2004     2003     2004     2003  
  (in thousands)  
         Numerator:    
           Net income applicable    
             to common stock     $ 5,928   $ 5,358   $ 11,762   $ 5,374  
         Denominator:    
           Number of shares outstanding,    
             end of period:    
                Common stock       15,706     15,535     15,706     15,535  
                Effect of weighted average    
                  contingently issuable shares    
                  outstanding during period       (202 )   (100 )   (167 )   (69 )
                Effect of weighted average    
                  shares outstanding during    
                  period       (25 )   (8 )   (70 )   (30 )




                Weighted average number of    
                  common shares used in basic    
                  EPS       15,479     15,427     15,469     15,436  
                Effect of dilutive securities,    
                  stock options and awards       65     37     76     39  




                Weighted average number of    
                  common shares used in    
                  diluted EPS       15,544     15,464     15,545     15,475  





  For both the three and nine months ended September 30, 2004, 85,400 shares (295,875 and 286,875 shares for the three and nine months ended September 30, 2003, respectively), of outstanding stock options were not included in the computation of diluted earnings per share because their exercise price was greater than the average market prices for the periods and their inclusion would have been antidilutive.

  The sum of the quarterly earnings per share for the three quarters may not equal year-to-date earnings per share due to rounding and changes in diluted potential common shares.

6.      COMPREHENSIVE INCOME (LOSS)

  The changes in components of comprehensive income for the three and nine months ended September 30, 2004 and 2003 are as follows:

Three Months
Ended
September 30,
Nine Months
Ended
September 30,
        2004     2003     2004     2003  
  (in thousands)  
     
         Net income     $ 5,928   $ 5,358   $ 11,762   $ 5,374  
         Unrealized gains (losses)    
              on securities held for    
              sale, net of taxes       (58 )   199     (204 )   1,129  
         Unrealized gains (losses)    
              on cash flow hedges,    
              net of taxes       (44 )   30     31     (187 )




                 Comprehensive income     $ 5,826   $ 5,587   $ 11,589   $ 6,316  




10


  As of September 30, 2004 and 2003, the accumulated other comprehensive income, net of tax, relating to unrealized gains (losses) on securities available for sale was $246,000 and $468,000, respectively, and relating to deferred losses on cash flow hedges was ($129,000) and ($187,000), respectively.

7.      COMMITMENTS, CONTINGENCIES AND GUARANTEES

  The Company was contingently liable at September 30, 2004 to banks and other financial institutions on repurchase agreements in connection with financing provided by such institutions to most of the Company’s independent dealers in connection with their purchase of the Company’s recreational vehicle products. These agreements provide for the Company to repurchase its products from the financing institution in the event that they have repossessed them upon a dealer’s default. Products repurchased from dealers under these agreements are accounted for as a reduction in revenue at the time of repurchase. Although the estimated contingent liability approximates $242 million at September 30, 2004 ($238 million at December 31, 2003), the risk of loss resulting from these agreements is spread over the Company’s numerous dealers and is further reduced by the resale value of the products repurchased. Based on losses previously experienced under these obligations, the Company has established a reserve for estimated losses under repurchase agreements. At September 30, 2004, $.3 million ($.3 million at December 31, 2003) was recorded as an accrual for estimated losses under repurchase agreements.

  The Company was also contingently liable under guarantees to financial institutions of their loans to independent dealers for amounts totaling approximately $8.6 million at September 30, 2004 ($4.6 million at December 31, 2003). During 2003, the Company entered into an agreement with a financial institution to form a private-label financing program to provide wholesale inventory financing to the Company’s dealers in the recreational vehicle segment. The agreement provides for a preferred program that provides financing that is subject to the standard repurchase agreement described above. In addition, the agreement provides for a reserve pool whereby the financial institution makes available an aggregate line of credit not to exceed $40 million that will provide financing for dealers that may not otherwise qualify for credit approval under the preferred program. No dealer being provided financing from the reserve pool can receive an aggregate line of credit exceeding $5 million. Per each contract year, in addition to the standard repurchase agreement described above, the Company will be liable to the financial institution for the first $2 million of aggregate losses, as defined by the agreement, incurred by the financial institution on designated dealers with higher credit risks that are accepted into the reserve pool financing program. At September 30, 2004, the Company has recorded a loss reserve of $.1 million associated with these guarantees ($.1 million at December 31, 2003).

  The Company was also contingently liable at September 30, 2004 to a financial institution on repurchase agreements in connection with financing provided by the institution to certain of the Company’s independent home builders in connection with their purchase of the Company’s housing products. This agreement provides for the Company to repurchase its products from the financing institution in the event that they have repossessed them upon a builder’s default. Products repurchased from builders under this agreement are accounted for as a reduction in revenue at the time of repurchase. Although the estimated contingent liability approximates $2.4 million at September 30, 2004, the risk of loss resulting from these agreements is spread over the Company’s numerous builders and is further reduced by the resale value of the products repurchased. The Company has evaluated the potential for losses under this agreement and has determined that the resolution of any claims that may arise in the future would not materially affect the Company’s financial statements.

  During the first quarter of 2004, the Company entered into an agreement to guarantee the indebtedness incurred by a recreational vehicle dealer towards the purchase of a dealership facility. The guarantee is in the principal amount of $1 million for a period of five years or until all indebtedness has been fully paid, whichever occurs first. The Company has evaluated the potential for losses under this agreement and has determined that the resolution of any claims that may arise in the future would not materially affect the Company’s financial statements.

11


  In addition, the Company is liable under a guarantee to a financial institution for model home financing provided to certain independent builders doing business with the Company’s housing and building segment. The amount outstanding under this agreement at September 30, 2004 is $1.2 million. Any losses incurred under this guarantee would be offset by the proceeds from the resale of the model home and losses are limited to 20% of the original contract price, and cannot exceed $2.0 million. As of September 30, 2004, no losses have been incurred by the Company under the model home financing program.

  The Company obtains vehicle chassis for its recreational and specialized vehicle products directly from automobile manufacturers under converter pool agreements. The agreements generally provide that the manufacturer will provide a supply of chassis at the Company’s various production facilities under the terms and conditions as set forth in the agreement. Chassis are accounted for as consigned inventory until either assigned to a unit in the production process or 90 days have passed. At the earlier of these dates, the Company is obligated to purchase the chassis and it is recorded as inventory. At September 30, 2004, chassis inventory, accounted for as consigned inventory, approximated $23.3 million.

  During the second quarter of 2004, the Company entered into an agreement to provide financing of up to $4.9 million to a developer for the construction of a hotel. The construction loan financing period extends through February 2005, after which, the construction loan may be converted to a term loan for a period of two years, provided the terms and conditions of the agreement are met. The loans are collateralized by a first priority interest in all tangible and intangible property of the borrower. As of September 30, 2004, the Company has provided $1.4 million in financing to the developer.

  The Company is involved in various legal proceedings, most of which are ordinary disputes incidental to the industry and most of which are covered in whole or in part by insurance. Management believes that the ultimate outcome of these matters and any liabilities in excess of insurance coverage and self-insurance accruals will not have a material adverse impact on the Company’s consolidated financial position, future business operations or cash flows.

8.      STOCK-BASED COMPENSATION

  On March 1, 2003, the Company adopted the Performance Based Restricted Stock Plan initiated to motivate and reward participants for superior achievement of the Company’s pre-established long-term financial performance goals. This new plan, effective as of January 1, 2003, utilizes variable plan accounting, meaning that the cost of the awards are expensed over the vesting period based upon the fair value of the estimated shares to be earned at the end of the vesting period. As of September 30, 2004, a total of 186,300 contingent shares awarded to key employees under the plan were outstanding. The amounts expensed during the three and nine-month periods ended September 30, 2004 were $216,000 and $651,000, respectively, while the amount expensed during the three and nine-month periods ended September 30, 2003 were $83,000 and $259,000.

  The Company has stock option plans and an employee stock purchase plan. The Company accounts for these plans under the recognition and measurement principles of APB Opinion No. 25, “Accounting for Stock Issued to Employees,” and related interpretations. No stock-based employee compensation cost is reflected in net earnings for these plans, as all options granted under these plans have an exercise price equal to the market value of the underlying common stock at the date of grant. The table below illustrates the effect on net income and earnings per share if the Company had applied the fair value recognition provisions of SFAS No. 123, “Accounting for Stock-Based Compensation.”




12


Three Months
Ended
September 30,
Nine Months
Ended
September 30,
        2004     2003     2004     2003  
  (in thousands, except per share amounts)
     
          Net income, as reported     $ 5,928   $ 5,358   $ 11,762   $ 5,374  
          Add: Stock-based compensation expense    
            under variable plan included in    
            reporting net income, net of taxes       141     56     429     171  
          Deduct: Total stock-based employee    
            compensation expense determined    
            under fair value based method for    
            all awards, net of taxes       (206 )   (204 )   (621 )   (601 )




          Pro forma net income     $ 5,863   $ 5,210   $ 11,570   $ 4,944  




          Earnings per share:    
     
               Basic - as reported     $ .38 $ .35 $ .76 $ .35
               Basic - pro forma     $ .38 $ .34 $ .75 $ .32
     
               Diluted - as reported     $ .38 $ .35 $ .76 $ .35
               Diluted - pro forma     $ .38 $ .34 $ .75 $ .32

9.      RECLASSIFICATION

  Certain information in the accompanying consolidated statements of operations for the three and nine months ended September 30, 2003 has been reclassified to conform to the 2004 presentation. The reclassification had no effect on net income as previously reported.

10.    NEW ACCOUNTING PRONOUNCEMENTS

  On March 31, 2004, the Financial Accounting Standards Board (FASB) issued an Exposure Draft, “Share-Based Payments,” which is a proposed amendment to SFAS No. 123, “Accounting for Stock-Based Compensation.” The Exposure Draft would require all share-based payments to employees, including grants of employee stock options, to be recognized in the statement of operations based on their fair values. The FASB recently announced that a final standard will be effective for public companies for fiscal periods beginning after June 15, 2005. The final standard offers the Company alternative methods of adopting this final rule. At the present time, the Company has not yet determined which alternative method it will use.




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Coachmen Industries, Inc. and Subsidiaries
Management’s Discussion and Analysis
Of Financial Condition and Results of Operations

The following is management’s discussion and analysis of certain significant factors, which have affected the Company’s financial condition, results of operations and cash flows during the periods included in the accompanying consolidated financial statements.

A summary of the changes in the principal items included in the consolidated statements of operations is shown below.

 
  Comparison of
Three Months Nine Months
  Ended September 30, 2004 and 2003
Increases (Decreases)
   
Amount   Percentage Amount   Percentage
  ($ in thousands)
   
Net sales     $ 34,727     17 .3% $ 150,585     28 .9%
   
Cost of sales       30,006     17 .9   129,218     29 .1
   
Delivery expense       2,619     29 .4   6,395     26 .4
   
Selling expenses       615     7 .6   4,349     21 .6
   
General and    
     administrative expenses       835     10 .2   3,420     13 .9
   
(Gain) loss on sale of    
     properties, net       (132 )   n/m     (1,172 )   n/m  
   
Interest expense       333     152 .1   489     51 .3
   
Investment income (loss)       (258 )   93 .8   (1,633 )   n/m  
   
Other income, net       (191 )   n/m     (177 )   n/m  
   
Income before income taxes       900     11 .1   9,696     118 .9
   
Income taxes       330     11 .9   3,308     119 .1
   
Net income       570     10 .6   6,388     118 .9

n/m – not meaningful

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NET SALES

Consolidated net sales for the quarter ended September 30, 2004 were $235.5 million, an increase of $34.7 million, or 17.3%, from the $200.8 million reported for the corresponding quarter last year. Net sales for the nine months were $671.7 million, representing an increase of 28.9% from the $521.1 million reported for the same period in 2003. The Company’s recreational vehicle segment experienced a net sales increase of 18.1% for the quarter and an increase of 34% for the nine months. Wholesale unit shipments for the RV segment increased 3.4% during the third quarter of 2004 and 11.6% for the nine-month period ended September 30, 2004. Wholesale unit shipments of motorized products increased 22.7% and 40.9% for the three and nine-month periods ended September 30, 2004, respectively, while wholesale unit shipments of towable products were down 3.4% for the three-month period ended September 30, 2004 and were up 1.7% for the nine-month period then ended. Unit backlog for the RV Group was down 57.8% at September 30, 2004 compared to the same date in 2003.

The Company’s housing and building segment experienced a net sales increase for the quarter ended September 30, 2004 of 15.7% and an increase of 17.5% for the nine months. This increase in sales dollars was attributable to wholesale unit shipments being up 2.5% for the quarter and 5.9% for the nine-month period ended September 30, 2004, as well as an increase in the average sales price per unit. The increased sales price per unit was a result of product mix and sales price increases and surcharges related to increased cost of raw materials, particularly lumber. Unit backlogs, measured in floors for the housing and building segment, were up 34.1% at September 30, 2004 as compared to the same date in 2003.

COST OF SALES

Cost of sales increased 17.9%, or $30 million, for the three months and 29.1%, or $129.2 million, for the nine months ended September 30, 2004. As a percentage of net sales, cost of sales was 83.9% and 85.2% for the three and nine months ended September 30, 2004 compared to 83.5% and 85.1% for the three and nine months ended September 30, 2003. The increase in the dollar amount of cost of sales in the current quarter and year-to-date is attributable to the increase in sales dollars. The slight increase in the cost of sales percentage to net sales for the third quarter was primarily a result of the Company's continued investment in new business initiatives in both its recreational vehicle and housing and building segments.

OPERATING EXPENSES

As a percentage of net sales, operating expenses, which include delivery, selling, general and administrative expenses, were 12.4% for both the 2004 quarter and nine-month periods compared to 12.5% and 13.2% for the quarter and nine-month periods of 2003. As a percentage of sales, delivery expenses increased by .5 percentage points for the three-month period and decreased by .1 percentage point for the nine-month period as compared to the prior year three and nine-month periods. The increase in delivery dollars spent during the quarter was primarily related to variable delivery costs for the higher volume of units shipped, while the increase as a percentage of sales for the quarter was primarily the result of higher fuel costs. The .1 percentage point decrease for the nine-month period is the result of better utilization of the Company’s transportation equipment associated with the increase in sales volume. Selling expenses were 3.7% and 3.6% of net sales for the 2004 quarter and nine-month periods compared to 4.0% and 3.9% of net sales for the three and nine-month periods ended September 30, 2003. The increase in selling expense dollars during the quarter and nine months ended September 30, 2004 is related to increased personnel costs and increased expenses related to new product shows, seminars, and other promotional expenses. The decrease in selling expenses as a percentage of sales for the three and nine-month periods ended September 30 was primarily related to increased sales volume. General and administrative expenses were 3.8% of net sales for the third quarter compared to 4.1% for the 2003 corresponding quarter and 4.2% of net sales for the nine-month period compared to 4.7% for 2003. The decrease for the quarter and nine-month periods in general and administrative expenses as a percentage of net sales was related to the increased sales volume.

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GAIN ON THE SALE OF PROPERTIES, NET

For the nine months ended September 30, 2004, the gain on the sale of properties was $1,268,000. The major component of the gain in 2004 was from the sale of the Goshen facility. In late March 2004, Coachmen RV Company sold its 70,000 square-foot facility in Goshen, Indiana, and moved production to a newly acquired replacement facility located five miles north of its Middlebury, Indiana complex. There were no significant gains or losses from property transactions for the three months ended September 30, 2004, nor were there any significant gains or losses from property transactions for the three or nine months ended September 30, 2003.

INTEREST EXPENSE

Interest expense was $552,000 and $1,442,000 for the quarter and nine-month periods in 2004 compared to $219,000 and $953,000 in the same periods last year. Interest expense varies with the amount of average outstanding long-term debt and borrowings on the Company’s revolving credit facility.

INVESTMENT INCOME (LOSS)

There was a net investment income of $533,000 for the quarter ended September 30, 2004 compared to $275,000 in the same quarter of 2003. For the nine-month period, the net investment income of $1,808,000 compared to an investment income of $175,000 the previous year. The investment income for the three-month period ended September 30, 2004 was principally attributable to earnings of the life insurance policies held and realized gains on the sale of preferred stock. Net investment income for the three-month period ended September 30, 2003 was principally attributable to realized gains incurred from the sale of preferred stocks. The investment income for the nine-month period ended September 30, 2004 was attributable to a cumulative preferred dividend of $536,000 from a utility company emerging from bankruptcy, earnings of the life insurance policies held and realized gains on the sale of preferred stock. The investment income of $175,000 for the nine months ended September 30, 2003 was attributable to the gains realized on the sale of preferred stocks in the third quarter of 2003 offset by an other-than-temporary impairment charge of $579,000 to adjust to market value the carrying cost of certain preferred stocks held by the Company.

OTHER INCOME, NET

Other income, net, represents income of $235,000 for the third quarter of 2004 and income of $44,000 for the same quarter of the previous year. For the nine-month period, other income, net for 2004 was $321,000 compared to income of $144,000 in 2003. No items of significance caused the variances between the comparable quarters.

INCOME TAXES

For the third quarter ended September 30, 2004, the effective tax rate was 34.3% and the year-to-date rate was 34.1% compared with a 2003 third quarter and year-to-date rate of 34.1%. The Company’s effective tax rate fluctuates based upon the states where sales occur, with the level of export sales and also with the amount of nontaxable dividend income on investments.

LIQUIDITY, CAPITAL RESOURCES AND FINANCIAL CONDITION

The Company generally relies on funds from operations as its primary source of liquidity. In addition, the Company maintains a $35 million, unsecured revolving credit facility to meet its seasonal working capital needs. On July 30, 2004, the Company entered into an Amendment to the Credit Agreement, which provides for a term loan of $7.5 million. At September 30, 2004, primarily due to increases in inventories and accounts receivable, there were outstanding borrowings of $24.6 million against this bank line of credit. At September 30, 2003, there were no borrowings outstanding against the credit facilities. For the nine months ended September 30, 2004, the major use of cash was for operating activities, which primarily consisted of increases in receivables and inventories offset by an increase in accounts payable and other accrued expenses. The cash used in investing activities for the nine months ended September 30, 2004 was primarily the result of

16


acquisitions of property and equipment to increase manufacturing capacity to meet expected production needs. The cash provided by financing activities was primarily the result of net borrowings against credit facilities offset by the payment of cash dividends.

At September 30, 2004, working capital increased to $104.5 million from $96.0 million at December 31, 2003. The $55.3 million increase in current assets at September 30, 2004 versus December 31, 2003 was primarily due to increased trade receivables and inventories as a result of increased sales. The increase in current liabilities of $46.8 million was substantially due to increased trade payables, borrowings against credit facilities, and other accrued expenses.

FORWARD-LOOKING STATEMENTS

This Form 10-Q contains certain statements that are “forward-looking” statements within the meaning of Section 27A of the Securities Act of 1933 and Section 21E of the Securities Exchange Act of 1934, as amended. These forward-looking statements are based on management’s expectations and beliefs concerning future events. Forward-looking statements are necessarily subject to risks and uncertainties, and are dependent on various factors, many of which are outside the control of the Company. These uncertainties and other factors include, but are not limited to, the potential fluctuations in the Company’s operating results; the condition of the telecommunications industry which purchases modular structures; the impact of performance on the valuation of intangible assets; the availability and price of gasoline and diesel fuel, which can impact the sale of recreational vehicles; the availability of chassis and appliances, which are used in the production of many of the Company’s recreational vehicle products; interest rates, which affect the affordability of the Company’s products; the availability and cost of real estate for residential housing; potential liabilities under repurchase agreements and guarantees; changing government regulations, such as those covering accounting standards, environmental matters or product warranties and recalls, which may affect costs of operations, revenues, product acceptance and profitability; legislation governing the relationships of the Company with its recreational vehicle dealers, which may affect the Company’s options and liabilities in the event of a general economic downturn; the impact of consumer confidence and economic uncertainty on high-cost discretionary product purchases, which can hinder the sales of recreational vehicles; the demand for commercial structures in the various industries that the housing and building segment serves; the ability of the housing and building segment to perform in new market segments where it has limited experience; uncertainties related to the launch of a new brand product line of recreational vehicles; consolidation of distribution channels in the recreational vehicle industry, and also on the state of the recreational vehicle and housing industries in the United States. Other factors affecting forward-looking statements include the cyclical and seasonal nature of the Company’s businesses, adverse weather conditions affecting home deliveries, changes in property taxes and energy costs, changes in federal income tax laws and federal mortgage financing programs, changes in public policy, competition in these industries, the Company’s ability to maintain or increase gross margins which are critical to profitability whether there are or are not increased sales, further developments in the war on terrorism and related international crises; oil supplies, uncertainty surrounding the 2004 elections and their possible impact on tax policy adverse to discretionary income available for purchases of high-cost consumer durables, and other risks and uncertainties. In addition, investors should be aware that generally accepted accounting principles prescribe when a company may reserve for particular risks, including litigation exposure. Accordingly, results for a given reporting period could be significantly affected if and when a reserve is established for a major contingency. Reported results may therefore appear to be volatile in certain accounting periods. The foregoing lists are not exhaustive, and the Company disclaims any obligation to subsequently revise any forward-looking statements to reflect events or circumstances after the date of such statements.

At times, the Company’s actual performance differs materially from its projections and estimates regarding the economy, the recreational vehicle and building industries and other key performance indicators. Readers of this Report are cautioned that reliance on any forward-looking statements involves risks and uncertainties. Although the Company believes that the assumptions on which the forward-looking statements contained herein are reasonable, any of those assumptions could prove to be inaccurate given the inherent uncertainties as to the occurrence or nonoccurrence of future events. There can be no assurance that the forward-looking statements contained in this Report will prove to be accurate. The inclusion of a forward-looking statement

17


herein should not be regarded as a representation by the Company that the Company’s objectives will be achieved. For further discussion of the elements involved in this Report, see the notes and other materials included with the Company’s latest Annual Report on Form 10-K.

ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

In the normal course of business, operations of the Company are exposed to fluctuations in interest rates. These fluctuations can vary the costs of financing and investing yields. The Company has utilized its short-term revolving credit facility during the first nine months of 2004 for working capital needs resulting from an increase in inventories and accounts receivable. At September 30, 2004, the Company had $26.6 million of borrowings on the revolving credit facility and current maturities of long-term debt. Long-term debt at September 30, 2004 was $15.9 million and consisted mainly of industrial development revenue bonds that have variable or floating rates and a term loan. In January of 2003, the Company entered into various interest rate swap agreements that became effective in October of 2003. These swap agreements, which are designated as cash flow hedges for accounting purposes, effectively convert a portion of the Company’s variable-rate borrowings to a fixed-rate basis through November of 2011, thus reducing the impact of changes in interest rates on future interest expense. The fair value of the Company’s interest rate swap agreements represents the estimated receipts or payments that would be made to terminate the agreements.

The change in the fair value of interest rate swap agreements during the third quarter of 2004 was not significant. Total accumulated loss on the swap agreements as of September 30, 2004 was $.1 million. If in the future the interest rate swap agreements were determined to be ineffective or were terminated before the contractual termination dates, or if it became probable that the hedged variable cash flows associated with the variable-rate borrowings would stop, the Company would be required to reclassify into earnings all or a portion of the unrealized losses on cash flow hedges included in accumulated other comprehensive gain (loss).

At September 30, 2004, the Company had $3.4 million invested in marketable securities. The Company’s marketable securities consist of public utility preferred stocks, which typically pay quarterly fixed-rate dividends. These financial instruments are subject to market risk in that available energy supplies and changes in available interest rates would impact the market value of the preferred stocks. The Company utilizes U.S. Treasury bond futures options as a protection against the impact of increases in interest rates on the fair value of the Company’s investments in these fixed-rate preferred stocks. Outstanding options are marked to market with market value changes recognized in current earnings. The U.S. Treasury bond futures options generally have terms ranging from 90 to 180 days. Based on the Company’s overall interest rate exposure at September 30, 2004, including variable or floating rate debt and derivatives used to hedge the fair value of fixed-rate preferred stocks, a hypothetical 10 percent change in interest rates applied to the fair value of the financial instruments as of September 30, 2004, would have no material impact on earnings, cash flows or fair values of interest rate risk sensitive instruments over a one-year period.

ITEM 4. CONTROLS AND PROCEDURES

The Company’s management, with the participation of the Company’s Chief Executive Officer and Chief Financial Officer, has evaluated the effectiveness of the Company’s disclosure controls and procedures as of September 30, 2004. Based on that evaluation, the Company’s Chief Executive Officer and Chief Financial Officer concluded that the Company’s disclosure controls and procedures were effective as of September 30, 2004.

During the period covered by this Report, there have been no material changes in the Company’s internal control over financial reporting that have materially affected or are reasonably likely to materially affect the Company’s internal control over financial reporting.

18


PART II. OTHER INFORMATION

ITEM 6.  EXHIBITS

    
  See Index to Exhibits incorporated by reference herein.







19


SIGNATURES

Pursuant to the requirements of the Securities and Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

    COACHMEN INDUSTRIES, INC.
                 (Registrant)
 
       
       
Date: November 5, 2004   By: /s/ Claire C. Skinner                                     
           Claire C. Skinner, Chairman of the
       Board and Chief Executive Officer
 
   
Date: November 5, 2004   By: /s/ Joseph P. Tomczak                               
           Joseph P. Tomczak, Executive Vice
       President and Chief Financial Officer
 
 
Date: November 5, 2004   By: /s/ Colleen A. Zuhl                                     
           Colleen A. Zuhl, Vice President
       and Controller
 






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INDEX TO EXHIBITS

Number Assigned
In Regulation
S-K, Item 601          Description of Exhibit

   
3(a)(i) Articles of Incorporation of the Company as amended on May 30, 1995 (incorporated by reference to Exhibit 3(i) to the Company's Annual Report on Form 10-K for the fiscal year ended December 31, 1995).
   
3(a)(ii) Articles of Amendment to Articles of Incorporation (incorporated by reference to Exhibit 4.2 to the Company's Form S-3 Registration Statement, File No. 333-14579).
   
3(b) By-Laws as modified through January 31, 2002 (incorporated by reference to the Company's Form 8-K filed February 20, 2002).
   
10.1 Amendment No. 4 to Credit Agreement dated July __, 2004 among Coachmen Industries, Inc., the Lenders named therein, and Bank One, Indiana, N.A.
   
10.2 Program Agreement and related Repurchase Agreement dated as of May 10, 2004 between Textron Financial Corporation and certain subsidiaries of Coachmen Industries, Inc.
   
31.1 Certification of Chief Executive Officer Pursuant to Exchange Act Rules 13a-14(a)/15d-14(a)
   
31.2 Certification of Chief Financial Officer Pursuant to Exchange Act Rules 13a-14(a)/15d-14(a)
   
32.1 Certification of Chief Executive Officer Pursuant to 18 U.S.C. Section 1350
   
32.2 Certification of Chief Financial Officer Pursuant to 18 U.S.C. Section 1350

21