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SECURITIES AND EXCHANGE COMMISSION
Washington, DC 20549


FORM 10-Q

(Mark One)  

ý

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(D) OF THE SECURITIES EXCHANGE ACT OF 1934

for the Quarter Ended September 28, 2002

or

o

TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(D) OF THE SECURITIES EXCHANGE ACT OF 1934

For the transition period from                              to                             .

Commission File Number 1-16121


VIASYS HEALTHCARE INC.
(Exact Name of Registrant as Specified in its Charter)

Delaware
(State or Other Jurisdiction of
Incorporation or Organization)
  04-3505871
(IRS Employer
Identification No.)

227 Washington Street,
Conshohocken, Pennsylvania

(Address of principal Executive Offices)

 

19428
(Zip Code)

(Registrant's telephone number, including area code) (610) 862-0800

        Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes ý    No o

        Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act). Yes ý    No o

        Indicate the number of shares outstanding of each of the issuer's classes of Common Stock, as of the latest practicable date.

Class
  Outstanding at November 6, 2002
Common Stock, $.01 par value   26,211,003



Item 1—Financial Statements

VIASYS HEALTHCARE INC.
CONDENSED CONSOLIDATED BALANCE SHEETS

 
  September 28, 2002
  December 29, 2001
 
 
  (Unaudited)
(In thousands except share
and per share amounts)

 
ASSETS        
Current Assets:              
  Cash and cash equivalents   $ 10,263   $ 14,968  
  Accounts receivable, less allowances of $7,260 and $6,981     71,911     75,013  
  Inventories:              
    Raw materials and supplies     47,567     36,466  
    Work in process     9,620     7,510  
    Finished goods     28,672     25,985  
  Deferred tax asset     16,475     16,360  
  Prepaid expenses     4,550     4,678  
   
 
 
      189,058     180,980  
   
 
 
Property, Plant and Equipment, at Cost     92,603     85,760  
  Less: Accumulated depreciation and amortization     61,221     56,797  
   
 
 
      31,382     28,963  
   
 
 
Goodwill, net     154,017     151,816  
Intangible Assets, net     7,308     6,215  
Assets of discontinued operations     25,794     35,959  
Other Assets     3,915     1,342  
   
 
 
    $ 411,474   $ 405,275  
   
 
 
LIABILITIES AND STOCKHOLDERS' EQUITY        
Current Liabilities:              
  Notes payable   $ 35,057   $ 33,357  
  Accounts payable     18,122     20,122  
  Accrued payroll and employee benefits     12,390     12,828  
  Deferred revenue     8,986     8,314  
  Accrued installation and warranty costs     4,446     4,460  
  Accrued commissions     2,733     4,020  
  Other accrued expenses     12,463     14,963  
   
 
 
      94,197     98,064  
   
 
 
Liabilities of discontinued operations     1,771     2,533  
Deferred Income Taxes and Other Deferred Items     4,998     5,010  
   
 
 
      6,769     7,543  

Commitments and Contingencies

 

 

 

 

 

 

 

Stockholders' Equity:

 

 

 

 

 

 

 
  Preferred stock, $.01 par value, 5,000,000 shares authorized; none issued          
  Common stock, $.01 par value, 100,000,000 shares authorized; 26,060,426 and 26,037,362 shares issued     261     260  
  Capital in excess of par value     263,803     263,171  
  Retained earnings     43,606     39,259  
  Treasury Stock, 5,597 shares and 0 shares     (111 )    
  Deferred compensation         (158 )
  Accumulated other comprehensive income (loss)     2,949     (2,864 )
   
 
 
      310,508     299,668  
   
 
 
    $ 411,474   $ 405,275  
   
 
 

The accompanying notes are an integral part of these condensed consolidated financial statements.

2



VIASYS HEALTHCARE INC.
CONDENSED CONSOLIDATED STATEMENTS OF INCOME

 
  Three Months Ended
 
 
  September 28, 2002
  September 29, 2001
 
 
  (Unaudited)
(In thousands except per share amounts)

 
Revenues   $ 86,675   $ 82,375  
   
 
 

Costs and Operating Expenses:

 

 

 

 

 

 

 
  Cost of revenues     47,038     43,253  
  Selling, general and administrative expenses     25,724     23,606  
  Research and development expenses     5,776     7,373  
  Restructuring and other unusual costs     624     716  
   
 
 
      79,162     74,948  
   
 
 

Operating Income

 

 

7,513

 

 

7,427

 
Interest Income     222     42  
Interest Expense     (559 )   (466 )
Other Expense, Net         103  
   
 
 

Income from Continuing Operations before Income Taxes

 

 

7,176

 

 

7,106

 
Provision for Income Taxes     (2,530 )   (3,002 )
   
 
 
Income from Continuing Operations     4,646     4,104  
Discontinued Operations (net of ($5,685) and $285 of tax)     (9,689 )   434  
   
 
 
Net (Loss) Income   $ (5,043 ) $ 4,538  
   
 
 
Earnings (Loss) per Share:              
  Basic:              
    Continuing Operations     .18     .16  
    Discontinued Operations     (.37 )   .01  
   
 
 
    $ (.19 ) $ .17  
   
 
 
  Diluted:              
    Continuing Operations     .18     .16  
    Discontinued Operations     (.37 )   .01  
   
 
 
    $ (.19 ) $ .17  
   
 
 

Weighted Average Shares:

 

 

 

 

 

 

 
  Basic     26,060     26,000  
   
 
 
  Diluted     26,060     26,000  
   
 
 

The accompanying notes are an integral part of these condensed consolidated financial statements.

3



VIASIS HEALTHCARE INC.
CONDENSED CONSOLIDATED STATEMENTS OF INCOME

 
  Nine Months Ended
 
 
  September 28,
2002

  September 29,
2001

 
 
  (Unaudited)
(In thousands except per share amounts)

 
Revenues   $ 257,446   $ 248,877  
   
 
 

Costs and Operating Expenses:

 

 

 

 

 

 

 
  Cost of revenues     136,952     131,891  
  Selling, general and administrative expenses     74,263     71,438  
  Research and development expenses     20,513     21,779  
  Restructuring and other unusual costs     3,817     1,840  
   
 
 
      235,545     226,948  
   
 
 
Operating Income     21,901     21,929  
Interest Income     343     102  
Interest Expense     (1,476 )   (1,446 )
Other Expense, Net         (31 )
   
 
 
Income from Continuing Operations before Income Taxes     20,768     20,554  
Provision for Income Taxes     (7,683 )   (8,669 )
   
 
 
Income from Continuing Operations     13,085     11,885  
Discontinued Operations (net of ($5,104) and $584 of tax)     (8,738 )   893  
   
 
 
Net Income   $ 4,347   $ 12,778  
   
 
 

Earnings per Share:

 

 

 

 

 

 

 
  Basic:              
  Continuing Operations     .50     .46  
  Discontinued Operations     (.33 )   .03  
   
 
 
    $ .17   $ .49  
   
 
 
 
Diluted:

 

 

 

 

 

 

 
    Continuing Operations     .49     .46  
    Discontinued Operations     (.33 )   .03  
   
 
 
    $ .16   $ .49  
   
 
 

Weighted Average Shares:

 

 

 

 

 

 

 
  Basic     26,055     26,000  
   
 
 
  Diluted     26,663     26,000  
   
 
 

The accompanying notes are an integral part of these condensed consolidated financial statements.

4



VIASYS HEALTHCARE INC.
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS

 
  Nine Months Ended
 
 
  September 28, 2002
  September 29, 2001
 
 
  (Unaudited)
(In thousands)

 
Operating Activities:              
  Net income   $ 4,347   $ 12,778  
  Adjustments to reconcile net income to net cash provided by operating activities:              
    Income from discontinued operations     (769 )   (893 )
    Provision for writedown of assets held by discontinued operations     9,507      
    Depreciation and amortization     7,441     9,630  
    Provision for losses on accounts receivable     1,658     1,222  
    Provision for writedown of assets     868      
    Other noncash items     166     (141 )
    Changes in current accounts:              
      Accounts receivable     2,749     (5,269 )
      Inventories     (14,733 )   (4,604 )
      Other current assets     (1,273 )   638  
      Accounts payable     (2,223 )   (1,699 )
      Other current liabilities     (3,583 )   3,223  
    Other     (270 )    
   
 
 
        Net cash provided by continuing operating activities     3,885     14,885  
        Net cash provided by discontinued operating activities     718     1,198  
   
 
 
      Net cash provided by operating activities     4,603     16,083  

Investing Activities:

 

 

 

 

 

 

 
  Purchases of property, plant and equipment     (9,774 )   (6,424 )
  Purchases of intangible assets     (1,810 )   (1,895 )
  Proceeds from sale of property, plant and equipment     601     922  
  Advances to former affiliate, net         1,535  
  Investing activities of discontinued operations     (381 )   (400 )
   
 
 
        Net cash used in investing activities     (11,364 )   (6,262 )
Financing Activities:              
  Net transfer to former parent company         (2,948 )
  Increase (Decrease) in short-term borrowings     1,700     (7,394 )
  Deferred charges related to credit facility     (782 )    
  Proceeds from issuance of common stock under option plans     522      
  Financing activities of discontinued operations         (6,108 )
  Other, net     (42 )   250  
   
 
 
        Net cash provided by (used in) financing activities     1,398     (16,200 )
   
 
 
Exchange Rate Effect on Cash and Cash Equivalents     658     170  
   
 
 
Decrease in Cash and Cash Equivalents     (4,705 )   (6,209 )
Cash and Cash Equivalents at Beginning of Period     14,968     12,611  
   
 
 
Cash and Cash Equivalents at End of Period   $ 10,263   $ 6,402  
   
 
 

The accompanying notes are an integral part of these condensed consolidated financial statements.

5



VIASYS HEALTHCARE INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENT

1.    General

        The interim condensed consolidated financial statements presented have been prepared by VIASYS Healthcare Inc. (the "Company"), are unaudited and, in the opinion of management, reflect all adjustments of a normal recurring nature necessary for a fair statement of the financial position at September 28, 2002, the results of operations for the three and nine month periods ended September 28, 2002 and September 29, 2001 and the statement of cash flows for the nine month periods ended September 28, 2002 and September 29, 2001. Interim results are not necessarily indicative of results for a full year.

        The condensed consolidated financial statements and notes are presented as permitted by Form 10-Q and do not contain certain information included in the annual financial statements and notes of the Company. The condensed consolidated financial statements and notes included herein should be read in conjunction with the financial statements and notes included in the Company's Condensed Consolidated Financial Statements on Form 10-K, as filed with the Securities and Exchange Commission.

        Through November 15, 2001, the Company operated as a wholly-owned subsidiary of Thermo Electron Corporation ("Thermo Electron" or "former parent company"). In February 2001, the Thermo Electron board of directors declared a dividend of all of its equity interest in the Company. The dividend was distributed on November 15, 2001 (the "Spinoff Date") to Thermo Electron stockholders of record on November 7, 2001. The distribution was on the basis of 0.1461 share of Company common stock for each share of Thermo Electron common stock outstanding.

2.    Classification

        Certain prior year amounts have been reclassified to conform to the current year presentation.

3.    Comprehensive Income

        Comprehensive income combines net income and foreign currency translation adjustments, which is the only component of the accumulated other comprehensive income (loss) that is presented as a separate component of stockholders' equity in the accompanying balance sheet. The year-to-date change in comprehensive income is primarily the result of the writedown of assets related to the discontinued operation in the third quarter of 2002 partially offset by the weakening of the dollar relative to the euro primarily in the second quarter of 2002.

 
  Three Months Ended
  Nine Months Ended
 
  September 28,
2002

  September 29,
2001

  September 28,
2002

  September 29,
2001

 
   
  (In thousands)

   
Net (Loss) Income   $ (5,043 ) $ 4,538   $ 4,347   $ 12,778
Effect of Cumulative Translation Adjustment     (1,014 )   1,361     5,813     26
   
 
 
 
Comprehensive (Loss) Income   $ (6,057 ) $ 5,899   $ 10,160   $ 12,804

6


4.    Earnings per Share

        The reconciliation of basic to diluted weighted average shares outstanding is as follows:

 
  Three Months Ended
  Nine Months Ended
 
  September 28,
2002*

  September 29,
2001

  September 28,
2002

  September 29,
2001

 
  (In thousands except per share amounts)

Basic Weighted Average Shares   26,060   26,000   26,055   26,000
Dilutive Effect of Stock Options Outstanding       608  
   
 
 
 
Diluted Weighted Average Shares   26,060   26,000   26,663   26,000
   
 
 
 

*
Since the assumed issuance of common stock under stock incentive awards would not have been dilutive, the weighted average number of

        shares used to compute diluted EPS is equal to the weighted average number of shares used in the basic EPS computation.

5.    Business Segment Information

 
  Three Months Ended
  Nine Months Ended
 
 
  September 28,
2002

  September 29,
2001

  September 28,
2002

  September 29,
2001

 
 
   
  (In thousands)

   
 
Revenues from Continuing Operations:                          
  Respiratory Care   $ 48,311   $ 43,533   $ 139,321   $ 131,623  
  Neurocare     22,353     22,447     69,553     66,240  
  Medical and Surgical Products     16,011     16,395     48,572     51,014  
   
 
 
 
 
    $ 86,675   $ 82,375   $ 257,446   $ 248,877  
   
 
 
 
 

Operating Income from Continuing Operations:

 

 

 

 

 

 

 

 

 

 

 

 

 
  Respiratory Care   $ 6,155   $ 5,061   $ 17,650   $ 14,619  
  Neurocare     908     868     2,027     1,266  
  Medical and Surgical Products     2,290     3,045     8,004     8,927  
  Corporate(a)     (1,840 )   (1,547 )   (5,780 )   (2,883 )
   
 
 
 
 
Total Operating Income from Continuing Operations     7,513     7,427     21,901     21,929  
  Interest and Other Expense, Net     (337 )   (321 )   (1,133 )   (1,375 )
  Provision for Income Taxes     (2,530 )   (3,002 )   (7,683 )   (8,669 )
  Income from Discontinued Operations, net     (9,689 )   434     (8,738 )   893  
   
 
 
 
 
Net (Loss) Income   $ (5,043 ) $ 4,538   $ 4,347   $ 12,778  
   
 
 
 
 

7


 
  September 28,
2002

  December 29,
2001

 
  (In thousands)

Goodwill:            
  Respiratory Care(b)   $ 93,655   $ 91,454
  Neurocare     52,509     52,509
  Medical and Surgical Products     7,853     7,853
   
 
    $ 154,017   $ 151,816
   
 

(a)
Primarily general and administrative expenses.

(b)
The change in the balance of goodwill is as a result of the foreign currency translation adjustment.

6.    Restructuring and Other Unusual Costs

2002 Plan

        For the three and nine months ended September 28, 2002, the Company recorded $408,000 and $1,251,000, respectively, of restructuring costs related to the closure of a facility in Colorado and its consolidation with the main Neurocare facility in Wisconsin. Included in this amount is severance for 51 employees. The Company anticipates recording an estimated $300,000 for additional restructuring actions in 2002, which includes expenses related the closure of a Neurocare facility in Germany and its consolidation with our Jaeger facility and expenses related to the closure of the Colorado facility and its consolidation with the main Neurocare facility in Wisconsin.

2001 Plan

        The 2001 restructuring actions included headcount reductions and consolidation of facilities. Included is the closure of the Neurocare segment's operating facility in New Hampshire and its consolidation with existing operations in Wisconsin. This segment has also vacated a sales and service office in France and has appointed a third party distributor. The Respiratory Care segment has closed five sales and service operations in Germany and Austria and has consolidated operations into an existing facility in Germany. Also included is severance for 154 employees across all functions, of which 152 had been severed as of September 28, 2002. The Company expects the 2001 Plan restructuring actions to be substantially complete by the end of 2002.

        During 2001, the Company recorded restructuring and other unusual costs of $3,965,000 associated with this plan. Restructuring and unusual costs consist of cash costs, including $3,697,000 of severance, $97,000 for abandoned facilities and $171,000 of other costs.

        For the three and nine month periods ended September 28, 2002, the Company recorded restructuring and other unusual costs associated with this plan of $216,000 and $2,566,000, respectively. Year-to-date restructuring and unusual costs consist of costs, including $584,000 of severance, $1,629,000 for abandoned facilities and $353,000 of other costs. The costs related to abandoned facilities include a non-cash charge of $868,000 that was recorded to write down the book value of our New Hampshire facility to its estimated net realizable value. This facility is currently held for sale.

8



6.    Restructuring and Other Unusual Costs—(Continued)

        The following table summarizes accrued restructuring costs, which are included in other accrued expenses in the accompanying balance sheet.

 
  Severance
  Employee
Retention

  Abandoned
Facilities

  Other
  Total
 
 
  (In thousands)

 
2001 Restructuring Plan                                
  Costs accrued in 2001 (a)   $ 3,697   $   $ 97   $ 171   $ 3,965  
  2001 Payments     (1,462 )       (51 )   (106 )   (1,619 )
  Currency translation     (31 )               (31 )
   
 
 
 
 
 
Balance at December 29, 2001   $ 2,204   $   $ 46   $ 65   $ 2,315  
   
 
 
 
 
 
  Costs accrued in 2002 (b)     584     79     1,629     274     2,566  
  Non-cash writedown of asset             (868 )       (868 )
  2002 Payments     (2,356 )   (79 )   (687 )   (252 )   (3,374 )
  Currency translation     189                 189  
   
 
 
 
 
 
Balance at September 28, 2002   $ 621   $   $ 120   $ 87   $ 828  
   
 
 
 
 
 
2002 Restructuring Plan                                
  Costs accrued in 2002 (c)   $ 945   $   $ 114   $ 192   $ 1,251  
  2002 Payments     (939 )       (84 )   (91 )   (1,114 )
  Currency translation                      
   
 
 
 
 
 
Balance at September 28, 2002   $ 6   $   $ 30   $ 101   $ 137  
   
 
 
 
 
 

(a)
Reflects costs of $2,514, $1,349 and $102 in the Respiratory Care, Neurocare and Medical and Surgical Products segments, respectively.

(b)
Reflects costs of $236 and $1,998 in the Respiratory Care and Neurocare segments, respectively, as well as $332 related to corporate.

(c)
Reflects costs of $1,251 in the Neurocare segment.

9


7.    Contingencies

        The Company is involved in various legal proceedings and litigation arising in the ordinary course of business. In the opinion of management, the outcome of such proceedings and litigation will not have a material adverse effect on the Company's financial position or results of operations.

8.    Goodwill and Other Intangible Assets

        The Company has adopted the provisions of the Statement of Financial Accounting Standards ("SFAS") No. 142, "Goodwill and Other Intangible Assets," effective with the fiscal year beginning December 30, 2001. In accordance with the provisions of SFAS 142, the Company completed step one of the impairment test of goodwill that existed on the Company's consolidated balance sheet at the date of adoption and has determined that there was no impairment of goodwill.

        The impact of the adoption of SFAS 142 on the Company's 2002 income from continuing operations, net of tax, for the three and nine month periods ended September 28, 2002 was to decrease goodwill amortization by approximately $1,115,000 and $3,349,000, respectively, resulting in an increase in net income after tax of $1,049,000 and $3,151,000, respectively, and in basic and diluted earnings per share of $.04 and $.12, respectively.

        The following table reflects consolidated results adjusted as though the adoption of SFAS 142 occurred as of the beginning of the nine month period ended September 29, 2001:

 
  Three Months Ended
  Nine Months Ended
 
  September 28,
2002

  September 29,
2001

  September 28,
2002

  September 29,
2001

 
  (In thousands except per share amounts)

Income from Continuing Operations, after-tax:                        
  As reported   $ 4,646   $ 4,104   $ 13,085   $ 11,885
  Goodwill amortization (net of tax of $0, $66, $0 and $198)         1,049         3,151
   
 
 
 
  As adjusted   $ 4,646   $ 5,153   $ 13,085   $ 15,036
   
 
 
 

Basic Earnings Per Share from Continuing Operations:

 

 

 

 

 

 

 

 

 

 

 

 
  As reported   $ .18   $ .16   $ .50   $ .46
  Goodwill amortization (net of tax of $0, $0, $0 and $.01)         .04         .12
   
 
 
 
  As adjusted   $ .18   $ .20   $ .50   $ .58
   
 
 
 

Diluted Earnings Per Share from Continuing Operations:

 

 

 

 

 

 

 

 

 

 

 

 
  As reported   $ .18   $ .16   $ .49   $ .46
  Goodwill amortization (net of tax of $0, $0, $0 and $.01)         .04         .12
   
 
 
 
  As adjusted   $ .18   $ .20   $ .49   $ .58
   
 
 
 

10


        Other amortizable intangible assets have an average life of 3-17 years and consist of the following:

 
  September 28,
2002

  December 29,
2001

 
  (In thousands)

Software   $ 12,622   $ 10,373
Patents     540     300
Other Intangibles     1,277     1,262
   
 
      14,439     11,935
Less: Accumulated Amortization     7,131     5,720
   
 
    $ 7,308   $ 6,215
   
 

        Amortization expense of other intangible assets for the three months ended September 28, 2002 and September 29, 2001 was $490,000 and $354,000, respectively, and for the nine months ended September 28, 2002 and September 29, 2001 was $1,410,000 and $1,043,000, respectively.

        Estimated amortization expense of other intangible assets for the next five years is as follows (in thousands):

For the year ended December 28, 2002   $ 1,935
For the year ended January 3, 2004   $ 1,532
For the year ended January 1, 2005   $ 1,291
For the year ended December 31, 2005   $ 760
For the year ended December 30, 2006   $ 420

9.    Credit Facility

        On May 31, 2002, the Company entered into a three-year syndicated $60,000,000 Senior Revolving Credit Facility (the "Facility"). Under the Facility, there are options under which the Company can borrow funds which determine the interest rate that will be charged. These options include borrowings at LIBOR plus a spread or at the prime rate plus a spread. Under the LIBOR option, the interest rate will depend on the term selected which will be no more than one year and will be fixed for that term. Under the prime rate option, the interest rate will fluctuate based on the prime rate during the period which amounts are outstanding.

        The Company is also subject to commitment fees on the unused portion of the Facility, the amounts of which are not material. Under the terms of the Facility, the Company is also subject to certain debt covenants. The Company is in compliance with these debt covenants as of September 28, 2002 which limit its debt to a maximum of 2.5 times earnings before interest, taxes and depreciation and amortization ("EBITDA"), require a minimum EBITDA to interest expense ratio of 4.0, limit aggregate annual capital expenditures to $20,000,000 and require a minimum stockholder's equity balance. At September 28, 2002, there was $35,000,000 outstanding under the Facility at a 3.65% weighted average interest rate.

10.    Discontinued Operation

        On September 25, 2002, the Company announced its plan to exit the patient monitoring business by divesting Medical Data Electronics ("MDE"). In accordance with SFAS 144, "Accounting for the Impairment or Disposal of Long-Lived Assets," the Condensed Consolidated Financial Statements have been restated to account for MDE as a discontinued operation. MDE was previously part of the Medical and Surgical Products segment. In conjunction with the announcement to divest MDE, the Company recorded an estimated after-tax charge of $9,507,000 ($15,000,000 pre-tax) to writedown the

11



assets of MDE to their net realizable value. This charge is included in the discontinued operations line on the income statement. Operating results of the discontinued operation are as follows:

 
  Three Months Ended
  Nine Months Ended
 
  September 28,
2002

  September 29,
2001

  September 28,
2002

  September 29,
2001

 
  (In thousands)

Revenues   $ 2,663   $ 5,561   $ 13,179   $ 16,349
Income (loss) before income taxes     (15,374 )   719     (13,842 )   1,477
Net income (loss)     (9,689 )   434     (8,738 )   893

        The net assets of MDE which were reclassified out of the Medical and Surgical Products segment and into discontinued operations are as follows:

 
  September 28,
2002

  December 29,
2001

 
 
  (In thousands)

 
Inventories and other current assets   $ 13,910   $ 9,136  
Property, plant and equipment, net     1,168     1,107  
Other assets     10,716     25,716  
Accounts Payable and other current liabilities     (1,771 )   (2,533 )
   
 
 
Net assets of discontinued operations   $ 24,023   $ 33,426  
   
 
 

11.    Subsequent Event

        On October 16, 2002, the Company completed the acquisition of E.M.E. (Electro Medical Equipment) Limited ("EME") of Brighton, U.K. and its related U.S. operations for $22,500,000, of which approximately $19,291,000 was in cash, $959,000 was in loan notes and $2,250,000 was in 145,535 shares of restricted VIASYS common stock. The cash portion of the purchase price was financed by the Company's $60,000,000 credit facility. EME is a manufacturer and supplier of devices and disposables for the non-invasive treatment of newborns with respiratory problems. For the fiscal year ended January 31, 2002, EME reported revenues of approximately $14,500,000.

12




Item 2—Management's Discussion and Analysis of Financial Condition and Results of Operations

        Forward-looking statements, within the meaning of Section 21E of the Securities Exchange Act of 1934, are made throughout this Management's Discussion and Analysis of Financial Condition and Results of Operations. For this purpose, any statements contained herein that are not statements of historical fact may be deemed to be forward-looking statements, including statements relating to our anticipated costs for additional restructuring actions in 2002, our expected capital expenditures for 2002 and whether such capital expenditures will be funded with cash from operations or short-term borrowings, and whether the covenants under our credit facility will restrict our ability to borrow thereunder. Without limiting the foregoing, the words "believes," "anticipates," "plans," "expects," "seeks, "estimates," and similar expressions are intended to identify forward-looking statements. While the Company may elect to update forward-looking statements in the future, it specifically disclaims any obligation to do so, even if the Company's estimates change, and readers should not rely on those forward-looking statements as representing the Company's views as of any date subsequent to the date of the filing of this Quarterly Report. There are a number of important factors and uncertainties that could cause our results to differ materially from those indicated by such forward-looking statements, including the risk factors set forth in our Annual Report on Form 10-K, filed on March 27, 2002 with SEC, under the caption "Risk Factors."

Relationship with Thermo Electron Corporation

        Through November 15, 2001, the Company operated as a wholly-owned subsidiary of Thermo Electron Corporation ("Thermo Electron" or "former parent company"). In February 2001, the Thermo Electron board of directors declared a dividend of all of its equity interest in the Company. The dividend was distributed on November 15, 2001 (the "Spinoff Date") to Thermo Electron stockholders of record on November 7, 2001. The distribution was on the basis of 0.1461 share of Company common stock for each share of Thermo Electron common stock outstanding.

Results of Operations

        The following table sets forth line items from our consolidated statements of income as percentages of total revenues for the periods indicated:

 
  Three Months Ended
  Nine Months Ended
 
 
  September 28,
2002

  September 29,
2001

  September 28,
2002

  September 29,
2001

 
Revenues   100.0 % 100.0 % 100.0 % 100.0 %
   
 
 
 
 
Costs and Operating Expenses:                  
  Cost of revenues   54.3   52.5   53.2   53.0  
  Selling, general and administrative expenses   29.7   28.7   28.8   28.7  
  Research and development expenses   6.7   9.0   8.0   8.8  
  Restructuring and other unusual costs   0.7   0.9   1.5   0.7  
   
 
 
 
 
    91.4   91.1   91.5   91.2  
Operating Income from Continuing Operations   8.6   8.9   8.5   8.8  
Other Expenses, Net   (0.3 ) (0.4 ) (0.5 ) (0.6 )
Provision for Income Taxes   (2.9 ) (3.6 ) (3.0 ) (3.5 )
   
 
 
 
 
Income from Continuing Operations   5.4 % 4.9 % 5.0 % 4.7 %
   
 
 
 
 
Income from Discontinued Operations, Net   (11.2 ) .5   (3.4 ) .4  
   
 
 
 
 
Net (Loss) Income   (5.8 )% 5.4 % 1.6 % 5.1 %
   
 
 
 
 

Third Quarter 2002 Compared With Third Quarter 2001

        Revenues.    Revenues from continuing operations increased 5.2% to $86.7 million in the third quarter of 2002 from $82.4 million in the third quarter of 2001. The increase in revenues of $4.8 million in the Respiratory Care segment were offset by a decrease in revenues of $0.4 million in the Medical and Surgical Products segment.

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        Revenues in the Respiratory Care segment increased 11.0% to $48.3 million in the third quarter of 2002 from $43.5 million in the third quarter of 2001. This increase can be attributed to revenue increases of 14.9% and 7.0% in our Critical Care and Respiratory Technologies businesses, respectively. In our Critical Care business the increase in revenues was due to large sales in Russia and China, an increase in sales in the homecare market and the commencement of shipments of AVEA and Vela ventilator products. In our Respiratory Technologies business, revenue increased as a result of higher volume sales across all product lines and the addition of new products such as the ORION CPAP, a sleep therapy product, which was launched in the third quarter of 2002.

        Revenues in the Neurocare segment remained the same at $22.4 million for the third quarter of 2002 as compared to the third quarter of 2001, while gross margin was negatively impacted in the third quarter of 2002 because of higher sales of lower margin products as well as duplicate costs incurred in the transfer of manufacturing facilities in Colorado to Wisconsin.

        Revenues in the Medical and Surgical Products segment decreased 2.3% to $16.0 million in the third quarter of 2002 from $16.4 million in the third quarter of 2001. The decrease in revenues was due primarily to the performance of Thermedics, our industrial polymer business which continues to be impacted by poor economic conditions, partially offset by the increased sales of MedSystems, our medical disposable business.

        Costs and Gross Margin.    Our consolidated gross margin decreased to 45.7% in the third quarter of 2002 from 47.5% in the third quarter of 2001. The decrease in gross margin was due to a number of factors including product start-up costs for AVEA and Vela, the higher volume sales of lower margin products in our critical care and neurocare businesses as well as the duplicate costs incurred in the transfer of manufacturing facilities from Colorado to Wisconsin.

        Selling, General and Administrative.    Selling, general and administrative expenses increased 9.0% to $25.7 million in the third quarter of 2002 from $23.6 million in the third quarter of 2001. As a percentage of revenues, selling, general and administrative expenses increased to 29.7% in the third quarter of 2002 from 28.7% in the third quarter of 2001. These increases can be attributed to expenses from the establishment of a new corporate office, as well as increased marketing, legal, audit and insurance costs. Partially offsetting these expenses was the absence of goodwill amortization of $1.1 million in the third quarter of 2002 as a result of the adoption of SFAS 142.

        Research and Development.    Research and development expenses decreased 21.7% to $5.8 million in the third quarter of 2002 from $7.4 million in the third quarter of 2001 due to the timing of work performed by outside contractors.

        Restructuring and Other Unusual Costs.    We recorded restructuring and unusual costs of $0.6 million in the third quarter of 2002, compared with $0.7 million in the third quarter of 2001. Restructuring and unusual costs in the third quarter of 2002 included $0.4 million of severance for employees, $0.1 million of facility closure costs and $0.1 million of other restructuring costs (See Note 6 to the Condensed Consolidated Financial Statements). Restructuring and unusual costs in 2001 were principally for severance and retention costs.

        Interest Expense, Net.    Interest expense was $0.6 million in the third quarter of 2002 and $0.5 million in the third quarter of 2001. Interest income was immaterial in both periods.

        Provision for Income Taxes.    Our effective tax rate decreased to 35.3% in the third quarter of 2002 from 42.3% in the third quarter of 2001. The decrease can be primarily attributed to an adjustment in the third quarter to reflect a year-to-date effective tax rate of 37.0% and the absence of nondeductible goodwill amortization in the third quarter of 2002. The effective tax rate exceeded the statutory federal income tax rate in the third quarter of 2002 primarily due to the impact of state income taxes. In 2001, the effective tax rate exceeded the statutory federal income tax rate primarily due to state income taxes and nondeductible amortization of goodwill.

        Discontinued Operation.    On September 25, 2002, the Company announced its plan to exit the patient monitoring business by divesting Medical Data Electronics ("MDE"). In accordance with SFAS 144, "Accounting for the Impairment or Disposal of Long-Lived Assets," the Condensed Consolidated Financial Statements have been restated to account for MDE as a discontinued operation. In conjunction with this announcement the Company recorded an estimated after-tax charge of $9.5 million in the third quarter of

14



2002 to writedown the assets of MDE to their net realizable value. This charge is included in the discontinued operations line on the income statement. For the three months ended September 28, 2002 the operating loss after tax, excluding the writedown, was $0.2 million and for the three months ended September 29, 2001 MDE had operating income after tax of $0.4 million. (See Note 10 to the Condensed Consolidated Financial Statements.)

First Nine Months 2002 Compared With First Nine Months 2001

        Revenues.    Revenues from continuing operations increased 3.4% to $257.4 million for the first nine months of 2002 from $248.9 million for the first nine months of 2001. Increases in revenues of $7.7 million in the Respiratory Care segment and $3.3 million in the Neurocare segment were offset by a decrease in revenues of $2.4 million in the Medical and Surgical Products segment. Total backlog decreased 5.7%.

        Revenues in the Respiratory Care segment increased 5.8% to $139.3 million in the first nine months of 2002 from $131.6 million in the first nine months of 2001. Revenues increased in our Respiratory Care segment primarily due to a 10.4% increase of revenues in our Respiratory Technologies business. The higher revenues can be attributed to the continued strength of our sleep diagnostics business in addition to the revenues of new products such as the VMAX Spectra, a lung function testing system and the ORION CPAP, a sleep therapy product, which were launched in 2002. We also had a revenue increase of 1.6% in our Critical Care business. This increase is a result of the launch of the AVEA and Vela products in the third quarter of 2002 as well as higher demand for existing products particularly for our high frequency oscillating ventilator. Partially offsetting the increase was a sales return in the second quarter of 2002. The impact of the sales return from a Latin American customer was a $1.9 million reduction in revenue and resulted from a change in a foreign country's government policy. Backlog decreased 9.2% primarily as a result of the launch of our AVEA product much of which had been on order since 2001.

        Revenues in the Neurocare segment increased 5.0% to $69.6 million in the first nine months of 2002 from $66.2 million in the first nine months of 2001, primarily due to higher volume as a result of increased demand particularly for the Company's Vascular equipment, the Viking Quest product and the EEG product line. This increase was partially offset by lower demand for certain hearing diagnostics products due to the anticipation of the full release of Audera, a new hearing diagnostics product. Also offsetting the increase was unusually high sales volume of the Tympstar, also a hearing diagnostic device, following its release in the first half of 2001. Due to continued challenges in the Latin American market and a temporary disruption caused by our vascular facility move, backlog decreased 18.5%.

        Revenues in the Medical and Surgical Products segment decreased 4.8% to $48.6 million in the first nine months of 2002 from $51.0 million in the first nine months of 2001. The decrease in revenues was partially the result of Thermedics having abnormally large sales volume in the first quarter of 2001 combined with customer reductions in polymer inventories in 2002. Partially offsetting the deterioration in Thermedics was strong sales volume growth in MedSystems, our medical disposables business. The backlog increase of 18.3% can be attributed mainly to strong orders for orthopedic products received by our Tecomet business.

        Costs and Gross Margin.    Our consolidated gross margin decreased to 46.8% in the first nine months of 2002 from 47.0% in the first nine months of 2001. The lower consolidated gross margin was primarily a result of new product start-up costs, duplicate costs related to facility consolidation and higher sales of lower margin products offset by our restructuring efforts as well as increased operational efficiencies.

        Selling, General and Administrative.    Selling, general and administrative expenses increased 4.0% to $74.3 million in the first nine months of 2002 from $71.4 million in the first nine months of 2001. As a percentage of revenues, selling, general and administrative expenses increased to 28.8% in the first nine months of 2002 from 28.7% in the first nine months of 2001. This increase can be attributed to costs related to the establishment of the new corporate office, as well as marketing, legal, insurance and auditing expenses. Partially offsetting these expenses were lower costs resulting from our restructuring efforts and the absence of goodwill amortization of $3.3 million in the first nine months of 2002 as a result of the adoption of SFAS 142.

        Research and Development.    Research and development expenses decreased 5.8% to $20.5 million in the first nine months of 2002 from $21.8 million in the first nine months of 2001.

15



        Restructuring and Other Unusual Costs.    We recorded restructuring and unusual costs of $3.8 million in the first nine months of 2002, compared with $1.8 million in the first nine months of 2001. Restructuring and unusual costs in the nine months of 2002 included $1.5 million of severance for employees, $1.8 million of facility closure costs and $0.5 million of other restructuring costs (see Note 6 to the Condensed Consolidated Financial Statements). Restructuring and unusual costs in 2001 were principally for severance and retention costs.

        We anticipate recording an estimated $0.3 million of charges for additional restructuring actions in 2002 to achieve cost synergies including charges for the consolidation of a Neurocare facility in Germany with our Jaeger facility and additional expenses for the closure of our Colorado facility and its consolidation with our Wisconsin facility. These costs will be charged to operations and the cash outlays will occur over the remainder of 2002.

        Interest Expense, Net.    Interest expense was $1.5 million in the first nine months of 2002 and $1.4 million in the first nine months of 2001. Interest income was immaterial in both periods.

        Provision for Income Taxes.    Our effective tax rate decreased to 37.0% in the first nine months of 2002 from 42.2% in the first nine months of 2001. The decrease can be primarily attributed to the absence of nondeductible goodwill amortization in the first nine months of 2002. The effective tax rate exceeded the statutory federal income tax rate in the first nine months of 2002 primarily due to the impact of state income taxes. In 2001, the effective tax rate exceeded the statutory federal income tax rate primarily due to state income taxes and nondeductible amortization of goodwill.

        Discontinued Operation.    In conjunction with the announcement to divest MDE the Company recorded an estimated after-tax charge of $9.5 million in the third quarter of 2002 to writedown the assets of MDE to their net realizable value. This charge is included in the discontinued operations line on the condensed consolidated financial statements. Excluding the writedown, for the nine months ended September 28, 2002 and September 29, 2001, operating income after tax was $0.8 million and $0.9 million, respectively. (See Note 10 to the Condensed Consolidated Financial Statements.)

Liquidity and Capital Resources

        Cash generated from operating activities from continuing operations was $3.9 million for the first nine months of 2002. Cash generated primarily reflects income from continuing operations, before taxes, depreciation and amortization, offset by an increase in inventories of $14.7 million. The increase in inventory is primarily due to the building of AVEA and Vela products in anticipation of their launch in the third quarter of 2002. In addition, complications surrounding the implementation of inventory purchasing software in our Critical Care business contributed to the increase in inventory. Cash generated by discontinued operations was $0.7 million.

        Cash used in investing activities was $11.4 million for the first nine months of 2002, of which $0.4 million was used in discontinued operations. Capital expenditures were the principal component of our investing activities. We purchased property, plant and equipment using cash of $9.8 million in the first nine months of 2002. During the remainder of 2002, we expect to make capital expenditures of approximately $3.2 million for a full year total of $13.0 million. In order to replace an outdated industrial plant, $4.7 million ($2.1 million was spent in the first nine months of 2002) of the total $13.0 million is expected to be used to construct a new manufacturing facility in Massachusetts for our Thermedics operation which makes medical and industrial grade polyurethanes and polyurethane films. We expect our capital expenditures to be funded with cash from operations or short-term borrowings.

        For the first nine months of 2002, our financing activities generated cash of $1.4 million. This source is primarily the result of borrowings of $35.0 million under a revolving credit facility (discussed below) established in the second quarter of 2002, offset by the repayment of $33.3 million of indebtedness owed to our former parent company,

        Our consolidated net working capital from continuing operations was $94.9 million at September 28, 2002, compared with $82.9 million at December 29, 2001. Our cash and cash equivalents totaled $10.3 million at September 28, 2002, compared with $15.0 million at December 29, 2001.

        On May 31, 2002, we entered into a three-year syndicated $60.0 million Senior Revolving Credit Facility (the "Facility"), which was used, in part, to repay our indebtedness to our former parent company in the

16



amount of $33.3 million. At September 28, 2002, $35.0 million was outstanding under the Facility at a 3.65% weighted average interest rate. Under the terms of the Facility, we are subject to certain debt covenants. We are in compliance with these covenants as of September 28, 2002 and do not expect them to limit or restrict our ability to borrow from the credit facility in fiscal year 2002. (See Note 9 to the Condensed Consolidated Financial Statement.)

        Our capital requirements for 2003 will depend on many factors, including the rate of our sales growth, market acceptance of our new products, research and development spending and the success of our product development efforts, capital spending policies of our customers, government spending policies and general economic conditions. We may enter into acquisitions or strategic arrangements in the future that could require us to seek additional debt or equity financing.

        On October 14, 2002, we announced that the Internal Revenue Service ("IRS") issued a one year extension to complete a public offering of our stock. Under its previous ruling, related to the spinoff distribution of our common stock by Thermo Electron, the IRS contemplated a public offering of 10% to 20% of our stock within one year after the distribution.

        On October 16, 2002, we completed the acquisition of E.M.E. (Electro Medical Equipment) Limited ("EME") of Brighton, U.K. and its related U.S. operations for $22.5 million, of which approximately $19.3 million was in cash, $1.0 million was in loan notes and $2.2 million was in 145,535 shares of restricted VIASYS common stock. The cash portion of the purchase price was financed by the Company's $60.0 million credit facility. EME is a manufacturer and supplier of devices and disposables for the non-invasive treatment of newborns with respiratory problems. For the fiscal year ended January 31, 2002, EME reported revenues of approximately $14.5 million.


Item 3—Quantitative and Qualitative Disclosures About Market Risk

        Our exposure to market risk from changes in interest rates, equity prices and foreign currency exchange rates has not changed materially from our exposure at year-end 2001.


Item 4—Controls and Procedures

        Our management, including our Chief Executive Officer and Chief Financial Officer, have conducted an evaluation of the effectiveness of the design and operation of our disclosure controls and procedures as of November 7, 2002. Based on that evaluation, our management, including our Chief Executive Officer and Chief Financial Officer concluded that our disclosure controls and procedures were effective as of November 7, 2002 in ensuring that all material information required to be filed in this quarterly report has been made known to them in a timely fashion. There have been no significant changes in our internal controls, or in other factors that could significantly affect our internal controls, subsequent to November 7, 2002.

17




PART II—OTHER INFORMATION

Item 1—Legal Proceedings

        There are no material pending legal proceedings to which we or any of our subsidiaries is a party or of which any of our properties are subject.

Item 6—Exhibits and Reports on Form 8-K

(a)
Exhibits

99.1   Chief Executive Officer Certification Pursuant to 18 U.S.C. Section 1350, as adopted pursuant to section 906 of the Sarbanes-Oxley act of 2002
99.2   Chief Financial Officer Certification Pursuant to 18 U.S.C. Section 1350, as adopted pursuant to section 906 of the Sarbanes-Oxley act of 2002
(b)
Reports on Form 8-K

18



SIGNATURE

        Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized as of the 8th day of November 2002.

    VIASYS HEALTHCARE INC.

 

 

By:

/s/  
RANDY H. THURMAN      
Randy H. Thurman
Chairman of the Board, President and
Chief ExecutiveOfficer

 

 

By:

/s/  
MARTIN P. GALVAN      
Martin P. Galvan
Principal Financial and Accounting Officer

Date: November 8, 2002

19



VIASYS Healthcare Inc.

CERTIFICATIONS PURSUANT TO
SECTION 302 OF
THE SARBANES-OXLEY ACT OF 2002

CERTIFICATION

I, Randy H. Thurman, certify that:

1.
I have reviewed this quarterly report on Form 10-Q of VIASYS Healthcare Inc.;

2.
Based on my knowledge, this quarterly report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this quarterly report;

3.
Based on my knowledge, the financial statements, and other financial information included in this quarterly report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this quarterly report;

4.
The registrant's other certifying officers and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-14 and 15d-14) for the registrant and we have:

a)
designed such disclosure controls and procedures to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this quarterly report is being prepared;

b)
evaluated the effectiveness of the registrant's disclosure controls and procedures as of a date within 90 days prior to the filing date of this quarterly report (the "Evaluation Date"); and

c)
presented in this quarterly report our conclusions about the effectiveness of the disclosure controls and procedures based on our evaluation as of the Evaluation Date;
5.
The registrant's other certifying officers and I have disclosed, based on our most recent evaluation, to the registrant's auditors and the audit committee of registrant's board of directors (or persons performing the equivalent function):

a)
all significant deficiencies in the design or operation of internal controls which could adversely affect the registrant's ability to record, process, summarize and report financial data and have identified for the registrant's auditors any material weaknesses in internal controls; and

b)
any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal controls; and
6.
The registrant's other certifying officers and I have indicated in this quarterly report whether or not there were significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses.

November 8, 2002

/s/  RANDY H. THURMAN      
Randy H. Thurman
Chief Executive Officer

20



CERTIFICATION

I, Martin P. Galvan, certify that:

1.
I have reviewed this quarterly report on Form 10-Q of VIASYS Healthcare Inc.;

2.
Based on my knowledge, this quarterly report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this quarterly report;

3.
Based on my knowledge, the financial statements, and other financial information included in this quarterly report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this quarterly report;

4.
The registrant's other certifying officers and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-14 and 15d-14) for the registrant and we have:

a)
designed such disclosure controls and procedures to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this quarterly report is being prepared;

b)
evaluated the effectiveness of the registrant's disclosure controls and procedures as of a date within 90 days prior to the filing date of this quarterly report (the "Evaluation Date"); and

c)
presented in this quarterly report our conclusions about the effectiveness of the disclosure controls and procedures based on our evaluation as of the Evaluation Date;
5.
The registrant's other certifying officers and I have disclosed, based on our most recent evaluation, to the registrant's auditors and the audit committee of registrant's board of directors (or persons performing the equivalent function):

a)
all significant deficiencies in the design or operation of internal controls which could adversely affect the registrant's ability to record, process, summarize and report financial data and have identified for the registrant's auditors any material weaknesses in internal controls; and

b)
any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal controls; and
6.
The registrant's other certifying officers and I have indicated in this quarterly report whether or not there were significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses.

November 8, 2002

/s/  MARTIN P. GALVAN      
Martin P. Galvan
Chief Financial Officer

21



Exhibit Index

99.1   Chief Executive Officer Certification Pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley act of 2002

99.2

 

Chief Financial Officer Certification Pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley act of 2002



QuickLinks

VIASYS HEALTHCARE INC. CONDENSED CONSOLIDATED BALANCE SHEETS
VIASYS HEALTHCARE INC. CONDENSED CONSOLIDATED STATEMENTS OF INCOME
VIASIS HEALTHCARE INC. CONDENSED CONSOLIDATED STATEMENTS OF INCOME
VIASYS HEALTHCARE INC. CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
VIASYS HEALTHCARE INC. NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENT
PART II—OTHER INFORMATION
SIGNATURE
VIASYS Healthcare Inc. CERTIFICATIONS PURSUANT TO SECTION 302 OF THE SARBANES-OXLEY ACT OF 2002
CERTIFICATION
CERTIFICATION
Exhibit Index