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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549


FORM 10-Q

Quarterly Report Pursuant to Section 13 or 15(d) of the
Securities Exchange Act of 1934

FOR THE QUARTER ENDED JUNE 30, 2002

Commission file number 1-1463


UNION CARBIDE CORPORATION
(Exact name of registrant as specified in its charter)

New York
(State or other jurisdiction of
incorporation or organization)
13-1421730
(I.R.S. Employer
Identification No.)

39 Old Ridgebury Road, Danbury, Connecticut
(Address of principal executive offices)

06817-0001
(Zip Code)

Registrant's telephone number, including area code: 203-794-2000

Not applicable
(Former name, former address and former fiscal year, if changed since last report)


        Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports) and (2) has been subject to such filing requirements for the past 90 days. Yes ý    No o.

        At June 30, 2002, 1,000 shares of common stock were outstanding, all of which were held by the registrant's parent, The Dow Chemical Company.

        The registrant meets the conditions set forth in General Instructions H(1)(a) and (b) for Form 10-Q and is therefore filing this form with a reduced disclosure format.





UNION CARBIDE CORPORATION

TABLE OF CONTENTS

 
  Page
PART I—FINANCIAL INFORMATION    
 
Item 1. Financial Statements

 

3
   
Consolidated Statements of Income

 

3
   
Consolidated Balance Sheets

 

4
   
Consolidated Statements of Cash Flows

 

6
   
Consolidated Statements of Comprehensive Income

 

7
   
Notes to the Consolidated Financial Statements

 

8
 
Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations

 

16
   
Disclosure Regarding Forward-Looking Information

 

16
   
Results of Operations

 

16
   
Other Matters

 

19
 
Item 3. Quantitative and Qualitative Disclosures About Market Risk

 

21

PART II—OTHER INFORMATION

 

 
 
Item 1. Legal Proceedings

 

21
 
Item 6. Exhibits and Reports on Form 8-K

 

21

SIGNATURE

 

22

2



PART I. FINANCIAL INFORMATION


ITEM 1. FINANCIAL STATEMENTS (Note A)


Union Carbide Corporation and Subsidiaries

Consolidated Statements of Income

 
  Three Months Ended
  Six Months Ended
 
In millions (Unaudited)

  June 30,
2002

  June 30,
2001

  June 30,
2002

  June 30,
2001

 
  Net trade sales   $ 91   $ 1,166   $ 232   $ 2,702  
  Net sales to related companies     1,056     530     2,033     530  
   
 
 
 
 
Total Net Sales     1,147     1,696     2,265     3,232  
   
 
 
 
 
  Cost of sales     1,017     1,549     2,023     3,025  
  Research and development expenses     30     34     62     80  
  Selling, general and administrative expenses     13     52     27     107  
  Amortization of intangibles         4     2     7  
  Merger-related expenses and restructuring         (13 )       1,262  
  Insurance and finance company operations, pretax loss         (2 )       (1 )
  Equity in earnings (losses) of nonconsolidated affiliates     (1 )   11     2     23  
  Sundry income—net     33     25     30     24  
   
 
 
 
 
Earnings (Loss) before Interest, Income Taxes and Minority Interests     119     104     183     (1,203 )
   
 
 
 
 
  Interest income     12     2     27     4  
  Interest expense and amortization of debt discount     33     47     66     98  
   
 
 
 
 
Income (Loss) before Income Taxes and Minority Interests     98     59     144     (1,297 )
   
 
 
 
 
  Provision (Credit) for income taxes     40     18     49     (468 )
  Minority interests' share in income     1     2     1     3  
   
 
 
 
 
Net Income (Loss) Available for Common Stockholder   $ 57   $ 39   $ 94   $ (832 )
   
 
 
 
 
Depreciation   $ 77   $ 111   $ 153   $ 211  
   
 
 
 
 
Capital Expenditures   $ 20   $ 25   $ 29   $ 59  
   
 
 
 
 

See Notes to the Consolidated Financial Statements.

3



Union Carbide Corporation and Subsidiaries

Consolidated Balance Sheets

In millions (Unaudited)

  June 30,
2002

  Dec. 31,
2001

Assets
Current Assets            
  Cash and cash equivalents   $ 26   $ 35
  Accounts and notes receivable:            
    Trade (net of allowance for doubtful receivables—2002: $10; 2001: $8)     96     266
    Related companies     1,321     1,324
    Other     146     197
  Inventories:            
    Finished and work in process     235     263
    Materials and supplies     116     100
  Deferred income tax assets—current     282     299
   
 
  Total current assets     2,222     2,484
   
 
Investments            
  Investments in related companies, at cost     480     480
  Investments in nonconsolidated affiliates     501     565
  Other investments     56     24
  Noncurrent receivables     400     253
  Noncurrent receivables from related companies     68     587
   
 
  Total investments     1,505     1,909
   
 
Property            
  Property     7,701     7,711
  Less accumulated depreciation     5,002     4,873
   
 
  Net property     2,699     2,838
   
 
Other Assets            
  Goodwill (Note E)     26     26
  Other intangible assets (Note E)     25     28
  Deferred income tax assets—noncurrent     303     324
  Deferred charges and other assets     312     299
   
 
  Total other assets     666     677
   
 
Total Assets   $ 7,092   $ 7,908
   
 

See Notes to the Consolidated Financial Statements.

4



Union Carbide Corporation and Subsidiaries

Consolidated Balance Sheets

In millions (Unaudited)

  June 30,
2002

  Dec. 31,
2001

 
Liabilities and Stockholder's Equity  
Current Liabilities              
  Notes payable:              
    Related companies   $ 223   $ 396  
    Other     5     14  
  Long-term debt due within one year     380     15  
  Accounts payable:              
    Trade     259     360  
    Related companies     1,085     1,197  
    Other     42     83  
  Income taxes payable     58     44  
  Accrued and other current liabilities     263     201  
   
 
 
  Total current liabilities     2,315     2,310  
   
 
 
Long-Term Debt     1,289     1,730  
   
 
 
Other Noncurrent Liabilities              
  Pension and other postretirement benefits—noncurrent     633     709  
  Other noncurrent obligations     893     1,035  
   
 
 
  Total other noncurrent liabilities     1,526     1,744  
   
 
 
Minority Interest in Subsidiaries     4     7  
   
 
 
Stockholder's Equity              
  Common stock (1,000 shares authorized and issued)          
  Additional paid-in capital          
  Retained earnings     2,036     2,200  
  Accumulated other comprehensive loss     (78 )   (83 )
   
 
 
  Net stockholder's equity     1,958     2,117  
   
 
 
Total Liabilities and Stockholder's Equity   $ 7,092   $ 7,908  
   
 
 

See Notes to the Consolidated Financial Statements.

5



Union Carbide Corporation and Subsidiaries

Consolidated Statements of Cash Flows

 
  Six Months Ended
 
In millions (Unaudited)

  June 30,
2002

  June 30,
2001

 
Operating Activities              
  Net Income (Loss) Available for Common Stockholder   $ 94   $ (832 )
  Adjustments to reconcile net income (loss) to net cash provided by operating activities:              
    Depreciation and amortization     162     218  
    Provision (Credit) for deferred income tax     39     (334 )
    Earnings/losses of nonconsolidated affiliates less than (in excess of) dividends received     43     (14 )
    Minority interests' share in income     1     3  
    Net loss on sale of consolidated company     2      
    Net gain on sales of property     (17 )    
    Other net gain     (32 )   (39 )
    Merger-related expenses and restructuring         1,028  
    Tax benefit—nonqualified stock option exercises         4  
  Changes in assets and liabilities that provided (used) cash:              
    Accounts and notes receivable     251     110  
    Related company receivables     3     (799 )
    Inventories     12     209  
    Accounts payable     (129 )   (417 )
    Related company payables     (112 )   512  
    Other assets and liabilities     (291 )   (160 )
   
 
 
  Cash provided by (used in) operating activities     26     (511 )
   
 
 
Investing Activities              
  Capital expenditures     (29 )   (59 )
  Proceeds from sales of property     28      
  Proceeds from sale of consolidated company     20      
  Investments in nonconsolidated affiliates     (16 )   (6 )
  Advances to nonconsolidated affiliates     (11 )   (57 )
  Collection of noncurrent note receivable from related company     483      
  Proceeds from sale of nonconsolidated affiliate         180  
  Purchases of investments     (24 )   (90 )
  Proceeds from sales of investments     24     96  
   
 
 
  Cash provided by investing activities     475     64  
   
 
 
Financing Activities              
  Changes in short-term notes payable     (3 )   (939 )
  Changes in notes payable to related companies     (173 )   1,391  
  Payments on long-term debt     (76 )   (5 )
  Purchases of treasury stock         (1 )
  Proceeds from sales of common stock         6  
  Distributions to minority interests     (1 )    
  Dividends paid to stockholder     (257 )   (28 )
   
 
 
  Cash provided by (used in) financing activities     (510 )   424  
   
 
 
Effect of Exchange Rate Changes on Cash          
   
 
 
Summary              
  Decrease in cash and cash equivalents     (9 )   (23 )
  Cash and cash equivalents at beginning of year     35     63  
   
 
 
  Cash and cash equivalents at end of period   $ 26   $ 40  
   
 
 

See Notes to the Consolidated Financial Statements.

6



Union Carbide Corporation and Subsidiaries

Consolidated Statements of Comprehensive Income

 
  Three Months Ended
  Six Months Ended
 
In millions (Unaudited)

  June 30,
2002

  June 30,
2001

  June 30,
2002

  June 30,
2001

 
Net Income (Loss) Available for Common Stockholder   $ 57   $ 39   $ 94   $ (832 )
   
 
 
 
 
Other Comprehensive Income (Loss), Net of Tax                          
  Unrealized losses on investments     (5 )   (2 )   (5 )   (3 )
  Translation adjustments     14     41     10     (38 )
   
 
 
 
 
  Total other comprehensive income (loss)     9     39     5     (41 )
   
 
 
 
 
Comprehensive Income (Loss)   $ 66   $ 78   $ 99   $ (873 )
   
 
 
 
 

See Notes to the Consolidated Financial Statements.

7



Union Carbide Corporation and Subsidiaries

Notes to the Consolidated Financial Statements

(Unaudited)

Note A—Consolidated Financial Statements

        Except as otherwise indicated by the context, the terms "Corporation" and "UCC" as used herein mean Union Carbide Corporation and its consolidated subsidiaries. The unaudited interim consolidated financial statements reflect all adjustments (consisting of normal recurring accruals) which, in the opinion of management, are considered necessary for a fair presentation of the results for the periods covered.

        Since February 6, 2001, the Corporation has been a wholly owned subsidiary of The Dow Chemical Company ("Dow") as a consequence of the Corporation merging with a wholly owned subsidiary of Dow effective that date (the "merger" or "Dow merger"). Transactions with the Corporation's parent company, Dow, or other Dow subsidiaries have been reflected as related company transactions in the consolidated financial statements. See Note D for further discussion. In accordance with Statement of Financial Accounting Standards ("SFAS") No. 128, "Earnings Per Share," the presentation of earnings per share is not required in financial statements of wholly owned subsidiaries.

        The Corporation's business activities comprise components of Dow's global operations rather than stand-alone operations. Dow conducts its worldwide operations through global businesses. Because there are no separable reportable business segments for UCC under SFAS No. 131, "Disclosures about Segments of an Enterprise and Related Information," and no business information is provided to a chief operating decision maker regarding the Corporation's stand-alone operations, the Corporation's results are reported as a single operating segment.

        Certain reclassifications of prior years' amounts have been made to conform to the presentation adopted for 2002. These statements should be read in conjunction with the audited consolidated financial statements and notes thereto included in the Annual Report on Form 10-K filed by the Corporation on March 20, 2002 for the year ended December 31, 2001.

Note B—Accounting Changes

        The Financial Accounting Standards Board ("FASB") issued SFAS No. 133, "Accounting for Derivative Instruments and Hedging Activities," in June 1998. SFAS No. 133 requires an entity to recognize all derivatives as either assets or liabilities in the statement of financial position and measure those instruments at fair value. The Corporation adopted SFAS No. 133, as amended and interpreted by the FASB and the Derivatives Implementation Group through "Statement 133 Implementation Issues", on January 1, 2001. Due to the Corporation's limited use of financial instruments to manage its exposure to market risks, primarily related to changes in foreign currency exchange rates, the adoption of SFAS No. 133 did not have a material impact on the Corporation's consolidated financial statements.

        In September 2000, the FASB issued SFAS No. 140, "Accounting for Transfers and Servicing of Financial Assets and Extinguishments of Liabilities." This statement, which replaces SFAS No. 125, revises the standards for accounting for securitizations and other transfers of financial assets and collateral, and requires certain disclosures, but it carries over most of the provisions of SFAS No. 125 without reconsideration. SFAS No. 140 was effective for transfers and servicing of financial assets and extinguishments of liabilities occurring after March 31, 2001. It was effective for recognition and reclassifications of collateral and for disclosures relating to securitization transactions and collateral for fiscal years ending after December 15, 2000. The adoption of SFAS No. 140 did not have a material impact on the Corporation's consolidated financial statements.

8



        In July 2001, the FASB issued SFAS No. 141, "Business Combinations," which replaces Accounting Principles Board ("APB") Opinion No. 16, "Business Combinations." Under SFAS No. 141, all business combinations initiated after June 30, 2001 are accounted for using the purchase method. The application of SFAS No. 141 did not result in the reclassification of any amounts previously recorded as goodwill or other intangible assets.

        In July 2001, the FASB issued SFAS No. 142, "Goodwill and Other Intangible Assets," which replaces APB Opinion No. 17, "Intangible Assets," and establishes new accounting and reporting requirements for goodwill and other intangible assets, effective for fiscal years beginning after December 15, 2001. Under this statement, goodwill and intangible assets that are deemed to have indefinite useful lives are not amortized, but are subject to impairment testing. Impairment testing is required to be performed at adoption and at least annually thereafter. On an ongoing basis (absent any impairment indicators), Dow's global businesses plan to perform impairment tests during the fourth quarter of each year, in conjunction with the annual budgeting process. Effective January 1, 2002, UCC ceased all amortization of goodwill, which is its only intangible asset with an indefinite useful life, and tested recorded goodwill for impairment by comparing the fair value, determined using a discounted cash flow method, with its carrying value. The results of the Corporation's goodwill impairment test indicated no impairment.

        As required by SFAS No. 142, the Corporation also reassessed the useful lives and the classification of its identifiable intangible assets and determined them to be appropriate. See Note E for additional disclosures regarding the adoption of SFAS No. 142.

        In August 2001, the FASB issued SFAS No. 143, "Accounting for Asset Retirement Obligations," which requires an entity to record the fair value of a liability for an asset retirement obligation in the period in which it is incurred and a corresponding increase in the related long-lived asset. The liability is adjusted to its present value each period and the asset is depreciated over its useful life. A gain or loss may be incurred upon settlement of the liability. SFAS No. 143 is effective for fiscal years beginning after June 15, 2002. The Corporation is currently assessing the impact of adopting this statement.

        In October 2001, the FASB issued SFAS No. 144, "Accounting for the Impairment or Disposal of Long-Lived Assets," which replaces SFAS No. 121, "Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to be Disposed of," and provisions of APB Opinion No. 30, "Reporting the Results of Operations—Reporting the Effects of Disposal of a Segment of a Business, and Extraordinary, Unusual and Infrequently Occurring Events and Transactions," for the disposal of segments of a business. The statement creates one accounting model, based on the framework established in SFAS No. 121, to be applied to all long-lived assets including discontinued operations. SFAS No. 144 is effective for fiscal years beginning after December 15, 2001. The Corporation determined that its current accounting policy for the impairment of long-lived assets is consistent with SFAS No. 144.

Note C—Merger-related Expenses and Restructuring

        On March 29, 2001, management made certain decisions relative to employment levels, duplicate assets and facilities and excess capacity resulting from the Dow merger. These decisions were based on

9



management's assessment of the actions necessary to achieve synergies as a result of the merger. The economic effects of these decisions, combined with merger-related transaction costs and certain asset impairments, resulted in a pretax special charge in the first quarter of 2001 of $1,275 million which was reduced by $52 million in subsequent quarters of 2001.

        The special charge included $629 million for employee-related costs, which consisted predominantly of provisions for employee severance, change of control obligations, medical and retirement benefits, and outplacement services. The charge was increased by $3 million during 2001 as the original estimates of amounts expected to be paid were further refined. The integration plans included a workforce reduction of approximately 4,200 people. The charge for severance was based upon the severance plan provisions communicated to employees. According to the initial integration plans, the Corporation expected to expend approximately 66 percent of the employee-related costs within the first two years following the merger, though the timing of severance payments is dependent upon employee elections. Expenditures with respect to employee-related costs associated with pension and postretirement benefit plans will occur over a much more extended period. The Corporation is in the process of determining the period of time over which they will be expended. As of December 31, 2001, severance of approximately $327 million had been paid to approximately 2,900 former employees. In the first half of 2002, severance of $78 million was paid to approximately 900 former employees, bringing the program-to-date amount to $405 million paid to approximately 3,800 former employees.

        The special charge included $41 million for transaction costs, which consisted primarily of investment banking, legal and accounting fees. All of these costs had been paid at March 31, 2001.

        The special charge included $605 million for the write-down of duplicate assets and facilities directly related to the Dow merger, the loss on divestitures required to obtain regulatory approval for the Dow merger, asset impairments and lease abandonment reserves. Duplicate assets consisted principally of capitalized software costs, information technology equipment and research and development facilities and equipment, all of which were written off during the first quarter of 2001. The fair values of the impaired assets, which include production facilities and transportation equipment, were determined based on discounted cash flows and an appraisal, respectively. These components of the special charge will require limited future cash outlays, and will result in a decrease in annual depreciation of approximately $62 million. In November 2001, the decision to close a research and development facility in Bound Brook, New Jersey was reversed, in light of difficult economic conditions; the facility will now remain open until at least 2005. Consequently, $55 million of the special charge was reversed during the fourth quarter of 2001. At December 31, 2001, $77 million of the reserve remained for the abandonment of leased facilities and demolition costs; at June 30, 2002, $69 million of the reserve remained.

10



        The following table summarizes the activity in the special charge reserve:

In millions

  Labor-related
Costs

  Transaction
Costs

  Write-down of
Duplicate Assets
and Facilities

  Total
 
2001:                          
Special charge   $ 629   $ 41   $ 605   $ 1,275  
Adjustments to reserve     3         (55 )   (52 )
Charges against reserve     (327 )   (41 )   (473 )   (841 )
   
 
 
 
 
Balance at Dec. 31, 2001   $ 305       $ 77   $ 382  
   
 
 
 
 
2002:                          
Charges against reserve     (57 )       (4 )   (61 )
   
 
 
 
 
Balance at March 31, 2002   $ 248       $ 73   $ 321  
   
 
 
 
 
Charges against reserve     (21 )       (4 )   (25 )
   
 
 
 
 
Balance at June 30, 2002   $ 227       $ 69   $ 296  
   
 
 
 
 

Note D—Related Party Transactions

        In the second quarter of 2001, the Corporation commenced selling products to Dow to simplify the customer interface process. Products are sold to Dow in accordance with the terms of Dow's longstanding intercompany pricing policies. The application of these policies results in products being sold to Dow at market-based prices. The Corporation procures certain commodities and raw materials through a Dow subsidiary and pays a commission to that Dow subsidiary based on the volume and type of commodities and raw materials purchased. The commission expense is included in "Sundry income—net" in the consolidated statement of income. Purchases from that Dow subsidiary were approximately $276 million during the second quarter of 2002 and $512 million for the first half of 2002.

        Subsequent to the merger, the Corporation entered into a master services agreement with Dow whereby Dow provides services, including accounting, legal, treasury (investments, cash management, risk management, insurance), procurement, and business management for UCC. This arrangement results in a quarterly charge of approximately $4 million (included in "Sundry income—net") for management of the functions in addition to direct charges from the various service providers based upon the terms of the agreement. Additionally, certain Dow employees are contracted to UCC, and Dow is reimbursed for all direct employment costs of such employees.

        As part of Dow's cash management process, UCC is a party to revolving loans with Dow that have LIBOR-based interest rates with varying maturities. The reduction in noncurrent receivables from related companies primarily reflects a $483 million repayment of a note receivable associated with the funding of ethylene and polyethylene plants in Canada, owned by Dow Chemical Canada Inc., in the second quarter of 2002.

        The Corporation declared and paid a dividend of approximately $257 million to its shareholder on April 15, 2002.

11



        In April 2002, the Corporation sold its ownership interest in a subsidiary in China to a Dow subsidiary also located in China for approximately $20 million. Accordingly, the consolidated balance sheet at June 30, 2002 does not include the assets and liabilities of the subsidiary, and the consolidated income statement includes the subsidiary's results of operations from January 1, 2002 through March 31, 2002.

Note E—Goodwill and Other Intangible Assets

        The Corporation ceased amortizing goodwill upon adoption of SFAS No. 142 (see Note B) on January 1, 2002. Accumulated amortization for goodwill upon adoption of SFAS No. 142 was $50 million. The following table provides pro forma results for the three and six months ended June 30, 2001, compared with actual results for the three and six months ended June 30, 2002, as if the non-amortization provisions of SFAS No. 142 had been applied:

 
  Three months ended
  Six months ended
 
In millions

  June 30,
2002

  June 30,
2001

  June 30,
2002

  June 30,
2001

 
Reported net income (loss)   $ 57.3   $ 39.0   $ 94.3   $ (832.0 )
Add back:                          
  Goodwill amortization, net of tax         1.0         2.0  
  Equity method goodwill amortization, net of tax         0.6         1.1  
   
 
 
 
 
Adjusted net income (loss)   $ 57.3   $ 40.6   $ 94.3   $ (828.9 )
   
 
 
 
 

        The following table provides information regarding the Corporation's other intangible assets:

 
  At June 30, 2002
   
  At December 31, 2001
   
In millions

  Gross
Carrying
Amount

  Accumulated
Amortization

  Net
  Gross
Carrying
Amount

  Accumulated
Amortization

  Net
  Licenses and intellectual property   $ 36   $ (25 ) $ 11   $ 35   $ (24 ) $ 11
  Patents     5     (3 )   2     5     (2 )   3
  Software     178     (166 )   12     178     (164 )   14
  Other     1     (1 )       1     (1 )  
   
 
 
 
 
 
  Total   $ 220   $ (195 ) $ 25   $ 219   $ (191 ) $ 28
   
 
 
 
 
 

        Amortization expense for other intangible assets (not including software) was $0.6 million in the second quarter of 2002, compared with $2 million for the same period last year. Year to date, amortization expense for other intangible assets (not including software) was $2 million, compared with $4 million for the six months ended June 30, 2001. Amortization expense for software, which is included in cost of sales, totaled $1 million in the second quarter of 2002 and 2001.Year to date,

12



amortization expense for software was $2 million in 2002 and 2001. Total estimated amortization expense for 2002 and the five succeeding fiscal years is as follows:

 
  Estimated
Amortization
Expense

 
  In millions

2002   $ 6.8
2003     7.5
2004     7.5
2005     4.3
2006     0.6
2007     0.3

Note F—Commitments and Contingent Liabilities

Environmental

        Accruals for environmental matters are recorded when it is probable that a liability has been incurred and the amount of the liability can be reasonably estimated, based on current law and existing technologies. The Corporation had accrued obligations of $141 million at June 30, 2002 for environmental matters, including $34 million for the remediation of Superfund sites. This is management's best estimate of the costs for remediation and restoration with respect to environmental matters for which the Corporation has accrued liabilities, although the ultimate cost with respect to these particular matters could range up to twice that amount. Inherent uncertainties exist in these estimates primarily due to unknown conditions, changing governmental regulations and legal standards regarding liability, and evolving technologies for handling site remediation and restoration. It is the opinion of the Corporation's management that the possibility is remote that costs in excess of those accrued or disclosed will have a material adverse impact on the Corporation's consolidated financial statements.

Litigation

        The Corporation and its subsidiaries are involved in a number of legal proceedings and claims with both private and governmental parties. These cover a wide range of matters, including, but not limited to: product liability; trade regulation; governmental regulatory proceedings; health, safety and environmental matters; employment; patents; contracts; taxes; and commercial disputes. In some of these legal proceedings and claims, the cost of remedies that may be sought or damages claimed is substantial.

        Separately, the Corporation is involved in a large number of asbestos-related suits filed, for the most part, in various state courts at various times over the past three decades. These suits principally allege personal injury resulting from exposure to asbestos-containing products and frequently seek both general and punitive damages, often in very large amounts. The alleged claims primarily relate to products that UCC sold in the past; alleged exposure to asbestos-containing products located on UCC's

13



premises; and UCC's responsibility for asbestos suits filed against a divested subsidiary—Amchem Products, Inc. ("Amchem").

        Typically, the Corporation is only one of many named defendants, many of which, including UCC and Amchem, were members of the Center for Claims Resolution ("CCR") which sought to resolve asbestos cases on behalf of its members. The CCR ceased operating in this manner in February 2001, although it still administers certain settlements. The Corporation then began utilizing Peterson Asbestos Claims Enterprise, but only for claims processing and insurance invoicing.

        The rate at which plaintiffs file asbestos-related suits against the Corporation and Amchem has been influenced by the bankruptcy filings of numerous defendants in asbestos-related litigation including several former CCR members. The Corporation expects more asbestos-related suits to be filed against it and Amchem in the future. At this time, the Corporation cannot estimate the range of liability that will result from these future cases. The Corporation will aggressively defend or reasonably resolve, as appropriate, both pending and future cases. To date, substantially all of the amounts paid by the Corporation to resolve asbestos-related suits are covered by third-party insurance.

        For pending cases, the Corporation had asbestos-related litigation accruals of $233 million and related insurance recovery receivables of $223 million at December 31, 2001. At June 30, 2002, the Corporation had asbestos-related litigation accruals of $298 million and related insurance recovery receivables of $285 million. In addition, at June 30, 2002, the Corporation had other litigation accruals, unrelated to environmental or asbestos litigation, of $15 million and related insurance recovery receivables of $15 million.

        While it is not possible at this time to determine with certainty the ultimate outcome of any of the legal proceedings and claims referred to in this filing, management believes that adequate provisions have been made for probable losses with respect to pending claims and proceedings, and that the ultimate outcome of all known and future claims, after provisions for insurance, will not have a material adverse effect on the consolidated financial position of the Corporation, but could have a material effect on the consolidated results of operations in a given quarter or year. Should any losses be sustained in connection with any of such legal proceedings and claims in excess of provisions provided and available insurance, they will be charged to income when determinable.

Purchase Commitments

        The Corporation has purchase agreements including one major agreement in 2001 (two in 2000) for the purchase of ethylene-related products in the United States. Total purchases under these agreements were $63 million in 2001 and $171 million in 2000. The fixed and determinable portion of

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obligations under these purchase commitments at December 31, 2001 are presented in the following table:

Fixed and Determinable Portion of Take or Pay and
Throughput Obligations at December 31, 2001

 
  (in millions)

2002   $ 17
2003     17
2004     6
2005 through expiration of contracts    
   
Total   $ 40
   

Other

        The Corporation had additional contingent obligations relating primarily to performance agreements at December 31, 2001 totaling $173 million, of which $19 million related to guarantees of debt.

Note G—Liquidation of LIFO Inventory

        During the quarter ended June 30, 2001, certain inventory quantities were reduced which resulted in a liquidation of certain LIFO inventory layers carried at lower costs which prevailed in prior years. The effect of the liquidation was to decrease cost of goods sold by $51 million and increase after-tax earnings by $33 million.

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ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

        Pursuant to General Instruction H of Form 10-Q "Omission of Information by Certain Wholly-Owned Subsidiaries", this section includes only management's narrative analysis of the results of operations for the three and six month periods ended June 30, 2002, the most recent periods, compared with the three and six month periods ended June 30, 2001, the corresponding periods in the preceding fiscal year.

        References below to "Dow" refer to The Dow Chemical Company and its subsidiaries.


Disclosure Regarding Forward-Looking Information

        The Private Securities Litigation Reform Act of 1995 provides a "safe harbor" for forward-looking statements made by or on behalf of Union Carbide Corporation (the "Corporation" or "UCC"). This section covers the current performance and outlook of the Corporation. The forward-looking statements contained in this section and in other parts of this document involve risks and uncertainties that may affect the Corporation's operations, markets, products, services, prices and other factors as more fully discussed elsewhere and in filings with the U.S. Securities and Exchange Commission ("SEC"). These risks and uncertainties include, but are not limited to, economic, competitive, legal, governmental and technological factors. Accordingly, there is no assurance that the Corporation's expectations will be realized. The Corporation assumes no obligation to provide revisions to any forward-looking statements should circumstances change, except as otherwise required by securities and other applicable laws.


Results of Operations

        The Corporation reported net income of $57 million for the second quarter of 2002, compared with $39 million for the same quarter of 2001. Net income for the first half of 2002 was $94 million, compared with a net loss of $832 million for the first half of 2001. The results for the first half of 2001 were impacted by a special charge of $1,262 million ($829 million after tax) related to the Dow merger (see Note C to the Consolidated Financial Statements).

        Total net sales for the second quarter of 2002 decreased 32 percent to $1,147 million from $1,696 million in the second quarter last year. Year to date, total net sales decreased 30 percent to $2,265 million from $3,232 million for the first half of 2001. Significant price declines occurred in polyethylene and ethylene oxide/ethylene glycol which more than offset increased volumes for these products. The decline in net trade sales this year was partially attributable to the absence of sales from former wholly owned entities in Europe, Latin America and Canada that were contributed to wholly owned subsidiaries of Dow on various dates in 2001 in exchange for ownership interests in those subsidiaries. Net trade sales for the first half of 2002 declined 91 percent compared with last year as trade sales have been replaced by sales to Dow in order to simplify the customer interface process.

        Cost of sales declined $532 million (34 percent) in the second quarter of 2002 compared with the second quarter last year, primarily due to lower feedstock and energy costs and merger synergies. As a result, gross margin improved to 11.3 percent from 8.7 percent last year. For the first half of 2002, cost of sales declined $1,002 million (33 percent) compared with the first half of last year.

        Research and development expenses declined $4 million in the second quarter of 2002 compared with the same quarter last year and declined $18 million for the first half of 2002 compared with the first half of 2001. Selling, general and administrative expenses declined $39 million in the second quarter of 2002 compared with the same quarter last year and declined $80 million for the first half of 2002 compared with the first half of 2001. These declines are attributable to the realization of cost synergies associated with the merger.

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        Equity in earnings (losses) of nonconsolidated affiliates decreased from $11 million in the second quarter of 2001 to a loss of $1 million in the second quarter of 2002. Year to date, equity earnings decreased $21 million compared with the first half of 2001. The decline in second quarter and year to date 2002 results is primarily due to lower earnings in 2002 compared to 2001 from EQUATE Petrochemical Company, a Kuwait-based joint venture, and UOP LLC, a joint venture with Honeywell that recorded a restructuring charge in the second quarter of 2002.

        Sundry income—net includes a variety of income and expense items such as the gain or loss on foreign currency exchange, dividends from investments, commissions, and gains and losses on sales of investments and assets. Sundry income—net for the second quarter of 2002 was $33 million, compared with $25 million for the second quarter last year. Year to date, sundry income—net was $30 million compared with $24 million last year.

        Earnings before interest, taxes, and minority interests ("EBIT") was $119 million in the second quarter of 2002, compared with $104 million last year. Year to date, EBIT was $183 million compared with a loss of $1,203 million last year. The results for the first half of 2001 were impacted by merger-related expenses and restructuring charges of $1,262 million (see Note C to the Consolidated Financial Statements).

        Interest income for the second quarter of 2002 increased to $12 million from $2 million in the second quarter of last year. Interest income for the first half of 2002 increased to $27 million from $4 million in the first half of last year. This increase is primarily due to interest on the noncurrent receivable from related companies.

        Interest expense and amortization of debt discount for the second quarter of 2002 decreased to $33 million from $47 million last year. Year to date, interest expense and amortization of debt discount decreased to $66 million from $98 million in 2001. This reduction was due primarily to a $1,195 million reduction in short-term borrowings at June 30, 2002 compared with June 30, 2001.

        The effective tax rate for the second quarter of 2002 was 40.8 percent compared with 30.5 percent for the same quarter last year. Year to date, the effective tax rate was 34.0 percent versus 36.0 percent last year.

Asbestos-Related Matters

        The Corporation and its subsidiaries are involved in a number of legal proceedings and claims with both private and governmental parties. These cover a wide range of matters, including, but not limited to: product liability; trade regulation; governmental regulatory proceedings; health, safety and environmental matters; employment; patents; contracts; taxes; and commercial disputes. In some of these legal proceedings and claims, the cost of remedies that may be sought or damages claimed is substantial.

        Separately, the Corporation is involved in a large number of asbestos-related suits filed, for the most part, in various state courts at various times over the past three decades. These suits principally allege personal injury resulting from exposure to asbestos-containing products and frequently seek both general and punitive damages, often in very large amounts. The alleged claims primarily relate to products that UCC sold in the past; alleged exposure to asbestos-containing products located on UCC's premises; and UCC's responsibility for asbestos suits filed against a divested subsidiary—Amchem Products, Inc. ("Amchem").

        Typically, the Corporation is only one of many named defendants, many of which, including UCC and Amchem, were members of the Center for Claims Resolution ("CCR") which sought to resolve asbestos cases on behalf of its members. As members of the CCR, the Corporation's and Amchem's strategy was to settle claims as two relatively small (percentage wise) members of the CCR group. The CCR ceased operating in this manner in February 2001, although it still administers certain settlements.

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The Corporation then began utilizing Peterson Asbestos Claims Enterprise, but only for claims processing and insurance invoicing.

        The rate at which plaintiffs file asbestos-related suits against the Corporation and Amchem has been influenced by the bankruptcy filings of numerous defendants in asbestos-related litigation including several former CCR members. Cases filed against the Corporation and Amchem contain a large percentage of claims that do not allege a particular injury ("Non-Specific Claims").

        Dow now owns 100 percent of the stock of the Corporation and has been retained to provide its experience in mass tort litigation to manage the Corporation's response to asbestos-related liability. The Corporation has hired new outside counsel to serve as national trial counsel to aggressively defend or reasonably resolve, as appropriate, both pending and future cases. The Corporation expects more asbestos-related suits to be filed against it and Amchem in the future. At this time, the Corporation cannot estimate the range of liability that will result from these future cases. As a consequence of all of the above-stated facts, the Corporation lacks any remotely comparable loss history from which to assess either the number of or the value of future claims. To date, substantially all of the amounts paid by the Corporation to resolve asbestos-related suits are covered by third-party insurance.

        For pending cases, the Corporation had asbestos-related litigation accruals of $233 million at December 31, 2001 and related insurance recovery receivables of $223 million. At June 30, 2002, the Corporation had asbestos-related litigation accruals of $298 million and related insurance recovery receivables of $285 million. The litigation accruals were determined by considering the number of claims pending against the Corporation and Amchem, taking into account claims administration records indicating the severity of the alleged injury. Because many of the pending claims are Non-Specific Claims, the Corporation has calculated several probable liability outcomes based on estimates and historic distributions of personal injury claim types and settlement and resolution amounts. The liability estimates at June 30, 2002 ranged from a low of $289 million to a high of $387 million. Upon review by management, it was determined that the most reasonable estimate was $298 million, which is within the estimable range. The Corporation's asbestos litigation accrual at June 30, 2002 reflected all claims for which the Corporation had received notification through the end of the second quarter of 2002, and the use of the latest average resolution values to calculate probable outcomes. The accrual also included settled claims that had not yet been paid. The number of claims filed in the second quarter of 2002 remained below the high level of claims filed in the middle of last year, but increased from the number of claims filed in the first quarter of 2002.

        The insurance receivables for asbestos-related liability were determined after a thorough review of applicable insurance policies and the 1985 Wellington Agreement, to which the Corporation and many of its liability insurers are signatory parties, as well as other insurance settlements, with due consideration given to applicable deductibles, retentions, and policy limits, and taking into account the solvency and historical payment experience of various insurance carriers. The insurance receivable associated with the most reasonable probable liability outcome for pending claims is $285 million and has been recorded at June 30, 2002. This resulted in a net income statement impact to the Corporation of $1.5 million for asbestos-related expense in the second quarter of 2002, bringing the year to date impact to $3.5 million. In all of the probable outcomes for pending claims, sufficient insurance coverage exists to provide a similar percentage of coverage for the accrued liability. If the maximum probable outcome were in fact to materialize, the impact would be an additional charge of $4.5 million to income, which is not material to the consolidated financial statements. In addition, insurance is available for future claims.

        The amounts recorded for the litigation accrual and related insurance receivable are based upon currently known facts. If the number of claims and the cost to resolve such claims differ from the current assumptions used by management in arriving at its estimates for the recorded amounts, this

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may impact management's future assessments of the ultimate outcome of asbestos-related legal proceedings.

        While it is not possible at this time to determine with certainty the ultimate outcome of any of the legal proceedings and claims referred to in this filing, management believes that adequate provisions have been made for probable losses with respect to pending claims and proceedings, and that the ultimate outcome of all known and future claims, after provisions for insurance, will not have a material adverse effect on the consolidated financial position of the Corporation, but could have a material effect on the consolidated results of operations in a given quarter or year. Should any losses be sustained in connection with any of such legal proceedings and claims in excess of provisions provided and available insurance, they will be charged to income when determinable.


OTHER MATTERS

Accounting Changes

        See Note B to the Consolidated Financial Statements for a discussion of accounting changes.

Critical Accounting Policies

        The preparation of financial statements and related disclosures in conformity with accounting principles generally accepted in the United States requires management to make judgments, assumptions and estimates that affect the amounts reported in the Consolidated Financial Statements and accompanying notes. Note A to the Consolidated Financial Statements in the Corporation's Annual Report on Form 10-K for the year ended December 31, 2001, describes the significant accounting policies and methods used in the preparation of the Consolidated Financial Statements. Following are some of the Corporation's critical accounting policies impacted by judgments, assumptions and estimates.

        The Corporation is subject to legal proceedings and claims arising out of the normal course of business. The Corporation routinely assesses the likelihood of any adverse judgments or outcomes to these matters, as well as ranges of probable losses. A determination of the amount of the reserves required, if any, for these contingencies is made after thoughtful analysis of each known issue and an analysis of historical claims experience for incurred but not reported matters. The Corporation has an active risk management program consisting of numerous insurance policies secured from many carriers. These policies provide coverage that is utilized to minimize the impact, if any, of the legal proceedings. The required reserves may change in the future due to new developments in each matter. For further discussion, see Note F to the Consolidated Financial Statements.

        The Corporation is involved in a large number of asbestos-related suits. For pending cases, the Corporation had asbestos-related litigation accruals of $298 million and related insurance recovery receivables of $285 million at June 30, 2002. The litigation accrual was determined by considering the number of pending claims, taking into account claims administration records indicating the severity of the alleged injury. Because many of the pending claims do not allege a particular injury, the Corporation has calculated several probable liability outcomes based on estimates and historic distributions of personal injury claim types and settlement and resolution amounts. The liability estimates ranged from a low of $289 million to a high of $387 million. Upon review by management, it was determined that the most reasonable estimate was $298 million, which is within the estimable range. At this time, the Corporation cannot estimate the range of liability that will result from future cases. For additional information, see Asbestos-Related Matters in Management's Discussion and

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Analysis of Financial Condition and Results of Operations and Note F to the Consolidated Financial Statements.

        The Corporation determines the costs of environmental remediation of its facilities and formerly owned facilities based on evaluations of current law and existing technologies. Inherent uncertainties exist in such evaluations primarily due to unknown conditions, changing governmental regulations and legal standards regarding liability, and evolving technologies. The recorded liabilities are adjusted periodically as remediation efforts progress or as additional technical or legal information becomes available. The Corporation had accrued obligations of $141 million at June 30, 2002 for environmental matters. This is management's best estimate of the costs for remediation and restoration with respect to environmental matters for which the Corporation has accrued liabilities, although the ultimate cost with respect to these particular matters could range up to twice that amount. For further discussion, see Note F to the Consolidated Financial Statements in this filing and Environmental Matters in Management's Discussion and Analysis of Financial Condition and Results of Operations in the Corporation's Annual Report on Form 10-K for the year ended December 31, 2001.

        On February 6, 2001, the Corporation merged with a wholly owned subsidiary of Dow and became a wholly owned subsidiary of Dow. On March 29, 2001, management made certain decisions relative to employment levels, duplicate assets and facilities and excess capacity resulting from the merger. These decisions were based on management's assessment of the actions necessary to achieve synergies as a result of the merger. The economic effects of these decisions, combined with merger-related transaction costs and certain asset impairments, resulted in a pretax special charge of $1,275 million in the first quarter of 2001. Subsequent periodic reviews of the integration plans resulted in minor revisions to the reserve. At June 30, 2002, $296 million of the reserve remained primarily for employee-related costs. Although the Corporation does not anticipate significant changes, actual costs for employee severance may differ from these estimates. For further discussion and information regarding the current reserve balance, see Note C to the Consolidated Financial Statements.

        The amounts recognized in the consolidated financial statements related to pension and other postretirement benefits are determined from actuarial valuations. Inherent in these valuations are assumptions including discount rates, expected return on plan assets, rate of increase in future compensation levels, mortality rates and health care cost trend rates. These assumptions are updated annually and were disclosed in Note O to the Consolidated Financial Statements in the Corporation's Annual Report on Form 10-K for the year ended December 31, 2001. In accordance with accounting principles generally accepted in the United States, actual results that differ from the assumptions are accumulated and amortized over future periods and, therefore, generally affect recognized expense and recorded obligations in future periods. While management believes that the assumptions used are appropriate, differences in actual experience or changes in assumptions may affect the Corporation's pension and other postretirement obligations and future expense.

        Deferred tax assets and liabilities are determined using enacted tax rates for the effects of net operating losses and temporary differences between the book and tax bases of assets and liabilities. The Corporation records a valuation allowance on deferred tax assets when appropriate to reflect the expected future tax benefits to be realized. In determining the appropriate valuation allowance, certain judgments are made relating to recoverability of deferred tax assets, use of tax loss carryforwards, level of expected future taxable income and available tax planning strategies. These judgments are routinely reviewed by management. At June 30, 2002, the Corporation had deferred tax assets of $585 million. There was no valuation allowance. For further discussion, see Note D to the Consolidated Financial Statements in the Corporation's Annual Report on Form 10-K for the year ended December 31, 2001.

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ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

        Omitted pursuant to General Instruction H of Form 10-Q.


PART II—OTHER INFORMATION

ITEM 1. LEGAL PROCEEDINGS

        No material developments in any legal proceedings, including asbestos-related matters, occurred during the second quarter of 2002. For a summary of the history and current status of legal proceedings, including asbestos-related matters, see Management's Discussion and Analysis of Financial Condition and Results of Operations, Asbestos-Related Matters; and Note F to the Consolidated Financial Statements.


ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K

Exhibit No.
  Exhibit Description

99.1   Certificate Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, 18 U.S.C. Section 1350.

99.2

 

Certificate Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, 18 U.S.C. Section 1350.

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SIGNATURE

        Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

    UNION CARBIDE CORPORATION
Registrant

 

 

 

 

 

Date: August 13, 2002

 

By:

 

/s/  
FRANK H. BROD      
Frank H. Brod
Vice President and Controller
The Dow Chemical Company
Authorized Representative of
Union Carbide Corporation

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EXHIBIT INDEX

Exhibit No.
  Description
99.1   Certification Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, 18 U.S.C. Section 1350.

99.2

 

Certification Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, 18 U.S.C. Section 1350.

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QuickLinks

UNION CARBIDE CORPORATION TABLE OF CONTENTS
PART I. FINANCIAL INFORMATION
ITEM 1. FINANCIAL STATEMENTS (Note A)
Union Carbide Corporation and Subsidiaries Consolidated Statements of Income
Union Carbide Corporation and Subsidiaries Consolidated Balance Sheets
Union Carbide Corporation and Subsidiaries Consolidated Balance Sheets
Union Carbide Corporation and Subsidiaries Consolidated Statements of Cash Flows
Union Carbide Corporation and Subsidiaries Consolidated Statements of Comprehensive Income
Union Carbide Corporation and Subsidiaries Notes to the Consolidated Financial Statements (Unaudited)
ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
Disclosure Regarding Forward-Looking Information
Results of Operations
OTHER MATTERS
ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
PART II—OTHER INFORMATION
ITEM 1. LEGAL PROCEEDINGS
ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K
SIGNATURE
EXHIBIT INDEX