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CONFORMED

SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549

FORM 10-K

ANNUAL REPORT
PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934

FOR THE FISCAL YEAR ENDED DECEMBER 31, 2002

Commission file number 1-228

(ZEMEX LOGO)

ZEMEX CORPORATION
(Exact name of registrant as specified in its charter)

     
Canada
(State or other jurisdiction of
incorporation or organization)
  None
(I.R.S. employer
identification number)

95 Wellington Street West, Suite 2000
Toronto, Ontario, Canada M5J 2N7
(416) 365-8080

(Address, including zip code, and telephone number,
including area code, of registrant’s principal executive offices)

Securities registered pursuant to Section 12(b) of the Act

     
Toronto Stock Exchange and New York Stock Exchange   Common Stock, no par value

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding twelve months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

             
YES   [X]   NO   [   ]

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of the registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. þ

The aggregate market value of the registrant’s voting stock (common shares, no par value) held by non-affiliates as of March 25, 2003 (based on the closing sale price of $8.69 on the New York Stock Exchange) was $37,701,070.

As of March 25, 2003, 7,902,105 shares of the registrant’s common shares, no par value, were outstanding.

 


 

FORM 10-K
ANNUAL REPORT

TABLE OF CONTENTS
AND
CROSS-REFERENCE SHEET

PART I

                   
              Page
             
Item 1.  
Business
    1  
Item 2.  
Properties
    7  
Item 3.  
Legal Proceedings
    7  
Item 4.  
Submission of Matters to a Vote of Security Holders
    7  
         
PART II
       
Item 5.  
Market for the Registrant’s Common Equity and Related Stockholder Matters
    8  
Item 6.  
Selected Financial Data
    9  
Item 7.  
Management’s Discussion and Analysis of Financial Condition and Results of Operations
    10  
Item 7A.  
Market Risk
    18  
Item 8.  
Financial Statements and Supplementary Data
    18  
Item 9.  
Changes in and Disagreements with Accountants on Accounting and Financial Disclosure
    18  
         
PART III
       
Item 10.  
Directors and Executive Officers of the Registrant
    19  
Item 11.  
Executive Compensation
    21  
Item 12.  
Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters
    27  
Item 13.  
Certain Relationships and Related Transactions
    30  
Item 14.  
Controls and Procedures
    30  
         
PART IV
       
Item 15.  
Exhibits, Financial Statement Schedules, and Reports on Form 8-K
    30  


(A)   Included in Part I, Item 1, Page 6, pursuant to Instruction 3 of Item 401(b) of Regulation S-K.

 


 

PART I

ITEM 1.   BUSINESS

General

Zemex Corporation (the “Corporation” or “Zemex”), a company incorporated under the Canada Business Corporations Act, is a producer of specialty materials and products for use in a variety of industrial applications. Zemex operates through two divisions: industrial minerals and aluminum recycling. Its major products include feldspar, feldspathic minerals, kaolin, sand, mica, talc, and aluminum dross derivatives. As at December 31, 2002, Zemex operated eleven plants throughout Canada and the United States.

On March 3, 2003, the Corporation entered into an Arrangement Agreement (“Arrangement”) with Cementos Pacasmayo S.A.A., (“Pacasmayo”) a cement company headquartered in Lima, Peru, whereby, pursuant to the Arrangement and subject to shareholder and court approval, Pacasmayo will acquire 100% of the issued and outstanding common shares and options of the Corporation. The transaction is expected to close in May of 2003. In connection with Arrangement, certain of the directors, executive officers and other securityholders entered into support agreements with Pacasmayo. These securityholders, directors and officers own, in the aggregate, 3,562,674 common shares and options to purchase 559,500 common shares, representing approximately 46% of the aggregate outstanding common shares and options.

Originally, Zemex was incorporated under the laws of the State of Maine in 1907 and was known as Yukon Gold Corporation. At its annual meeting of shareholders on May 20, 1938, a resolution was passed to change its name to Yukon-Pacific Mining Corporation. On November 8, 1939, Zemex reorganized and changed its name to Pacific Tin Consolidated Corporation. Also in 1939, Zemex listed on the New York Stock Exchange. In 1985, Zemex changed its name to its current form and reincorporated under the laws of the State of Delaware as the successor to Pacific Tin Consolidated Corporation. Effective January 21, 1999, Zemex completed a reorganization pursuant to which shareholders of the predecessor Delaware corporation became shareholders of a corporation incorporated under the Canada Business Corporations Act.

On April 11, 2000, the Corporation completed the sale of the two subsidiaries comprising the metal powders division, Pyron Corporation and Pyron Metal Powders, Inc., to a subsidiary of Höganäs AB for gross proceeds of approximately $42.0 million in cash. As a result of the sale of the Pyron companies, the results of the metal powders division were reclassified as discontinued operations in the Corporation’s consolidated statement of operations for fiscal 2000.

Industrial Minerals

The Corporation’s industrial minerals division is comprised of The Feldspar Corporation (''TFC’’), Suzorite Mica Products Inc. (''Suzorite’’), Suzorite Mineral Products, Inc. (''SMP’’), Zemex Industrial Minerals, Inc., Zemex Mica Corporation (“ZMC”) and Zemex Attapulgite, LLC (“ZAL”) (collectively, “Zemex Industrial Minerals” or “ZIM”). Each of these companies is either directly or indirectly a wholly-owned subsidiary of Zemex.

TFC has mining and processing facilities in Edgar, Florida; Monticello, Georgia; and Spruce Pine, North Carolina. Using traditional methods, TFC mines sodium feldspar from two different ore deposits in the Spruce Pine area. Potassium feldspar is mined from two deposits close to the Monticello plant. TFC’s kaolin and sand products are recovered by dredging and wet separation at the Edgar property. All mined and recovered products are subjected to standard and proprietary milling and drying techniques.

 


 

TFC produces numerous products at its operating plants, including sodium and potassium feldspar, silica, low iron sand, muscovite mica and kaolin clay. Feldspathic materials are key ingredients for the ceramic industry, and are incorporated into the production of ceramic floor and wall tiles, dinnerware, plumbing fixtures, glazes and electrical insulators. TFC supplies its products primarily to the glass and ceramics industries. Feldspar and certain grades of industrial sand are also used to manufacture bottles, jars, and other glass containers, fibreglass, paints and plastics, and television picture tubes. Industrial sand is used for filter, filler, beach sand, sand, blasting and concrete applications. TFC also produces a low iron sand product for use in highly specialized glass applications.

Suzorite mines phlogopite mica in an open pit mining operation in Suzor Township, Québec, Canada, approximately 300 kilometres north of Montréal, Québec. The ore is mined by standard open pit methods and delivered to a siding for transportation by rail to the processing plant, which is located in Boucherville, Québec, a suburb of Montréal. Because of its distinct thermal stability advantage over competitive materials, phlogopite mica is used to impart rigidity in technological and high temperature plastic applications. Suzorite’s phlogopite mica is also used as a partial or complete substitute for asbestos in fire retardation, in friction materials, oil well drilling needs, caulking and molding compounds, coatings, plasters and plastics. The principal markets served by Suzorite are the automobile, construction and oil drilling industries. These products are marketed under the trade names Suzorite Mica and Suzorex.

SMP produces barytes at Murphy, North Carolina and talc at Van Horn, Texas. The Murphy plant purchases raw materials and produces baryte products, primarily for the oil drilling and coatings industries. The production facility in Van Horn processes talc mined in proximity to the plant for the coatings, plastics and ceramics industries.

In February 1998, Industria Mineraria Fabi S.r.l. (''Fabi’’), a leading European talc producer, became an investor in the Corporation’s talc facility located in Benwood, West Virginia by acquiring a 40% interest in a new limited liability company, Zemex Fabi-Benwood, LLC. As part of the transaction, Fabi paid $3.4 million and provided access to its technology and to its premium talc deposit in Australia. In March 2001, the Corporation sold its remaining 60% interest in Zemex Fabi-Benwood, LLC and its talc processing plant located at Natural Bridge, New York to its former partner in Zemex Fabi-Benwood, LLC. Fabi paid $7.5 million. This transaction was recorded in the first quarter of 2001.

On February 1, 2002, the Corporation acquired, through Zemex Attapulgite, LLC, a newly incorporated Georgia limited liability company, the assets of an attapulgite clay producer from Milwhite, Inc. ZAL extracts clay from two current mining areas owned in fee and processes this material in the adjacent plant. ZAL’s primary market focus is the production of joint compounds. It also serves the coatings, absorption, adhesives, fertilizer and fillers industries. The Corporation paid $11.6 million to acquire the operation and funded the purchase from its existing credit facility.

In January 1998, the Corporation acquired ZMC, formerly known as Aspect Minerals, Inc., a muscovite mica producer in the Spruce Pine, North Carolina area close to TFC’s feldspar plant where by-product muscovite mica is produced. A capital expenditure program to retrofit and expand these facilities was completed at the end of 1999. Due to a shortage of appropriate feedstock, this plant was placed on care and maintenance effective December 31, 2000. Goodwill associated with the original purchase was written-off and a provision was made for asset impairment in fiscal 2000.

The Corporation’s industrial mineral sales were $48.4 million in 2002, compared to $39.9 million in 2001 and $51.4 million in 2000. Income generated from operating activities for this group was $7.7 million in 2002, versus $7.2 million in 2001 and $5.7 million in 2000.

2


 

Capital expenditures were $3.9 million in 2002 as compared to $2.7 million in 2001 and $2.8 million in 2000. The increase in capital spending in 2002 was mainly due to capital improvements at the attapulgite clay operation acquired in February 2002.

Aluminum Recycling

Zemex’s aluminum recycling group is comprised of Alumitech, Inc., Alumitech of Cleveland, Inc., Alumitech of Wabash, Inc., Alumitech of West Virginia, Inc., ETS Schaefer Corporation and AWT Properties, Inc. (collectively, ''Alumitech’’), all of which are direct or indirect wholly-owned subsidiaries. Alumitech has four facilities: aluminum dross reprocessing plants in Cleveland, Ohio; Wabash, Indiana; Friendly, West Virginia; and a heat containment fabrication plant in Macedonia, Ohio. Alumitech’s administrative office is located in Macedonia, Ohio.

On March 27, 2002, the Corporation purchased the assets of Resource Recovery Industries, LLC, an aluminum dross processor located in Friendly, West Virginia. The purchase price was $3.1 million and was financed by a drawdown on the Corporation’s credit facility.

Alumitech is an aluminum dross processor. Aluminum dross is the waste by-product produced by primary and secondary aluminum smelters. Secondary dross, which generally has a high salt content, forms the primary feedstock for Alumitech’s process. Dross processors recover aluminum metal and some oxides from the dross and send the residue to landfill. The primary focus of Alumitech was, for several years, the development of a “closed-loop” process that would eliminate the necessity for land-filling any dross materials. While the process has proven itself technically, the combination of production difficulties and weak markets for the final products resulted in an inability to generate a profit from the operation. Accordingly, the Corporation ceased its efforts to operate the closed-loop system and wrote-off its investment in the technology and equipment during the year ended December 31, 2000.

Sales for the aluminum recycling group increased to $25.5 million in 2002 versus $17.4 million in 2001 and $25.1 million in 2000. During 2002, the aluminum recycling group recognized an operating income of $0.3 million, versus an operating loss of $1.7 million and $1.3 million recorded in 2001 and 2000, respectively.

Capital expenditures for the aluminum recycling group were $1.6 million in 2002 as compared to $0.8 million in 2001 and $1.4 million in 2000. Excluded the effect of additional spending caused by the acquisition of the West Virginia plant, the capital spending decreased slightly from fiscal 2001.

Metal Powders

The metal powders division consisted of two wholly-owned subsidiaries, Pyron Corporation and Pyron Metal Powders, Inc. (together, ''Pyron’’). Pyron operated plants located in Niagara Falls, New York; St. Marys, Pennsylvania; and Greenback and Maryville, Tennessee. On April 11, 2000, the Corporation completed the sale of its metal powders division for gross proceeds of approximately $42.0 million. The sale resulted in a pre-tax gain of $15.7 million. These subsidiaries were reflected as discontinued operations in the Corporation’s consolidated statement of operations for the year ended December 31, 2000.

For the first three months of 2000, sales for the metal powders division were $10.7 million while $1.4 million was recorded as operating income. The division spent $0.2 million in capital expenditures during the same period in 2000.

3


 

Research and Development

The Corporation carries on an active program of product development and improvement. Research and development expense was $0.3 million in 2002, $0.5 million in 2001 and $0.5 million in 2000.

Financial information about continuing operations by industry segment is set forth on pages F-23 to F-25 of this report. Financial information pertaining to the metal powders division, which was disclosed as a discontinued operation, is set forth on page F-21.

Environmental Considerations

Laws and regulations currently in force which do or may affect the Corporation’s domestic operations include the Federal Clean Air Act of 1970, the National Environmental Policy Act of 1969, the Solid Waste Disposal Act (including the Resource Conservation and Recovery Act of 1976), the Toxic Substances Control Act, CERCLA (superfund) and regulations under these Acts, the environmental protection regulations of various governmental agencies (e.g. the Bureau of Land Management Surface Management Regulations, Forest Service Regulations, and Department of Transportation Regulations), laws and regulations with respect to permitting of land use, various state and local laws and regulations concerned with zoning, mining techniques, reclamation of mined lands, air and water pollution and solid waste disposal. Each of the Corporation’s operations strives to be environmentally sensitive. Currently, the Corporation is not aware of any materially adverse environmental problems or issues.

Employees

The approximate number of employees in the Corporation as of December 31, 2002 is set forth below:

         
Industrial Minerals
    227  
Aluminum Recycling
    143  
Corporate
    6  
 
   
 
Total
    376  
 
   
 

Approximately 16 employees at Suzorite are covered by a three-year collective bargaining agreement that expires December 12, 2005.

At Alumitech, approximately 30 employees are covered by two collective bargaining agreements, one agreement expiring April 30, 2004 and one agreement expiring December 31, 2004.

At the industrial minerals group, approximately 104 employees are covered by two collective agreements expiring April 30, 2003.

The Corporation considers its labor relations to be good.

Export Sales

The Corporation’s industrial minerals and aluminum recycling operations sell their products internationally to a wide variety of customers including those in the ceramics, glass and plastic industries. Export sales were 5.6% of the total for the year ended December 31, 2002.

4


 

Risk Factors

Raw Materials and Other Requirements

In past years, the Corporation has not experienced any substantial difficulty in satisfying the raw materials requirements for its aluminum recycling operations, which is the segment that consumes, rather than supplies, raw materials. However, in 2001 and 2000, a decline in the secondary aluminum industry and an undisciplined market for dross and saltcake resulted in an industry wide shortage of acceptable feedstock. There can be no assurance that this situation will not re-occur.

Seasonality

The efficiency and productivity of the Corporation’s operations can be affected by unusually severe weather conditions. During the winter of 2000, there were minor production outages at the Corporation’s operating facilities in North Carolina, New York and Quebec due to inclement weather, but they were not significant enough to materially affect the 2000 operating results.

Competition

All of the Corporation’s products are sold in competitive markets, which are influenced by price, performance, customer location, service, competition, material substitution and general economic conditions. The Corporation competes with other companies active in industrial minerals and aluminum recycling. No material part of the Corporation’s business is dependent upon any single customer, or upon very few customers, the loss of any one of which could have a material adverse impact on the Corporation.

Industrial mineral prices generally are not subject to the price fluctuations typical of commodity metals. Demand for industrial minerals is primarily related to conditions in the automotive, housing and construction industries. Markets for industrial mineral products are sensitive not only to service, product performance, and price, but also to competitive pressures and transportation costs. In the United States, there are three major feldspathic mineral producers, including the Corporation. The Corporation is the only North American producer of phlogopite mica and one of many talc producers.

There are numerous aluminum dross processors in the United States. While the Corporation competes for the supply of aluminum dross, the major factor affecting the supply of dross is the level of activity of the secondary aluminum smelting industry. In addition, as “spec” aluminum is one of the products of aluminum dross reprocessing, commodity price fluctuations of secondary “spec” aluminum will have an impact on the earnings of the Corporation.

Foreign Operations

All of the Corporation’s operations are located in the United States and Canada, countries whose institutions and governmental policies are generally similar. Although there can be no assurance as to future conditions, the Corporation has experienced no political activities, social upheavals, currency restrictions or similar factors, which have had any material adverse effect to date on the results of its operations or financial condition.

5


 

Market Demand

Demand for Zemex’s industrial minerals is related to the pace of the general economy and, particularly, the residential and commercial construction, and automotive industries. There can be no assurance that the markets for Zemex’s products will remain strong in the face of an economic downturn.

Executive and Other Officers of the Registrant

                     
                Served in
Officer   Position   Age   Position Since

 
 
 
Peter Lawson-Johnston   Chairman of the Board of Directors     76       1975  
                     
R. Peter Gillin   President and Chief Executive Officer     54       2002  
                     
Allen J. Palmiere   Vice President, Chief Financial Officer and Corporate Secretary     50       1993  
                     
Peter J. Goodwin   President, Industrial Minerals     52       1994  
                     
Terrance J. Hogan   President, Aluminum Recycling     47       1995  

There are no family relationships between the officers listed above. The term of office of each executive officer is until his respective successor is elected and has qualified, or until his death, resignation or removal. Officers are elected or appointed by the board of directors annually at its first meeting following the annual meeting of shareholders. The followings are current officers of the Corporation and a description of their business activities if less than five years in their present position.

Mr. R. Peter Gillin joined the Corporation as a director in 1999 and was appointed by the Board of Directors as the President and Chief Executive Officer in November 2002. He was Vice Chairman and Director of NM Rothschild & Sons Canada Limited, investment bank, from 1996 to early 2002.

Cautionary “Safe Harbor” Statement Under the United States Private Securities Litigation Reform Act of 1995

With the exception of historical matters, the matters discussed in this report are forward looking statements that involve risks and uncertainties that could cause actual results to differ materially from targeted or projected results. Factors that could cause actual results to differ materially include, among others, fluctuations in aluminum prices, problems regarding unanticipated competition, processing, access and transportation of supplies, availability of materials and equipment, force majeure events, the failure of plant equipment or processes to operate in accordance with specifications or expectations, accidents, labor relations, delays in start-up dates, environmental costs and risks, the outcome of acquisition negotiations and general domestic and international economic and political conditions, as well as other factors described herein or in the Corporation’s filings with the Securities and Exchange Commission. Many of these factors are beyond the Corporation’s ability to predict or control. Readers are cautioned not to put undue reliance on forward looking statements.

6


 

ITEM 2.   PROPERTIES

The industrial minerals group has operations and mines in Edgar, Florida; Monticello, Georgia; Attapulgus, Georgia; Boucherville, Quebec; Suzor Township, Quebec; Murphy, North Carolina; Spruce Pine, North Carolina; and Van Horn, Texas. This group owns approximately 347,755 square feet of office and plant floor space. In addition to 4,484 acres of land being owned by this group, 2,088 acres of land is being leased. The mineral deposits currently operated by the industrial minerals group are estimated by the Corporation to contain from 4 years to in excess of 100 years of raw materials at the current rates of production.

The aluminum recycling group has operations in Cleveland, Ohio; Macedonia, Ohio; Wabash, Indiana; and Friendly, West Virginia. The aluminum dross processing plant in Cleveland, Ohio is located on 6.1 acres of land and has buildings totaling 68,000 square feet. The Macedonia facility includes 72,210 square feet of plant of which 10,000 is designated office space and is situated on 8 acres of land. The aluminum recycling operation in Wabash, Indiana sits on approximately 25 acres of land and has 73,300 square feet of plant and office space. The remaining aluminium dross processing plant, which is located in Friendly, West Virginia, has 7.0 acres of land including an 88,000 square foot facility and office trailer space of approximately 3,000 square feet. Additionally, approximately 30,000 square feet of warehouse space is being leased.

All facilities relating to the Corporation’s operations are maintained in good operating condition.

ITEM 3.   LEGAL PROCEEDINGS

On November 17, 2000, a subsidiary of the Corporation (“Zemex U.S.”) entered into a Stock Purchase Agreement with Hecla Mining Company (“Hecla”) whereby Zemex U.S. agreed to purchase, subject to certain conditions precedent, the shares of two of Hecla’s subsidiaries collectively known as K-T Clay. The Corporation guaranteed the obligations of Zemex U.S. under the Stock Purchase Agreement. As specifically permitted under the Stock Purchase Agreement, in January 2001 Zemex U.S. notified Hecla that due to a material adverse change in the business of K-T Clay, Zemex U.S. would not close the transaction contemplated by the Stock Purchase Agreement in its then current form. On January 22, 2001, Hecla filed suit in the United States District Court for the Northern District of Illinois against the Corporation (but not Zemex U.S.) alleging breach of the Corporation’s guarantee and seeking specific performance and an award of damages. The claim for specific performance was subsequently withdrawn. The Corporation was of the opinion that Hecla’s claims were without merit; however, the Corporation determined that it was prudent to eliminate the financial exposure arising from the uncertain outcome of litigation. In January 2003, the dispute was settled for $3,950,000.

ITEM 4.   SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

None.

7


 

PART II

ITEM 5.   MARKET FOR THE REGISTRANT’S COMMON EQUITY AND RELATED STOCKHOLDER MATTERS

Zemex Corporation’s common shares are traded on the New York Stock Exchange and the Toronto Stock Exchange, under the symbol ZMX. The price range in which the shares have traded on the New York Stock Exchange for the past two years is shown below:

Common Shares

                                         
2002   Q1   Q2   Q3   Q4   Year

 
 
 
 
 
High
  $ 7.30     $ 7.05     $ 6.20     $ 5.50     $ 7.30  
Low
    6.20       6.60       5.50       4.52       4.52  
Close
    6.83       6.65       5.50       5.04       5.04  
                                         
2001   Q1   Q2   Q3   Q4   Year

 
 
 
 
 
High
  $ 6.65     $ 7.60     $ 7.30     $ 6.80     $ 7.60  
Low
    5.19       6.05       6.01       5.76       5.19  
Close
    6.25       6.10       6.27       6.45       6.45  

     As of March 21, 2003, there were approximately 1,344 holders of record of the Corporation’s capital stock. This number includes shares held in nominee name and, thus, does not reflect the number of holders of a beneficial interest in the shares.

8


 

ITEM 6.   SELECTED FINANCIAL DATA

                                           
(All amounts are in thousands of U.S. dollars, except share and per share data)   2002   2001   2000   1999   1998

 
 
 
 
 
SUMMARY OF OPERATIONS
                                       
 
Net sales
  $ 73,869     $ 57,336     $ 76,480     $ 77,530     $ 68,338  
(Loss) income before the undernoted
    (1,150 )     1,854       602       7,015       6,202  
Provision for asset impairment
                24,552              
Other income (expense)
    56       615       (3,017 )     (522 )     (840 )
(Loss) income before discontinued operations
    (1,815 )     865       (19,356 )     1,847       2,652  
Income from discontinued operations
                11,385       3,934       2,713  
Net (loss) income
    (1,815 )     865       (7,971 )     5,781       5,365  
 
FINANCIAL POSITION
                                       
Working capital
  $ 16,218     $ 10,134     $ 4,831     $ 27,613     $ 14,810  
Total assets
    113,430       97,515       113,579       160,979       150,744  
Long term debt (non-current portion)
    20,358       211       261       50,502       39,354  
 
COMMON SHARES
                                       
Average common shares outstanding
    7,907,760       8,190,194       8,466,988       8,425,561       8,286,178  
Actual common shares issued and outstanding at year end
    7,870,152       8,178,393       8,697,822       8,873,453       8,707,796  
 
PER COMMON SHARE
                                       
Basic — Continuing operations
  $ (0.23 )   $ 0.11     $ (2.29 )   $ 0.22     $ 0.32  
Basic — Discontinued operations
              $ 1.35     $ 0.47     $ 0.33  
 
Basic (loss) earnings per share
  $ (0.23 )   $ 0.11     $ (0.94 )   $ 0.69     $ 0.65  
 
Diluted — Continuing operations
  $ (0.23 )   $ 0.10     $ (2.29 )   $ 0.22     $ 0.31  
Diluted — Discontinued operations
              $ 1.35     $ 0.46     $ 0.32  
 
Diluted (loss) earnings per share
  $ (0.23 )   $ 0.10     $ (0.94 )   $ 0.68     $ 0.63  
 
U.S. GAAP
                                       
(Loss) income before discontinued operations
  $ (3,467 )   $ 897     $ (18,479 )   $ 462     $ 1,595  
Income from discontinued operations
                11,385       3,934       2,713  
Net (loss) income
    (3,467 )     897       (7,094 )     4,396       4,308  
 
FINANCIAL POSITION UNDER U.S. GAAP
                                       
Total assets
  $ 111,961     $ 96,023     $ 112,055     $ 158,380     $ 150,008  
 
PER COMMON SHARE UNDER U.S. GAAP
                                       
Basic — Continuing operations
  $ (0.44 )   $ 0.11     $ (2.18 )   $ 0.05     $ 0.19  
Basic — Discontinued operations
              $ 1.34     $ 0.47     $ 0.33  
 
Basic (loss) earnings per share
  $ (0.44 )   $ 0.11     $ (0.84 )   $ 0.52     $ 0.52  
Diluted — Continuing operations
  $ (0.44 )   $ 0.11     $ (2.18 )   $ 0.05     $ 0.19  
Diluted — Discontinued operations
              $ 1.34     $ 0.46     $ 0.32  
 
Diluted (loss) earnings per share
  $ (0.44 )   $ 0.11     $ (0.84 )   $ 0.51     $ 0.51  
 
COMMON STOCK PRICES
                                       
High
  $ 7.30     $ 7.60     $ 10.00     $ 9.75     $ 10.44  
Low
    4.52       5.19       5.25       5.00       6.00  
Year end
    5.04       6.45       5.38       9.13       6.25  

9


 

ITEM 7.   MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

The following is a discussion and analysis of the results of operations and financial condition of the Corporation for the years ended December 31, 2002, 2001 and 2000, and certain factors that may affect the Corporation’s prospective financial condition and results of operations. The following should be read in conjunction with the Consolidated Financial Statements and related notes thereto found on pages F-1 to F-33 of this Annual Report on Form 10-K.

CRITICAL ACCOUNTING POLICIES

Impairment of Long-Lived Assets and Valuation of Deferred Tax Assets

The fair value of the long-lived assets is dependant on the performance of the operations which the Corporation owns. In assessing potential impairment for these assets the Corporation will consider this factor as well as the forecasted financial performance. If the forecast is not met and the outlook does not provide for sufficient cash flow to recoup the book value of the asset, the Corporation may have to record additional impairment charges not previously recognized.

In assessing the recoverability of the Corporation’s goodwill and other intangibles the Corporation must make assumptions regarding estimated future cash flows and other factors to determine the fair value of the respective assets. If these estimates or their related assumptions change in the future, the Corporation may be required to record impairment charges for these assets not previously recorded.

The carrying value of the Corporation’s net deferred tax assets assumes that the Corporation will be able to generate sufficient future taxable income in certain tax jurisdictions, based on estimates and assumptions. If these estimates and related assumptions change in the future, the Corporation may be required to record additional valuation allowances against its deferred tax assets resulting in additional income tax expense in the Corporation’s consolidated statement of operations. Management evaluates the realizability of the deferred tax assets quarterly and assesses the need for additional valuation allowance quarterly.

Use of Estimates

The preparation of financial statements in conformity with Canadian generally accepted accounting principals requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Examples include provisions for bad debts, inventory reserves, reclamation reserves and pension liabilities. Actual results could differ from those estimates.

Allowances for doubtful accounts are estimated based on estimates of losses related to customer receivable balances. Estimates are developed by using standard quantitative measures based on historical losses, adjusting for current economic conditions and, in some cases, evaluating specific customer accounts for risk of loss. The establishment of reserves requires the use of judgment and assumptions regarding the potential for losses on receivable balances. Though the Corporation considers these balances adequate and proper, changes in economic conditions in specific markets in which the Corporation operates could have a material effect on reserve balances required.

The Corporation’s inventories are valued at the lower of cost or net realizable value. Under certain market conditions, estimates and judgments regarding the valuation of inventory are employed by the

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Corporation to properly value inventory. These estimates could vary significantly, either favorably or unfavorably, from actual requirements if future economic conditions, customer inventory levels or competitive conditions differ from our expectations.

Provisions for future reclamation costs have been established based upon estimated future reclamation costs, allocated over the expected productive lives of the Corporation’s quarries and mines. These future reclamation costs are determined using mineral resource estimates which are imprecise and depend partly on statistical inferences drawn from drilling and other data, which may prove to be unreliable.

Pension assets and liabilities are determined on an actuarial basis and are affected by the estimated market value of plan assets; estimates of the expected return on plan assets and discount rates. Actual changes in the fair market value of plan assets and differences between the actual return on plan assets and the expected return on plan assets will affect the amount of pension expense ultimately recognized. The postretirement benefits other than pension liability are also determined on an actuarial basis and are affected by assumptions including the discount rate and expected trends in health care costs. Changes in the discount rate and differences between actual and expected health care cost will affect the recorded amount of postretirement benefits expense.

The Corporation considers certain accounting policies relating to impairment of long-lived assets and valuation of deferred tax assets to be critical policies due to the estimation processes involved in each.

OVERVIEW

The Corporation is a diversified producer of specialty materials and products for use in a variety of industrial applications. The Corporation operates in two principal business segments: (i) industrial minerals, which includes The Feldspar Corporation, Suzorite Mica Products Inc., Suzorite Mineral Products, Inc., Zemex Industrial Minerals, Inc., Zemex Mica Corporation and Zemex Attapulgite, LLC and (ii) aluminum recycling, which includes Alumitech, Inc., Alumitech of Cleveland, Inc., Alumitech of Wabash, Inc., Alumitech of West Virginia, Inc., ETS Schaefer Corporation and AWT Properties, Inc.

1.   On March 27, 2002, the Corporation purchased through a newly formed subsidiary, Alumitech of West Virginia, Inc., the assets of Resource Recovery Industries, LLC, an aluminum dross processor located in Friendly, West Virginia. The purchase price was $3.1 million and was financed by a drawdown on the Corporation’s credit facility.
 
2.   On February 1, 2002, Zemex Attapulgite, LLC, a newly incorporated subsidiary, acquired the assets of an attapulgite clay operation from Milwhite, Inc. The Corporation paid $11.6 million for the acquisition and funded it by a drawdown from its credit facility.
 
3.   On March 20, 2001, the Corporation sold its 60% interest in the Zemex Fabi-Benwood, LLC, subsidiary of the industrial minerals group, and its Natural Bridge, New York talc processing plant to Industria Minearia Fabi S.r.l. (“Fabi”), a former partner of Zemex Fabi-Benwood, for $7.5 million. A pre-tax gain of $0.3 million was recognized in the first quarter of 2001.
 
4.   Zemex Mica Corporation, a muscovite mica producer, was placed on care and maintenance effective December 31, 2000 as management reassessed the process and markets. Due to a significant reduction of by-product feed availability, more mined material had to be used. The mined material was not of the quality and consistency desired resulting in the inability to produce high quality, consistent product and causing higher than acceptable costs. A write-down of goodwill of $2.2 million, a provision for asset impairment of $2.0 million and a provision for care and maintenance costs were recorded in 2000.

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5.   On April 11, 2000, the Corporation completed the sale of its metal powders division, which included Pyron Corporation and Pyron Metal Powders, Inc., for $42.0 million to North American Höganäs Holdings, Inc., a subsidiary of Höganäs AB. The Corporation recognized a pre-tax gain of $15.7 million in fiscal 2000; the after-tax gain from this sale transaction was $10.5 million, or $1.24 per share. The sale proceeds were applied to the Corporation’s credit facilities. Because of the sale, the metal powders division was disclosed as a discontinued operation and the prior period figures were reclassified accordingly.
 
6.   To effect the disposition of Pyron Corporation and Pyron Metal Powders, Inc., on March 8, 2000 the Corporation redeemed its outstanding Senior Secured Notes. The redemption was financed by a bridge facility structured as an amendment to the Corporation’s pre-existing credit facility, bearing interest at the same rate and was secured by the same security package as the pre-existing credit facility. The bridge facility was fully repaid by October 31, 2000. The redemption necessitated a make-whole payment to the noteholders of $1.2 million, which was recorded as other expense in the first quarter of 2000. Additionally $0.3 million was paid out in related transaction expenses and $1.7 million in deferred financing expenses related to the issuance of the Senior Secured Notes were written-off.

RESULTS OF OPERATIONS

Year Ended December 31, 2002 Compared to Year Ended December 31, 2001

Net Sales

                                 
(All amounts are in '000 US$)   2002   2001   Change   % Change

 
 
 
 
Industrial minerals
  $ 48,410     $ 39,942     $ 8,468       21.2 %
Aluminum recycling
    25,459       17,394       8,065       46.4 %
 
   
     
     
     
 
 
  $ 73,869     $ 57,336     $ 16,533       28.8 %
 
   
     
     
     
 

The Corporation’s net sales from operations for 2002 were $73.9 million, an increase of $16.5 million, or 28.8%, from 2001. In fiscal 2002, sales in the industrial minerals group and the aluminum recycling group improved by $8.5 million and $8.0 million, respectively.

Net sales from the industrial minerals group were $48.4 million in fiscal 2002 as compared to $39.9 million in fiscal 2001. The increase of $8.5 million, or 21.2%, over 2001 was mainly due to the revenue generated from the attapulgite clay operation which was acquired by the Corporation in February 2002. The increased revenue from feldspar and mica contributed $1.7 million and $0.7 million, respectively, to the improvement in revenues in 2002. A decline of $1.9 million in net sales from the talc operations partially offset the increase. The decline in 2002 talc revenues reflects the fact that sales revenue for 2001 included three months of activity from talc plants which were disposed of in the first quarter of 2001.

Net sales of the aluminum recycling group improved 46.4% to $25.5 million in 2002. Of the $8.0 million increase, $5.6 million is attributable to the West Virginia aluminum dross processor which was acquired in the first quarter of 2002. Net sales from the Cleveland and Wabash locations increased by 31.5% and 27.9%, respectively, over the same period in 2001. The decrease of $0.8 million, or 11.3%, in net sales from the heat containment system operation partially offset the increase in revenue generated from the aluminum plants.

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Cost of Goods Sold

Cost of goods sold for 2002 was $51.0 million, an increase of $13.1 million or 34.6%, compared to the corresponding period in 2001. The increase was due to several factors: the acquisitions that occurred in the first quarter of 2002; increased overall production in 2002; and, offset by the disposition of the talc plants in 2001. Of the $13.1 million increase, the industrial minerals group and the aluminum recycling group accounted for $7.6 million and $5.5 million, respectively. Gross margin as a percentage of net sales for the industrial minerals group decreased from 39.2% in 2001 to 34.1% in 2002, while the gross margin percentage from the aluminum recycling group improved from 21.8% in 2001 to 25.1% in 2002. Overall gross margin as a percentage of sales decreased from 33.9% in 2001 to 31.0% in 2002.

Selling, General and Administrative Expenses

Selling, general and administrative (“SG&A”) expenses increased 17.0% from $11.8 million in 2001 to $13.8 million in 2002. The increase was mainly due to a one-time charge of $1.3 million arising from the accounting impact of changes to employment contracts between the Corporation and its former president and chief executive officer, and two other executives. In addition, expenses arising from the acquisitions completed in the first quarter of 2002 and higher pension expenses also contributed to the increased SG&A expense in 2002. As a percentage of sales, SG&A expense decreased from 20.6% in 2001 to 18.7% in 2002 reflecting a significant improvement in 2002 sales performance.

Depreciation, Depletion and Amortization

Depreciation, depletion and amortization (“DD&A”) was $6.2 million in 2002, an increase of 8.4%, over the comparable period in 2001. This reflects charges resulting from the acquisitions of Zemex Attapulgite, LLC and Alumitech of West Virginia, Inc. in the first quarter of 2002 offset by the elimination of all goodwill amortization.

Other Expense

In 2001, Hecla Mining Corporation filed a lawsuit alleging failure to close a contract to purchase certain assets. While the Corporation felt the lawsuit was without merit, the risk of litigation loss was such that the Corporation settled the lawsuit for $3.9 million. The Corporation recorded this amount in December 2002.

(Loss) Income Before the Undernoted

For the reasons discussed above, the Corporation recorded a loss before the undernoted of $1.2 million for fiscal 2002 as compared to income of $1.9 million during fiscal 2001. Excluding the one time charges arising from the employment contracts and litigation settlement, the income generated from operations would have improved to $4.1 million in 2002, an increase of $2.2 million, or 120.7%, over the same period in 2001.

Interest Income

Interest income for the year ended December 31, 2002 was $0.2 million as compared to $0.1 million for the corresponding period in 2001. The recognition of interest earned from funds held in escrow in connection with the Hecla litigation contributed to the increase in 2002 interest income.

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Interest Expense

Interest expense for the fiscal year ended December 31, 2002 increased by $0.2 million, or 23.1%, to $1.1 million. The increase was due to increased indebtedness levels in 2002 as a result of acquisitions that closed in the first quarter of 2002. The increased level of bank indebtedness was partially offset by lower interest rates throughout 2002. Total bank indebtedness was $26.0 million as of December 31, 2002 as compared to $11.0 million as of December 31, 2001.

Other Income

In 2002, the Corporation recognized other income of $0.1 million as compared to $0.6 million in the same period of 2001. The 2001 other income arose from the disposition of the talc facilities in the first quarter and insurance proceeds received in the second quarter.

(Recovery of) Provision for Income Taxes

The Corporation recognized an income tax benefit of $0.2 million in fiscal 2002, versus an income tax expense of $0.8 million in fiscal 2001.

Net (Loss) Income and (Loss) Earnings Per Share

As a result of the factors discussed above, the Corporation recorded net loss for the year ended December 31, 2002 of $1.8 million, compared to a net income of $0.9 million in 2001.

                   
(All amounts are in '000 US$, except per share amounts)   2002   2001

 
 
Net (loss) income
  $ (1,815 )   $ 865  
(Loss) earnings per share
— basic   $ (0.23 )   $ 0.11  
 
— diluted
  $ (0.23 )   $ 0.10  

Year Ended December 31, 2001 Compared to Year Ended December 31, 2000

Net Sales

                                 
(All amounts are in '000 US$)   2001   2000   Change   % Change

 
 
 
 
Industrial minerals
  $ 39,942     $ 51,422     $ (11,480 )     (22.3 %)
Aluminum recycling
    17,394       25,058       (7,664 )     (30.6 %)
 
   
     
     
     
 
 
  $ 57,336     $ 76,480     $ (19,144 )     (25.0 %)
 
   
     
     
     
 

The Corporation’s net sales from continuing operations for 2001 were $57.4 million, a decrease of $19.1 million, or 25.0%, from 2000. Sales in the industrial minerals group and the aluminum recycling group were down by $11.5 million and $7.6 million, respectively.

The sales revenue from the industrial minerals group was $39.9 million in fiscal 2001 as compared to $51.4 million in fiscal 2000. The disposal of the Natural Bridge, New York facility and the 60% interest in Zemex Fabi-Benwood, LLC in the first quarter of 2001, the closure of the muscovite mica facility effective December 31, 2000 and the lower sales revenue generated from the mica operations were the primary factors that caused the decline in sales revenue in 2001.

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Net sales of the aluminum recycling group decreased 30.6%, or $7.6 million, to $17.4 million in 2001. The decrease was due to the closure of the calcium aluminate plant effective December 31, 2000, ongoing depressed metal prices and lower process volumes.

Cost of Goods Sold

Compared to 2000, cost of goods sold declined by 32.0%, or $17.8 million, to $37.9 million in 2001. Of the $17.8 million decrease, the industrial minerals group and the aluminum recycling group accounted for $11.0 million and $6.8 million, respectively. As a result, the corresponding gross margins improved from 27.2% in 2000 to 33.9% in 2001.

Selling, General and Administrative Expenses

Selling, general and administrative (“SG&A”) expenses for 2001 were $11.8 million, a $0.6 million decrease from 2000. The decrease was mainly due to the closure of facilities in 2000 and sales of operations owned during fiscal 2001, offset by a $0.2 million increase in pension expense and a $0.4 million increase in professional fees due to costs of litigation. As a percentage of sales, SG&A expense increased from 16.2% in 2000 to 20.6% in 2001.

Depreciation, Depletion and Amortization

Depreciation, depletion and amortization (“DD&A”) decreased by $2.0 million, or 26.1%, from $7.8 million in 2000 to $5.8 million in 2001. The decrease was due to the closure and sales of facilities that occurred in the twelve months ended December 31, 2001.

Income Before the Undernoted

For the reasons discussed above, income before the undernoted improved to $1.9 million for fiscal 2001 from $0.6 million in fiscal 2000. The closure of the muscovite mica plant and the calcium aluminate operations at the end of fiscal 2000 had a positive impact on 2001 operating income.

Provision for Asset Impairment

The Corporation recorded a $24.6 million provision for asset impairment in fiscal 2000. The closure of the muscovite mica operation and non-metallic product facility accounted for $5.2 million and $17.6 million, respectively, in the industrial minerals and aluminum recycling groups. The costs associated with the unsuccessful attempt to purchase certain assets of Hecla Mining Company accounted for another $1.5 million in 2000.

Interest Income

Interest income for the year ended December 31, 2001 was $0.1 million, compared to $0.2 million for the corresponding period in 2000 reflecting the Corporation’s stronger cash balances.

Interest Expense

Interest expense for the fiscal year ended December 31, 2001 was $0.9 million, $1.5 million, or 61.9%, lower than the same period in 2000. The decrease reflected lower levels of debt and lower interest rates. Total bank indebtedness was $11.0 million as of December 31, 2001 as compared to $17.1 million as of December 31, 2000.

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Other (Income) Expense

In 2001, the Corporation recognized other income of $0.6 million versus $3.0 million of other expense that was recorded in 2000. Of the $0.6 million of other income, gains on the disposition of the Natural Bridge, New York facility and the 60% interest in Zemex Fabi-Benwood, LLC in the first quarter of 2001 contributed $0.3 million. The settlement of a long outstanding business interruption insurance claim relating to the previously sold metal powders group contributed the other $0.3 million. The $3.0 million of other expense recorded in 2000 was mainly due to the redemption of Senior Secured Notes necessitated by the sale of the metal powders group.

Provision for (Recovery of) Income Taxes

The Corporation recorded an income tax expense of $0.8 million in fiscal 2001, compared to an income tax benefit of $10.0 million recognized in fiscal 2000. The differences in effective tax rates reflect differences in the nature and location of taxable income in each year.

Net Income (Loss) and Earnings (Loss) Per Share before Discontinued Operations

As a result of the factors discussed above, the Corporation recorded net income from continuing operations for the year ended December 31, 2001 of $0.9 million, compared to a net loss of $19.4 million in 2000.

                   
(All amounts are in '000 US$, except per share amounts)   2001   2000

 
 
Net income (loss) before discontinued operations
  $ 865     $ (19,356 )
Earnings (loss) per share
— basic   $ 0.11     $ (2.29 )
 
— diluted
  $ 0.10     $ (2.29 )

LIQUIDITY AND CAPITAL RESOURCES

The Corporation has historically funded its extraction and processing activities through cash flow from operations, bank debt and sales of capital stock and warrants. During the most recent three-year period ended December 31, 2002, the Corporation funded all capital expenditures, acquisitions and debt reduction from a combination of additional debt, cash flow from operations and the sale of certain operations. Should it be necessary, the Corporation has sufficient cash flows and borrowing ability to fund necessary capital expenditures and acquisitions going forward.

Cash Flow from Operations

The Corporation had $16.2 million of working capital at December 31, 2002, compared to $10.1 million at December 31, 2001. The improvement of working capital reflects a number of factors:

Pursuant to an amendment, the credit facility was divided into a $10.0 million 364 day tranche and a $20.0 million two year tranche. Compared to $11.0 million borrowings recorded as bank indebtedness in 2001, the drawdown of $6.0 million under the 364 day tranche and $20.0 million under the two year tranche were recorded as bank indebtedness and long term debt, respectively, in 2002.

Increased sales resulted in a corresponding increase in accounts receivable; increased inventories in light of acquisitions made during the year; and increased future tax benefits reflecting the Hecla settlement that will be deductible for tax purposes in 2003. In conjunction with these items, the Corporation has

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effectively been able to finance these movements through the use of its long term debt facility. However, the Hecla settlement will be effected through a drawdown of the 364 day tranche.

Financing Agreements

The Corporation restructured the $30.0 million credit facility with the banks in August 2002. Under the amended and restated credit agreement, the $10.0 million tranche matures on August 15, 2003 and the $20.0 million tranche matures on August 15, 2004. The credit facility bears interest at LIBOR plus 1.25% to LIBOR plus 1.75% in the case of LIBOR loans or at base rate plus 0.25% to 0.75% in the case of prime and base rate loans. The actual margin is determined by certain financial ratios.

Capital Expenditures

The Corporation’s primary capital investment activities involve the acquisition and development of industrial mineral and metal processing properties and facilities, and capital investments to expand its facilities, increase operating efficiencies, and meet environmental, health and safety standards at its existing operations. During 2002, capital expenditures for operations were $5.5 million compared to $3.6 million and $4.4 million for continuing and discontinued operations for the years ended December 31, 2001 and 2000, respectively. The capital expenditures were funded by cash flows from operations and indebtedness.

In aggregate, 2003 capital expenditures are anticipated to be approximately $4.1 million for the existing operations. The Corporation plans on funding these expenditures from cash flows from operations.

Although the Corporation’s capital budgets provide for certain reclamation and environmental compliance activities, management does not believe that the cost of the Corporation’s environmental compliance will have a material adverse effect on the Corporation’s results of operations or financial condition in 2003.

During 2002, the Corporation purchased, pursuant to the stock repurchase program, 21,000 common shares for an aggregate cost of $125,000 and 340,000 common shares at a cost of $2.4 million pursuant to an agreement with the former president and chief executive officer, compared to 589,000 common shares for $3.8 million in 2001 and 242,000 common shares for $1.9 million in 2000.

SEASONALITY AND INFLATION

Although the Corporation’s results from continuing extraction and processing operations are cyclical due to fluctuations in industrial minerals and aluminum recycling demands, sales of the Corporation’s products are generally not seasonal. Inflation in recent years has not adversely affected the Corporation’s results of operations and it is not expected to adversely affect the Corporation in the future unless it increases substantially and the markets for industrial minerals and aluminum recycling suffer from a negative impact on the economy in general.

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ITEM 7A.   MARKET RISK

Market risk represents the risk of loss that may impact the consolidated financial statements of the Corporation due to adverse changes in financial market prices and rates. The Corporation’s market risk is primarily the result of fluctuations in interest rates and aluminum prices. Management monitors the movements in interest rates and performs sensitivity analysis on aluminum prices and, on that basis, decides on the appropriate measures to take. Prices and interest rates are such that management believes no measures need be taken at this time.

The Corporation does not hold or issue financial instruments for trading purposes. A discussion of the Corporation’s financial instruments is included in the financial instruments note to the Consolidated Financial Statements.

ITEM 8.   FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA

Financial statements responsive to this Item are set forth on pages F-1 through F-33 of this Annual Report on Form 10-K. The Supplementary Schedule required by this Item is set forth on page S-2 of this Annual Report on Form 10-K. See Item 15.

ITEM 9.   CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE

None.

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PART III

ITEM 10.   DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT

Following summarizes the information about the directors of the Corporation for year 2002.

                     
                Director
Name   Age   Position with the Corporation; Principal Occupation and Business Experience During Past Five Years   Since

 
 
 
Paul A. Carroll     62     Member of the Corporate Governance Committee; Member of the Executive Compensation/Pension Committee up to February 2002; President of Carnarvon Capital Corporation; Counsel to Gowling Lafleur Henderson LLP (Toronto law firm) from May 1999 to February 2003; Chairman and Chief Executive Officer, World Wide Minerals Ltd. (Toronto-based mining company) since January 1997; Counsel, Smith Lyons (Toronto law firm) from 1997-1999 and prior thereto Partner of Smith Lyons since 1973; Chairman, Juno Limited; Director, Dundee Bancorp Inc.     1991  
                     
Morton A. Cohen     68     Member of the Executive Compensation Committee since November 2002; Member of the Audit Committee since June 2002; Chairman, President and Chief Executive Officer, Clarion Capital Corporation (Cleveland-based venture capital company); Director, Cohesant Technologies, Inc.; Director, DHB Capital Group     1991  
                     
John M. Donovan     75     Chairman of the Audit Committee until Mr. MacRae was appointed Chairman in June 2002; Mr. Donovan remained as a member on the Audit Committee; Member of the Executive Compensation/Pension Committee; Member of the Executive Committee; Chartered Accountant; Director, Philex Gold Inc. (Toronto-based mining company)     1991  
                     
R. Peter Gillin     54     President and Chief Executive Officer of the Corporation since November 2002; Chairman of the Corporate Governance Committee; Chairman of the Executive Compensation/Pension Committee for the period from March 2002 to November 2002; Chairman of the Executive Committee; Financial Consultant; Vice Chairman and Director, N M Rothschild & Sons Canada Limited (investment bank) from 1996 ~ 2002; Director, Canadian Stage Company (Non-Profit)     1999  

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                Director
Name   Age   Position with the Corporation; Principal Occupation and Business Experience During Past Five Years   Since

 
 
 
Jonathan Goodman     41     Chairman of Executive Compensation Committee since June 2002; President and Chief Executive Officer, Dundee Resources Ltd. (resource holding company); Director of Dundee Bancorp Inc. (merchant banking and financial services company), Dundee Precious Metals Inc. (investment company) and Dundee Wealth Management Inc. (financial service company); Director, Major Drilling Group International Inc. (mineral exploration drilling company); Director of Breakwater Resources Ltd., Diagem International Resource Corp., Hope Bay Gold Corporation, Odyssey Resources Ltd., Repadre Capital Corporation and Tahera Corporation (natural resource companies)     2002  
                     
Peter Lawson-Johnston     76     Chairman of the Board of Directors, Member of the Executive Compensation /Pension Committee up to February 2002; Member of Executive Committee; Honorary Chairman and Trustee, Solomon R. Guggenheim Foundation; Chairman of the Board, The Harry Frank Guggenheim Foundation; Senior Partner, Guggenheim Brothers; President and Director, Elgerbar Corporation; Director, National Review, Inc.; Limited Partner Emeritus, Alex Brown & Sons, Inc.     1960  
                     
Garth A.C. MacRae     69     Member of the Audit Committee and appointed as Chairman in June 2002; Member of the Executive Compensation /Pension Committee for the period from February 2002 to June 2002; Member of the Executive Committee; Vice Chairman and Director, Dundee Bancorp Inc.; Chairman and Director, Breakwater Resources Ltd.; Director, ChondroGene Limited; Director, Dundee Precious Metals Inc.; Director, Dynamic Global Fund Corporation; Director, Black Hawk Mining Inc.; Director, Dimethaid Research Inc.; Director, Eurogas Corporation; Director, Dundee Wealth Management Inc.     1998  

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                Director
Name   Age   Position with the Corporation; Principal Occupation and Business Experience During Past Five Years   Since

 
 
 
William J. vanden Heuvel     73     Member of the Audit Committee until June 2002; Member of the Corporate Governance Committee; Of Counsel, Stroock, Stroock & Lavan (attorneys at law, New York); Senior Advisor, Allen & Company Inc. (investment bankers); Co-Chairman, Council of American Ambassadors; Chairman, Franklin and Eleanor Roosevelt Institute; Chairman, Amromco Energy LLC     1989  

Information about the executive officers of the Corporation required by this item appears in Part I, Item 1, Page 6, of this Annual Report on Form 10-K.

Reports Required by Section 16(a)

Section 16(a) of the Securities Exchange Act of 1934 requires the Corporation’s directors and executive officers, and persons who own more than 10% of the Corporation’s common shares to file reports of ownership and changes in ownership of the Corporation’s common shares with the Securities and Exchange Commission and any exchange on which the Corporation’s common shares are traded. Based solely on its review of the copies of Forms 3, 4 and 5 received by the Corporation, or written representations from certain reporting persons that no Form 5’s were required for such persons, the Corporation believes that, during the fiscal year ended December 31, 2002, all Section 16(a) filing requirements applicable to its officers, directors and 10% shareholders were complied with.

ITEM 11.   EXECUTIVE COMPENSATION

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Summary Compensation Table

                                                                 
            Annual Compensation   Long-Term Compensation        
           
 
       
                                    Awards   Payouts        
                                   
 
       
                                            Securities                
                            Other           Under-                
                            Annual   Restricted   Lying           All Other
                            Compen-   Stock   Options/   LTIP   Compen
Name and           Salary   Bonus   sation(6)   Awards(1)   SARs(2)   Payouts   -sation
Principal Position   Year   ($)   ($)   ($)   ($)   (#)   ($)   ($)

 
 
 
 
 
 
 
 
R. Peter Gillin
    2002       37,500                         10,000             39,253 (3)
President & Chief
    2001                               5,000             23,000 (3)
Executive Officer
    2000                                           15,400 (3)
From November 18, 2002
                                                               
 
                                                               
Richard L. Lister
    2002       300,000       115,000       42,183       30,000       165,000             1,141,800 (4)
President & Chief
    2001       292,068       131,200       33,128       30,000       100,000             152,940 (5)
Executive Officer
    2000       284,755       151,200       22,925       30,000                   245,050 (5)
To November 18, 2002
                                                               
 
                                                               
Peter J. Goodwin
    2002       225,000       100,000       6,210       22,500                    
President,
    2001       225,000       82,000       8,458       22,500       30,000              
Industrial Minerals
    2000       204,000       41,000       10,436       18,744       25,000              
 
                                                               
Allen J. Palmiere
    2002       168,142       54,136       41,221                         150,000 (7)
Vice President,
    2001       154,948       48,744       38,916             20,000              
Chief Financial
    2000       161,572       46,788       40,735             60,000              
Officer & Corporate Secretary
                                                               
 
                                                               
Terrance J. Hogan
    2002       185,000       77,000       1,564       17,200                    
President,
    2001       177,399             2,408       17,200       37,000              
Alumitech, Inc.
    2000       172,000             1,985       17,200                    


(1)   Represents benefits under our Employee Stock Purchase Plan whereby employees may elect to invest up to 10% of their earnings and we match funding for the purchase of our common shares. Common shares purchased under this plan are held for a one-year vesting period. Amounts shown for Mr. Lister do not include imputed interest of $19,694, $74,803 and $99,827 in 2002, 2001 and 2000, respectively, on a loan Mr. Lister received under our Key Executive Stock Purchase Plan. We did not reimburse Mr. Lister for any tax consequences arising from this loan.
 
(2)   On July 26, 2000 and May 11, 2000, Messrs. Goodwin and Palmiere were granted options for 25,000 and 60,000 common shares at exercise prices of $7.5625 and $8.1875, respectively. On February 14, 2001, Messrs. Gillin, Lister, Goodwin, Palmiere and Hogan were granted options for 5,000, 100,000, 30,000, 20,000 and 15,000 common shares respectively at an exercise price of $5.21. On May 24, 2001, Mr. Hogan was granted options for 22,000 common shares at an exercise price of $7.25. On June 14, 2002, Mr. Gillin was granted options for 10,000 common

22


 

    shares at an exercise price of $6.83. On August 7, 2002, Mr. Lister was granted options for 165,000 common shares at an exercise price of $6.96.
 
(3)   Represents directors’ fees.
 
(4)   Represents $885,000 bonus payment and $256,800 for the repurchase for cancellation of an aggregate of 220,000 options pursuant to an agreement with Mr. Lister relating to his retirement. The Corporation also entered into a consulting agreement with Mr. Lister under which the Corporation will pay Mr. Lister $210,000 on an annual basis for consulting services provided to the Corporation until January 15, 2004.
 
(5)   Represents the portion of Mr. Lister’s retroactive salary adjustment paid in fiscal 2000. The remaining portion of the retroactive adjustment was paid in 2001.
 
(6)   Constitutes premiums for term life insurance exceeding amounts eligible to most employees, automobile benefits, memberships/dues, and employer matched contributions to a group registered retirement plan.
 
(7)   Reflects a one-time payment arising from the negotiations of an employment agreement.

During 2002, the Corporation negotiated comprehensive employment agreements with Messrs. Goodwin and Palmiere. These Agreements replaced all existing employment related agreements and arrangements. The intent was to provide equitable employment contracts that provide us with the long-term commitment of the executives and the executives with comprehensive and competitive employment arrangements. Agreements with each of Terrance J. Hogan, Peter J. Goodwin and Allen J. Palmiere provide for certain benefits in the event such officer is no longer employed by us or our subsidiaries following a change in control transaction. If, within two years after the arrangement, the officer is dismissed without cause or the officer terminates his employment following a triggering event (which includes a specified adverse change in duties, benefits, title, reporting, or regular work location), he is entitled to payment of twice his then current annual base salary, benefits and average annual bonus over the prior two years, immediate vesting of stock options and shares purchased pursuant to our employee stock purchase plan and certain outplacement services. These agreements, which expire on December 31, 2004 unless extended, were filed as exhibits to our Form 10-Q for the fiscal quarter ended September 30, 2002, in the case of Messrs. Goodwin and Palmiere and our Form 10-K for the fiscal year ended December 31, 1999, in the case of Mr. Hogan, and reference is made thereto for further information. In addition, Terrance J. Hogan, Peter J. Goodwin and Allen J. Palmiere also have entered into change of control agreements pursuant to which they will receive cash payments in an amount not to exceed $25,000 individually and $75,000 in the aggregate upon completion of the Arrangement.

In November, 2002, the Corporation entered into an employment with Mr. Peter Gillin for a term from November 18, 2002 until May 1, 2003 pursuant to which Mr. Gillin is paid $25,000 per month. Upon completion of the Arrangement, Mr. Gillin will receive a success bonus in the amount of $500,000. The amount of Mr. Gillin’s bonus was negotiated subsequent to determination of the final terms of the Arrangement based upon guidelines established in his employment agreement with us and consideration of his engagement as chief executive officer to provide broad strategic planning advice to us. His employment agreement provided that the bonus arrangement would be consistent with the customary bonus arrangements for our chief executive officer, adjusted to reflect that Mr. Gillin would not participate as chief executive officer in our stock option plans or in our employee stock purchase plan.

Compensation for Directors

During the fiscal year ended December 31, 2002 each director who is not one of our salaried employees was paid $15,000 per annum on a semi-annual basis for his services as a director. Directors were also paid a fee of $1,000 for each board and committee meeting attended, and reimbursement of their travel related expenses. From time to time, directors may, at the discretion of our board or any committee thereof, be paid a per diem fee, approximating the meeting fee, for special assignments. In 2002, our directors were paid an aggregate of $279,000 in directors’ and other fees.

On June 14, 2002, two directors who were not our salaried employees were granted options under our 1999 Stock Option Plan to acquire 10,000 of our common shares, and one director who was not one of our salaried employees was granted options under our 1999 Stock Option Plan to acquire 37,500 of our common shares exercisable at $6.83 per share, the market price at the time of the grant. These options are exercisable as to half on June 14, 2003 and are fully exercisable on June 14, 2004. They expire on June 14, 2008.

In 2002, we purchased directors’ and officers’ liability insurance with a liability limit of $15,000,000 for which we paid an annual premium of $157,000. The policy provides for a deductible payable by us of $100,000.

Option Exercises and Year-End Values Table

With respect to the Named Officers, the following table sets forth the number of options exercised and the value realized upon exercise and the value of outstanding options at December 31, 2002, using $5.04, the closing price of our common shares on the New York Stock Exchange on December 31, 2002.

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AGGREGATED OPTION EXERCISES IN LAST FISCAL YEAR
AND FISCAL YEAR-END OPTION VALUES

                                 
                            Value of Unexercised
                    Number of Unexercised   In-The-Money Options
    Shares           Options at Fiscal   at Fiscal Year-End
    Acquired on   Value   Year-End Exercisable/   Exercisable/
Named Officer   Exercise   Realized   Unexercisable   Unexercisable

 
 
 
 
R. Peter Gillin
    ––       ––       25,000/12,500       $0/$0  
Richard L. Lister*
    ––       ––       245,000/0       $0/$0  
Allen J. Palmiere
    ––       ––       95,000/10,000       $0/$0  
Peter J. Goodwin
    ––       ––       75,000/15,000       $0/$0  
Terrance J. Hogan
    ––       ––       58,500/18,500       $0/$0  


*   Mr. Lister resigned as president and chief executive officer in November 2002.

Option Grants to Named Officers

In the year ended December 31, 2002, the following options were granted to our Named Officers pursuant to our 1999 Stock Option Plan.

OPTIONS/SAR GRANTS DURING THE MOST RECENTLY
COMPLETED FINANCIAL YEAR

                                                 
                                    Potential Realizable
            Percent                   Value At Assumed
    Number of   of Total                   Annual Rates of
    Common   Options                   Stock Price
    Shares   Granted to                   Appreciation For
    Underlying   Employees                   Option Term*
    Options   in Fiscal   Exercise   Expiration  
Name   Granted   Year   Price   Date   5%   10%

 
 
 
 
 
 
R. Peter Gillin
    10,000       5.7 %   $ 6.83     June 14, 2008   $ 23,229     $ 52,698  
Richard L. Lister
    165,000       94.3 %   $ 6.96     December 31, 2004   $ 117,711     $ 241,164  
Allen J. Palmiere
                                   
Peter J. Goodwin
                                   
Terrance J. Hogan
                                   


*   Potential realizable values are net of exercise price and are before taxes and market values of the common shares underlying the options are based on the assumption that our common shares appreciate at the annual rates shown, compounded annually, from the date of grant until the expiration of the option term. These numbers are calculated based on the requirements of the Securities and Exchange Commission and do not reflect our estimates of future stock price growth.

1999 Employee Stock Purchase Plan

The table below discloses benefits that were received in fiscal 2002 by each of the following under the Employee Stock Purchase Plan.

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BENEFITS UNDER
1999 EMPLOYEE STOCK PURCHASE PLAN

                 
    Dollar Value*        
Name and Position   ($)   Shares

 
 
Richard L. Lister
    30,000       9,980  
Peter J. Goodwin
    22,500       7,485  
Allen J. Palmiere
           
Terrance J. Hogan
    17,200       5,755  
Executive Group
    69,700       23,220  
Non-Executive Director Group
           
Non-Executive Officer Employee Group
    223,180       74,629  


*   Represents the amount of our contribution which matches the contribution of the employee.

Indebtedness of Directors, Named Officers and Senior Officers

The table below summarizes any indebtedness owed to us as at December 31, 2002 of our directors and Named Officers entered into in connection with a purchase of our common shares, excluding routine indebtedness.

TABLE OF INDEBTEDNESS OF DIRECTORS, NAMED OFFICERS AND SENIOR OFFICERS
UNDER SECURITIES PURCHASE PROGRAMS

                                         
                    Amount   Financial   Number of
            Largest   Outstanding   Assisted   Common
    Involvement   Amount   as at   Securities   Shares Held As
    of the   Outstanding   December 31,   Purchased   Security for
Name and Principal Position   Corporation   During 2002   2002   During 2002   Indebtedness

 
 
 
 
 
Richard L. Lister
  Lender   $ 1,259,300                   176,000*  
President & CEO
                                       
 
                                       
Richard L. Lister
  Guarantor   $ 600,000                   85,700  
President & CEO
                                       


*   Jointly secured this debt and the $500,000 debt described in the next table. This security was released when the debt was repaid by Mr. Lister in August 2002.

The following chart summarizes any indebtedness to us as at December 31, 2002 of our directors and Named Officers not entered into in connection with a purchase of our common shares, excluding routine indebtedness.

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TABLE OF INDEBTEDNESS OF DIRECTORS, NAMED OFFICERS AND SENIOR OFFICERS
OTHER THAN UNDER SECURITIES PURCHASE PROGRAMS

                         
            Largest Amount   Amount Outstanding
    Involvement of the   Outstanding During   as at
Name and Principal Position   Corporation   the Year   December 31, 2002

 
 
 
Richard L. Lister
  Lender   $ 500,000        
President & CEO
                       
 
                       
Paul A. Carroll
  Lender   $ 110,851 *   $ 101,829  
Director
                       


*   This loan bears interest at a rate equal to the average cost of borrowing under our credit facilities, is supported by a promissory note and secured by a pledge of 9,500 of our common shares. All directors’ fees paid in cash are applied to reduce the loan.

Pension Plan

Pursuant to our pension plan, employees are entitled to pension benefits after five years of service with us. The amount of such benefits depends upon salary and length of service as shown in the table below. The service factor is 1.5% per year. Benefits for US employees are coordinated with US Social Security retirement benefits by reducing the service factor to 0.9% with respect to average salary less than or equal to the average covered Social Security wages ($43,968 for an employee who retires at age 65 during 2003). As of January 1, 2003, the number of credited years of service and the compensation covered by the pension plan for the Named Officers are: Richard L. Lister, 18.5 and $200,000; Peter J. Goodwin, 10.1 and $200,000; and Allen J. Palmiere, 11.2 and $196,682. As of January 1, 2003, Mr. Goodwin is a US employee; neither Mr. Lister nor Mr. Palmiere are US employees.

ZEMEX CORPORATION RETIREMENT PENSION PLAN
Estimated Pension Benefits

                                           
    Credited Service as of Normal Retirement Date ("NRD")
   
Average Final Compensation as of NRD   15   20   25   30   35

 
 
 
 
 
$50,000
    $ 7,293     $ 9,724     $ 12,155     $ 14,586     $ 17,017  
$75,000
    $ 12,918     $ 17,224     $ 21,530     $ 25,836     $ 30,142  
$100,000
  $ 18,543     $ 24,724     $ 30,905     $ 37,086     $ 43,267  
$125,000
  $ 24,168     $ 32,224     $ 40,280     $ 48,336     $ 56,392  
$150,000
  $ 29,793     $ 39,724     $ 49,655     $ 59,586     $ 69,517  
$175,000
  $ 35,418     $ 47,224     $ 59,030     $ 70,836     $ 82,642  
$200,000
  $ 41,043     $ 54,724     $ 68,405     $ 82,086     $ 95,767  
$225,000
  $ 41,043     $ 54,724     $ 68,405     $ 82,086     $ 95,767  


Note:   All benefits shown were estimated using the 2003 Social Security Law and assume the employee terminates employment during 2003 on his NRD (age 65). The benefits shown are payable at NRD as a Five Year Certain and Life Annuity, the normal form for an unmarried participant. All amounts are annual.

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ZEMEX CORPORATION RETIREMENT PENSION PLAN
Estimated Pension Benefits (Canadian employees only)

                                           
    Credited Service as of Normal Retirement Date ("NRD")
   
Average Final Compensation as of NRD   15   20   25   30   35

 
 
 
 
 
$50,000
    $ 11,250     $ 15,000     $ 18,750     $ 22,500     $ 26,250  
$75,000
    $ 16,875     $ 22,500     $ 28,125     $ 33,750     $ 39,375  
$100,000
  $ 22,500     $ 30,000     $ 37,500     $ 45,000     $ 52,500  
$125,000
  $ 28,125     $ 37,500     $ 46,875     $ 56,250     $ 65,625  
$150,000
  $ 33,750     $ 45,000     $ 56,250     $ 67,500     $ 78,750  
$175,000
  $ 39,373     $ 52,500     $ 65,625     $ 78,750     $ 91,875  
$200,000
  $ 45,000     $ 60,000     $ 75,000     $ 90,000     $ 105,000  
$225,000
  $ 45,000     $ 60,000     $ 75,000     $ 90,000     $ 105,000  


Note:   All benefits shown were estimated using the 2003 Social Security Law and assume the employee terminates employment during 2003 on his NRD (age 65). The benefits shown are payable at NRD as a Five Year Certain and Life Annuity, the normal form for an unmarried participant. All amounts are annual.

ITEM 12.   SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT AND RELATED
STOCKHOLDER MATTERS

Information relating to the equity compensation plan is as follows:

EQUITY COMPENSATION PLAN INFORMATION

                         
                    Number of securities
    Number of   Weighted-   remaining available
    securities to be   average exercise   for future issuance
    issued upon   price of   under equity
    exercise of   outstanding   compensation plans
    outstanding   options,   (excluding securities
    options, warrants   warrants and   reflected in
    and rights   rights   column (a))
Plan Category   (a)   (b)   (c)

 
 
 
Combined 1995 and 1999 Stock Option Plans
                       
Equity compensation plans approved by security holders
    1,047,150     $ 7.37       215,850  
 
   
     
     
 
Equity compensation plans not approved by security holders
    ––       ––       ––  
 
   
     
     
 
Total
    1,047,150     $ 7.37       215,850  
 
   
     
     
 
Employee Stock Purchase Plan
                       
Equity compensation plans approved by security holders
          ––       82,438  
 
   
     
     
 
Equity compensation plans not approved by security holders
    ––       ––       ––  
 
   
     
     
 
Total
          ––       82,438  
 
   
     
     
 

The following table sets forth, as of March 25, 2003, information concerning the shares beneficially owned by each person who, to our knowledge, is the holder of 5% or more of our common shares, each director and each officer who was an executive officer as of that date, and all of our executive officers and directors as a group. Except as otherwise noted, each beneficial owner has sole investment and voting power with respect to the listed shares.

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Ownership Table

                 
    Shares Beneficially     Percentage
Name of Beneficial Owner(1)(2)   Owned(4)     Beneficially Owned

 
 
The Dundee Bank
PO Box 2506 GT
George Town, Grand Cayman
Cayman Islands, BWI
    3,055,176 (3)(13)     38.7 %
Paul A. Carroll
    42,050 (5)(7)(13)     *  
Morton A. Cohen
    331,386 (5)(6)(13)     4.2 %
John M. Donovan
    44,846 (5)(13)     *  
R. Peter Gillin
    38,500 (5)(13)     *  
Jonathan Goodman
    37,500 (5)(7)(13)      
Peter Lawson-Johnston
    112,018 (5)(8)(13)     1.4 %
Richard L. Lister
    341,834 (5)(9)(10)(12)(13)     3.9 %
Garth A.C. MacRae
    37,500 (5)(7)     *  
William J. vanden Heuvel
    57,522 (5)(13)     *  
Allen J. Palmiere
    110,510 (10)(13)     1.4 %
Peter J. Goodwin
    120,154 (10)(12)(13)     1.4 %
Terrance J. Hogan
    135,990 (10)(11)(12)(13)     1.7 %
All Directors and Named Officers as a group (12 persons)
    1,506,150 (4)(5)(7)(8)(9)(10)(11)(12)(13)     17.3 %


*   Denotes less than 1% of common shares outstanding
 
(1)   A Schedule 13G, prepared for Merrill Lynch & Co., Inc. (on behalf of Merrill Lynch Investment Managers (“MLIM”)), was filed with the Securities and Exchange Commission indicating that MLIM could be construed to be a beneficial owner of 821,410 (10.43%) common shares as of January 13, 2003. However, MLIM disclaims any beneficial ownership of the common shares because they are held in proprietary trading accounts.
 
(2)   Franklin Resources, Inc. (“Franklin”) has filed a Schedule 13G with the Securities and Exchange Commission indicating that Franklin could be deemed to be a beneficial owner of 511,100 (6.5%) common shares as of February 12, 2003. However, Franklin disclaims any beneficial ownership of the common shares as they are owned by one or more open or closed-end investment companies or held in discretionary accounts managed by Franklin.
 
(3)   The Dundee Bank has filed a Schedule 13D with the Securities and Exchange Commission indicating that it was the beneficial owner of 3,055,176 of our common shares as of August 15, 2002.
 
(4)   Computed in accordance with Rule 13d-3(d)(1) of the Securities Exchange Act of 1934, as amended.
 
(5)   On April 21, 1997, Messrs. Carroll, Cohen, Donovan, Lawson-Johnston and vanden Heuvel were each granted options for 10,000 shares at $7.00 per common share exercisable in two instalments of 5,000 each beginning on April 21, 1998 and April 21, 1999, respectively. These options would have expired April 21, 2003 but will pursuant to the arrangement and as determined by the board have been extended to July 1, 2003. On May 15, 1998, Messrs. Carroll, Cohen, Donovan, Lawson-Johnston and vanden Heuvel were granted options for an additional 7,500 shares at

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    $10.1875 per common share exercisable in two instalments of 3,750 each beginning on May 15, 1999 and May 15, 2000, respectively. These options expire May 15, 2004. On May 15, 1998, Mr. Lister was granted options for an additional 80,000 shares at $10.1875 per common share exercisable in two instalments of 40,000 each beginning on May 15, 1999 and May 15, 2000, respectively. On October 1, 1998, upon joining the board, Mr. MacRae was granted options for 15,000 shares at $6.50 per share exercisable in two instalments of 7,500 each beginning on October 1, 1999 and October 1, 2000, respectively, and expiring on October 1, 2004. On January 15, 1999, upon joining the board, Mr. Gillin was granted options for 15,000 common shares at $6.5625 per common share exercisable in two instalments of 7,500 each beginning on January 15, 2000 and January 15, 2001, respectively, and expiring on January 15, 2005. On May 26, 1999, stock options for 15,000 common shares at $6.2625 per common share were granted to Messrs. Cohen, Donovan, Lawson-Johnston and vanden Heuvel exercisable in two instalments of 7,500 each beginning on May 26, 2000 and May 26, 2001, respectively, and expire on May 26, 2009. On May 26, 1999, stock options for 7,500 common shares at $6.2625 per common share were granted to Messrs. Carroll, Gillin and MacRae; exercisable in two instalments of 3,750 each beginning on May 26, 2000 and May 26, 2001, respectively, and expiring on May 26, 2009. On February 14, 2001, Messrs. Carroll, Cohen, Donovan, Gillin, Lawson-Johnston, MacRae and vanden Heuvel were granted options for 5,000 common shares at $5.21 per common share exercisable in two instalments of 2,500 each beginning on February 14, 2002 and February 14, 2003, respectively, and expiring on February 14, 2007. On June 14, 2002, Messrs. Gillin, Goodman and MacRae were granted options for 10,000 shares, 37,500 shares and 10,000 common shares respectively at $6.83 per share exercisable in two instalments of 5,000 common shares, 18,750 common shares and 5,000 shares, respectively beginning on June 14, 2003 and June 14, 2004, and expiring on June 14, 2008. All options were granted at the market value at the time of grant. All options that have not vested shall be deemed to vest pursuant to the Arrangement and as determined by resolution of the board. Note that at the meeting of our board of directors held on March 3, 2003, the expiration date of the options which expired on February 18, 2003, and those which will expire on April 21, 2003, was extended to July 1, 2003. Said options were otherwise unchanged.
 
(6)   Includes 288,040 common shares owned by Clarion Capital Corporation, a company of which Mr. Cohen may be deemed to be the beneficial owner.
 
(7)   Messrs. Carroll, Goodman and MacRae are directors of Dundee Bancorp Inc. of which The Dundee Bank is an indirect wholly-owned subsidiary.
 
(8)   Includes 18,733 common shares beneficially owned by Elgerbar Corporation. Mr. Lawson-Johnston is president and director of Elgerbar Corporation and has shared voting and investment power with respect to the common shares held by it.
 
(9)   Mr. Lister resigned as president and chief executive officer in November 2002. Pursuant to an agreement dated August 7, 2002, Mr. Lister is required to vote his shares pursuant to a voting trust with The Dundee Bank in a manner consistent with the recommendation of the board.
 
(10)   Includes common shares issuable upon exercise of options including options that are deemed vested pursuant to the Arrangement and as determined by the board as follows: Mr. Lister, 245,000 common shares; Mr. Palmiere, 105,000 common shares; Mr. Goodwin, 90,000 common shares; Mr. Hogan, 77,000 common shares; and all named officers and directors as a group, 804,500 common shares.

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(11)   On May 24, 2001, Mr. Hogan was granted options for 22,000 shares at $7.25 exercisable in two instalments of 11,000 common shares each beginning on May 24, 2002 and May 24, 2003 respectively.
 
(12)   Includes shares purchased from January 1, 1995 to December 31, 2002 in accordance with the terms and conditions of our employee stock purchase plan as follows: Mr. Lister, 59,010 common shares; Mr. Goodwin, 34,880 common shares; and Mr. Hogan, 26,719 common shares.
 
(13)   In connection with Arrangement, certain of the directors, executive officers and other securityholders entered into support agreements with Pacasmayo. These securityholders, directors and officers own, in the aggregate, 3,562,674 common shares and options to purchase 559,500 common shares, representing approximately 46% of the aggregate outstanding common shares and options. Pacasmayo has filed a Schedule 13D with the Securities and Exchange Commission indicating that Pacasmayo may be deemed to beneficially own 4,122,174 common shares as of March 3, 2003 by virtue of the execution of the support agreements.

All of our outstanding options have been vested, subject to completion of the Arrangement.

ITEM 13.   CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS

The Corporation provides management services to a company owned by its largest shareholder, Dundee Bancorp, Inc. (“Dundee”). The Corporation charged $68,000, $69,000 and $67,000 in 2002, 2001 and 2000, respectively. The fee has been established based upon fees charged for comparable services provided by a consultant operating on an arms length basis. This contract was terminated effective December 31, 2002.

During the year the Corporation paid $63,000 (2001 – $74,000 and 2000 – $87,000) to a subsidiary of Dundee for services provided as a financial advisor for the management of the Corporation’s pension plan.

ITEM 14.   CONTROLS AND PROCEDURES

The Corporation’s Chief Executive Officer and Chief Financial Officer have conducted an evaluation of the effectiveness of disclosure controls and procedures pursuant to Rule 13a-14 of the Securities Exchange Act of 1934, as amended, as of a date within 90 days of the filing of this annual report. Based on that evaluation, the Chief Executive Officer and Chief Financial Officer concluded that the disclosure controls and procedures are effective in ensuring that all material information required to be filed in this annual report has been made known to them in a timely fashion. There have been no significant changes in internal controls, or in factors that could significantly affect internal controls, subsequent to the date the Chief Executive Officer and Chief Financial Officer completed their evaluation.

PART IV

ITEM 15.   EXHIBITS, FINANCIAL STATEMENT SCHEDULES, AND REPORTS ON FORM 8-K
 
(a)1.   Financial statements and independent auditors’ report filed as part of this report:

  (a)   Consolidated Balance Sheets at December 31, 2002 and 2001, which information is found on page F-4 of this report;
 
  (b)   Consolidated Statements of Shareholders’ Equity for the three years ended December 31, 2002, which information is found on page F-5 of this report;

30


 

  (c)   Consolidated Statements of Operations for the three years ended December 31, 2002, which information is found on page F-3 of this report;
 
  (d)   Consolidated Statements of Cash Flows for the three years ended December 31, 2002, which information is found on page F-6 of this report; and
 
  (e)   Notes to the Consolidated Financial Statements, which information is found on pages F-7 to F-33 of this report.

2.          Financial statement schedules and independent auditors’ report filed as part of this report:

     
Schedule Number   Description

 
Schedule II   Valuation and Qualifying Accounts and Reserves (page S-2)

    All other financial statements and schedules not listed have been omitted since the required information is included in the consolidated financial statements or the related notes thereto, or is not applicable or required.
 
3.   Exhibits
 
(3)(a)   Articles of Continuance (Incorporated by reference from Exhibit 3.1 of the Corporation’s Registration Statement on Form S-4, Registration No. 333-65307, which was declared effective on December 10, 1998)
 
(3)(b)   Articles of Amendment to the Articles of Continuance (Incorporated by reference from Exhibit 3.2 of the Corporation’s Registration Statement on Form S-4, Registration No. 333-65307, which was declared effective on December 10, 1998)
 
(3)(c)   By-Law No. 1 (Incorporated by reference from Exhibit 3.3 of the Corporation’s Registration Statement on Form S-4, Registration No. 333-65307, which was declared effective on December 10, 1998)
 
(4)(a)   Amended and Restated Credit Agreement dated as of August 15, 2002 among Zemex Corporation, Zemex U.S. Corporation and Bank of America N.A. et al. (Incorporated by reference from Exhibit 4.1 of the Corporation’s Form 10-Q filed on November 13, 2002)
 
(10)(a)*   Key Executive Common Stock Purchase Plan (Incorporated by reference from Exhibit (10)(b) of the Corporation’s Annual Report on Form 10-K filed on March 31, 1991)
 
(10)(b)   Consent to Assignment of Lease and to Agreement Sublease, and permission to Make Payments dated November 7, 1978 each from Joberta Enterprises, Inc. to NL Industries, Inc. and The Feldspar Corporation (Incorporated by reference from Exhibit 10(pp) to the Corporation’s Registration Statement on Form S-2, Registration No. 33-7774, filed on August 5, 1986)
 
(10)(c)   Suzorite Mica Product Inc.’s Mining Lease dated August 25, 1975 between the Province of Quebec and Marietta Resources International Ltd. (Incorporated by reference from Exhibit 10(av) of the Corporation’s Annual Report on Form 10-K filed on March 31, 1994)

31


 

(10)(d)   1999 Stock Option Plan, as amended (Incorporated by reference from Exhibit 99.1 to the Corporation’s Registration Statement on Form S-8, Registration No. 333-70406, filed on September 28, 2001)
 
(10)(e)   1999 Employee Stock Purchase Plan, as amended (Incorporated by reference from Exhibit 99.2 to the Corporation’s Registration Statement on Form S-8, Registration No. 333-70406, filed on September 28, 2001)
 
(10)(f)   Stock Purchase Agreement by and between North American Höganäs Holdings, Inc. and Zemex U.S. Corporation, Pyron Corporation and Pyron Metal Powders, Inc. dated as of March 6, 2000 (Incorporated by reference from the Corporation’s Current Report on Form 8-K dated March 8, 2000 and filed on March 9, 2000)
 
(10)(g)*   Agreement between Zemex Corporation and Richard L. Lister dated as of the 7th day of August 2002 (Incorporated by reference from Exhibit 10.1 of the Corporation’s Form 8-K filed on August 22, 2002)
 
(10)(h)*   Agreement between Zemex Corporation and Allen J. Palmiere dated as of the 15th day of October 2002 (Incorporated by reference from Exhibit 10.2 of the Corporation’s Form 10-Q filed on November 13, 2002)
 
(10)(i)*   Agreement between Zemex Corporation and Peter J. Goodwin dated as of the 29th day of October 2002 (Incorporated by reference from Exhibit 10.3 of the Corporation’s Form 10-Q filed on November 13, 2002)
 
(10)(j)*   Agreement between Zemex Corporation and Terrance J. Hogan dated as of the 1st day of October 1999 (Incorporated by reference from Exhibit (10)(p) of the Corporation’s Annual Report on Form 10-K filed on April 14, 2000)
 
(10)(k)*   Agreement between Zemex Corporation and R. Peter Gillin dated as of the 11th day of November 2002 and effective November 18, 2002 (Incorporated by reference from Exhibit 10.4 of the Corporation’s Form 10-Q filed on November 13, 2002)
 
(21)   Subsidiaries of the Registrant
 
(23)   Consent of Deloitte & Touche LLP
 
(99)(1)   Certification of R. Peter Gillin pursuant to 18 U.S.C. Section 1350 as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
 
(99)(2)   Certification of Allen J. Palmiere pursuant to 18 U.S.C. Section 1350 as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
 
    * Management contract or compensatory plan or arrangement.
 
(b)   Reports on Form 8-K

There were no reports Form 8-K filed in the fourth quarter of 2002.

32


 

SIGNATURES

Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

         
    ZEMEX CORPORATION
         
    By:   /s/ R. PETER GILLIN
       
Dated: March 27, 2003       R. Peter Gillin
President and Chief Executive Officer

Pursuant to the requirements of the Securities Exchange Act of 1934, this report is signed below by the following persons on behalf of the registrant and in the capacities and on the date indicated:

         
Signature   Title   Date

 
 
/s/ PETER LAWSON-JOHNSTON
Peter Lawson-Johnston
  Chairman of the Board and Director   March 27, 2003
         
/s/ R. PETER GILLIN
R. Peter Gillin
  President and Chief Executive Officer and Director
(Principal Executive Officer)
  March 27, 2003
         
/s/ PAUL A. CARROLL
Paul A. Carroll
  Director   March 27, 2003
         
/s/ MORTON A. COHEN
Morton A. Cohen
  Director   March 27, 2003
         
/s/ JOHN M. DONOVAN
John M. Donovan
  Director   March 27, 2003
         
/s/ JONATHAN GOODMAN
Jonathan Goodman
  Director   March 27, 2003

33


 

         
Signature   Title   Date

 
 
/s/ GARTH A.C. MACRAE
Garth A.C. MacRae
  Director   March 27, 2003
         
/s/ WILLIAM J. VANDEN HEUVEL
William J. vanden Heuvel
  Director   March 27, 2003
         
/s/ ALLEN J. PALMIERE
Allen J. Palmiere
  Vice President, Chief Financial Officer and Corporate Secretary (Principal Financial and Accounting Officer)   March 27, 2003

34


 

CERTIFICATION

I, R. Peter Gillin, certify that:

1.   I have reviewed this annual report on Form 10-K of Zemex Corporation;
 
2.   Based on my knowledge, this annual report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this annual report;
 
3.   Based on my knowledge, the financial statements, and other financial information included in this annual report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this annual report;
 
4.   The registrant’s other certifying officers and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-14 and 15d-14) for the registrant and we have:

  a)   designed such disclosure controls and procedures to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this annual report is being prepared;
 
  b)   evaluated the effectiveness of the registrant’s disclosure controls and procedures as of a date within 90 days prior to the filing date of this annual report (the “Evaluation Date”); and
 
  c)   presented in this annual report our conclusions about the effectiveness of the disclosure controls and procedures based on our evaluation as of the Evaluation Date;

5.   The registrant’s other certifying officers and I have disclosed, based on our most recent evaluation, to the registrant’s auditors and the audit committee of registrant’s board of directors (or persons performing the equivalent function):

  a)   all significant deficiencies in the design or operation of internal controls which could adversely affect the registrant’s ability to record, process, summarize and report financial data and have identified for the registrant’s auditors any material weaknesses in internal controls; and
 
  b)   any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal controls; and

6.   The registrant’s other certifying officers and I have indicated in this annual report whether or not there were significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses.

         
Dated this 27th day of March, 2003.        
    By:   /s/ R. PETER GILLIN
       
        R. Peter Gillin
President and Chief Executive Officer

35


 

CERTIFICATION

I, Allen J. Palmiere, certify that:

1.   I have reviewed this annual report on Form 10-K of Zemex Corporation;
 
2.   Based on my knowledge, this annual report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this annual report;
 
3.   Based on my knowledge, the financial statements, and other financial information included in this annual report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this annual report;
 
4.   The registrant’s other certifying officers and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-14 and 15d-14) for the registrant and we have:

  a)   designed such disclosure controls and procedures to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this annual report is being prepared;
 
  b)   evaluated the effectiveness of the registrant’s disclosure controls and procedures as of a date within 90 days prior to the filing date of this annual report (the “Evaluation Date”); and
 
  c)   presented in this annual report our conclusions about the effectiveness of the disclosure controls and procedures based on our evaluation as of the Evaluation Date;

5.   The registrant’s other certifying officers and I have disclosed, based on our most recent evaluation, to the registrant’s auditors and the audit committee of registrant’s board of directors (or persons performing the equivalent function):

  a)   all significant deficiencies in the design or operation of internal controls which could adversely affect the registrant’s ability to record, process, summarize and report financial data and have identified for the registrant’s auditors any material weaknesses in internal controls; and
 
  b)   any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal controls; and

6.   The registrant’s other certifying officers and I have indicated in this annual report whether or not there were significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses.

         
Dated this 27th day of March, 2003.        
    By:   /s/ ALLEN J. PALMIERE
       
        Allen J. Palmiere
Vice President, Chief Financial Officer and Corporate Secretary

36


 

INDEPENDENT AUDITORS’ REPORT

To the Shareholders of Zemex Corporation

We have audited the consolidated financial statements of Zemex Corporation as at December 31, 2002 and 2001, and for each of the years in the three-year period ended December 31, 2002, and have issued our report thereon dated February 18, 2003; such financial statements and report are included elsewhere in this Form 10-K. Our audits also included the consolidated financial statement schedule of Zemex Corporation listed in Item 15. This financial statement schedule is the responsibility of Zemex Corporation’s management. Our responsibility is to express an opinion based on our audits. In our opinion, such financial statement schedule, when considered in relation to the basic financial statements taken as a whole, presents fairly in all material respects the information set forth therein.

     
/s/ DELOITTE & TOUCHE LLP
Deloitte & Touche LLP
Chartered Accountants
   
 
Toronto, Canada
February 18, 2003
   

S-1

 


 

ZEMEX CORPORATION
And Subsidiaries

SCHEDULE II — VALUATION AND QUALIFYING
ACCOUNTS AND RESERVES

For the Year Ended December 31,

(All amounts are in thousands of U.S. dollars)

                                         
Column A   Column B   Column C   Column D   Column E   Column F

 
 
 
 
 
            Additions                        
    Balance at   Charged to   Other           Balance
    Beginning   Costs and   Additions           At End
Description   of Period   Expenses   (Deductions)   Deductions   of Period

 
 
 
 
 
2002
                                       
Allowance for Doubtful Accounts
  $ 195     $ 440     $ 2     $ 296     $ 341  
2001
                                       
Allowance for Doubtful Accounts
  $ 166     $ 237     $ (1 )   $ 207     $ 195  
2000
                                       
Allowance for Doubtful Accounts
  $ 349     $ 85     $ (104 )   $ 164     $ 166  

S-2

 


 

INDEPENDENT AUDITORS’ REPORT

To the Shareholders of Zemex Corporation

We have audited the consolidated balance sheets of Zemex Corporation as at December 31, 2002 and 2001 and the consolidated statements of operations, shareholders’ equity and cash flows for each of the years in the three-year period ended December 31, 2002. These financial statements are the responsibility of the Corporation’s management. Our responsibility is to express an opinion on these financial statements based on our audits.

We conducted our audits in accordance with Canadian generally accepted auditing standards and auditing standards generally accepted in the United States of America. Those standards require that we plan and perform an audit to obtain reasonable assurance whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

In our opinion, these consolidated financial statements present fairly, in all material respects, the financial position of the Corporation as at December 31, 2002 and 2001 and the results of its operations and its cash flows for each of the years in the three-year period ended December 31, 2002 in accordance with Canadian generally accepted accounting principles.

/s/ Deloitte & Touche LLP
Chartered Accountants

Toronto, Ontario
February 18, 2003 except as to Note 21, which is as of March 3, 2003

Comments by Auditor on Canada-United States of America Reporting Difference

In the United States of America, reporting standards for auditors require the addition of an explanatory paragraph (following the opinion paragraph) when there is a change in accounting principle that has a material effect on the comparability of the Corporation’s financial statements, such as the change described in note 1(l) to the financial statements. Our report to the shareholders, dated February 18, 2003 except as to note 21, which is as of March 3, 2003 is expressed in accordance with Canadian reporting standards which does not require a reference to such change in accounting principles in the auditors’ report when the change is properly accounted for and adequately disclosed in the financial statements.

/s/ Deloitte & Touche LLP
Chartered Accountants

Toronto, Ontario
February 18, 2003 except as to Note 21, which is as of March 3, 2003

F-1


 

MANAGEMENT’S REPORT

The management of Zemex Corporation and its subsidiaries has the responsibility for preparing the consolidated financial statements presented in this annual report and for their accuracy and integrity. The statements have been prepared in conformity with Canadian generally accepted accounting principles, and include informed judgments and estimates as required. Other financial information in this annual report is consistent with the financial statements.

Zemex Corporation’s system of internal controls is designed to provide reasonable assurance, at a justifiable cost, as to the reliability of financial records and reporting and the protection of assets. This system includes organizational arrangements with clearly defined lines of responsibility.

Deloitte & Touche LLP, independent auditors, have audited the consolidated financial statements of Zemex Corporation and their report is included on the preceding page.

Zemex Corporation has formal standards of corporate conduct and policies regarding high standards of ethics and financial integrity. These policies have been disseminated to appropriate employees and internal control procedures provide reasonable assurance that violations of these policies, if any, are detected.

     
/s/ Allen J. Palmiere   /s/ R. Peter Gillin

 
Allen J. Palmiere
Vice President, Chief Financial Officer and Corporate Secretary
  R. Peter Gillin
President and Chief Executive Officer

AUDIT COMMITTEE REPORT

The audit committee of the board of directors is currently composed of three independent directors, Garth A.C. MacRae, Morton A. Cohen and John M. Donovan. The audit committee held seven meetings during 2002.

The audit committee oversees the financial reporting process of the Corporation on behalf of the board of directors. In fulfilling its responsibility, the audit committee recommended to the board of directors, subject to shareholder approval, the selection of the Corporation’s independent auditors. The audit committee met with management and representatives of the auditors, Deloitte & Touche LLP, to review accounting, auditing and financial reporting matters. The audit committee also met with Deloitte & Touche LLP representatives without management present.

     
/s/ Garth A.C. MacRae
Garth A.C. MacRae
Chairman, Audit Committee
   

F-2


 

CONSOLIDATED STATEMENTS OF OPERATIONS
(All amounts are in thousands of U.S. dollars, except share and per share amounts)

                             
Years ended December 31   2002   2001   2000

 
 
 
Net sales
  $ 73,869     $ 57,336     $ 76,480  
 
   
     
     
 
Costs and expenses
                       
Cost of goods sold
    50,977       37,883       55,683  
Selling, general and administrative
    13,842       11,833       12,394  
Depreciation, depletion and amortization
    6,250       5,766       7,801  
Other expense (note 21)
    3,950              
 
   
     
     
 
 
    75,019       55,482       75,878  
 
   
     
     
 
(Loss) income before the undernoted
    (1,150 )     1,854       602  
Provision for asset impairment (note 6)
                (24,552 )
Interest income
    175       119       155  
Interest expense
    (1,119 )     (910 )     (2,386 )
Other, net
    56       615       (3,017 )
 
   
     
     
 
(Loss) income before (recovery of) provision for income taxes and non-controlling interest
    (2,038 )     1,678       (29,198 )
(Recovery of) provision for income taxes (note 7)
    (223 )     803       (9,961 )
Non-controlling interest in earnings of subsidiary
          10       119  
 
   
     
     
 
(Loss) income before discontinued operations
    (1,815 )     865       (19,356 )
Income from discontinued operations (note 12)
                11,385  
 
   
     
     
 
Net (loss) income
  $ (1,815 )   $ 865     $ (7,971 )
 
   
     
     
 
Net (loss) income per share
                       
 
Basic
                       
   
Continuing operations
  $ (0.23 )   $ 0.11     $ (2.29 )
   
Discontinued operations
  $     $     $ 1.35  
 
   
     
     
 
 
  $ (0.23 )   $ 0.11     $ (0.94 )
 
   
     
     
 
 
Diluted
                       
   
Continuing operations
  $ (0.23 )   $ 0.10     $ (2.29 )
   
Discontinued operations
  $     $     $ 1.35  
 
   
     
     
 
 
  $ (0.23 )   $ 0.10     $ (0.94 )
 
   
     
     
 
Weighted average number of common shares outstanding
                       
   
Basic
    7,907,760       8,190,194       8,466,988  
   
Diluted
    7,990,628       8,295,480       8,660,504  


Prepared in accordance with Canadian GAAP

See notes to the consolidated financial statements

F-3


 

CONSOLIDATED BALANCE SHEETS
(All amounts are in thousands of U.S. dollars)

                   
December 31   2002   2001

 
 
ASSETS
               
Current assets
               
Cash
  $ 635     $ 532  
Accounts receivable
               
 
(less allowance for doubtful accounts of $342 at December 31, 2002 and $195 at December 31, 2001) (note 16)
    11,987       8,639  
Inventories (note 3)
    17,611       16,417  
Prepaid expenses and other current assets
    755       380  
Income taxes receivable
          601  
Future income tax benefits (note 7)
    1,954       384  
 
   
     
 
 
    32,942       26,953  
Property, plant and equipment (notes 4 and 10)
    68,715       56,962  
Goodwill (notes 1 and 2)
    2,787       2,701  
Other assets (note 5)
    918       3,505  
Future income tax benefits (non-current) (note 7)
    8,068       7,394  
 
   
     
 
 
  $ 113,430     $ 97,515  
 
   
     
 
LIABILITIES AND SHAREHOLDERS’ EQUITY
               
Current liabilities
               
Bank indebtedness (note 10)
  $ 6,000     $ 11,000  
Accounts payable
    4,202       2,957  
Accrued liabilities (note 21)
    5,970       2,578  
Income taxes payable
    171        
Current portion of long term debt (note 10)
    381       284  
 
   
     
 
 
    16,724       16,819  
Long term debt (note 10)
    20,358       211  
Other non-current liabilities
    2,434       2,281  
Future income tax obligations (note 7)
    1,413       1,399  
 
   
     
 
 
    40,929       20,710  
 
   
     
 
Shareholders’ equity
               
Common stock (notes 9 and 11)
    51,644       53,786  
Retained earnings
    23,330       26,820  
Note receivable from shareholder (notes 9 and 11)
          (1,259 )
Cumulative translation adjustment
    (2,473 )     (2,542 )
 
   
     
 
 
    72,501       76,805  
 
   
     
 
 
  $ 113,430     $ 97,515  
 
   
     
 


Prepared in accordance with Canadian GAAP

See notes to the consolidated financial statements

         
Approved by the Board of Directors   /s/ Garth A.C. MacRae   /s/ John M. Donovan
   
 
    Director   Director

F-4


 

CONSOLIDATED STATEMENTS OF SHAREHOLDERS’ EQUITY
(All amounts are in thousands of U.S. dollars)

                                                 
                    Note                        
                    Receivable   Cumulative                
    Common   Retained   From   Translation   Treasury        
    Stock   Earnings   Shareholder   Adjustment   Stock   Total
   
 
 
 
 
 
Balance at December 31, 1999
  $ 58,560     $ 33,920     $ (1,749 )   $ (1,684 )   $     $ 89,047  
Stock issued under ESPP, net (a) (b)
    514                               514  
Stock purchased for treasury (b)
                            (1,862 )     (1,862 )
Stock options repurchased
          9                         9  
Cancellation of treasury stock
    (1,862 )                       1,862        
Net (loss) for the year
          (7,971 )                       (7,971 )
Translation adjustment
                      (324 )           (324 )
Shareholder loan repayment
                490                   490  
 
   
     
     
     
     
     
 
Balance at December 31, 2000
    57,212       25,958       (1,259 )     (2,008 )           79,903  
Stock issued under ESPP, net (a) (b)
    419                               419  
Stock purchased for treasury (b)
                            (3,845 )     (3,845 )
Stock options repurchased
          (3 )                       (3 )
Cancellation of treasury stock
    (3,845 )                       3,845        
Net income for the year
          865                         865  
Translation adjustment
                      (534 )           (534 )
 
   
     
     
     
     
     
 
Balance at December 31, 2001
    53,786       26,820       (1,259 )     (2,542 )           76,805  
Stock issued under ESPP, net (a) (b)
    349                               349  
Stock purchased for treasury (b) (c)
                            (2,491 )     (2,491 )
Cancellation of treasury stock (c)
    (2,491 )                       2,491        
Net (loss) for the year
          (1,815 )                       (1,815 )
Goodwill impairment (d)
          (1,675 )                       (1,675 )
Shareholder loan repayment (c)
                1,259                   1,259  
Translation adjustment
                      69             69  
 
   
     
     
     
     
     
 
Balance at December 31, 2002
  $ 51,644     $ 23,330     $     $ (2,473 )   $     $ 72,501  
 
   
     
     
     
     
     
 


Prepared in accordance with Canadian GAAP

See notes to the consolidated financial statements
(a)   Employee stock purchase plan (“ESPP”)
 
(b)   See note 11
 
(c)   See note 9
 
(d)   See note 1 (l)

F-5


 

CONSOLIDATED STATEMENTS OF CASH FLOWS (note 12)
(All amounts are in thousands of U.S. dollars)

                           
Years ended December 31   2002   2001   2000

 
 
 
Cash flows from operating activities
                       
Net (loss) income
  $ (1,815 )   $ 865     $ (7,971 )
Adjustments to reconcile net (loss) income to net cash flows from operating activities
                       
 
Depreciation, depletion and amortization
    6,250       5,766       8,181  
 
Amortization of and write-off of deferred financing costs
                1,759  
 
Provision for asset impairment
                24,246  
 
(Increase) decrease in future income tax benefits
    (1,204 )     26       (5,244 )
 
Non-controlling interest in subsidiary earnings
          10       119  
 
Gain on sale of property, plant and equipment
    (27 )     (301 )     (263 )
 
Gain on sale of discontinued operations
                (15,718 )
 
Decrease (increase) in other assets
    432       364       (6,560 )
 
(Decrease) increase in other non-current liabilities
    (27 )     98       98  
 
Changes in non-cash working capital items (a)
    2,575       (2,245 )     1,054  
 
   
     
     
 
Net cash provided by (used in) operating activities
    6,184       4,583       (299 )
 
   
     
     
 
Cash flows from investing activities
                       
 
Additions to property, plant and equipment
    (5,524 )     (3,551 )     (4,436 )
 
Acquisitions, net of cash acquired (b)
    (14,705 )            
 
Proceeds from sale of assets (b)
    184       7,357       352  
 
Proceeds from sale of discontinued operations (b)
                39,353  
 
Proceeds from sale of securities
                5,134  
 
   
     
     
 
Net cash (used in) provided by investing activities
    (20,045 )     3,806       40,403  
 
   
     
     
 
Cash flows from financing activities
                       
 
(Payments) proceeds net, on bank indebtedness
    (5,000 )     (6,145 )     11,645  
 
Proceeds from long term debt
    20,333       288       519  
 
Repayment of long term debt
    (498 )     (575 )     (50,783 )
 
Issuance of common stock (c)
    349       419       514  
 
Purchase of common stock and options (c) (d)
    (2,491 )     (3,848 )     (1,853 )
 
Decrease in note receivable from shareholder (d)
    1,259             490  
 
   
     
     
 
Net cash provided by (used in) financing activities
    13,952       (9,861 )     (39,468 )
 
   
     
     
 
Effect of exchange rate changes on cash
    12       (171 )     (53 )
 
   
     
     
 
Net increase (decrease) in cash
    103       (1,643 )     583  
Cash at beginning of year
    532       2,175       1,592  
 
   
     
     
 
Cash at end of year
  $ 635     $ 532     $ 2,175  
 
   
     
     
 
Supplemental disclosure of cash flow information
                       
 
Income taxes paid
  $ 246     $ 1,244     $ 1,519  
 
Interest paid
    947       928       2,705  
 
   
     
     
 


Prepared in accordance with Canadian GAAP

See notes to the consolidated financial statements
(a)   See note 15
 
(b)   See note 2
 
(c)   See note 11
 
(d)   See note 9

F-6


 

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

1.     SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES

The preparation of financial statements in conformity with Canadian generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements, and the reported amounts of revenues and expenses during the reporting period. Examples include provisions for bad debts, inventory reserves, property, plant and equipment, impairment, reclamation reserves, tax provision and pension liabilities. Actual results could differ from those estimates. The significant accounting policies of Zemex Corporation and its subsidiaries are as follows:

a.   Principles of Consolidation

The consolidated financial statements include the accounts of Zemex Corporation and its wholly-owned subsidiaries. All intercompany transactions have been eliminated.

b.   Inventories

Inventories, specifically ore, raw materials, work in process and finished products, are stated at the lower of cost or net realizable value and are computed using the average cost method. Materials and supplies are stated at cost using the first-in, first-out or average cost method.

c.   Property, Plant and Equipment

Property, plant and equipment are recorded at cost. Repairs and maintenance are charged to expense as incurred. Expenditures for major renewals and improvements are capitalized. When assets are sold or otherwise retired, the cost and accumulated depreciation or depletion are removed from the accounts and any gain or loss is included in results of operations. Provisions for depreciation are based upon estimated useful lives, using the straight-line method. Depreciation on newly constructed or purchased assets begins when the asset is placed into production. Depletion of mining properties and depreciation of other mining assets are computed using the unit-of-production method, except in the case of the Corporation’s Canadian mica operation where the estimated reserves exceed the expected production during the term of the mining lease. The mica mining lease rights and deferred costs are amortized using the straight-line method over the term of the mining lease.

d.   Recoverability of Asset Carrying Value

The Corporation evaluates its long-lived assets for impairment whenever events or changes in circumstances indicate that the carrying value of such assets, including intangibles, may not be recoverable. Recoverability of assets to be held and used is measured by a comparison of the carrying amount of an asset to future undiscounted net cash flows expected to be generated by the asset. If such assets are considered to be impaired, the impairment to be recognized is measured as the amount by which the carrying amount of the assets exceeds the fair value of the assets. Assets to be disposed of are reported at the lower of the carrying amount or fair value, less costs to sell.

F-7


 

e.   Postretirement Benefits

Pension Plans

The funding policy of the Corporation with respect to the pension plans for U.S. employees is to contribute annually, to the extent necessary, at a rate that is intended to provide for the cost of benefits earned during the year and which will amortize prior service costs and experience gains and losses over the average remaining service lives of the employee group.

Healthcare and Other Postretirement Benefits Other Than Pensions

The Corporation accounts for healthcare and other postretirement benefits other than pensions by accruing for all such amounts during the years in which employees render the necessary services to be entitled to receive such benefits. The 2002, 2001 and 2000 amounts include the current year expense and the impact of the transition liability, which is being amortized over a twenty year period that began in 1993.

f.   Foreign Currency Translation

The functional currency for the Corporation’s operations is the U.S. dollar. Foreign currency assets and liabilities are translated using the exchange rates in effect at the balance sheet date. The effect of exchange rate fluctuations on translating the foreign currency assets and liabilities of the Corporation’s self-sustaining foreign operation into U.S. dollars is accumulated as part of the cumulative translation adjustment component of shareholders’ equity. Results of operations and cash flows are translated using the average exchange rates during the year. Gains and losses from foreign currency transactions are included in net (loss) income for the year.

g.   Revenue Recognition

Revenue is recognized when goods are shipped to customers and when all significant contractual obligations have been satisfied. Consignment sales are recognized when a customer draws the goods from inventory.

h.   Research and Development Expenses

Research expenses are charged to earnings in the periods in which they are incurred. Development costs are also expensed unless they are significant and meet generally accepted criteria for deferral. Research and development expenses were $325,000, $545,000 and $470,000 for the years ended December 31, 2002, 2001 and 2000, respectively.

i.   Provision for Future Reclamation Costs

Provisions for future reclamation costs have been established based upon estimated future reclamation costs, allocated over the expected productive lives of the Corporation’s quarries and mines.

F-8


 

j.   Income Taxes

Income taxes are recognized during the year in which transactions enter into the determination of financial statement income, with future income taxes being provided for temporary differences between amounts of assets and liabilities for financial reporting purposes and such amounts as measured by tax laws. Future income taxes are adjusted to reflect the effect of enacted or substantively enacted changes in the tax laws and tax rates.

k.   Earnings Per Share

Earnings per share are calculated based upon the weighted average number of common shares outstanding. Diluted earnings per share are calculated in accordance with the treasury stock method.

l.   Goodwill and Other Intangible Assets

In 2001, the Canadian Institute of Chartered Accountants issued Section 3062 “Goodwill and Other Intangible Assets”. This standard was effective January 1, 2002 and requires, among other things, the discontinuance of goodwill amortization. In addition, the standard includes provisions for the reclassification of certain existing recognized intangibles such as goodwill, the reassessment of the useful lives of existing recognized intangibles, the reclassification of certain intangibles out of previously reported goodwill and the identification of reporting units for purposes of assessing potential future impairments of goodwill. The following table summarizes the adjustment to the consolidated statements of operations on the adoption of this standard (all amounts are in thousands of U.S. dollars):

                 
Years ended December 31   2001   2000

 
 
Income (loss) before discontinued operations, as reported
  $ 865     $ (19,356 )
Goodwill amortization
    183       156  
 
   
     
 
Adjusted income (loss) before discontinued operations
  $ 1,048     $ (19,200 )
 
   
     
 

Section 3062 also requires the Corporation to complete a transitional goodwill impairment test within six months from the date of adoption. This transitional review was completed as at June 30, 2002 for the goodwill that had been recorded by the Corporation’s aluminum recycling group, the operations of which collectively comprise a reporting unit, on the acquisition of S&R Enterprises, Inc. The review indicated an impairment of goodwill. The impairment reflected the decline of the fair market value of the reporting unit due to the depressed nature of the secondary aluminum industry. An after tax amount of $1.7 million (total write down of $2.7 million less tax effect of $1.0 million), representing the goodwill impairment, was charged to opening retained earnings effective January 1, 2002 in accordance with the transitional provisions of this standard.

m.   Stock-Based Compensation Plans

The Corporation does not recognize compensation expense for its stock-based compensation plans. Any consideration paid by employees on exercise of stock options or purchase of stock is recorded as share capital. If stock is repurchased from employees, the excess of the consideration paid over the

F-9


 

cost of the capital stock cancelled is charged to selling, general and administrative expense, net of any tax effect.

2.   ACQUISITIONS AND DISPOSITIONS

Acquisition of Friendly, West Virginia Plant

On March 27, 2002, the Corporation purchased, through a newly formed subsidiary Alumitech of West Virginia, Inc., the assets of Resource Recovery Industries, LLC, an aluminum dross processor located in Friendly, West Virginia. The purchase price was $3.1 million and was financed by a drawdown on the Corporation’s credit facility (see note 19).

Acquisition of Attapulgus, Georgia Plant

On February 1, 2002, the Corporation acquired, through Zemex Attapulgite, LLC, a newly incorporated subsidiary under the industrial minerals group, the assets of an attapulgite clay operation from Milwhite, Inc. The Corporation paid $11.6 million for the assets and funded the acquisition through a drawdown from its credit facility.

The following table summarizes the estimated fair value of the assets acquired and liabilities assumed at the date of the acquisition (all amounts are in thousands of U.S. dollars).

         
Current assets
  $ 1,123  
Capital assets
    8,840  
Goodwill
    2,787  
 
   
 
Total assets
    12,750  
Current liabilities
    991  
Other non-current liabilities
    180  
 
   
 
Net assets acquired
  $ 11,579  
 
   
 

The following table presents pro forma information as though the transaction had taken place as at January 1, 2000 (all amounts are in thousands of U.S. dollars, except per share amounts):

                           
Years ended December 31   2002   2001   2000

 
 
 
Net sales
  $ 74,559     $ 65,596     $ 83,863  
 
   
     
     
 
(Loss) income before discontinued operations
  $ (1,786 )   $ 1,472     $ (19,297 )
 
   
     
     
 
(Loss) income before discontinued operations per share
                       
 
— Basic
  $ (0.23 )   $ 0.18     $ (2.28 )
 
— Diluted
    (0.23 )     0.17       (2.28 )
 
   
     
     
 

F-10


 

Sale of Natural Bridge Facility and Interest in Zemex Fabi-Benwood, LLC

On March 20, 2001, the Corporation completed the sale of its Natural Bridge, New York talc facility and its 60% interest in Zemex Fabi-Benwood, LLC for $7.5 million to IMI Fabi S.p.A. (“IMI Fabi”). The Corporation recognized a pre-tax gain of $0.3 million from this transaction which was recorded as other income in the first quarter of 2001.

Sale of Metal Powders Division

On April 11, 2000, the Corporation disposed of its metal powders division, which consisted of Pyron Corporation and Pyron Metal Powders, Inc. by way of a sale to North American Höganäs Holdings, Inc., a subsidiary of Höganäs AB. The Corporation recognized a pre-tax gain of $15.7 million in fiscal 2000. The after-tax gain was $10.5 million, or $1.24 per share. The metal powders division was disclosed as a discontinued operation and the prior period figures were reclassified accordingly (see note 12).

3.   INVENTORIES

                 
(All amounts are in thousands of U.S. dollars)   2002   2001

 
 
Ore, raw materials, work in process and finished products
               
Industrial minerals
  $ 12,906     $ 12,378  
Aluminum recycling
    1,054       494  
 
   
     
 
 
    13,960       12,872  
 
   
     
 
Materials and supplies
               
Industrial minerals
    3,651       3,545  
 
   
     
 
 
  $ 17,611     $ 16,417  
 
   
     
 

4.   PROPERTY, PLANT AND EQUIPMENT

                           
(All amounts are in thousands of U.S. dollars)   Useful Life   2002   2001

 
 
 
Land
          $ 9,567     $ 6,810  
Mining properties and deferred costs
            11,377       8,937  
Buildings
  30–40 years     19,176       15,509  
Machinery and equipment
  3–20 years     73,571       64,007  
Construction in progress
            1,591       2,805  
 
           
     
 
Total property, plant and equipment, at cost
            115,282       98,068  
 
Less: Accumulated depreciation and depletion
            (46,567 )     (41,106 )
 
           
     
 
Net property, plant and equipment
          $ 68,715     $ 56,962  
 
           
     
 

F-11


 

The major components of the net change in property, plant and equipment are as follows:

                 
(All amounts are in thousands of U.S. dollars)   2002   2001

 
 
Net property, plant and equipment, beginning of year
  $ 56,962     $ 65,846  
Acquisition of subsidiaries
    12,545        
Depreciation and depletion
    (6,215 )     (5,468 )
Capital asset additions
    5,524       3,551  
Capital asset dispositions
    (157 )     (44 )
Translation adjustment
    56       (364 )
Sale of industrial minerals’ facilities (note 2)
          (6,559 )
 
   
     
 
Net property, plant and equipment, end of year
  $ 68,715     $ 56,962  
 
   
     
 

As at December 31, 2002, the Corporation estimates that approximately $1,781,000 will be expended to complete its construction in progress (December 31, 2001 – $678,000). The Corporation did not capitalize any interest relating to capital projects during 2002 and 2001.

5.   OTHER ASSETS

                 
(All amounts are in thousands of U.S. dollars)   2002   2001

 
 
Long-term receivables
  $ 367     $ 365  
Prepaid pension cost (note 8)
    192       726  
Deferred reorganization
    183       213  
Patents, net
          3  
Hecla escrow (note 21)
          2,000  
Other
    176       198  
 
   
     
 
 
  $ 918     $ 3,505  
 
   
     
 

F-12


 

6.   PROVISION FOR ASSET IMPAIRMENT

The Corporation provided the following asset impairment in fiscal 2000 (all amounts are in thousands of U.S. dollars):

           
      2000
     
Aluminum recycling (a)
       
 
Property, plant and equipment
  $ 11,445  
 
Patents
    4,640  
 
Site restoration costs
    1,500  
Industrial minerals (b)
       
 
Goodwill
    2,244  
 
Property, plant and equipment
    1,700  
 
Other
    1,258  
Corporate (c)
       
 
Acquisition and disposition costs
    1,765  
 
   
 
 
  $ 24,552  
 
   
 

(a)   The Corporation’s subsidiary, Alumitech, invested significant time and capital in the development of a proprietary technology for the processing of aluminum dross and saltcake. While the technology was proven and a competitive product produced, a combination of a poor economic environment for secondary aluminum, a depressed steel industry and low landfill prices resulted in an inability to make the process economically viable. Accordingly, in fiscal 2000 the Corporation provided fully for a permanent asset impairment, wrote down the related assets to their estimated salvage value, and wrote off all costs associated with the process.
 
(b)   In 1998 the Corporation purchased 100% of the shares of Aspect Minerals, Inc. The plant was rebuilt and expanded, and the product line increased. Shortly before the commissioning phase a major source of raw material feedstock closed down. The Corporation had been unsuccessful in locating an alternate source of acceptable feedstock, and had to rely on higher quantities of mined material which were inconsistent in nature. Accordingly, in fiscal 2000, the Corporation placed the facility on care and maintenance and, based on estimated future cash flows, established a provision for permanent asset impairment.
 
(c)   During 2000, the Corporation incurred significant costs in evaluating and pursuing various alternatives to maximize shareholder value. In addition, the Corporation incurred significant legal, banking, environmental and other due diligence costs associated with the attempted purchase of K-T Clay Company from Hecla Mining Company (see note 21). These costs were written off in fiscal 2000.

F-13


 

7.   INCOME TAXES

The (recovery of) provision for income taxes consists of the following components (all amounts are in thousands of U.S. dollars):

                         
    2002   2001   2000
   
 
 
Total pre-tax (loss) income from continuing operations
  $ (2,038 )   $ 1,678     $ (29,198 )
 
   
     
     
 
Current tax provision
                       
Canadian
  $ 713     $ 838     $ 744  
Federal U.S
    (98 )     (68 )     (4,868 )
State and local U.S
    227       3       32  
 
   
     
     
 
Total
    842       773       (4,092 )
 
   
     
     
 
Future tax provision
                       
Canadian
    14       (257 )     202  
Federal U.S
    (1,059 )     292       (4,840 )
State and local U.S
    (20 )     (5 )     (1,231 )
 
   
     
     
 
Total
    (1,065 )     30       (5,869 )
 
   
     
     
 
(Recovery of) provision for income taxes
  $ (223 )   $ 803     $ (9,961 )
 
   
     
     
 

The following analysis reconciles the Canadian income tax rate to the effective income tax rate.

                         
    2002   2001   2000
   
 
 
    %   %   %
Statutory federal rate
    (37.2 )     37.2       (37.2 )
Unrecognized benefit of losses
    23.4       13.8       0.6  
Mining taxes
    12.5       14.0       1.0  
Resource allowance
    (10.4 )     (10.8 )     (1.1 )
Difference in U.S. tax rates
    4.1       (1.7 )     3.4  
Other
    (3.3 )     (4.7 )     (0.8 )
 
   
     
     
 
Effective income tax rate
    (10.9 )     47.8       (34.1 )
 
   
     
     
 

Future income taxes reflect the net tax effects of temporary differences between the carrying amounts of assets and liabilities for financial reporting purposes and the amounts used for income tax purposes. As of December 31, 2002 and 2001, the Corporation had unused tax benefits of $1,203,000 and $689,000, respectively, related to Canadian net operating losses. For the fiscal years ended December 31, 2002 and 2001, the Corporation had unused tax benefits of $10,220,000 and $9,940,000, respectively, related to U.S. federal and state net operating loss and tax credit carryforwards.

Significant components of the Corporation’s future tax benefits and obligations as of December 31 are as follows (all amounts are in thousands of U.S. dollars):

F-14


 

                                                 
    2002   2001
   
 
    Canada   U.S.   Total   Canada   U.S.   Total
   
 
 
 
 
 
Future tax benefits
                                               
Net operating loss and tax credit carryforwards
  $ 1,203     $ 10,220     $ 11,423     $ 689     $ 9,940     $ 10,629  
Accrued expenses and reserves
          1,812       1,812             1,503       1,503  
Goodwill
          1,026       1,026                    
Bad debt allowances
          181       181             137       137  
Inventories
          622       622             158       158  
Other
          705       705             264       264  
 
   
     
     
     
     
     
 
Gross future tax benefits
    1,203       14,566       15,769       689       12,002       12,691  
Valuation allowance
    (1,203 )     (852 )     (2,055 )     (689 )     (873 )     (1,562 )
 
   
     
     
     
     
     
 
Net future tax benefits
          13,714       13,714             11,129       11,129  
 
   
     
     
     
     
     
 
Future tax obligations
                                               
Property, plant and equipment
    1,413       3,692       5,105       1,399       3,096       4,495  
Inventories
                                   
Pension contributions
                            255       255  
 
   
     
     
     
     
     
 
Total future tax obligations
    1,413       3,692       5,105       1,399       3,351       4,750  
 
   
     
     
     
     
     
 
Net future tax obligations (benefits)
  $ 1,413     $ (10,022 )   $ (8,609 )   $ 1,399     $ (7,778 )   $ (6,379 )
 
   
     
     
     
     
     
 

At December 31, 2002, the Corporation had approximately $3,234,000 of Canadian net operating loss carryforwards which expire between 2006 and 2009. These losses are not within the Canadian operating subsidiary and are not available to offset operating income in Canada. No benefit has been recognized in respect of these losses. At December 31, 2002, the Corporation had approximately $14,788,000 of U.S. net federal operating loss carryforwards available to reduce future taxable income, which will expire between 2010 and 2021. Additionally, the Corporation has unused general business tax credits, which expire between 2003 and 2012, and alternative minimum tax credits. The Corporation also has U.S. net state operating losses and investment credit carryforwards; however, a valuation allowance of $852,000 has been recognized to offset the related future tax benefit due to the uncertainty of realizing the full benefit of the tax attribute carryforward.

8.   PENSION PLANS AND OTHER POSTRETIREMENT BENEFITS

Pension Plans

The Corporation has a non-contributory defined benefit pension plan covering a number of U.S. resident employees. During 2002, the Corporation set up a new supplemental executive retirement plan. These plans provide pension benefits that are based on the length of service and the compensation of the employee.

F-15


 

Information relating to the Corporation’s pension plans is as follows (all amounts are in thousands of U.S. dollars):

                 
Change in benefit obligation   2002   2001

 
 
Benefit obligation, beginning of year
  $ 15,504     $ 14,247  
Service cost
    439       451  
Interest cost
    1,034       1,030  
Amendments
    201        
Actuarial loss
    1,010       1,084  
Distributions and benefits paid
    (1,950 )     (1,308 )
 
   
     
 
Benefit obligation, end of year
  $ 16,238     $ 15,504  
 
   
     
 
                 
Change in fair value of plan assets   2002   2001

 
 
Fair value, beginning of year
  $ 13,829     $ 15,704  
Actual return on plan assets
    (673 )     (567 )
Distributions and benefits paid
    (1,950 )     (1,308 )
 
   
     
 
Fair value, end of year
  $ 11,206     $ 13,829  
 
   
     
 

Net periodic pension expense included the following components (all amounts are in thousands of U.S. dollars):

                         
    2002   2001   2000
   
 
 
Current service cost
  $ 438     $ 451     $ 409  
Interest cost on projected benefit obligation
    1,034       1,030       961  
Expected return on assets
    (997 )     (1,058 )     (1,134 )
Net amortization
    58       14       (5 )
 
   
     
     
 
Net pension expense
  $ 533     $ 437     $ 231  
 
   
     
     
 

The status of the plans and the amounts recognized in the consolidated balance sheets of the Corporation for its pension plans as of December 31, 2002 and 2001 is tabulated below (all amounts are in thousands of U.S. dollars):

                 
    2002   2001
   
 
Projected benefit obligation
  $ (16,238 )   $ (15,504 )
Plan assets at fair value
    11,206       13,829  
 
   
     
 
Projected benefit obligation in excess of plan assets
    (5,032 )     (1,675 )
Unrecognized net actuarial loss
    4,931       2,293  
Prior service cost not yet recognized in net periodic pension expense
    293       108  
 
   
     
 
Prepaid pension cost included in consolidated balance sheets
  $ 192     $ 726  
 
   
     
 

F-16


 

Other Postretirement Benefits

Information relating to other postretirement benefits is as follows (all amounts are in thousands of U.S. dollars):

                 
Change in benefit obligation   2002   2001

 
 
Benefit obligation, beginning of year
  $ 354     $ 360  
Service cost
    10       8  
Interest cost
    25       24  
Actuarial loss
    45       11  
Benefits paid
    (53 )     (49 )
 
   
     
 
Benefit obligation, end of year
  $ 381     $ 354  
 
   
     
 
                 
Change in fair value of plan assets   2002   2001

 
 
Fair value, beginning of year
  $     $  
Employer contribution
    53       49  
Benefits paid
    (53 )     (49 )
 
   
     
 
Fair value, end of year
  $     $  
 
   
     
 

Net periodic postretirement benefit expense included the following components (all amounts are in thousands of U.S. dollars):

                         
    2002   2001   2000
   
 
 
Current service cost
  $ 10     $ 8     $ 6  
Interest cost on projected benefit obligation
    25       24       26  
Net amortization
    27       25       24  
 
   
     
     
 
Net postretirement benefit expense
  $ 62     $ 57     $ 56  
 
   
     
     
 

Assumed health care cost trend rates have a significant effect on the amounts reported for health care plans. A one-percentage point change in assumed health care cost trend rates would have the following effects (all amounts are in thousands of U.S. dollars):

                 
    1% Increase   1% Decrease
   
 
Effect on accumulated postretirement benefit obligation
  $ 49     $ (42 )
Effect on aggregate of the service and interest cost components
    5       (5 )
 
   
     
 

F-17


 

Assumptions:

                         
    2002   2001   2000
    %   %   %
   
 
 
Weighted average discount rate
    6.50       6.85       7.25  
Expected long term rate of return
    8.75       8.75       8.75  
Increase in level of compensation
    4.00       4.00       4.00  
Weighted average health care cost trend rate
    6.50       7.00       7.50  
Weighted average ultimate health care cost trend rate
    5.00       5.00       5.00  
 
   
     
     
 
Year in which ultimate health care cost trend rate will be achieved
    2005       2005       2005  
 
   
     
     
 

9.   EMPLOYMENT CONTRACTS

During the third quarter of 2002, the Corporation and its former President and Chief Executive Officer entered into an employment agreement. Under the terms of the agreement, the Corporation purchased from this individual 340,000 common shares of the Corporation at $6.96 per share and paid $257,000 to purchase for cancellation 220,000 previously issued stock options. The individual was issued new options on 165,000 common shares at $6.96 per share and received a one time bonus of $885,000. The financial statement impact was a one time expense of $1,142,000 reflected in selling, general and administrative expense, the reduction of $2,366,000 of share capital upon cancellation of the purchased shares, the repayment of the $1,259,000 note receivable from shareholder, the repayment of the $500,000 advance to shareholder and an increase in the Corporation’s bank indebtedness of $1,300,000.

During the same quarter, the Corporation entered into employment contracts with two other executives. A one time charge of $150,000 resulted from these contracts.

10.   LONG TERM DEBT AND BANK INDEBTEDNESS

                   
(All amounts are in thousands of U.S. dollars)   2002   2001

 
 
Credit facility (a)
  $ 20,000     $  
Capital leases (b)
    484       450  
Other
    255       45  
 
   
     
 
Total long term debt
    20,739       495  
 
Less: Current portion
    381       284  
 
   
     
 
Long term debt
  $ 20,358     $ 211  
 
   
     
 

F-18


 

(a)   On August 15, 2002, the Corporation entered into an amended and restated credit facility with its bankers. Under the amended credit facility, the then existing $30.0 million facility was split into two tranches. The first $10.0 million tranche, against which $6.0 million has been drawn as of December 31, 2002 (2001 – $11.0 million), remains a 364 day facility maturing on August 15, 2003 and is reflected as bank indebtedness on the balance sheet. The second $20.0 million tranche, against which $20.0 million has been drawn as of December 31, 2002 (2001 – nil), has a two year term and matures on August 15, 2004. The obligations are secured by a pledge of most of the shares of the Corporation’s subsidiary companies and a floating charge on the assets of the subsidiaries. The facility bears interest at LIBOR plus 1.25% to LIBOR plus 1.75% in the case of LIBOR loans or at the base rate plus 0.25% to 0.75% in the case of prime and base rate loans. The actual margin is determined by certain financial ratios.
 
(b)   The Corporation has long term capital lease agreements at various rates and for various terms with maturities ranging from 2003 to 2007 for equipment used in its operations. The carrying value of the leased equipment as of December 31, 2002 and 2001 was $689,000 and $756,000, respectively. The current obligation under the long term lease agreements is $246,000 (2001 – $274,000).

Principal repayments required in respect of long term debt are as follows (all amounts are in thousands of U.S. dollars):

         
2003
  $ 381  
2004
    20,282  
2005
    55  
2006
    13  
2007
    8  
 
   
 
 
  $ 20,739  
 
   
 

11.   COMMON SHARES AND STOCK OPTIONS

Shares Outstanding

As at December 31, 2002 and 2001, the authorized capital stock of the Corporation consisted of an unlimited number of first preference shares without par value and an unlimited number of common shares without par value. There were 7,870,152 common shares issued and outstanding as of December 31, 2002 and 8,178,393 common shares issued and outstanding as of December 31, 2001.

During 2002, 2001 and 2000, 69,000, 98,000 and 117,000 common shares, respectively, were issued pursuant to the Corporation’s employee stock purchase plan for aggregate proceeds to the Corporation of $455,000, $612,000 and $906,000, respectively.

As part of a stock repurchase program in 2002, the Corporation purchased 21,000 common shares at an aggregate cost of $125,000, 589,000 common shares in 2001 at an aggregate cost of $3,845,000 and 242,000 common shares in 2000 at an aggregate cost of $1,862,000.

F-19


 

Stock Options

The Corporation provides stock option incentive plans and has, with shareholder approval, issued options to certain of the Corporation’s directors outside of the plans. The plans are intended to provide long term incentives and rewards to executive officers, directors and other key employees contingent upon an increase in the market value of the Corporation’s common shares. The options usually vest and are exercisable from the beginning of the second year subsequent to the date of issuance.

The following is a summary of option transactions under the Corporation’s stock option plans:

                                                 
    2002   2001   2000
   
 
 
            Weighted-           Weighted-           Weighted-
            average           average           average
            exercise           exercise           exercise
    Options   price   Options   price   Options   price
   
 
 
 
 
 
Options outstanding at beginning of year
    1,070,650     $ 7.16       1,177,150     $ 8.17       1,163,150     $ 8.11  
Options granted during year
    224,000       6.91       315,000       5.41       85,000       8.06  
Options purchased during the year*
    (220,000 )     5.78       (8,000 )     6.50       (4,000 )     7.25  
Options cancelled during the year
    (27,500 )     8.67       (413,500 )     8.85       (67,000 )     8.84  
 
   
     
     
     
     
     
 
Options outstanding at end of year
    1,047,150     $ 7.37       1,070,650     $ 7.36       1,177,150     $ 8.17  
 
   
     
     
     
     
     
 
Options exercisable at end of year
    880,650     $ 7.61       713,150     $ 7.82       947,200     $ 8.46  
 
   
     
     
     
     
     
 
Price range of options granted during the year
  $ 6.45~6.96             $ 5.21~7.25             $ 7.56~8.19          
 
   
             
             
         


*   See note 9

The options expire from 2003 to 2010.

The following table summarizes information about the stock options outstanding at December 31, 2002:

                                         
    Options Outstanding   Options Exercisable
   
 
            Weighted-   Weighted-           Weighted-
    Number   average   average   Number   average
    outstanding at   remaining   exercise   exercisable at   exercise
Range of exercise prices   December 31, 2002   contractual life   price   December 31, 2002   price

 
 
 
 
 
$5.00 to $5.99
    141,500     4.13 years   $ 5.21       70,750     $ 5.21  
$6.00 to $6.99
    452,150     4.00 years     6.63       367,400       6.61  
$7.00 to $7.99
    170,000     2.31 years     7.26       159,000       7.26  
$8.00 to $8.99
    64,000     6.94 years     8.21       64,000       8.21  
$9.00 to $9.99
    12,000     0.88 years     9.06       12,000       9.06  
$10.00 to $10.99
    207,500     1.62 years     10.19       207,500       10.19  
 
   
                     
         
$5.00 to $10.99
    1,047,150                       880,650          
 
   
                     
         

Note Receivable from Shareholder

The note receivable from shareholder of $1,259,000 as of December 31, 2001 represented an amount due from the Corporation’s former President and Chief Executive Officer pursuant to the Key

F-20


 

Executive Common Stock Purchase Plan. The note, which was used to acquire shares of common stock of the Corporation, was non-interest bearing and was secured by a pledge of 176,000 shares of the Corporation. The note receivable was paid in full pursuant to the employment agreement entered into third quarter of 2002 (see note 9).

12.   DISCONTINUED OPERATIONS

On April 11, 2000, the Corporation completed the sale of its metal powders division for gross proceeds of $42.0 million. The metal powders division included the Corporation’s wholly-owned subsidiaries, Pyron Corporation and Pyron Metal Powders, Inc. The Corporation recognized a pre-tax gain of $15.7 million in fiscal 2000 (see note 2).

Financial results from discontinued operations reflected in the Corporation’s consolidated statement of operations were as follows (all amounts are in thousands of U.S. dollars):

         
Year ended December 31   2000

 
Net sales
  $ 10,733  
Income before income taxes
    1,470  
Provision for income taxes
    565  
Gain on sale of discontinued operations, net of tax
    10,480  
Income from discontinued operations
    11,385  

Cash provided by discontinued operations included in the Corporation’s consolidated statement of cash flows was as follows (all amounts are in thousands of U.S. dollars):

         
Year ended December 31   2000

 
Operating activities
  $ 2,546  
Investing activities
    (161 )
Financing activities
    (10 )
 
   
 
Cash provided by discontinued operations
  $ 2,375  
 
   
 

13.   OPERATING LEASES AND OTHER COMMITMENTS

Operating Leases

The Corporation has a number of operating lease agreements primarily involving equipment, office space, warehouse facilities and rail sidings. The operating leases for equipment provide that the Corporation may, after the initial lease term, renew the lease for successive yearly periods or may purchase the equipment at its fair market value. One of the operating leases for office facilities contains escalation clauses for increases in operating costs and property taxes. The majority of the leases are cancellable and are renewable on a yearly basis. Future minimum lease payments required to meet obligations that have initial or remaining non-cancellable lease terms in excess of one year as of December 31, 2002 are as follows (all amounts are in thousands of U.S. dollars):

F-21


 

         
    Minimum Lease
Years   Payments

 
2003
  $ 889  
2004
    563  
2005
    385  
2006
    202  
2007
    90  
Thereafter
    784  
 
   
 
Total minimum lease payments
  $ 2,913  
 
   
 

Rent expense was $1,919,000, $1,028,000 and $1,186,000 in 2002, 2001 and 2000, respectively.

14.   FINANCIAL INSTRUMENTS

Financial instruments which potentially subject the Corporation to concentrations of credit risk consist principally of trade receivables. Concentrations of credit risk with respect to trade receivables are limited due to the large number of customers comprising the Corporation’s customer base and their dispersion across a number of different industries, principally construction, glass, electrical and automotive. The Corporation’s exposure to interest rate risk is limited to interest on bank indebtedness and long term debt.

Financial instruments comprise cash, accounts receivable, short term bank borrowings, accounts payable, accrued liabilities, and long term debt. The fair value of these financial instruments approximates their carrying value reflecting: (i) the proximity to market rates of the interest obligations on the debt instruments; and (ii) the limited durations of all of the other instruments.

The Corporation has no financial interest in derivative contracts for hedging or speculative purposes.

15.   CHANGES IN NON-CASH WORKING CAPITAL

The changes in non-cash working capital items are as follows (all amounts are in thousands of U.S. dollars):

                         
    2002   2001   2000
   
 
 
(Increase) decrease in accounts receivable
  $ (2,539 )   $ 2,542     $ 673  
Increase in inventories
    (809 )     (2,031 )     (1,300 )
(Increase) decrease in prepaid expenses and other current assets
    (312 )     102       897  
Increase (decrease) in accounts payable and accrued liabilities
    5,463       (2,377 )     1,820  
Decrease (increase) in income taxes receivable and income taxes payable
    772       (481 )     (1,036 )
 
   
     
     
 
 
  $ 2,575     $ (2,245 )   $ 1,054  
 
   
     
     
 

F-22


 

16.   RELATED PARTY TRANSACTIONS

The following summarizes related party transactions’ not otherwise disclosed in the financial statements:

As at December 31, 2002 and 2001, accounts receivable included amounts due from one director and one officer totaling $50,000. These amounts are non-interest bearing, with no fixed terms of repayment and are secured by common shares of the Corporation.

During 1998, a director became indebted to the Corporation in the amount of $124,000. At December 31, 2002, $102,000 remained outstanding and is included in accounts receivable (2001 – $111,000). This obligation is secured by common shares of the Corporation and bears interest at the Corporation’s cost of borrowing (3.2% at December 31, 2002 and December 31, 2001).

The Corporation provides management services to a company owned by its largest shareholder, Dundee Bancorp, Inc. (“Dundee”). The Corporation charged $68,000, $69,000 and $67,000 in 2002, 2001 and 2000, respectively. The fee has been established based upon fees charged for comparable services provided by a consultant operating on an arms length basis. This contract was terminated effective December 31, 2002.

During the year the Corporation paid $63,000 (2001 – $74,000 and 2000 – $87,000) to a subsidiary of Dundee for services provided as a financial advisor for the management of the Corporation’s pension plan.

17.   SEGMENT INFORMATION

The Corporation’s continuing operations now comprise two principal lines of business and are organized into two operating units based on its product lines: (i) industrial minerals, and (ii) aluminum recycling. Industrial mineral products include feldspar, kaolin, mica, talc, baryte, feldspathic sand and industrial sand. These products are marketed principally to the automotive, housing and ceramics industries in North America. They are produced from mines and processing plants located near Edgar, Florida; Monticello, Georgia; Murphy, North Carolina; Spruce Pine, North Carolina; Van Horn, Texas; Attapulgus, Georgia; Boucherville, Quebec; and Suzor Township, Quebec. Aluminum dross is recycled at plants in Cleveland, Ohio; Wabash, Indiana and Friendly, West Virginia and ceramic fiber products are fabricated at a plant in Macedonia, Ohio. Corporate assets principally include cash, term deposits, and furniture and fixtures.

The accounting policies of the segments are the same as those described in note 1. Information pertaining to sales and (loss) earnings from continuing operations and assets by business segment appears below (all amounts are in thousands of U.S. dollars):

F-23


 

                                 
                    Aluminum        
Year Ended December 31, 2002   Consolidated   Industrial Minerals   Recycling   Corporate

 
 
 
 
Net sales
  $ 73,869     $ 48,410     $ 25,459     $  
Depreciation and depletion
    6,250       3,871       2,311       68  
Other expense
    3,950                   3,950  
(Loss) income before the undernoted
    (1,150 )     7,733       299       (9,182 )
Interest income
    175       1       5       169  
Interest expense
    (1,119 )     (49 )     (26 )     (1,044 )
Other income (expense)
    56       (14 )     77       (7 )
(Loss) income before (recovery of) provision for income taxes
    (2,038 )     7,671       355       (10,064 )
(Recovery of) provision for income taxes
    (223 )     727       23       (973 )
Net (loss) income
    (1,815 )     6,944       332       (9,091 )
                                 
                    Aluminum        
Year Ended December 31, 2001   Consolidated   Industrial Minerals   Recycling   Corporate

 
 
 
 
Net sales
  $ 57,336     $ 39,942     $ 17,394     $  
Depreciation, depletion and amortization
    5,766       3,305       2,366       95  
Income (loss) before the undernoted
    1,854       7,234       (1,670 )     (3,710 )
Interest income
    119       65             54  
Interest expense
    (910 )     (17 )     (20 )     (873 )
Other income
    615       295       37       283  
Income (loss) before provision income taxes and non-controlling interest
    1,678       7,577       (1,653 )     (4,246 )
Provision for income taxes
    803       580       10       213  
Non-controlling interest in subsidiary earnings
    10       10              
Net income (loss)
    865       6,987       (1,663 )     (4,459 )
                                 
                    Aluminum        
Year Ended December 31, 2000   Consolidated   Industrial Minerals   Recycling   Corporate

 
 
 
 
Net sales
  $ 76,480     $ 51,422     $ 25,058     $  
Depreciation, depletion and amortization
    7,801       4,578       2,614       609  
Income (loss) before the undernoted
    602       5,698       (1,265 )     (3,831 )
Provision for asset impairment
    (24,552 )     (5,202 )     (13,047 )     (6,303 )
Interest income
    155       51       29       75  
Interest expense
    (2,386 )     (95 )     (28 )     (2,263 )
Other (expense) income
    (3,017 )     (56 )     24       (2,985 )
(Loss) income before (recovery of) provision for income taxes and non-controlling interest
    (29,198 )     396       (14,287 )     (15,307 )
(Recovery of) provision for income taxes
    (9,961 )     934             (10,895 )
Non-controlling interest in subsidiary earnings
    119       119              
Loss before discontinued operations
    (19,356 )     (657 )     (14,287 )     (4,412 )
Income from discontinued operations
    11,385                   10,480  
Net (loss) income
    (7,971 )     (657 )     (14,287 )     6,068  

F-24


 

                                 
            Industrial   Aluminum        
December 31, 2002   Consolidated   Minerals   Recycling   Corporate

 
 
 
 
Total assets
  $ 113,430     $ 78,738     $ 24,901     $ 9,791  
Total current liabilities
    16,724       4,895       3,285       8,544  
Total long term liabilities
    24,205       2,005       1,830       20,370  
Total shareholders’ equity
    72,501                   72,501  
                                 
            Industrial   Aluminum        
December 31, 2001   Consolidated   Minerals   Recycling   Corporate

 
 
 
 
Total assets
  $ 97,515     $ 64,490     $ 20,306     $ 12,719  
Total current liabilities
    16,819       3,501       1,911       11,407  
Total long term liabilities
    3,891       1,859       1,663       369  
Total shareholders’ equity
    76,805                   76,805  
                                 
            Industrial   Aluminum        
December 31, 2000   Consolidated   Minerals   Recycling   Corporate

 
 
 
 
Total assets
  $ 113,579     $ 76,931     $ 23,055     $ 13,593  
Total current liabilities
    27,709       4,761       4,367       18,581  
Total long term liabilities
    2,600       2,144       139       317  
Total shareholders’ equity
    79,903                   79,903  
                                           
              Industrial   Aluminum           Discontinued
      Consolidated   Minerals   Recycling   Corporate   Operations
     
 
 
 
 
2002
                                       
 
Capital expenditures
  $ 5,524     $ 3,932     $ 1,574     $ 18     $  
2001
                                       
 
Capital expenditures
  $ 3,551     $ 2,719     $ 831     $ 1     $  
2000
                                       
 
Capital expenditures
  $ 4,436     $ 2,830     $ 1,375     $ 70     $ 161  
                                                 
    Canada   U.S.
   
 
    2002   2001   2000   2002   2001   2000
   
 
 
 
 
 
Capital expenditures
  $ 371     $ 147     $ 233     $ 5,153     $ 3,404     $ 4,203  

The Corporation bases its geographic allocation upon the location of its sales offices which are all domiciled in the United States.

F-25


 

18.   CONTINGENCIES

The Corporation is involved in various legal actions in the normal course of business. In the opinion of management, the aggregate amount of any potential liability, for which provision has not already been established, is not expected to have a material adverse effect on the Corporation’s financial position or its results of operations and cash flows.

19.   GUARANTEES

In November 2002, the Financial Accounting Standards Board (“FASB”) issued FASB interpretation No. 45 (“FIN No. 45”), “Guarantor’s Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness of Others” which is effective for financial periods ending after December 15, 2002. FIN No. 45 defines guarantees to include indemnifications granted pursuant to contractual arrangements as well as contingent consideration.

In March 2001, the Corporation assigned its 60% interest in the Benwood Fabi J.V. Pursuant to the contract, the Corporation indemnified the assignee against financial loss arising from a breach of certain representations and warranties. The indemnification is for a three year period ending on the third anniversary of the closing date. As at December 31, 2002 the Corporation was not aware of any breach that would give rise to a financial exposure.

In March 2002, the Corporation purchased the assets of Resource Recovery Industries, LLC (see note 2). As contingent consideration for the purchase, the Corporation issued Series A and Series B warrants which are exercisable for cash consideration into shares of Alumitech, Inc., or into shares of the Corporation under certain circumstances on an exchange ratio based upon a calculated fair market value of Alumitech and the prevailing market price of the Corporation’s common shares. The warrants, which vest in 2005 and 2006 respectively, will terminate if certain earnings targets are not met by the aluminum operations of Alumitech by the beginning of these fiscal years.

F-26


 

20.   DIFFERENCES FROM UNITED STATES ACCOUNTING PRINCIPLES

These consolidated financial statements have been prepared in accordance with Canadian generally accepted accounting principles. The differences between Canadian and U.S. GAAP do not have a material effect on the Corporation’s reported financial position or net (loss) income except as follows:

a.   Statements of Operations

Under U.S. GAAP, the measure “(Loss) Income before the Undernoted” is not a recognized term and would therefore not be presented. Also under U.S. GAAP, “Provision for Asset Impairment” would appear as a component of operating (loss) income.

The implementation of the American Institute of Certified Public Accountants Statement of Position (“SOP”) 98-5 requires that the costs of start-up activities and organization costs be expensed as incurred. Canadian GAAP permits the deferral and amortization of such costs.

Under U.S. GAAP, the provision for asset impairment for property, plant and equipment should be based on discounted future cash flows from impaired assets. Under Canadian GAAP, future cash flows from impaired assets are not discounted.

Under U.S. GAAP, goodwill impairment charges recorded pursuant to a transitional impairment test under SFAS No. 142 are recognized in the Corporation’s statement of operations as a cumulative effect of the change in accounting principle. Under Canadian GAAP such impairment charges are recognized as an adjustment to opening retained earnings.

Under U.S. GAAP, certain costs associated with the redemption of the Senior Secured Notes would be considered to be an extraordinary item and require separate disclosure.

The following summarizes the income statement amounts in accordance with U.S. GAAP where different from the amounts reported under Canadian GAAP, as described above (all amounts are in thousands of U.S. dollars, except per share amounts):

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          2002   2001   2000
         
 
 
(Loss) income before discontinued operations under Canadian GAAP
  $ (1,815 )   $ 865     $ (19,356 )
Adjustments for U.S. GAAP
                       
 
Add: Amortization of start-up activities and organization costs
    30       62       2,784  
     
Provision for asset impairment
                (1,439 )
     
Senior secured notes redemption cost
                3,215  
 
Tax effect related thereto
    (7 )     (30 )     (1,587 )
 
   
     
     
 
(Loss) income before discontinued operations, extraordinary loss and cumulative effect on change in accounting principle, under U.S. GAAP
    (1,792 )     897       (16,383 )
Income from discontinued operations, net of tax
                11,385  
Extraordinary loss, net of tax
                (2,096 )
Cumulative effect on change in accounting principle, net of tax
    (1,675 )            
 
   
     
     
 
Net (loss) income under U.S. GAAP
  $ (3,467 )   $ 897     $ (7,094 )
 
   
     
     
 
(Loss) income per share before discontinued operations, extraordinary loss and cumulative effect on change in accounting principle, under U.S. GAAP
                       
   
— Basic
  $ (0.23 )   $ 0.11     $ (1.93 )
   
— Diluted
  $ (0.23 )   $ 0.11     $ (1.93 )
 
   
     
     
 
Income from discontinued operations per share, under U.S. GAAP
                       
   
— Basic
  $     $     $ 1.34  
   
— Diluted
  $     $     $ 1.34  
 
   
     
     
 
Extraordinary loss per share, under U.S. GAAP
                       
   
— Basic
  $     $     $ (0.25 )
   
— Diluted
  $     $     $ (0.25 )
 
   
     
     
 
Cumulative effect on change in accounting principle per share, under U.S. GAAP
                       
   
— Basic
  $ (0.21 )   $     $  
   
— Diluted
  $ (0.21 )   $     $  
 
   
     
     
 
Net (loss) income per share, under U.S. GAAP
                       
   
— Basic
  $ (0.44 )   $ 0.11     $ (0.84 )
   
— Diluted
  $ (0.44 )   $ 0.11     $ (0.84 )
 
   
     
     
 

b.   Balance Sheets

U.S. GAAP, SOP 98-5, requires that the costs of start-up activities and organization costs be expensed as incurred in the period incurred rather than be deferred.

Canadian and U.S. GAAP differ as to the methodology applied to determine the quantum of any necessary asset impairment provision.

Canadian and U.S. GAAP differ as to the recording of goodwill impairments on transition.

The following summarizes the balance sheet amounts in accordance with U.S. GAAP where different from the amounts reported under Canadian GAAP (all amounts are in thousands of U.S. dollars):

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    2002   2001
   
 
    Canadian   United States   Canadian   United States
    GAAP   GAAP   GAAP   GAAP
   
 
 
 
Property, plant and equipment
  $ 68,715     $ 67,276     $ 56,962     $ 55,523  
Other assets
    918       735       3,505       3,292  
Future income tax benefits (non-current)
    8,068       8,221       7,394       7,554  
Accumulated other comprehensive loss
          (2,473 )           (2,542 )
Retained earnings
    23,330       21,861       26,820       25,328  

c.   Statements of Comprehensive (Loss) Income

U.S. GAAP requires a statement of comprehensive (loss) income as follows (all amounts are in thousands of U.S. dollars):

                         
    2002   2001   2000
   
 
 
(Loss) income before discontinued operations
  $ (3,467 )   $ 897     $ (18,479 )
Change in foreign currency translation adjustment
    69       (534 )     (211 )
Change in additional minimum pension liability
    2,802              
 
   
     
     
 
Comprehensive (loss) income
  $ (596 )   $ 363     $ (18,690 )
 
   
     
     
 

Under U.S. GAAP, a minimum pension liability is required to be recorded for the excess of the fair value of the benefit obligation over the pension liability.

d.   Stock Based Compensation

The Corporation does not recognize compensation expense for its stock-based compensation plans. Had compensation cost for the stock option plans been determined based upon fair value at the grant date for awards under these plans consistent with the methodology prescribed under SFAS No. 123, “Accounting for Stock-Based Compensation”, and SFAS No. 148, “Accounting for Stock-Based Compensation – Transition and Disclosure, an amendment to SFAS No. 123”, the Corporation’s pro forma (loss) income and (loss) earning per share would be as presented below (all amounts are in thousands of U.S. dollars, except per share amounts):

                           
Years Ended December 31   2002   2001   2000

 
 
 
(Loss) income before discontinued operations, under U.S. GAAP
  $ (3,467 )   $ 897     $ (18,479 )
Less: Total stock-based employee compensation expense determined under the fair value based method, net of tax
    310       224       309  
 
     
     
     
 
Pro forma (loss) income before discontinued operations, under U.S. GAAP
  $ (3,777 )   $ 673     $ (18,788 )
 
     
     
     
 
Pro forma (loss) income per share before discontinued operations,
                       
under U.S. GAAP
                       
 
— Basic
  $ (0.48 )   $ 0.08     $ (2.22 )
 
— Diluted
  $ (0.48 )   $ 0.08     $ (2.22 )
 
     
     
     
 

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Under CICA Handbook Section 3870, “Stock-based Compensation and Other Stock-based Payments” which is similar to the U.S. pronouncement, SFAS No. 148, the Corporation’s pro forma (loss) income and (loss) earning per share under Canadian GAAP would be as presented below (all amounts are in thousands of U.S. dollars, except per share amounts):

                           
Years Ended December 31   2002   2001   2000

 
 
 
(Loss) income before discontinued operations under Canadian GAAP
  $ (1,815 )   $ 865     $ (19,356 )
Less: Total stock-based employee compensation expense determined under the fair value based method, net of tax
    310       224       309  
 
   
     
     
 
Pro forma (loss) income before discontinued operations, under Canadian GAAP
  $ (2,125 )   $ 641     $ (19,665 )
 
   
     
     
 
Pro forma (loss) income per share before discontinued operations, under Canadian GAAP
                       
 
— Basic
  $ (0.27 )   $ 0.08     $ (2.32 )
 
— Diluted
  $ (0.27 )   $ 0.08     $ (2.32 )
 
   
     
     
 

The fair value of the options granted during 2002, 2001 and 2000 is estimated to have been $339,000, $600,000 and $257,000, respectively. The fair value of each option grant is estimated on the date of grant using the Black-Scholes option-pricing model with the following weighted-average assumptions used for grants in 2002, 2001 and 2000: dividend yield of 0%; expected volatility of 29%, 28% and 28%, respectively; risk-free interest rates varying from 2.18% to 6.73%; and an expected life varying between 2 years to 5 years.

e.   Recent Accounting Pronouncements

In August 2001, the Financial Accounting Standards Board (“FASB”) issued Statement of Financial Accounting Standards No. 143, (“SFAS No. 143”), “Accounting for Asset Retirement Obligations”, which is effective for financial statements issued for fiscal years beginning after June 15, 2002. SFAS No. 143 addresses the recognition and remeasurement of obligations associated with the retirement of tangible long lived assets.

In July 2002, the FASB issued Statement of Financial Accounting Standards No. 146, (“SFAS No. 146”), “Accounting for Costs Associated with Exit or Disposal Activities”, which is effective for exit or disposal activities initiated after December 31, 2002. SFAS No. 146 supercedes Emerging Issues Task Force (“EITF”) Issue No. 94-3, “Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in Restructuring)” (“EITF 94-3”). SFAS No. 146 requires that costs associated with an exit or disposal activity be recognized when the liability is incurred, whereas EITF 94-3 required recognition of a liability when an entity committed to an exit plan.

In January 2003, the Financial Accounting Standards Board (“FASB”) issued FASB interpretation No. 46 (“FIN No. 46”), “Consolidation of Variable Interest Entities”. FIN No. 46 clarifies the application of Accounting Research Bulletin No. 51 – Consolidated Financial Statements to those entities defined as “Variable Interest Entities” (more commonly referred to as special purpose entities) in which equity investors do not have the characteristics of a “controlling financial interest” or do not have sufficient equity at risk for the entity to finance its activities without additional subordinated financial support

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from other parties. FIN No. 46 applies immediately to all Variable Interest Entities created after January 31, 2003, and by the beginning of the first interim or annual reporting period commencing after June 15, 2003 for Variable Interest Entities created prior to February 1, 2003. The Corporation does not conduct any transactions through special purpose entities and does not expect FIN No. 46 to have an impact on its financial statements.

The Canadian Institute of Chartered Accountants (“CICA”) issued Accounting Guideline 13, (“AcG-13”), “Hedging Relationships”, which requires that in order to apply hedge accounting, all hedging relationships must be identified, designated, documented and effective. Where hedging relationships cannot meet these requirements, hedge accounting must be discontinued. AcG-13 is applicable for fiscal years beginning on or after July 1, 2002.

The CICA issued a revised Handbook Section 3475, “Disposal of Long-Lived Assets and Discontinued Operations”. The revised standard establishes criteria for the classification of long-lived assets as “held for sale” and requires that long-lived assets that are to be disposed of by sale be measured at the lower of carrying value or fair value less cost to sell. It eliminates the previous recommendation that enterprises include under ''discontinued operations’’ in the financial statements amounts for operating losses that have not yet occurred. Additionally, the revised standard expands the scope of discontinued operations to include all components of an enterprise with operations that (1) can be distinguished from the rest of the entity and (2) will be eliminated from the ongoing operations of the entity in a disposal transaction. The new Section 3475 is effective for disposal activities initiated by the enterprise’s commitment to a plan on or after May 1, 2003.

Finally, the CICA issued Handbook Section 3063, “Impairment of Long-Lived Assets”, which requires that impairment of long-lived assets held for use be determined by a two-step process, with the first step determining when an impairment is recognized and the second step measuring the amount of the impairment. Under Section 3063 an impairment loss is recognized when the carrying amount of a long-lived asset exceeds the sum of the undiscounted cash flows expected to result from its use and eventual disposition and is measured as the amount by which the long-lived asset’s carrying amount exceeds its fair value. Section 3063 is effective for fiscal years beginning on or after April 1, 2003.

The Corporation has not yet determined the effect, if any, that the adoption of SFAS Nos. 143 and 146, FIN No. 46, CICA AcG-13, CICA Sections 3475 and 3063 will have on its business, results of operations and financial condition.

21.   SUBSEQUENT EVENTS

On November 17, 2000, a subsidiary of the Corporation entered into a Stock Purchase Agreement with Hecla Mining Company (“Hecla”) whereby the Corporation agreed to purchase, subject to certain conditions precedent, the shares of two of Hecla’s subsidiaries collectively known as K-T Clay. As specifically permitted by the Stock Purchase Agreement (the “Agreement”), on January 15, 2001 the Corporation notified Hecla of a number of conditions which resulted in Hecla’s representations and warranties being untrue and that such conditions were reasonably expected to prevent consummation of the transaction in accordance with the Agreement, thus resulting in Hecla being in default of the Agreement. The Corporation advised Hecla that, based on those conditions, it intended to terminate the Agreement and it did so formally on February 16, 2001. Despite this, on January 22, 2001, Hecla

F-31


 

filed an action in the United States District Court, Northern District of Illinois, alleging breach of contract and seeking to enforce performance and an award of damages. The claim for specific performance was subsequently withdrawn. The Corporation was of the opinion that Hecla’s allegations were without merit; however, the Corporation determined that it was prudent to eliminate the financial exposure arising from the uncertain outcome of litigation. In January 2003, the dispute was settled for $3,950,000. This amount has been provided for as at December 31, 2002.

On March 3, 2003, the Corporation entered into an Arrangement Agreement (“Arrangement”) with Cementos Pacasmayo S.A.A., a cement company headquartered in Lima, Peru, whereby, pursuant to the Arrangement and subject to shareholder and court approval, Pacasmayo will acquire 100% of the issued and outstanding common shares and options of the Corporation. The transaction is expected to close in May of 2003.

22.   COMPARATIVE FIGURES

Certain of the comparative figures have been reclassified to comply with the current year’s presentation.

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FINANCIAL DATA (UNAUDITED)

The following is a summary of certain unaudited quarterly financial data (all amounts are in thousands of U.S. dollars, except per share amounts):

                   
      2002   2001
     
 
Net sales from continuing operations
               
 
First quarter
  $ 14,973     $ 16,563  
 
Second quarter
    18,064       14,493  
 
Third quarter
    19,592       14,125  
 
Fourth quarter
    21,240       12,155  
 
   
     
 
 
  $ 73,869     $ 57,336  
 
   
     
 
Income (loss) before the undernoted
               
 
First quarter
  $ 128     $ 775  
 
Second quarter
    664       754  
 
Third quarter
    (403 )     398  
 
Fourth quarter
    (1,539 )     (73 )
 
   
     
 
 
  $ (1,150 )   $ 1,854  
 
   
     
 
Net income (loss)
               
 
First quarter
  $ 50     $ 683  
 
Second quarter
    130       544  
 
Third quarter
    (324 )     90  
 
Fourth quarter
    (1,671 )     (452 )
 
   
     
 
 
  $ (1,815 )   $ 865  
 
   
     
 
Net income (loss) per share – basic
               
 
First quarter
  $ 0.01     $ 0.08  
 
Second quarter
    0.02       0.07  
 
Third quarter
    (0.04 )     0.01  
 
Fourth quarter
    (0.21 )     (0.06 )

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