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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

FORM 10-Q

(Mark One)

     
x   Quarterly report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

For the quarterly period ended June 30, 2003

     
o   Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

For the transition period from                      to

Commission file number 0-10120

(FAFCO LOGO)
FAFCO, Inc.

(Exact name of Registrant as specified in its charter)
     
California
(State or other jurisdiction of incorporation or organization)
  94-2159547
(I.R.S. Employer Identification No.)

435 Otterson Drive, Chico, California 95928
(Address, including zip code, of Registrant’s principal executive offices)

(530) 332-2100
(Company’s telephone number, including area code)

Indicate by check mark whether the Company (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Company was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

Yes X                      No

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).

Yes                      No X

     At July 31, 2003, 3,891,529 shares of the Company’s Common Stock, $.125 par value were issued and outstanding.



Page 1 of 15


TABLE OF CONTENTS

Part I — FINANCIAL INFORMATION
Item 1 — Financial Statements
Item 2 MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
Item 3 — Quantitative and Qualitative Disclosures About Market Risk
Item 4 — Controls and Procedures
Part II — OTHER INFORMATION
Item 6 — Exhibits and Reports on Form 8-K
SIGNATURE
EXHIBIT INDEX
EXHIBIT 31.1
EXHIBIT 31.2
EXHIBIT 32.1


Table of Contents

Part I — FINANCIAL INFORMATION

Item 1 — Financial Statements

FAFCO, Inc.
CONDENSED CONSOLIDATED BALANCE SHEET

                   
      June 30, 2003   December 31, 2002
     
 
      (unaudited)        
Assets
               
Current assets:
               
Cash and cash equivalents
  $ 237,500     $ 100,400  
Accounts receivable, less allowance for doubtful accounts of $493,400 in 2003 and $292,000 in 2002
    2,551,700       1,974,200  
Current portion of long term notes receivable
    11,400       11,400  
Inventories
    1,020,300       1,331,900  
Prepaid expenses and other current assets
    281,800       264,200  
Other accounts receivable, net of allowance
    400       9,600  
Deferred tax asset
    206,200       206,200  
 
   
     
 
Total current assets
  $ 4,309,300       3,897,900  
 
   
     
 
Property, plant and equipment, at cost
    8,389,100       8,290,200  
Less accumulated depreciation and amortization
    (2,719,600 )     (2,490,800 )
 
   
     
 
 
    5,669,500       5,799,400  
 
   
     
 
Notes receivable less current portion and other assets (net)
    67,200       72,000  
Deferred tax asset, net of allowance
    99,800       272,400  
 
   
     
 
Total assets
  $ 10,145,800     $ 10,041,700  
 
   
     
 
Liabilities and shareholders’ equity
               
Current Liabilities:
               
 
Notes payable to bank — current portion
  $ 149,200     $ 229,300  
 
Accounts payable and other accrued expenses
    1,128,800       1,292,300  
 
Accrued compensation and benefits
    469,900       338,400  
 
Accrued warranty expense
    292,600       291,700  
 
   
     
 
Total current liabilities
    2,040,500       2,151,700  
 
   
     
 
Mortgage
    3,284,300       3,284,600  
Notes payable to bank — less current portion
    195,900       250,900  
Subordinated debt
    500,000       500,000  
Other non-current liabilities
    13,900       26,400  
 
   
     
 
Total liabilities
  $ 6,034,600     $ 6,213,600  
 
   
     
 
Commitments and contingent liabilities
               
Shareholders’ equity:
               
 
Preferred Stock-authorized 1,000,000 shares of $1.00 par value, none of which has been issued Common Stock-authorized 10,000,000 shares of $0.125 par value; 3,891,529 issued and outstanding as of June 30, 2003 and 3,855,591 issued and outstanding as of December 31, 2002
  $ 486,400     $ 481,900  
 
Capital in excess of par value
    5,139,100       5,137,300  
 
Notes receivable secured by common stock
    (75,100 )     (75,100 )
 
Accumulated deficit
    (1,439,200 )     (1,716,000 )
 
   
     
 
Total shareholders’ equity
  $ 4,111,200     $ 3,828,100  
 
   
     
 
Total liabilities and shareholders’ equity
  $ 10,145,800     $ 10,041,700  
 
   
     
 

The accompanying notes are an integral part of this statement.

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Table of Contents

Part I — FINANCIAL INFORMATION — (continued)

FAFCO, Inc.
CONDENSED CONSOLIDATED STATEMENT OF OPERATIONS
(unaudited)

                                   
      Quarter Ended   Six Months Ended
      June 30   June 30
     
 
      2003   2002   2003   2002
     
 
 
 
Net sales
  $ 4,185,000     $ 4,520,200     $ 7,971,600     $ 8,272,800  
Other income (net)
    (30,800 )     (6,800 )     (40,900 )     (23,900 )
 
   
     
     
     
 
 
Total revenues
    4,154,200       4,513,400       7,930,700       8,248,900  
 
   
     
     
     
 
Cost of goods sold
    2,333,900       2,515,900       4,439,900       4,753,800  
Marketing and selling expense
    694,500       670,900       1,473,100       1,373,300  
General and administrative expense
    762,500       517,600       1,251,700       925,600  
Research and development expense
    68,500       95,100       148,800       164,300  
Net interest expense
    71,600       118,100       157,000       233,300  
 
   
     
     
     
 
 
Total costs and expenses
    3,931,000       3,917,600       7,470,500       7,450,300  
 
   
     
     
     
 
Income before income taxes
    223,200       595,800       460,200       798,600  
Provision for income taxes
    76,000       251,700       183,400       305,000  
 
   
     
     
     
 
Net income
  $ 147,200     $ 344,100     $ 276,800     $ 493,600  
 
   
     
     
     
 
Basic net income per share
  $ 0.04     $ 0.09     $ 0.07     $ 0.13  
Diluted net income per share
  $ 0.04     $ 0.08     $ 0.07     $ 0.12  
 
   
     
     
     
 

The accompanying notes are an integral part of this statement.

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Table of Contents

Part I — FINANCIAL INFORMATION (continued)

FAFCO, Inc.
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(unaudited)

                   
      Six Months Ended
      March 31,
     
      2003   2002
     
 
Cash flow from operating activities:
               
Net income
  $ 276,800     $ 493,600  
Adjustments to reconcile net income to net cash provided by (used in) operating activities:
               
 
Depreciation and amortization
    253,900       278,600  
 
Write offs and allowance for doubtful accounts
    201,500       60,500  
 
Gain on disposition of fixed assets
    (5,600 )        
Change in assets and liabilities:
               
 
Accounts receivable
    (769,800 )     (1,194,200 )
 
Inventories
    311,600       (267,800 )
 
Prepaid expenses and other assets
    (17,600 )     (97,200 )
 
Deferred tax assets
    172,600       252,700  
 
Other assets (net)
           
 
Payables, accrued expenses and other current liabilities
    (31,100 )     600,100  
 
Other non-current liabilities
    (12,500 )     3,400  
 
   
     
 
Net cash provided by operating activities
    379,800       129,700  
 
   
     
 
Cash flow from investing activities:
               
 
Purchase of fixed assets
    (126,800 )     (224,900 )
 
Proceeds from sale of fixed assets
    13,200          
 
   
     
 
Net cash used in investing activities
    (113,600 )     (224,900 )
 
   
     
 
Cash flow from financing activities:
               
 
Proceeds from exercise of stock options
    6,300          
 
Proceeds of subordinated debt issuance
          500,000  
 
Proceeds from bank line of credit
    977,700       1,913,900  
 
Repayment of bank line of credit
    (977,700 )     (2,290,000 )  
 
Repayment of notes payable to bank
    (135,100 )     (120,100 )
 
Repayment of mortgage
    (300 )     (14,600 )
 
   
     
 
Net cash used in financing activities
    (129,100 )     (10,800 )  
 
   
     
 
Net decrease in cash and cash equivalents
    137,100       (106,000 )
Cash and cash equivalents, beginning of period
    100,400       121,200
 
   
     
 
Cash and cash equivalents, end of period
  $ 237,500     $ 15,200  
 
   
     
 
Supplemental disclosures of cash flow information:
               
 
Cash paid during the period for interest
  $ 173,900     $ 223,000  
 
Cash paid during the period for income taxes
  $ 4,000     $ 300  

Non-Cash Financing Activity
In January 2002, the Company recorded $28,800, the deemed fair value of the warrants to purchase common shares with the issuance of the subordinated notes. See Note 4

The accompanying notes are an integral part of this statement.

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Table of Contents

Part I — FINANCIAL INFORMATION (continued)

FAFCO, Inc.
NOTES TO INTERIM CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(unaudited)

1.     The accompanying financial statements of FAFCO, Inc. (the “Company”) have been prepared in accordance with accounting principles generally accepted in the United States for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States for complete financial statements. However, in the opinion of the Company’s management, all adjustments necessary for a fair statement of results for the periods presented have been included. The results for the period ended June 30, 2003 are not necessarily indicative of results to be expected for the entire year. These financial statements, notes, and analyses should be read in conjunction with the Company’s Annual Report on Form 10-K for the year ended December 31, 2002.

The Company applies the intrinsic value method or variable accounting treatment to our stock awards, depending on the nature of the award. The following table summarizes relevant information as if the fair value recognition provisions of SFAS No. 123, “Accounting for Stock Based Compensation,” had been applied to all stock-based awards (in thousands, except per share data):

                                 
    Quarter Ended   Six Months Ended
    June 30   June 30
   
 
    2003   2002   2003   2002
   
 
 
 
Net income, as reported
  $ 147,200     $ 344,100     $ 276,800     $ 493,600  
Add: Stock-based compensation, as reported
    N/A       N/A       N/A       N/A  
Deduct: Total stock-based compensation determined under fair value based method for all awards
    N/A       N/A       N/A       N/A  
Adjusted net income, fair value method for all stock-based awards
  $ 147,200     $ 344,100     $ 276,800     $ 493,600  
Adjusted and diluted income per share, as reported
  $ 0.04     $ 0.09     $ 0.07     $ 0.13  
Basic and diluted income per share, SFAS No. 123 adjusted
  $ 0.04     $ 0.08     $ 0.07     $ 0.12  

2.     Basic and diluted net income per share is calculated using the weighted average number of common and common equivalent shares outstanding during the periods presented. [See Note 5]

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Part I — FINANCIAL INFORMATION — (continued)

3.     Inventories are valued at the lower of cost, determined on a first in, first out (FIFO) basis, or market, and consist of the following.

                 
    June 30, 2003   December 31, 2002
   
 
Raw materials
  $ 487,300     $ 636,600  
Work in process
    278,200       329,900  
Finished goods
    254,800       365,400  
 
   
     
 
 
  $ 1,020,300     $ 1,331,900  
 
   
     
 

4.     The Company has a line of credit agreement with Butte Community Bank, which allows the Company to borrow the lesser of $1,000,000 or an amount determined by a formula applied to accounts receivable. Unused borrowing capacity was $1,000,000 at June 30, 2003. Amounts borrowed bear interest at prime rate plus 1.5% (5.5% at June 30, 2003) per annum and are secured by substantially all the assets of the Company. This line of credit expires on August 10, 2004.

In addition to the line of credit, the Company has a 60-month term loan available in the amount of $500,000 bearing interest at prime plus 1.5% (5.5% at June 30, 2003). At June 30, 2003, the Company had an outstanding balance of $304,300 on this loan facility.

The Company had a 36-month term loan facility in the amount of $445,000, bearing interest at prime plus 1.5 %. This loan was paid off in May 2003.

The Company has a $3,400,00 mortgage loan with a maturity date of June 10, 2030. Principal is amortized over a 29 1/2 year term from January 10, 2001. The initial interest rate on this mortgage loan was 9.05%. In November 2002, the interest rate was renegotiated and adjusted to 8%. In March 2003, the interest rate was again renegotiated downward and is currently fixed at 6.75%. The interest rate will be changed on April 10th of each fifth year to the then current prime rate plus .35%. The balance on this mortgage at June 30, 2003, was $3,325,100.

In January 2002, the Company issued $500,000 in principal amount of subordinated notes, accompanied by warrants to purchase up to 200,000 shares of the common stock of the Company. The warrants have an exercise price of $0.125 per share. The Company recorded $28,800 as a discount and additional paid in capital for the deemed fair value of the warrants. The discount is being amortized over the term of the notes. The three-year notes bear interest, payable quarterly, at an initial annual rate of 10%, increasing to 12% for all periods after the first anniversary of the date of the notes. The notes are subordinated to bank borrowings and other secured indebtedness for money borrowed. The Company may at its option call the notes for redemption at any time with ten (10) days notice. Holders of the notes are entitled to certain rights with respect to registration of the common stock issuable upon exercise of the warrants. The Chairman and Chief Executive Officer of the Company and his spouse purchased notes with a principal amount of $150,000 in this offering, and received warrants to purchase 30,000 shares of common stock.

5.     Net Income Per Share

Basic earnings per share were calculated as follows:

                                 
    Quarter Ended   Six Months Ended
    June 30   June 30
   
 
    2003   2002   2003   2002
   
 
 
 
Net income
  $ 147,200     $ 344,100     $ 276,800     $ 493,600  
Average common shares outstanding
    3,877,069       3,855,591       3,866,448       3,855,591  
 
   
     
                 
Earnings per share
  $ 0.04     $ 0.09     $ 0.07     $ 0.13  
 
   
     
     
     
 

Basic earnings per share are calculated by dividing net income by the weighted average number of shares issued and outstanding.

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Part I — FINANCIAL INFORMATION (continued)

Diluted earnings per share are calculated by dividing net income by the weighted average number of shares issued and outstanding.

Diluted earnings per share were calculated as follows:

                                 
    Quarter Ended   Six Months Ended
    June 30   June 30
   
 
    2003   2002   2003   2002
   
 
 
 
Adjusted net income
  $ 147,200     $ 344,100     $ 276,800     $ 493,600  
Average common shares outstanding
    3,877,069       3,855,591       3,866,448       3,855,591  
Add: Exercise of options reduced by the number of shares purchasable with proceeds
    122,418       132,633       126,795       140,435  
Add: Exercise of warrants reduced by the number of shares purchasable with proceeds
    58,389       61,875       62,689       69,154  
Add: Exercise of warrants attached to debt reduced by the number of shares purchasable with proceeds
    129,577       66,667       134,211       70,588  
 
   
     
     
     
 
Adjusted weighted average shares outstanding
    4,187,454       4,116,766       4,190,143       4,153,768  
 
   
     
     
     
 
Earnings per common share assuming full dilution
  $ 0.04     $ 0.08     $ 0.07     $ 0.12  
 
   
     
     
     
 

At June 30, 2003, options and warrants for the purchase of 120,500 shares of common stock at prices ranging from $0.50 to $0.55 were antidilutive and therefore not included in the computation of diluted earnings per share. At June 30, 2002, options and warrants for the purchase of 155,500 shares of common stock at prices ranging from $0.50 to $0.56 were antidilutive and therefore not included in the computations of diluted earnings per share.

6.     Business Segment and Concentration of Credit Risk

Business Segment. The Company operates in one business segment, the development, production and marketing of polymer heat exchangers for the solar and thermal energy storage markets worldwide.

                                   
      Quarter Ended   Six Months Ended
      June 30   June 30
     
 
      2003   2002   2003   2002
     
 
 
 
Product Line
                               
Net Sales
                               
 
Pool Products
  $ 3,268,400     $ 3,237,500     $ 5,944,300     $ 6,133,100  
 
Thermal Energy Products
    916,600       1,282,700       2,027,300       2,139,700  
 
   
     
     
     
 
 
  $ 4,185,000     $ 4,520,200     $ 7,971,600     $ 8,272,800  
 
   
     
     
     
 

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Part I — FINANCIAL INFORMATION — (continued)

Geographic information for revenues and long-lived assets are as follows:

                                     
        Quarter Ended   Six Months Ended
        June 30   June 30
       
 
        2003   2002   2003   2002
       
 
 
 
Net Sales
                               
Domestic
  $ 3,748,000     $ 3,518,400     $ 6,670,000     $ 6,745,300  
 
Foreign
                               
   
Japan
    305,000       703,900       1,041,500       1,013,100  
   
Other
    132,000       297,900       260,100       514,400  
 
   
     
     
     
 
 
  $ 4,185,000     $ 4,520,200     $ 7,971,600     $ 8,272,800  
 
   
     
     
     
 

Long-lived assets:

                 
    June 30, 2003   December 31, 2002
   
 
Domestic
  $ 5,669,500     $ 5,799,400  

For the six months ended June 30, 2003, the Company had one major customer who accounted for 10% or more of sales totaling $1,041,500. For the quarter ended June 30, 2003, the Company had no single customer who accounted for 10% or more of sales.

For the six months ended June 30, 2002, the Company had one major customer who accounted for 10% or more of sales, totaling $1,013,100. For the quarter ended June 30, 2002, the Company had one major customer who accounted for 10% or more of sales totaling $703,900.

Concentration of Credit Risk: Most of the Company’s business activity is with customers located in California, Florida and foreign countries. As of June 30, 2003, unsecured trade accounts receivable for customers in California, Florida, and foreign countries were $642,400, $1,289,500, and $405,500.

7.     Property, Plant and Equipment

Property, plant and equipment consist of the following:

                 
    June 30, 2003   December 31, 2002
   
 
Building
  $ 3,679,100     $ 3,679,100  
Land
    550,400       550,400  
Machinery and equipment
    2,695,900       2,649,500  
Office and computer equipment
    551,200       477,800  
Leasehold improvements
    599,800       599,800  
Vehicles
    312,700       333,600  
 
   
     
 
 
  $ 8,389,100     $ 8,290,200  
Less accumulated depreciation and amortization
    (2,719,600 )     (2,490,800 )
 
   
     
 
 
  $ 5,669,500     $ 5,799,400  
 
   
     
 

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Part I — FINANCIAL INFORMATION – (continued)

Item 2

MANAGEMENT’S DISCUSSION AND ANALYSIS OF
FINANCIAL CONDITION AND RESULTS OF OPERATIONS
(Unaudited)

This Management’s Discussion and Analysis of Financial Condition and Results of Operations contains forward-looking statements within the meaning of Section 27A of the Securities Act of 1933 and Section 21E of the Securities Exchange Act of 1934. The forward-looking statements involve risks and uncertainties, including, among other things, the uncertainties associated with forecasting future revenues, costs and expenses. Our actual results may differ materially from the results discussed in the forward-looking statements. You are cautioned not to place undue reliance on the forward-looking statements, which speak only as of the date of this report. Factors that might cause such a difference include, but are not limited to, those discussed below and under “Factors Affecting Future Results”. We assume no obligation to update such forward-looking statements or to update the reasons why actual results could differ materially from those anticipated in such forward-looking statements.

You should read the following discussion in conjunction with the interim condensed consolidated financial statements and notes included elsewhere in this report and in other reports and documents filed from time to time with the Securities and Exchange Commission.

Results of Operations

Net sales for the quarter ended June 30 decreased by 7.4 % to $4,185,000 in 2003 from $4,520,200 in 2002 and decreased by 3.6% to $7,971,600 in the first half of 2003 from $8,272,800 in the corresponding period in 2002.

Net sales of the Company’s pool products were 4.7% lower in the first half of 2003 than in the corresponding period in 2002 due mainly to decreased sales of its Above Ground Pool heating systems. This decrease, which the Company attributes to poor weather conditions in the primary Above Ground market areas, was offset in part by increased sales of the Company’s other pool products. IceStor sales were 4.8% lower in the first half of 2003 than in the corresponding period in 2002 due to increased unit sales of lower-priced products to the Company’s international customers, offset in part by increased sales in the domestic market.

Cost of goods sold decreased to $2,333,900 (55.8% of net sales) in the quarter ended June 30, 2003 from $2,515,900 (55.7% of net sales) in the corresponding period in 2002. This 7.2% decrease in absolute dollars was due primarily to decreased sales. For the first half of 2003 cost of goods sold decreased to $4,439,900 (55.7% of net sales) from $4,753,800 (57.5% of net sales). This 6.6% decrease in absolute dollars was due to decreased sales during the 2nd quarter combined with increased production efficiencies experienced during the 1st quarter.

Marketing and selling expenses remained relatively stable in absolute dollars for the second quarter at $694,500 (16.6% of net sales) in 2003 compared with $670,900 (14.8% of net sales) in the second quarter of 2002. The increase as a percent of sales was due to the decrease in sales for the quarter. Marketing and selling expenses increased to $1,473,100 (18.5% of net sales) for the first six months of 2003 compared with $1,373,300 (16.6% of net sales) for the corresponding period in 2002. This 7.3% increase was due primarily to costs associated with market research projects and trade shows, along with increased lead generation and personnel-related costs pertaining to the Company’s retail office in Tampa, Florida.

General and administrative expenses increased to $762,500 (18.2% of net sales) in the second quarter of 2003 compared with $517,600 (11.5% of net sales) in the second quarter of 2002, and to $1,251,700 (15.7% of net sales) for the first six months of 2003 compared with $925,600 (11.2% of net sales) in 2002. This 35.2% increase in absolute dollars was due primarily to a $188,500 adjustment to the bad debt reserve due to business difficulties experienced by a single large customer, and to costs associated with a proposed reverse stock split. Additional

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Part I — FINANCIAL INFORMATION – (continued)

contributing costs relate to a variety of business expenses such as credit card processing fees and small equipment purchases along with personnel-related costs pertaining to the Company’s retail office in Tampa, Florida.

Research and development expenses decreased to $68,500 (1.6% of net sales) in the second quarter of 2003 from $95,100 (2.1% of net sales) in 2002 and decreased to $148,800 (1.9% of net sales) for the first six months of 2003 compared with $164,300 (2.0% of net sales) for the corresponding period in 2002. This 9.5% decline in absolute dollars was due to a reduction in personnel resulting from a restructuring of the department.

Net interest expenses decreased to $71,600 (1.7% of net sales) in the second quarter of 2003 compared with $118,100 (2.6% of net sales) in the second quarter of 2002 and from $157,000 (2.0% of net sales) in the first six months of 2003 compared with $233,300 (2.8% of net sales) in the corresponding period in 2002. These decreases were primarily the result of a reduction in the interest rate on the Company’s mortgage on its facility in Chico, California, along with decreased borrowings against the Company’s line of credit and the pay-off of a term loan facility.

Liquidity and Capital Resources

The Company’s cash position increased to $237,500 at June 30, 2003 from $100,400 at December 31, 2002. This increase was due to cash provided by operations offset in part by purchases of fixed assets and pay down of accounts and notes payable.

At June 30, 2003, the Company’s net accounts receivable had increased to $2,551,700 from $1,974,200 at December 31, 2002. This increase was due mainly to the seasonal increase in sales during the second quarter of 2003, offset in part by an increase to the bad debt reserve. This increase to the reserve was due to an adjustment resulting from business difficulties experienced by a single large customer, and is not expected to have a significant effect on the Company’s liquidity.

At June 30, 2003, the Company’s accounts payable and other accrued expenses had decreased to $1,128,800 from $1,292,300 at December 31, 2002. This was due primarily to decreased inventory purchases resulting from a planned seasonal reduction of the Company’s inventories.

At June 30, 2003, the Company’s inventories had decreased to $1,020,300 from $1,331,900 at December 31, 2002. This decrease was due to the seasonal increase in pool product sales during the second quarter, combined with a planned seasonal reduction of the Company’s inventories.

At June 30, 2003, the Company’s accrued compensation and benefits had increased to $469,900 from $338,400 at December 31, 2002. These increases were due to an increase in payroll-related accruals along with a build-up in the vacation accrual account.

At June 30, 2003, the Company’s current ration was 2.11:1.00 compared to 1.81:1.00 at December 21, 2002. The Company had working capital of $2,268,800 at June 30, 2003 compared with $1,746,200 at December 31, 2002. Total assets exceeded total liabilities by $4,111,200 at June 30, 2003 compared with $3,828,100 at December 31, 2002.

The Company believes that its cash flow from operations, together with bank borrowing and availability under its bank revolving line of credit, will be sufficient to support operations during the next twelve months. The foregoing statement of how long the Company’s capital resources are expected to last is a forward-looking statement involving risks and uncertainties, including the amount of the variability of demand for the Company’s products and uncertainty regarding the ability of the Company to control its operating expenses. If sales decline from current levels additional debt or equity financing may be required. There can be no assurance that such additional financing, if required, would be available on favorable terms or at all or that such financing would not significantly dilute the ownership interests and rights of existing shareholders.

The Company has a line of credit, of which $0 had been utilized, and $1,000,000 remained available at June 30, 2003. This line of credit expires on August 10, 2004.

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Part I — FINANCIAL INFORMATION – (continued)

The Company also has a 60-month term loan facility available in the amount of $500,000 bearing interest at prime plus 1.5%. At June 30, 2003, the Company had an outstanding balance of $304,300 on this loan facility.

The Company has a $3,400,000 mortgage loan with a maturity date of June 10, 2030. Principal is amortized over a 29 1/2 year term from January 10, 2001. The initial interest rate on this mortgage loan was 9.05%. In November 2002, the interest rate was renegotiated and adjusted to 8%. In March 2003, the interest rate was again renegotiated downward and is currently fixed at 6.75%. The interest rate will be changed on April 10th of each fifth year to the then current prime rate plus .35%. The balance on this mortgage at June 30, 2003, was $3,325,100.

The Company had a 36-month term loan facility in the amount of $445,000, beaming interest at prime plus 1.5 %. This loan was paid off in May 2003.

The Company has outstanding promissory notes with an aggregate principle amount of $500,000 (“the Notes”). The principle amount of the Notes is due and payable in January 2005. Interest is payable quarterly at an initial rate of 10% per annum, increasing to 12% starting January 2003.

At June 30, 2003, the Company owed an aggregate of $3,629,400 under various bank credit facilities and $500,000 of subordinated notes. Payments due under these credit facilities are as follows:

                                         
    Total                                
    amounts                                
    committed   Amount of commitment expiration per period
   
 
            Less than year   1-3 years   4-5 years   Over 5 years
           
 
 
 
Bank term loans
  $ 304,300     $ 108,400     $ 195,900                  
Mortgage
    3,325,100       40,800       142,600     $ 37,000     $ 3,104,700  
Notes
    500,000               500,000                  
 
   
     
     
     
     
 
Total
  $ 4,129,400     $ 149,200     $ 838,500     $ 37,000     $ 3,104,700  
 
   
     
     
     
     
 

The bank may accelerate payment of the amount owed if the Company fails to meet financial and other covenants set forth in the loan agreements. The Company is currently in compliance with, or has obtained waivers for compliance with the loan covenants.

The Company must maintain various loan covenants including a maximum debt to net worth ratio; minimum current, quick, and cash flow ratios; minimum net worth and working capital. Failure to meet these covenants could result in the Company’s loans being called or restricted by its bank.

Factors Affecting Future Results

U.S. Economic Conditions: A protracted U.S. recession could adversely impact new housing and commercial construction in our largest market, which in turn could cause us to miss our revenue growth goals.

Asian Economic Conditions: Sales in Japan and other Asian countries account for virtually all our international sales, and contribute a significant portion of our overall revenues. In the event that these economies experience declining growth or contraction, our sales in these areas could be adversely impacted.

Growth of U.S. Thermal Energy Storage (TES) Market: The Company’s ability to increase sales of its thermal energy storage products is dependent on growth in the overall market because opportunities for market share growth are limited. An extended recession in the general economy, a general decline in construction of commercial properties or a decline in energy prices could all adversely affect demand for thermal energy storage systems.

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Destabilizing Incidents: Additional destabilizing events such as terrorist attacks or overseas conflicts, if they occur, could disrupt our supply chain, increase our materials costs, reduce demand for our products, and otherwise negatively impact our operating results.

Materials Prices: Raw materials including polyolefin resins account for a major portion of the Company’s cost of sales. Any increase in these prices because of supply shortages or otherwise would reduce its operating margins and adversely impact its profitability.

Export sales are subject to certain controls and restrictions, including tariffs and import duties and are subject to certain risks, including changing regulatory requirements of foreign jurisdictions and transportation delays and interruptions. However, the Company has not experienced any material difficulties in the past relating to such limitations.

Item 3 — Quantitative and Qualitative Disclosures About Market Risk

Interest Rate Risk: The Company typically maintains only minimal investments in interest bearing securities and accounts. As of June 30, 2003, the Company’s cash and cash equivalents and other interest bearing assets were $237,500. Accordingly, a change in market interest rates would not have significant impact on the value of the Company’s assets or on interest income.

The Company is subject to fluctuating interest rates for variable rate bank borrowings. These fluctuations may impact, adversely or otherwise, results of operations or cash flows.

As of June 30, 2003, the Company has a mortgage in the amount of $3,325,100 with a maturity date of June 10, 2030. The interest rate at June 30, 2003 was 6.75%. The current interest rate is fixed through April 10, 2008; the interest rate will be changed on April 10th of each fifth year to the then current prime rate plus .35%.

Foreign Exchange Risk: The Company operates primarily in the United States, and all domestic sales to date have been made in U.S. dollars. Although significant portions of the Company’s revenues are contributed by overseas sales, these sales are always denominated in U.S. dollars. Accordingly, there has not been any material exposure to foreign currency rate fluctuations.

Equity Market Risk: FAFCO did not hold any equity securities of other companies as of June 30, 2003. Accordingly, it has not had any material exposure to equity market fluctuations.

Item 4 — Controls and Procedures

(a)  Evaluation of disclosure controls and procedures.

The Company’s chief executive officer and chief financial officer, after evaluating the Company’s “disclosure controls and procedures” (as defined in Securities Exchange Act of 1934 (the “Exchange Act”) Rules 13a-14c and 15-d as of a date (the “Evaluation Date”) within 90 days before the filing date of this Quarterly Report on Form 10Q have concluded that as of the Evaluation Date, the Company’s disclosure controls and procedures are effective to ensure that information it is required to disclose in reports that it files or submits under the Exchange Act is recorded, processed, summarized and reported within the time periods specified in Securities and Exchange Commission rules and forms.

(b)  Changes in internal controls.

Subsequent to the Evaluation Date, there were no significant changes in the Company’s internal controls or in other factors that could significantly affect its disclosure controls and procedures, nor were there any significant deficiencies or material weaknesses identified in its internal controls. As a result, no corrective actions were required or undertaken.

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Part II — OTHER INFORMATION

Item 6 — Exhibits and Reports on Form 8-K

a.   Exhibits

     
31.1   CEO Certification pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
31.2   CFO Certification pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
32.1   Certification by CEO and CFO pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

b.   Reports on Form 8-K

No reports on Form 8-K were filed during the quarter ended June 30, 2003.

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SIGNATURE

Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

         
    FAFCO, Inc. (Registrant)
         
         
DATE: August 8, 2003   BY:   /s/ Freeman A. Ford
       
        Chairman of the Board, President
        and Chief Executive Officer
        (Principal Executive Officer)
         
DATE: August 8, 2003   BY:   /s/ Nancy I. Garvin
       
        Nancy I. Garvin,
        Vice President — Finance
        (Principal Financial and Accounting Officer)

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\

EXHIBIT INDEX

     
31.1   CEO Certification pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
31.2   CFO Certification pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
32.1   Certification by CEO and CFO pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
   
b. Reports on Form 8-K
   
No reports on Form 8-K were filed during the quarter ended June 30, 2003.

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