PHOTRONICS, INC.
|
(Exact name of registrant as specified in its charter)
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Connecticut
(State or other jurisdiction
of incorporation or organization)
|
|
06-0854886
(IRS Employer
Identification Number)
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15 Secor Road, Brookfield, Connecticut 06804
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(Address of principal executive offices and zip code)
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(203) 775-9000
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(Registrant's telephone number, including area code)
|
Securities registered pursuant to Section 12(b) of the
Act: None
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Securities registered pursuant to Section 12(g) of the
Act: Common Stock, $0.01 par value per share
|
Indicate by check mark whether the registrant (1) has filed all reports required to be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that
the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Yes x No o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of
Regulation S-K is not contained herein, and will not be contained, to the best of registrant's knowledge in definitive proxy or
information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.
o
Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule
12b-2 of the Exchange Act).
Yes x No o
As of April 30, 2004, which was the last business day of the registrant's most recently
completed second fiscal quarter, the aggregate market value of the shares of the registrant common stock held by non-affiliates was
approximately $442,486,000 (based upon the closing price of $14.89 per share as reported by the Nasdaq National Market on
that date.)
As of December 31, 2004, 32,720,514 shares of the registrant's common stock were
outstanding.
DOCUMENTS INCORPORATED BY REFERENCE
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Proxy Statement for the 2005
|
|
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Annual Meeting of Shareholders
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Incorporated into Part III
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to be held on March 22, 2005
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|
of this Form 10-K
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- 1 -
Forward Looking Information
Certain statements in this report are considered "forward
looking statements" within the meaning of the Private Securities Litigation Reform Act of 1995. All forward looking statements
involve risks and uncertainties. In particular, any statement contained in this annual report on Form 10-K, in press releases,
written statements or other documents filed with the Securities and Exchange Commission, or in the Company's communications and
discussions with investors and analysts in the normal course of business through meetings, phone calls and conference calls,
regarding the consummation and benefits of future acquisitions, expectations with respect to future sales, financial performance,
operating efficiencies and product expansion, are subject to known and unknown risks, uncertainties and contingencies, many of
which are beyond the control of the Company. These factors may cause actual results, performance or achievements to differ
materially from anticipated results, performances or achievements. Factors that might affect such forward looking statements
include, but are not limited to, overall economic and business conditions; the demand and receipt of orders for the Company's
products; competitive factors in the industries and geographic markets in which the Company competes; changes in federal, state and
foreign tax requirements (including tax rate changes, new tax laws and revised tax law interpretations); the Company's ability to
place new equipment in service on a timely basis; interest rate fluctuations and other capital market conditions, including foreign
currency rate fluctuations; economic and political conditions in international markets; the ability to obtain additional
financings; the ability to achieve anticipated synergies and other cost savings in connection with acquisitions and productivity
programs; the timing, impact and other uncertainties of future acquisitions; the seasonal and cyclical nature of the semiconductor
industry; the availability of capital; management changes; damage or destruction to the Company's facilities by natural disasters,
labor strikes, political unrest or terrorist activity; the ability to fully utilize its tools; the ability of the Company to
receive desired yields, pricing, product mix, and market acceptance of its products; and changes in technology. Any forward looking
statements should be considered in light of these factors.
- 2 -
PART I
ITEM 1. BUSINESS
General
Photronics, Inc. is one of the world's leading manufacturers
of photomasks, which are high precision photographic quartz plates containing microscopic images of electronic circuits. Photomasks
are a key element in the manufacture of semiconductors and flat panel displays, and are used as masters to transfer circuit
patterns onto semiconductor wafers and flat panel substrates during the fabrication of integrated circuits and a variety of flat
panel displays and, to a lesser extent, other types of electrical and optical components. The Company operates principally from
nine manufacturing facilities, three of which are located in the United States, three in Europe, and one each in Korea, Singapore
and Taiwan.
Photronics, Inc. is a Connecticut corporation, organized in
1969. Its principal executive offices are located at 15 Secor Road, Brookfield, Connecticut 06804, telephone (203) 775-9000.
Photronics, Inc. and its subsidiaries are collectively referred to herein as "Photronics" or the "Company." The Company's website
is located at http://www.photronics.com. The Company makes available, free of charge through its website, its annual reports on
Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K, and amendments to those reports filed or furnished pursuant
to Section 13(a) or 15(d) of the Securities Exchange Act of 1934 as soon as reasonably practicable after such materials are
electronically filed or furnished to the Securities and Exchange Commission. The information contained or incorporated in the
Company's website is not part of these documents.
Manufacturing Technology
The Company manufactures photomasks, which are used as
masters to transfer circuit patterns onto semiconductor wafers. The Company's photomasks are manufactured in accordance with
circuit designs provided on a confidential basis by its customers. The typical manufacturing process for a photomask involves the
receipt and conversion of circuit design data to manufacturing pattern data. A lithography system then exposes the circuit pattern
onto the photomask blank. The exposed areas are dissolved and etched to produce that pattern on the photomask. The photomask is
inspected for defects and conformity to the customer design data, any defects are repaired, any required pellicles (protective
membranes) are applied and, after final inspection, the photomask is shipped to the customer.
The Company currently supports customers across the full
spectrum of integrated circuit production and large area technologies by manufacturing photomasks using electron beam or
optical-based technologies. Electron beam and laser-based systems are the predominant technologies used for photomask
manufacturing. These technologies are capable of producing the finer line resolution, tighter overlay and larger die size for the
larger and more complex circuits currently being designed. Electron beam and laser generated photomasks can be used with the most advanced processing techniques to produce the most advanced semiconductor devices intended for use in an
array of products. These include devices used for microprocessors, memory, telecommunications and related applications. The Company
currently owns a number of electron beam and laser-based systems. The production of photomasks by the optical method is less
expensive and less precise. The optical method traditionally is used to manufacture less complex and lower priced
photomasks.
The first several layers of photomasks are sometimes
required to be delivered by the Company within 24 hours from the time it receives customers' design data. The ability to
manufacture high quality photomasks within short time periods is dependent upon efficient manufacturing methods, high yield and
high equipment reliability. The Company works to meet these requirements by making significant investments in manufacturing and
data processing systems and statistical process control methods to optimize the manufacturing process and reduce cycle
times.
Quality control is an integral part of the photomask
manufacturing process. Photomasks are manufactured in temperature, humidity and particulate controlled clean rooms because of the
high level of precision, quality and yields required. Each photomask is inspected several times during the manufacturing process to
ensure compliance with customer specifications. The Company continues to make substantial investments in equipment to inspect and
repair photomasks to ensure that customer specifications are met. After inspection and any necessary repair, the Company utilizes
proprietary processes to clean the photomasks prior to shipment.
- 3 -
The vast majority of photomasks produced for the
semiconductor industry employ geometries of 130 nanometer or larger. At these geometries, the Company can produce full lines of
photomasks and there is no significant technology employed by the Company's competitors that is not available to the Company.
Semiconductor fabrication also occurs at and below the 90 nanometer range. The Company is currently capable of producing a broad
range of photomasks at these smaller geometries. However, as is typical of industries in the midst of technological change, some of
the Company's competitors may be able to achieve higher manufacturing yields than the Company when producing these smaller geometry
photomasks, in part because these competitors may have completed more cycles of learning than the Company in this area, and in part
because of the Company's need to replicate production of these complex photomasks at its many locations world-wide. The Company
believes that these cases are few and are not material to its business.
Sales and Marketing
The market for photomasks primarily consists of domestic and
foreign semiconductor manufacturers and designers, including a limited number of manufacturers who have the capability to
manufacture photomasks. Generally, the Company and each of its customers engage in a qualification and correlation process before
the Company becomes an approved supplier. Thereafter, the Company typically negotiates pricing parameters for a customer's orders
based on the customer's specifications. Some prices may remain in effect for an extended period. In some instances, the Company
enters into purchase arrangements, based on the understanding that, as long as the Company's performance is competitive, the
Company will receive a specified percentage of that customer's photomask requirements.
The Company conducts its sales and marketing activities
primarily through a staff of full-time sales personnel and customer service representatives who work closely with the Company's
management and technical personnel. In addition to the sales personnel at the Company's manufacturing facilities, the Company has
sales offices throughout the United States, Europe and Asia.
The Company supports international customers through both
its domestic and foreign facilities. The Company considers its presence in international markets important to attracting new
customers, providing global solutions to its existing customers, and serving customers that utilize manufacturing foundries outside
of the United States, principally in Asia. For a statement of the amount of net sales, operating income or loss, and identifiable
assets attributable to each of the Company's geographic areas of operations, see Note 15 to the consolidated financial
statements.
Customers
The Company primarily sells its products to leading
semiconductor manufacturers. The Company's largest customers during the fiscal year ended October 31, 2004 ("fiscal 2004"),
included the following:
Atmel Corp.
|
|
On Semiconductor Corporation
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Chartered Semiconductor Manufacturing, Ltd.
|
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Philips Semiconductor Manuf., Inc.
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Fairchild Semiconductor Intl. Inc.
|
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Polarfab LLC
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Freescale Semiconductor, Inc. (Motorola Inc.)
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Samsung Electronics Co., Ltd.
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Hynix Semiconductor
|
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Silterra Malaysia Sdn Bhd.
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Jazz Semiconductor, Inc.
|
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Skyworks Solutions, Inc.
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LG Philips LCD Co., Ltd.
|
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ST Microelectronics, Inc.
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Macronix International Co., Ltd.
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Systems on Silicon Mfg. Co., Pte Ltd.
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Maxim Integrated Products, Inc.
|
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Texas Instruments Incorporated
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National Semiconductor Corporation
|
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United Microelectronics Corp.
|
During fiscal year 2004, the Company sold its products and
services to approximately 600 customers. Samsung Electronics Co., Ltd. accounted for approximately 18%, 16% and 10% of the
Company's net sales in fiscal 2004, 2003 and 2002, respectively. The Company's five largest customers, in the aggregate, accounted
for approximately 40% in fiscal 2004 and 36% in each of fiscal 2003 and 2002, of net sales. A significant decrease in the amount of
sales to any of these customers could have a material adverse effect on the financial performance and business prospects of the
Company.
- 4 -
Seasonality
The Company's quarterly revenues can be affected by the
seasonal purchasing of its customers. The Company is typically impacted during its first quarter by the North American and European
holiday periods as some customers reduce their effective workdays and orders during this period. Additionally, the Company can be
impacted during its first or second quarter by the Asian New Year holiday period which also may reduce customer orders. For fiscal
2005, the Asian New Year holiday will be in the Company's second quarter. At times, the Company's first quarter revenues have been
down sequentially by as much as 10%. During the past three years, the second quarter resulted in increased sequential revenues of
2% to 7%, partially as a result of all of the holiday periods occurring during the first quarter.
Research and Development
The Company conducts ongoing research and development
activities in four of its advanced manufacturing locations covering all major regions represented by the Company's customer base,
in order to maintain the Company's leadership in technology and manufacturing efficiency. Phase-shift and optical proximity
correction photomasks use advanced materials, designs and lithography techniques for enhanced resolution of images on a
semiconductor wafer. The Company also conducts research and development activities in modeling and simulation necessary for
effective integration of the most advanced mask-based optical lithography solutions. Currently these activities are focused on 65
nanometer and 45 nanometer node lithography, but the Company believes these core competencies will continue to be a critical part
of semiconductor manufacturing as optical lithography continues to scale device capabilities below 65 nanometer. The Company has
incurred expenses of $30.5 million, $30.0 million and $30.2 million for research and development in fiscal 2004, 2003 and 2002,
respectively. The Company believes that it owns or controls valuable proprietary information necessary for its business as
presently conducted. Recently, the Company has either applied for or been granted patents pertaining to its manufacturing
processes. The Company believes that its intellectual property is and will continue to be important to the Company's technical
leadership in the field of photomasks.
Patents
The Company owns or has rights to 22 patents in the United
States. The general subject matter of these patents relates to the manufacture of photomasks themselves and the use of photomasks
to manufacture other products. The expiration dates of these patents range from 2011 to 2022. While the Company believes that its
intellectual property is and will continue to be important to the Company's technical leadership in the field of photomasks, the
Company's operations are not dependent on any one individual patent. The Company protects its intellectual property rights
regarding products and manufacturing processes through patents and trade secrets. The Company also relies on non-disclosure
agreements with employees and vendors to protect its intellectual property and proprietary processes.
Materials, Supplies and Equipment
Raw materials used by the Company generally include high
precision quartz plates (including large area plates), which are used as photomask blanks, primarily obtained from Japanese
suppliers, among others; pellicles, which are protective transparent cellulose membranes; electronic grade chemicals, which are
used in the manufacturing process; and compacts, which are durable plastic containers in which photomasks are shipped. These
materials are generally sourced from several suppliers and the Company is not dependent on any one supplier for its raw materials.
The Company believes that its utilization of a select group of strategic suppliers enables it to access the most advanced materials
technologically available. On an ongoing basis, the Company continues to consider additional supplier sources.
The Company relies on a limited number of equipment
suppliers to develop and supply the equipment used in the photomask manufacturing process. Although the Company has been able to
obtain equipment on a timely basis, the inability to obtain equipment when required could adversely affect the Company's business
and results of operations. The Company also relies on these and additional suppliers to develop future generations of manufacturing
systems to support the Company's requirements.
Backlog
The first several levels of a set of photomasks
for a circuit pattern at times are required to be shipped within 24 hours of receiving a customer's designs. Because of the short
period between order and shipment dates (typically from one day
- 5 -
to two weeks) for a significant amount of the Company's sales, the dollar amount of
current backlog is not considered to be a reliable indication of future sales volume.
International Operations
International sales, which
exclude export sales, were approximately 64%, 59% and 50% of the Company's sales in fiscal 2004, 2003 and 2002, respectively. The
Company believes that maintaining significant international operations requires it to have, among other things, a local presence in
the markets in which it operates. This requires a significant investment in financial, management, operational and other
resources.
Operations outside the United States are subject to inherent
risks, including fluctuations in exchange rates, political and economic conditions in various countries, unexpected changes in
regulatory requirements, tariffs and other trade barriers, difficulties in staffing and managing foreign operations, longer
accounts receivable collection cycles and potentially adverse tax consequences. These factors may have a material adverse effect on
the Company's ability to generate sales outside the United States and, consequently, on its business and results of
operations.
Note 15 of the Notes to Consolidated Financial Statements
reports net sales, operating income (loss) and total identifiable assets by geographic region.
Competition
The photomask industry is highly competitive and most of the
Company's customers utilize more than one photomask supplier. The Company's ability to compete depends primarily upon the
consistency of product quality and timeliness of delivery, as well as pricing, technical capability and service. The Company also
believes that proximity to customers is an important factor in certain markets. Certain competitors have substantially greater
financial, technical, sales, marketing and other resources than the Company. The Company believes that consistency of product
quality, timeliness of delivery and price are the principal factors considered by customers in selecting their photomask suppliers.
The Company's inability to meet these requirements could adversely affect its sales. The Company believes that it is able to
compete effectively because of its dedication to customer service, its investment in state-of-the-art photomask equipment and
facilities and its experienced technical employees.
The Company estimates that for the types of photomasks it
manufactures in North America, the size of the total market (captive and merchant) is approximately $500 million and the rest of
the world is estimated to be approximately $2.0 billion. Competitors include Compugraphics, Inc., Dai Nippon Printing Co., Ltd.,
DuPont Photomasks, Inc. (DPMI), Hoya Corporation, Taiwan Mask Corporation, Toppan Printing Co., Ltd. (Toppan) and Toppan Chungwha
Electronics. On October 5, 2004, Toppan and DPMI entered into a merger agreement whereby DPMI will become a wholly owned subsidiary
of Toppan; the merger is expected to close in calendar 2005. The Company also competes with semiconductor manufacturers'
captive photomask manufacturing operations. The Company expects to face continued competition from the consolidated entity and
other suppliers in the future. In the past, competition led to pressure to reduce prices, which the Company believes contributed to
the decrease in the number of independent manufacturers. This pressure to reduce prices may continue in the future. In addition,
some of the Company's customers, such as Samsung Electronics Co., Ltd., possess their own captive facilities for manufacturing
photomasks. Also, certain semiconductor manufacturers market their photomask manufacturing services to outside customers as well as
to their internal organizations.
Employees
As of November 30, 2004, the Company and its majority-owned
subsidiaries employed approximately 1,420 persons on a full-time basis. The Company believes it offers competitive compensation and
other benefits and that its employee relations are good. Except for employees in the United Kingdom, none of its employees are
represented by a union.
Recent Developments
On November 10, 2004, the Company redeemed $41.4 million of
its 4.75% subordinated convertible notes. The Company incurred an early extinguishment charge of $1.2 million on the redemption,
which resulted in a total principal balance outstanding of its 4.75% subordinated convertible notes after the redemption of $110.1
million.
In December 2004, the Company acquired an additional 5.5%
interest in PK Ltd. (PKL) for approximately $12.0 million. As a result of this transaction, the Company now owns approximately 80%
of PKL.
- 6 -
ITEM 2. DESCRIPTION OF PROPERTY
The following table presents certain information about the
Company's photomask manufacturing facilities:
Location
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Type of
Interest
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|
|
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Allen, TX
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Owned
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Austin, TX
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Owned
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Brookfield, CT (Building #1)
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Owned
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Brookfield, CT (Building #2)
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Owned
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Bridgend, South Wales
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Leased
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Cheonan, Korea
|
|
Owned
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Dresden, Germany
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Leased
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Hsinchu, Taiwan
|
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Leased
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Manchester, England
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Owned
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Singapore
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Leased
|
The Company believes that its existing manufacturing
facilities are adequate for further plant expansions at existing sites. The Company also leases administrative offices in Crolles,
France and Athens, Greece. The Company's administrative headquarters are located in Brookfield, Connecticut in a building that it
owns.
ITEM 3. LEGAL PROCEEDINGS
The Company is subject to various claims that arise in the
ordinary course of business. The Company believes such claims, individually or in the aggregate, will not have a material adverse
effect on the business of the Company.
ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS
No matters were submitted to a vote of the Company's
security holders during the fourth quarter of fiscal 2004.
PART II
ITEM 5. MARKET FOR REGISTRANT'S COMMON EQUITY
AND RELATED SHAREHOLDERS'
MATTERS
The Common Stock of the Company is traded on the NASDAQ
National Market (NASDAQ) under the symbol PLAB. The table below shows the range of high and low sale prices per share for each
quarter for fiscal year 2004 and 2003, as reported on the NASDAQ.
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High
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Low
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Fiscal Year Ended October 31,
2004:
|
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Quarter Ended February 1, 2004
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$22.82
|
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$16.36
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Quarter Ended May 2, 2004
|
21.09
|
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14.83
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Quarter Ended August 1, 2004
|
19.02
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13.33
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Quarter Ended October 31, 2004
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19.31
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12.60
|
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Fiscal Year Ended November 2,
2003:
|
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Quarter Ended February 2, 2003
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$17.50
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$ 9.00
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Quarter Ended May 4, 2003
|
13.53
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10.00
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Quarter Ended August 3, 2003
|
20.05
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12.59
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Quarter Ended November 2, 2003
|
26.00
|
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16.10
|
- 7 -
On December 31, 2004, the closing sale price for the Common
Stock as reported by NASDAQ was $16.50. Based on information available to the Company, the Company believes it has approximately
9,000 beneficial shareholders.
The Company has not paid any cash dividends to date and, for
the foreseeable future, anticipates that earnings will continue to be retained for use in its business. The Company's revolving
credit facility (see Note 7 to the consolidated financial statements) limits the amount of cash dividends it can pay to its
shareholders.
The information regarding the Company's equity compensation
required to be disclosed by Item 201(d) of Regulation S-K is incorporated by reference from the proxy into Item 12 of Part III of
this report.
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Purchasers of Equity Securities by the Issuer and Affiliated
Purchasers
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Maximum Number
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Total Number of
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(or Approximate Dollar
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Principal Amount
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Value of Principal
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Total Principal
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Average Price Paid
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of Convertible Notes
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Amount of Convertible
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Amount of
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Per $1,000 Principal
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Purchased as Part
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Notes) that May Yet to
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Convertible Notes
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Amount of
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of Publicly Announced
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be Purchased under the
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Purchased
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Convertible Notes
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Plans or Programs
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Plans or Programs
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November
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December
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January
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February
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March
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April
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May
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June
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$ 8,500,000.00
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$ 997.50
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$ ‑
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$ -
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(1)
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July
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August
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September
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10,000,000.00
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1,004.40
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-
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-
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(1)
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October
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30,000,000.00
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1,015.00
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-
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(1)
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$48,500,000.00
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$1,009.75
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$ -
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$ -
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(1) The Company does not have a specific bond repurchase program
established and all of the repurchases were made in open market transactions.
|
- 8 -
ITEM 6. SELECTED FINANCIAL DATA
The following selected financial data is derived from the
Company's consolidated financial statements. The consolidated financial statements for all periods presented gives retroactive
effect to the 2000 merger of the Company and Align-Rite International, Inc. (Align-Rite), which was accounted for as a pooling of
interests. The data should be read in conjunction with the consolidated financial statements and notes thereto and other financial
information included elsewhere in this Form 10-K.
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Years Ended
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October 31,
2004
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November 2,
2003
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November 3,
2002
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October 31,
2001 (g)
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October 31,
2000 (h)
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OPERATING DATA:
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Net sales
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$395,539
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$348,884
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$386,871
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$377,969
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$331,212
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Cost and Expenses:
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Cost of sales
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260,232
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250,687
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276,451
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254,272
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220,650
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Selling, general and administrative
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53,487
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56,154
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57,973
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53,758
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46,059
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Research and development
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30,520
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29,965
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30,154
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24,858
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20,731
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Consolidation, restructuring and
related charges
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-
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|
42,000
|
(b)
|
14,500
|
(d)
|
38,100
|
(e)
|
23,000
|
(f)
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss)
|
51,300
|
|
(29,922)
|
|
7,793
|
|
6,981
|
|
20,772
|
|
|
|
|
|
|
|
|
|
|
|
|
Other income (expense):
|
|
|
|
|
|
|
|
|
|
|
Interest expense
|
(14,723)
|
|
(17,089)
|
|
(20,004)
|
|
(12,682)
|
|
(11,769)
|
|
Investment and other income, net
|
4,468
|
(a)
|
5,346
|
(c)
|
6,713
|
|
3,380
|
|
6,461
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before income tax
provision (benefit) and minority
interest
|
41,045
|
|
(41,665)
|
|
(5,498)
|
|
(2,321)
|
|
15,464
|
|
Income tax provision (benefit)
|
5,761
|
|
924
|
|
(7,019)
|
|
(3,000)
|
|
4,700
|
|
Minority interest in income of
consolidated subsidiaries
|
(10,818)
|
|
(5,573)
|
|
(6,378)
|
|
(4,705)
|
|
(588)
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
$24,466
|
(a)
|
$(48,162)
|
(b) (c)
|
$(4,857)
|
(d)
|
$(4,026)
|
(e)
|
$10,176
|
(f)
|
|
|
|
|
|
|
|
|
|
|
|
Earnings (loss) per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
$0.75
|
(a)
|
$(1.50)
|
(b) (c)
|
$(0.16)
|
(d)
|
$(0.13)
|
(e)
|
$0.35
|
(f)
|
|
|
|
|
|
|
|
|
|
|
|
Diluted
|
$0.68
|
(a)
|
$(1.50)
|
(b) (c)
|
$(0.16)
|
(d)
|
$(0.13)
|
(e)
|
$0.34
|
(f)
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average number of
common shares outstanding:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
32,564
|
|
32,144
|
|
31,278
|
|
29,919
|
|
28,761
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted
|
42,339
|
|
32,144
|
|
31,278
|
|
29,919
|
|
29,831
|
|
|
|
|
|
|
|
|
|
|
|
|
- 9 -
BALANCE SHEET DATA:
|
|
|
As of
|
|
|
|
October 31,
2004
|
|
November 2,
2003
|
|
November 3,
2002
|
|
October 31,
2001 (g)
|
|
October 31,
2000 (h)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Working capital
|
$255,062
|
|
$258,509
|
|
$142,028
|
|
$ 48,732
|
|
$ 78,393
|
Property, plant and equipment, net
|
396,461
|
|
387,977
|
|
443,860
|
|
402,776
|
|
395,281
|
Total assets
|
872,871
|
|
865,540
|
|
832,442
|
|
660,698
|
|
604,976
|
Long-term debt
|
315,888
|
|
368,307
|
|
296,785
|
|
188,021
|
|
202,797
|
Shareholders' equity
|
349,473
|
|
308,329
|
|
339,115
|
|
287,161
|
|
293,980
|
(a)
|
Includes early extinguishment charge of $1.2 million after tax or $0.03 per diluted share
in connection with the early redemption of $48.5 million of the Company's 4.75% convertible notes.
|
|
|
(b)
|
Includes consolidation charge of $42.0 million ($39.9 million after tax or $1.24 per
diluted share) in connection with the closure of the Company's Phoenix, Arizona manufacturing facility and the consolidation of the
Company's North American operating infrastructure.
|
|
|
(c)
|
Includes early extinguishment charge of $0.9 million after tax or $0.03 per diluted share
in connection with the early redemption of $62.1 million of the Company's 6% convertible notes.
|
|
|
(d)
|
Includes consolidation charge of $14.5 million ($10 million after tax or $0.32 per diluted
share) in connection with the closure of the Company's Milpitas, California manufacturing facility and workforce
reduction.
|
|
|
(e)
|
Includes consolidation charges of $38.1 million ($26.1 million after tax, or $0.87 per
diluted share) in connection with the final phase of the Company's merger with Align-Rite and subsequent consolidation of
facilities in California, Florida and Germany.
|
|
|
(f)
|
Includes restructuring and related charges incurred in connection with the closure of the
Company's Sunnyvale, California and Neuchatel, Switzerland facilities and merger related expenses totaling $14.8 million (after
tax) or $0.52 per diluted share.
|
|
|
(g)
|
Effective August 27, 2001, the Company acquired a majority of the total share capital of
PKL, a photomask manufacturer based in Korea. The operating results of PKL have been included in the consolidated statement of
operations since the effective date of the acquisition.
|
|
|
(h)
|
Effective June 20, 2000, the Company acquired a majority of the total share capital of
Precision Semiconductor Mask Corporation (PSMC), a photomask manufacturer based in Taiwan. The operating results of PSMC have been
included in the consolidated statement of operations since the effective date of the acquisition.
|
ITEM 7. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION
AND RESULTS OF
OPERATIONS
Results of Operations for the Years Ended
October 31, 2004, November 2, 2003 and November 3, 2002
Overview
The Company sells substantially all of its photomasks to
semiconductor designers and manufacturers. Further, photomask technology is also being applied to the fabrication of higher
performance electronic products such as flat panel displays, photonics, micro-electronic mechanical systems and certain
nanotechnology applications. Thus, the Company’s selling cycle is tightly interwoven with the development and release of new
semiconductor designs and flat panel applications, particularly as it relates to the semiconductor industry’s migration to
more advanced design methodologies and fabrication processes. The Company believes that the demand for photomasks primarily depends
on design activity rather than sales volumes from products produced using photomask technologies. Consequently, an increase in
semiconductor sales does not necessarily result in a corresponding increase in photomask sales. In addition, the reduced use of
customized integrated circuits, a reduction in design complexity or other changes in the technology or methods of manufacturing
semiconductors or a slowdown in the introduction of new semiconductor designs could reduce demand for photomasks even if demand for
semiconductors increases. Further, advances in semiconductor and photomask design and semiconductor production methods could reduce
the demand for photomasks. Historically, the semiconductor industry has been volatile, with sharp periodic downturns and slowdowns.
These downturns have been characterized by, among other things, diminished product demand, excess production capacity and
accelerated erosion of selling prices. The semiconductor industry had been in a downturn from 2001 until the end of 2003, which had
a significant impact on the net sales and operating results of a majority of those companies in the industry.
At this time, state-of-the-art for semiconductor masks is
considered to be 65 nanometer, while 90 nanometer is in the very early stages of being moved into volume production, and 130 and
180 nanometer constitute the majority of high performance designs being fabricated in volume today. The Company expects there to be
a steady increase in 130 nanometer designs moving to wafer fabrication throughout fiscal 2005 and believes it is well positioned to
service an
- 10 -
increasing volume of this business through investments in manufacturing process and
technology in the global regions where its customers are located.
In addition to the cyclical downturn previously mentioned,
the global semiconductor industry also experienced tremendous difficulties in transitioning from the 180 nanometer process node to
the 130 nanometer process node. The Company believes that these technological issues have been addressed, as seen by improving
yields and utilization rates in the Company's mask fabrication facilities and its customers' wafer fabrication facilities. End
markets leading the global semiconductor industry out of the downturn in 2004 have been closely tied to consumer driven
applications for high performance semiconductor devices, including, but not limited to communications and mobile computing
solutions. The Company cannot predict the timing of the industry’s transition to volume production of next generation
technology nodes or the timing of up and down cycles with precise accuracy, but believes that such transitions and cycles will
continue into the future, beneficially and adversely affecting its business, financial condition and operating results in the near
term. The Company’s ability to remain successful in these environments is based upon achieving its goals of being a service
and technology leader, an efficient solutions supplier, and a company able to continually reinvest in its global
infrastructure.
The photomask industry has been, and is expected to continue
to be, characterized by technological change and evolving industry standards. In order to remain competitive, the Company will be
required to continually anticipate, respond to and utilize changing technologies. In particular, the Company believes that, as
semiconductor geometries continue to become smaller, it will be required to manufacture complex optically enhanced reticles,
including optical proximity correction and phase-shift photomasks. Additionally, demand for photomasks has been, and could in the
future be adversely affected by changes in methods of semiconductor manufacturing (which could affect the type or quantity of
photomasks utilized), such as changes in semiconductor demand that favor field programmable gate arrays and other semiconductor
designs that replace application-specific integrated circuits. Through fiscal 2004, the Company has not experienced a significant
loss of revenue as a result of alternative semiconductor design methodologies. Additionally, increased market acceptance of
alternative methods of transferring circuit designs onto semiconductor wafers, such as direct-write lithography, could reduce or
eliminate the need for photomasks. Through fiscal 2004, direct-write lithography has not been proven to be a commercially viable
alternative to photomasks, as it is considered too slow for high volume semiconductor wafer production. However, should
direct-write or any other alternative methods of transferring integrated circuit designs to semiconductor wafers be done without
the use of photomasks, the Company's business and results of operations would be materially adversely affected. If the Company is
unable to anticipate, respond to, or utilize these or other changing technologies, due to resource, technological or other
constraints, its business and results of operations could be materially adversely affected.
Both revenues and costs have been affected by the increased
demand for high-end technology photomasks that require more advanced manufacturing capabilities but generally command higher
average selling prices. To meet the technological demands of its customers and position the Company for future growth, the Company
continues to make substantial investments in high-end manufacturing capability both at existing and new facilities. The Company's
capital expenditures for new facilities and equipment to support its customers' requirements for high technology products was an
aggregate of approximately $254.0 million for the three fiscal years ended October 31, 2004, resulting in significant increases in
operating expenses. Based on the anticipated technological changes in the industry, the Company expects these trends to
continue.
The manufacture of photomasks for use in fabricating
integrated circuits and other related products built using comparable photomask-based process technologies has been, and continues
to be, capital intensive-based upon the need to maintain a technology-based infrastructure. The Company's integrated global
manufacturing network and employees, which consists of nine sites, represent a significant portion of its fixed operating cost
base. Should sales volumes decrease based upon the flow of design releases from the Company's customers, the Company may have
excess and underutilized production capacity that could significantly impact operating margins.
Currently, the vast majority of photomasks produced for the
semiconductor industry employ geometries of 130 nanometers or larger. At these geometries, the Company can produce full lines of
photomasks and there is no significant technology employed by the Company's competitors that is not available to the Company.
Recently, a limited amount of semiconductor fabrication has begun utilizing 90 nanometer processes. The Company is currently
capable of producing a broad range of photomasks at still smaller geometries, and has begun accelerating its efforts to support the
development and production of photomasks for both the 65 nanometer and 45 nanometer technology nodes. However, as is typical of
industries in the midst of technological change, some of the Company's competitors may be able to achieve higher
- 11 -
manufacturing yields than the Company when producing these smaller geometry photomasks, in
part because these competitors may have completed more cycles of learning than the Company in this area and in part because of the
Company's need to replicate production of these complex photomasks at its four advanced technology locations world-wide. The
Company believes that these cases are not material to its business.
Results of Operations
The following table represents selected operating
information expressed as a percentage of net sales:
|
|
Year Ended
|
|
|
|
|
|
October 31,
2004
|
|
November 2,
2003
|
|
November 3,
2002
|
|
|
|
|
|
|
|
Net
sales
|
|
100%
|
|
100%
|
|
100%
|
Cost of sales
|
|
65.8
|
|
71.9
|
|
71.5
|
|
|
|
|
|
|
|
Gross margin
|
|
34.2
|
|
28.1
|
|
28.5
|
Selling, general and administrative expenses
|
|
13.5
|
|
16.1
|
|
15.0
|
Research and development expenses
|
|
7.7
|
|
8.6
|
|
7.8
|
Consolidation, restructuring and related charges
|
|
-
|
|
12.0
|
|
3.7
|
|
|
|
|
|
|
|
Operating income (loss)
|
|
13.0
|
|
(8.6)
|
|
2.0
|
Interest expense
|
|
(3.7)
|
|
(4.9)
|
|
(5.1)
|
Investment and other income, net
|
|
1.1
|
|
1.6
|
|
1.7
|
|
|
|
|
|
|
|
Income (loss) before income tax
|
|
|
|
|
|
|
provision (benefit) and minority interest
|
|
10.4
|
|
(11.9)
|
|
(1.4)
|
Income tax provision (benefit)
|
|
1.5
|
|
0.3
|
|
(1.8)
|
Minority interest
|
|
(2.7)
|
|
(1.6)
|
|
(1.7)
|
|
|
|
|
|
|
|
Net income (loss)
|
|
6.2%
|
|
(13.8%)
|
|
(1.3%)
|
|
|
|
|
|
|
|
Note: All the following
tabular comparisons, unless otherwise indicated, are for the fiscal years ended October 31, 2004 (2004), November 2, 2003 (2003)
and November 3, 2002 (2002), in millions of dollars.
Net Sales
|
|
|
|
|
|
|
Percent Change
|
|
|
|
|
|
|
|
|
|
2004
|
|
2003
|
|
2002
|
|
2004 to 2003
|
|
2003 to 2002
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total net
sales
|
$395.5
|
|
$348.9
|
|
$386.9
|
|
$13.4%
|
|
(9.8%)
|
Net sales for the fiscal year ended October 31, 2004
increased 13.4% to $395.5 million as compared to $348.9 million for the fiscal year ended November 2, 2003. The increase is
primarily related to increased design releases in 2004 as a result of improved end user demand, consumer and corporate, for devices
utilizing semiconductor applications. As a result, the Company experienced increased unit demand across all technology nodes during
2004. To a lesser extent, the Company's overall average selling prices (ASP's) improved in 2004. The increased ASP's
primarily relate to an improved high-end mix, which is defined as revenue at 180 nanometer and below design rules, and increased
sales of large area masks which typically have higher ASP's. By geographic area, sales increased by $37.7 million in Asia and $10.4
million in Europe, while sales in North America decreased by $1.4 million.
Net sales for the fiscal year ended November 2, 2003,
decreased 9.8% as compared to $386.9 million for the fiscal year ended November 3, 2002. The decrease was attributable to a
slow-down in new design releases, due in part, to decreased end user demand, both consumer and corporate, for devices utilizing
semiconductors and continued increased competitive pricing pressures for mature technology products. During 2003, the Company
experienced an overall decline in average
- 12 -
selling prices and unit volumes as a result of the competitive pricing pressures for
mature technology products and a decrease in new design releases. Additionally, in 2003, the Company continued to experience a
reduction in sales in North America, due in part to the continued migration of semiconductor manufacturing to Asian foundries by
certain North American customers. By geographic area, net sales in Asia increased $18.4 million or 14.2%, while North America sales
decreased $52.3 million or 26.9% and European sales decreased $4.1 million or 6.5%.
Gross Margin
|
|
|
|
|
|
|
Percent Change
|
|
|
|
|
|
|
|
|
|
2004
|
|
2003
|
|
2002
|
|
2004 to 2003
|
|
2003 to 2002
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross
margin
|
$135.3
|
|
$98.2
|
|
$110.4
|
|
37.8%
|
|
(11.1%)
|
Gross margin %
|
34.2%
|
|
28.1%
|
|
28.5%
|
|
-
|
|
-
|
During 2003 and 2002 the Company was impacted by a severe
and prolonged downturn in the semiconductor industry, which resulted in decreased demand, excess capacity and increased competitive
pricing pressures. The Company also began to experience increased growth in Asia during this time, while North America sales began
to decline. To mitigate the decline in its business, which has impacted its gross margins, in August 2002 the Company reduced its
operating cost structure by closing its Milpitas, California facility. In March 2003, the Company began to further restructure its
operations in North America by closing its Phoenix, Arizona facility and reducing its global work force.
The Company's gross margin, which is net sales less cost of
goods sold, improved to 34.2% in 2004 as compared to 28.1% in fiscal 2003. This improvement was a result of improved utilization of
the Company’s manufacturing network and improved high-end product mix as well as stabilization of pricing for mature
products. The Company operates in a high fixed cost environment and to the extent that the Company's revenues and utilization
increase or decrease, gross margin will generally be positively or negatively impacted. The gross margin percentage in 2005 could
be negatively impacted by increased depreciation expense associated with the Company's 2005 and 2004 capital expenditures for
additional tool sets and corresponding infrastructure for advanced technologies.
Gross margin for the fiscal year ended November 2, 2003
decreased to 28.1% as compared to 28.5% for the fiscal year ended November 3, 2002. The decrease was primarily associated with
decreased sales volume, which decreased the utilization of the Company's fixed equipment cost base, due in part to lower than
anticipated demand for high-end technology products which have design rules of 0.18 micron and below, and competitive pricing
pressures for mature product technologies resulting in lower ASP's.
Selling, General and Administrative Expenses
|
|
|
|
|
|
|
Percent Change
|
|
|
|
|
|
|
|
|
|
2004
|
|
2003
|
|
2002
|
|
2004 to 2003
|
|
2003 to 2002
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
S, G&A
expense
|
$53.5
|
|
$56.2
|
|
$58.0
|
|
(4.7%)
|
|
(3.1%)
|
% to net sales
|
13.5%
|
|
16.1%
|
|
15.0%
|
|
-
|
|
-
|
Selling, general and administrative expenses decreased for
the fiscal year ended October 31, 2004 as compared to November 2, 2003 by $2.7 million. This decrease is primarily attributable to
the full year impact of reduced salaries and wages and selling expenses in North America associated with the Company’s 2003
North American consolidation initiatives coupled with ongoing cost reduction activities.
Selling, general and administrative expenses for the fiscal
year ended November 2, 2003 decreased 3.1% to $56.2 million as compared to November 3, 2002. This decrease was primarily
attributable to reduced salary and wages and facility costs in North America as a result of the Company's March 2003 North American
consolidation initiatives.
- 13 -
Research and Development
|
|
|
|
|
|
|
Percent Change
|
|
|
|
|
|
|
|
|
|
2004
|
|
2003
|
|
2002
|
|
2004 to 2003
|
|
2003 to 2002
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
R&D
expense
|
$30.5
|
|
$30.0
|
|
$30.2
|
|
1.9%
|
|
(0.6%)
|
% to net sales
|
7.7%
|
|
8.6%
|
|
7.8%
|
|
-
|
|
-
|
Research and development expenditures consist primarily of
global development efforts of high-end process technologies for advanced sub wavelength reticle solutions at and below 65
nanometers. Research and development expenses increased 1.9% to $30.5 million for the fiscal year ended October 31, 2004 as
compared to the fiscal year ended November 2, 2003. In fiscal 2003, research and development expenditures were $30.0 million as
compared to $30.2 million in 2002.
Consolidation, Restructuring and Related Charges
Since 2001, the Company closed four manufacturing facilities
in North America and one in Europe due in part to the migration of semiconductor manufacturing to Asia and excess capacity
associated with decreased demand. The decision to close facilities in North America corresponded to the decreased North American
sales volume. The Company's North American net sales declined from $241.9 million in fiscal 2001 to $194.3 million in fiscal 2002,
and to $142.0 million in fiscal 2003. The decline in sales in North America from 2001 to 2003 resulted in increased North America
operating losses during 2002 and 2003. The decline in sales volume and operating profits in North America was attributable to the
Company's customers migrating their business to lower cost foundries, primarily located in Asia. This created excess capacity in
the United States. Competitive pricing pressures and weakened demand further eroded the Company's North American operating
results.
In March of 2003, the Company initiated a plan to close its
Phoenix, Arizona manufacturing facility and further consolidate its North American manufacturing network in order to increase
capacity utilization and manufacturing efficiencies. Total consolidation and related charges of $42.0 million were recorded during
the second quarter of fiscal 2003. Components of the charge include $3.4 million for workforce reduction of approximately 170
employees in the United States, $4.4 million for facility lease payments, and $34.2 million of non-cash charges for the impairment
in carrying value of fixed assets. The majority of the photomasks produced at the Company's Phoenix, Arizona facility were
cross-qualified with other United States manufacturing sites. Consequently, the decision to close the Phoenix, Arizona facility had
minimal impact on United States production or customer service.
In August 2002, the Company implemented a plan to reduce its
operating cost structure by reducing its work force in the United States by approximately 135 employees and by ceasing the
manufacture of photomasks at its Milpitas, California facility. Total consolidation and related charges of $14.5 million were
recorded in the fourth quarter of fiscal 2002. Of the total charge, $10.5 million was non-cash for the impairment in carrying value
of fixed assets, $2.5 million of cash charges for severance and benefits for terminated employees that were paid during their
entitlement periods and $1.5 million of cash charges for facilities closing costs as well as lease termination costs.
- 14 -
The following tables (in millions) set forth the Company's
restructuring reserves as of October 31, 2004, November 2, 2003 and November 3, 2002 and reflects the activities affecting the
reserves for years then ended:
|
Year Ended
October 31, 2004
|
|
|
|
November 2,
2003
|
|
|
|
|
|
October 31,
2004
|
|
Balance
|
|
Charges
|
|
Credits
|
|
Balance
|
|
|
|
|
|
|
|
|
Manufacturing capacity reduction
and other
|
$5.9
|
|
$ -
|
|
$(1.2)
|
|
$4.7
|
|
|
|
|
|
|
|
|
Workforce reductions
|
1.5
|
|
-
|
|
(1.5)
|
|
-
|
|
|
|
|
|
|
|
|
Total
|
$7.4
|
|
$ -
|
|
$(2.7)
|
|
$4.7
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended
|
|
November 2, 2003
|
|
|
|
November 3,
|
|
|
|
|
|
November 2,
|
|
2002
|
|
|
|
|
|
2003
|
|
Balance
|
|
Charges
|
|
Credits
|
|
Balance
|
|
|
|
|
|
|
|
|
Manufacturing capacity reduction
and other
|
$4.3
|
|
$38.6
|
|
$(37.0)
|
|
$5.9
|
|
|
|
|
|
|
|
|
Workforce reductions
|
1.7
|
|
3.4
|
|
(3.6)
|
|
1.5
|
|
|
|
|
|
|
|
|
Total
|
$6.0
|
|
$42.0
|
|
$(40.6)
|
|
$7.4
|
|
|
|
|
|
|
|
|
|
|
Year Ended
|
|
November 3, 2002
|
|
|
|
October 31,
2001
|
|
|
|
|
|
November 3,
2002
|
|
Balance
|
|
Charges
|
|
Credits
|
|
Balance
|
|
|
|
|
|
|
|
|
Manufacturing capacity reduction
and other
|
$5.0
|
|
$12.0
|
|
$(12.7)
|
|
$4.3
|
|
|
|
|
|
|
|
|
Workforce reductions
|
2.6
|
|
2.5
|
|
(3.4)
|
|
1.7
|
|
|
|
|
|
|
|
|
Total
|
$7.6
|
|
$14.5
|
|
$(16.1)
|
|
$6.0
|
|
|
|
|
|
|
|
|
As of October 31, 2004, "manufacturing capacity reduction and
other" of $4.7 million primarily represents non-cancelable lease obligations that will be paid over the respective lease terms
through 2009.
- 15 -
Other Income (Expense)
|
2004
|
|
2003
|
|
2002
|
|
|
|
|
|
|
Interest expense
|
$(14.7)
|
|
$(17.1)
|
|
$(20.0)
|
Investment and other income,
net
|
4.5
|
|
5.3
|
|
6.7
|
|
|
|
|
|
|
Total other income (expense)
|
$(10.2)
|
|
$(11.8)
|
|
$(13.3)
|
Interest expense decreased $2.4 million to $14.7 million for
the fiscal year ended October 31, 2004 as compared to the fiscal year ended November 2, 2003. The decrease in interest expense is a
result of reduced debt associated with the Company's redemption of $62.1 million of the Company's outstanding 6% convertible
subordinated notes in June 2003 and the aggregate redemption of $48.5 million during 2004 of the 4.75% convertible subordinated
notes. Investment and other income, net, decreased by $0.8 million in 2004 primarily due to reduced investment gains.
Interest expense for the fiscal year ended November 2, 2003
decreased by $2.9 million to $17.1 million as compared to fiscal 2002. The decrease was primarily the result of reduced overall
effective borrowing rates, partially offset by increased borrowings. Investment and other income, net, during fiscal 2003 decreased
to $5.3 million as compared to $6.7 million in fiscal 2002 primarily due to a $2.6 million gain on the repurchase of $41.2 million
of the Company's 6% convertible subordinated notes in 2002.
Income Taxes
The Company's operations have followed the recent migration
of semiconductor industry fabrication to Asia, where the Company operates in countries where it is accorded favorable tax
treatments. The Company has been granted tax holidays in Taiwan and Singapore, which expire in 2006 and 2005, respectively. In
Korea, various investment tax credits have been utilized to reduce the Company's effective income tax rate.
The provision for income taxes for the fiscal year ended
October 31, 2004 was $5.8 million or 14% of pretax income, which differs from the federal statutory rate of 35% as a result of tax
holidays in Taiwan and Singapore, available tax credits in Korea and valuation reserves on losses generated in the United
States.
The provision for income taxes for the fiscal year ended
November 2, 2003 was $0.9 million on a pre-tax loss of $41.7 million. The provision differs from the federal statutory rate of a
35% benefit as a result of the Company's inability to record additional deferred tax benefits for net operating losses in the
United States. Other factors contributing to the effective tax rate in 2003 include income from geographic regions for which the
Company has tax holidays and available tax credits, including Taiwan and Korea.
The availability of tax holidays in some Asian jurisdictions
did not have a significant impact in the Company's decision to close some of its North American facilities nor in the Company's
increased Asian presence which is in response to fundamental changes taking place in the semiconductor industry that the Company
serves. As semiconductor fabrication has migrated to Asia, in large part from the United States, the Company has followed, in order
to avoid a severe loss of business.
On October 22, 2004, the American Jobs Creation Act (AJCA)
was signed into law. The AJCA includes a deduction of 85% of certain foreign earnings that are repatriated, as defined in the AJCA.
The Company may elect to apply this provision to qualifying earnings repatriations in fiscal 2005. The Company has started an
evaluation of the effects of the repatriation provision; however, the Company does not expect to be able to complete this
evaluation until after Congress or the Treasury Department provides additional clarifying language on key elements of the
provision. The Company expects to complete its evaluation of the effects of the repatriation provision within a reasonable period
of time following the publication of the additional clarifying language. The range of possible amounts that the Company is
considering for repatriation under this provision is between zero and $103.1 million. The related potential range of income tax
effects is estimated to be between zero and $14.0 million taking into account the Company's tax attributes.
- 16 -
Minority Interest in Consolidated Subsidiaries
Minority interest charges were $10.8 million for the fiscal
year ended October 31, 2004 and $5.6 million for the fiscal year ended November 2, 2003, and reflect the minority interest in
earnings of the Company's non-wholly owned subsidiaries located in Taiwan and Korea. The Company’s ownership as of October
31, 2004 in each subsidiary was 75% for Korea and 58% for Taiwan. The $5.2 million increase for 2004 over 2003 is a result of
increased earnings of both locations in 2004. In December 2004, the Company increased its ownership to approximately 80% of PKL
with the acquisition of additional shares of PKL for cash of approximately $12.0 million.
Minority interest charges were $5.6 million for the fiscal
year ended November 2, 2003 and $6.4 million for the fiscal year ended November 3, 2002, and reflected the minority interest in
earnings of the Company's non-wholly owned subsidiaries located in Taiwan and Korea. The decrease in minority interest charge
compared to the prior year was due to the Company's ownership interest in PKL increasing by 28% in April 2002.
Liquidity and Capital Resources
On April 15, 2003, the Company sold $150.0 million of its
2.25% convertible subordinated notes due 2008 in a private offering pursuant to Rule 144A under the Securities Act of 1933. These
notes are convertible into the Company's common stock at a conversion price of $15.89 per share. Net proceeds from the issuance
amounted to approximately $145.2 million. On June 2, 2003, a portion of the net proceeds was used to redeem all $62.1 million of
the Company's outstanding 6% convertible subordinated notes. Pursuant to the terms of the related indenture, the 6% convertible
subordinated notes were redeemed at 100.8571% of the principal amount plus accrued interest of $1.9 million for an aggregate
redemption price of $64.5 million, including a premium of $0.5 million. An early extinguishment charge of $0.9 million was incurred
on the redemption of the 6% convertible subordinated notes. This charge included the aforementioned $0.5 million premium and $0.4
million of unamortized deferred financing costs which were expensed at the time of redemption.
The Company has a credit agreement that expires in July
2005, with a group of financial institutions that provides for a revolving credit facility with an aggregate commitment of $100
million. The credit facility allows for borrowings in various currencies with an interest rate that is based on the terms of the
agreement and will vary based on currencies borrowed and market conditions. During most of 2003, the Company had borrowed $10.9
million in Korean won denominated borrowings under the facility, which had an effective interest rate of approximately 7%. The
Company repaid all of its outstanding borrowings ($10.9 million in Korean won) under the $100 million credit facility in October
2003 and has no outstanding borrowings as of October 31, 2004. The facility fee is 0.4% of the total aggregate commitment. The
credit facility agreement contains various financial and other covenants, including, but not limited to: Defined maximum ratio of
senior funded debt to EBITDA (most restrictive covenant), Minimum EBITDA to interest expense, Minimum consolidated net worth and
cash balances, Limitation on cash dividends available for payment to shareholders and Annual Capital Expenditures. As of October
31, 2004, $100 million was available under the facility. On September 1, 2004, the credit facility was amended to increase the
limit on the Company's 2004 Annual Capital Expenditures, and to allow for the Company's 2004 redemption of a portion of its
outstanding 4.75% convertible notes.
The Company's working capital decreased 1.3% to $255.1
million at October 31, 2004 as compared to $258.5 million at November 2, 2003. Cash, cash equivalents and short-term investments
were $226.9 million at October 31, 2004 as compared to $231.8 million at November 2, 2003. During 2004, the Company financed the
$55.3 million reduction of its outstanding debt through its operating income and cash balances. Cash provided by operating
activities for the fiscal year ended October 31, 2004 increased to $126.2 million from $83.2 million for the fiscal year ended
November 2, 2003. The increase relates to the net income generated in 2004 as compared to a net loss in 2003 and increased accruals
at October 31, 2004 relating to the timing on certain payments for capital equipment. For the fiscal year ended November 2, 2003,
cash from operating activities decreased to $83.2 million from $136.4 million for the fiscal year ended November 3, 2002, due in
part to the increased net loss in fiscal 2003 and payments for certain capital equipment which was accrued for at November 3, 2002.
Cash used in investing activities for the fiscal year ended October 31, 2004 was $147.6 million, which consisted principally of
capital equipment purchases of $80.1 million and a net decrease in short-term investments of $67.4 million. Cash used in investing
activities of $48.0 million in fiscal 2003 consisted primarily of capital equipment purchases. Capital expenditures for the fiscal
years ended 2004, 2003, and 2002 were $80.1 million, $47.0 million and $126.5 million, respectively. The Company expects capital
expenditures for fiscal 2005 to be approximately $105 million to $125 million. Capital expenditures for fiscal 2005 will be used
primarily to continue to expand the Company's high-end technical capability.
- 17 -
Cash used in financing activities for the fiscal year ended
October 31, 2004 of $53.3 million consisted principally of the convertible subordinated notes redemptions. During the fiscal year
ended October 31, 2004, the Company redeemed $48.5 million of its 4.75% convertible notes for $49.0 million and paid down $5.3
million of other debt. Cash provided by financing activities of $64.1 million in fiscal 2003 consisted principally of the proceeds
from the issuance of the Company's 2.25% convertible subordinated notes of $145.2 million offset by the redemption of the Company's
6% convertible subordinated notes and other net debt repayments of $23.9 million. The Company believes that its currently available
resources, together with its capacity for growth and its accessibility to debt and equity financing sources, are sufficient to
satisfy its cash requirements for the foreseeable future.
On November 10, 2004, the Company redeemed an additional
$41.4 million of its 4.75% subordinated convertible notes resulting in an outstanding principal balance of $110.1 million at that
date. As part of the early extinguishment, the Company incurred a charge of $1.2 million for the premium on the notes and the
write-off of deferred financing fees.
The Company's commitments represent investments in
additional manufacturing capacity as well as advanced equipment for the production of high-end, more complex photomasks. At October
31, 2004, the Company had commitments outstanding for capital expenditures of approximately $43.8 million. Additional commitments
for capital requirements are expected to be incurred during fiscal 2005.
Cash Requirements
The Company's cash requirements over the next 12 months will
be primarily to fund operations, including spending on research and development, capital expenditures and debt service, as well as
any cash acquisitions that it may undertake. The Company expects that cash, cash equivalents and short-term investments and cash
generated from operations will be sufficient to meet its cash requirements for the next 12 months. However, the Company cannot
assure that additional sources of financing would be available to the Company on commercially favorable terms should the Company's
capital requirements exceed cash available from operations and existing cash and short-term investments.
The Company regularly reviews the availability and terms on
which it might issue additional equity or debt securities in the public or private markets.
Contractual Cash Obligations
The following table quantifies the Company's future
contractual obligations as of October 31, 2004 (in millions):
|
Payments Due
|
|
|
|
Total
|
|
Less
Than
1 Year
|
|
1 - 3
Years
|
|
3 - 5
Years
|
|
More
Than
5 Years
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt
|
$318.9
|
|
$ 3.0
|
|
$164.4
|
|
$151.5
|
|
$ -
|
|
|
|
|
|
|
|
|
|
|
Operating leases
|
4.3
|
|
2.0
|
|
2.0
|
|
0.3
|
|
-
|
|
|
|
|
|
|
|
|
|
|
Unconditional purchase obligations
|
52.3
|
|
49.9
|
|
2.4
|
|
-
|
|
-
|
|
|
|
|
|
|
|
|
|
|
Total
|
$375.5
|
|
$54.9
|
|
$168.8
|
|
$151.8
|
|
$ -
|
|
|
|
|
|
|
|
|
|
|
- 18 -
Certain Transactions
The Chairman of the Board of the Company is also the
Chairman of the Board and majority shareholder of a company who is a supplier of secure managed information technology services.
Another director of the Company is also an employee, shareholder and director of this company. In 2002, the Company entered into a
fifty-two month service contract with this company to provide services to all of the Company's worldwide facilities at a cost of
approximately $3.2 million per year. In 2004 and 2003, the Company has entered into additional contracts with this company ranging
from 12 months to 52 months to provide additional services for approximately $0.7 million per year. The Company incurred expenses
of $3.4 million in 2004, $3.9 million in 2003 and $2.4 million in 2002 related to services provided by the company, for which the
amount owed to this company was $0.3 million at October 31, 2004 and $0.5 million at November 2, 2003.
An officer of the Company is also the CEO,
president and director of one of the Company's majority held subsidiaries from which the Company purchases photomask blanks from a
company of which he is a significant shareholder. The Company purchased $8.3 million and $2.2 million of photomask blanks from this
company in 2004 and 2003, respectively, for which the amount owed to this company was $0.7 million at October 31, 2004 and $0.4
million at November 2, 2003, respectively.
The Company believes that the terms of the transactions
described above with affiliated persons were negotiated at arm's-length and were no less favorable to the Company than the Company
could have obtained from non-affiliated parties.
Application of Critical Accounting Procedures
The
Company's consolidated financial statements are based on the selection and application of significant accounting policies, which
require management to make significant estimates and assumptions. The Company believes that the following are some of the more
critical judgment areas in the application of the Company's accounting policies that affect its financial condition and results of
operations.
Estimates and Assumptions
The preparation of financial statements in conformity with
accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that
affect amounts reported in them. Management bases its estimates on historical experience and on various other assumptions that are
believed to be reasonable under the circumstances. The Company's estimates are based on the facts and circumstances available at
the time; different reasonable estimates could have been used in the current period, and changes in the accounting estimates used
are likely to occur from period to period, which may have a material impact on the presentation of the Company's financial
condition and results of operations. Actual results reported by the Company may differ from such estimates. The Company reviews
these estimates periodically and reflects the effect of revisions in the period that they are determined.
Derivative Instruments and Hedging Activities
The Company records derivatives in the consolidated balance
sheet as assets or liabilities, measured at fair value. Gains or losses resulting from changes in the values of those derivatives
are reported in the consolidated statements of operations or as accumulated other comprehensive income (loss), a separate component
of shareholders' equity, depending on the use of the derivatives and whether they qualify for hedge accounting. In order to qualify
for hedge accounting, the derivative must be highly effective in achieving offsetting changes in fair value or cash flows of the
hedged items during the term of the hedge. The Company uses judgment in assessing the fair value of derivatives and related
financial instruments including assumptions utilized in derivative fair value models in such areas as projected interest rates and
changes in the Company's stock price during the contract term.
Property, Plant and Equipment
Property, plant and equipment is stated at cost less
accumulated depreciation and amortization. Repairs and maintenance as well as renewals and replacements of a routine nature are
charged to operations as incurred, while those
- 19 -
which improve or extend the lives of existing assets are capitalized. Upon sale or other
disposition, the cost of the asset and accumulated depreciation are removed from the accounts, and any resulting gain or loss is
reflected in operations.
Depreciation and amortization are computed on the
straight-line method over the estimated useful lives of the related assets. Buildings and improvements are depreciated over 15 to
40 years, machinery and equipment over 3 to 10 years and furniture, fixtures and office equipment over 3 to 5 years. Leasehold
improvements are amortized over the life of the lease or the estimated useful life of the improvement, whichever is less. Judgment
and assumptions are used in establishing estimated useful lives and depreciation periods. The Company also uses judgment and
assumptions as it periodically reviews property, plant and equipment for any potential impairment in carrying values whenever
events such as a significant industry downturn, plant closures, technological obsolescence or other changes in circumstances
indicate that their carrying amount may not be recoverable. Actual fair values may differ from estimated fair values.
Intangible Assets
Intangible assets consist primarily of goodwill and other
acquisition-related intangibles, and software development costs. These assets are stated at fair value as of the date acquired less
accumulated amortization. Amortization is calculated on a straight-line basis over an estimated useful life of 5 years for software
development costs and, prior to November 1, 2001, 3 to 15 years for goodwill and acquisition-related assets. As a result of the
adoption of Statement of Financial Accounting Standards (SFAS) No. 142, goodwill is no longer amortized, but the future economic
benefit of the carrying value of all intangible assets is reviewed annually and the Company uses judgment whenever events or
changes in circumstances indicate the carrying value of an intangible asset may not be recoverable based on discounted cash flows
or market factors and an impairment loss would be recorded in the period so determined.
Impairment of Long-Lived Assets
Long-lived assets and certain identifiable assets to be held
and used are reviewed for impairment whenever events or changes in circumstances indicate that the carrying amount of such assets
may not be recoverable. Determination of recoverability is based on the Company's judgment and estimate of undiscounted future cash
flows resulting from the use of the asset and its eventual disposition. Measurement of an impairment loss for long-lived assets and
certain identifiable intangible assets that management expects to hold and use is based on the fair value of the asset. Long-lived
assets and certain identifiable intangible assets to be disposed of are reported at the lower of carrying amount or fair value less
costs to sell.
Income Taxes
The income tax provision (benefit) is computed on the basis
of consolidated financial statement income or loss before income taxes. Deferred income taxes reflect the tax effects of
differences between the carrying amounts of assets and liabilities for financial reporting purposes and the amounts used for income
tax purposes. In the event the Company determines that future taxable income is not expected to be sufficient, the Company uses
judgment and assumptions to determine if valuation allowances for deferred income tax assets are required by considering future
market growth, forecasted operations, future taxable income, and the mix of earnings in the tax jurisdictions in which it operates
in order to determine the need for a valuation allowance.
The Company considers income taxes in each of the tax
jurisdictions in which it operates in order to determine its effective income tax rate. Current income tax exposure is identified
along with assessing temporary differences resulting from differing treatment of items for tax and financial reporting purposes.
These differences result in deferred tax assets and liabilities, which are included in the Company's consolidated balance sheets.
The actual annual amount of taxable income in each tax jurisdiction may differ from the estimates used to compute the effective
income tax rate during the first, second and third quarters. Additionally, the Company evaluates the recoverability of deferred
income tax assets from future taxable income and establishes valuation allowances if recovery is deemed not likely. Accordingly,
the income tax provision in the consolidated statements of operations is impacted by changes in the valuation allowance.
Significant management estimates and judgment are required in determining any valuation allowance recorded against net deferred tax
assets.
- 20 -
Revenue Recognition
The Company recognizes revenue when both title and risk of
loss transfer to the customer. The Company makes estimates and assumptions and uses judgment relating to discounts and estimates
for product return and warranties, which are accrued and recognized at the time of sale.
Discounts - Sales discounts are negotiated
with customers prior to billing and at the time of billing, sales invoices are prepared net of negotiated sales
discounts.
Product
Returns - Customer returns have historically been insignificant. However, the Company does
record a liability for the insignificant amount of estimated sales returns based upon historical experience.
Warranties and Other Post
Shipment Obligations - For a 30-day period, the Company warrants that items sold will conform
to customer specification. However, the Company's liability is limited to repair or replacement of the photomasks at its sole
option. The Company inspects photomasks for conformity to customer specifications prior to shipment. Accordingly, customer returns
of items under warranty have historically been insignificant. However, the Company records a liability for the insignificant amount
of estimated warranty returns based on historical experience. The Company's specific return policies include accepting returns for
products with defects, or products that have not been produced to precise customer specifications. At the time of shipment, a
liability is established for these items.
Customer Acceptance - Customer acceptance
occurs concurrently with the transfer of title and risk of loss based upon the applicable shipping and delivery terms.
Allowance for Doubtful Accounts - The Company is
required to use considerable judgment in estimating the collectibility of its accounts receivable. This estimate is based on a
variety of factors, including the length of time receivables are past due, macroeconomic conditions, significant one-time events,
and historical experience.
Effect of New Accounting Standards
In December 2003, the Securities and Exchange Commission
released Staff Accounting Bulletin (SAB) No. 104, Revenue Recognition, which supersedes SAB No. 101, Revenue Recognition
in Financial Statements. SAB No. 104 clarifies existing guidance regarding revenue contracts that contain multiple deliverables
to make it consistent with Emerging Issues Task Force (EITF) No. 00-21. The adoption of SAB No. 104 did not have a material impact
on the Company's 2004 results of operations or financial position.
In December 2003, the Financial Accounting Standards Board
(FASB) issued Interpretation No. (FIN) 46R, a revision to FIN 46, Consolidation of Variable Interest Entities. FIN 46R
clarifies some of the provisions of FIN 46 and exempts certain entities from its requirements. FIN 46R is effective at the end of
the first interim period ending after March 15, 2004. The adoption of FIN 46R did not have a material impact on the Company's
results of operations or financial position.
In March 2004, the FASB issued EITF Issue No. 03-1, The
Meaning of Other-Than-Temporary Impairment and Its Application to Certain Investments. EITF 03-1 includes new guidance
for evaluating and recording impairment losses on debt and equity investments, as well as new disclosure requirements for
investments that are deemed to be temporarily impaired. In September 2004, the FASB issued FASB Staff Position EITF 03-1-1, which
delays the effective date until additional guidance is issued for the application of the recognition and measurement provisions of
EITF 03-1 to investments in securities that are impaired; however, the disclosure requirements are effective for annual periods
ending after June 15, 2004. Although the Company will continue to evaluate the application of EITF 03-1, management does not
currently believe adoption will have a material impact on its results of operations or financial position.
In November of 2004, the FASB issued SFAS No. 151,
Inventory Costs, an amendment of Accounting Research Board (ARB) No. 43, Chapter 4. The purpose of this statement is to
clarify the accounting of abnormal amounts of idle facility expense, freight, handling costs and waste material. ARB No. 43 stated
that under some circumstances these costs may be so abnormal that they are required to be treated as current period costs. SFAS 151
requires that these costs be treated as current period costs regardless if they meet the criteria of "so abnormal." In addition,
the statement requires that allocation of fixed production overheads to the costs of conversion be based on the normal capacity of
the production facilities. The
- 21 -
provision of SFAS No. 151 shall be effective for inventory costs incurred during fiscal
years beginning after June 15, 2005. The early adoption of SFAS 151 did not have a material impact on the Company's results of
operations or financial position.
In December 2004, the FASB issued SFAS No. 123,
Share-Based Payments (revised 2004), (SFAS No. 123R). This statement eliminates the option to apply the intrinsic value
measurement provisions of Accounting Principles Board (APB) Opinion No. 25, Accounting for Stock Issued to Employees to
stock compensation awards issued to employees. Rather the Statement requires companies to measure the cost of employee services
received in exchange for an award of equity instruments based on the grant date fair value of the award. That cost will be
recognized over the period during which an employee is required to provide services in exchange for the award - the requisite
service period (usually the vesting period). SFAS No. 123R will also require companies to measure the cost of employee services
received in exchange for Employee Stock Purchase Plan (ESPP) awards and we will be required to expense the grant date fair value of
the Company's ESPP awards. SFAS No. 123R will be effective for the Company's fiscal quarter beginning August 1, 2005. Based on the
number of stock options outstanding as of October 31, 2004, the effect of the adoption of SFAS No. 123R would be to increase
compensation expense by approximately $0.2 million in the Company's fiscal quarter beginning August 1, 2005.
In December 2004, the FASB issued SFAS No. 153, Exchanges
of Nonmonetary Assets, an amendment of APB Opinion No. 29. SFAS No. 153 is effective for nonmonetary asset exchanges occurring
in fiscal periods beginning after June 15, 2005, with earlier application permitted. The Company is evaluating SFAS No. 153, and
does not believe it will have a material impact on its 2005 consolidated financial statements.
ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
The Company records derivatives on the balance sheet as
assets or liabilities, measured at fair value. Gains or losses resulting from changes in the values of those derivatives are
reported in the statement of operations or as accumulated other comprehensive income (loss), a separate component of shareholders'
equity, depending on the use of the derivatives and whether they qualify for hedge accounting. In order to qualify for hedge
accounting, the derivative must be highly effective in achieving offsetting changes in fair value or cash flows of the hedged items
during the term of the hedge. In general, the types of risks hedged are those relating to the variability of future cash flows
caused by movements in foreign currency exchange rates. The Company documents its risk management strategy and hedge effectiveness
at the inception of and during the term of each hedge.
In the fourth quarter of fiscal year 2002, the Company
entered into an interest rate swap contract, which effectively converted $100 million of its 4.75% fixed rate convertible
subordinated notes to a variable rate. Contract payments are made on a LIBOR based variable rate (3.48% at October 31, 2004) and
are received at the 4.75% fixed rate.
The interest rate swap contract is used to adjust the
proportion of total debt that is subject to fixed interest rates. This contract is considered to be a hedge against interest rate
risk of the Company's fixed rate debt obligation. Accordingly, the contract has been reflected at fair value in the Company's
consolidated balance sheets and the related portion of fixed rate debt being hedged is reflected at an amount equal to the sum of
its carrying value plus an adjustment representing the change in fair value of the debt obligation attributable to the interest
rate risk being hedged. In addition, changes during any accounting period in the fair value of the contract, as well as offsetting
changes in the adjusted carrying value of the related portion of fixed rate debt being hedged, are recognized as adjustments to
interest expense in the Company's consolidated statements of operations. The net effect of this accounting on the Company's
operations results is that the interest expense portion of fixed rate debt being hedged is generally recorded based on variable
rates. At this time, the Company does not have plans to enter into additional interest rate swap contracts, however, at a future
point the Company may decide to do so.
- 22 -
Foreign Currency Exchange Rate Risk
The Company conducts business in several major international
currencies through its worldwide operations and is subject to changes in foreign exchange rates of such currencies. Changes in
exchange rates can positively or negatively affect the Company's sales, operating margins and retained earnings. The functional
currencies of the Company's Asian subsidiaries are the Korean won, New Taiwan dollar and Singapore dollar. The functional
currencies of the Company's European subsidiaries are the British pound and euro.
The Company attempts to minimize its risk to foreign
currency transaction losses by producing its products in the same country in which the products are sold and thereby generating
revenues and incurring expenses in the same currency and by managing its working capital. In some instances, the Company may sell
products in a currency other than the functional currency of the country where it was produced. To date, the Company has not
experienced a significant foreign exchange loss on these sales. However, there can be no assurance that this approach will be
successful, especially in the event of a significant adverse movement in the value of any foreign currencies against the United
States dollar. The Company does not engage in purchasing forward exchange contracts for speculative purposes.
The Company's primary net foreign currency exposures as of
October 31, 2004 included the Korean won, Singapore dollar and the British pound. As of October 31, 2004, a 10% adverse movement in
the value of these currencies against the United States dollar would have resulted in a net unrealized pre-tax loss of $5.3
million. The Company's exposure to other foreign currency risks include the Japanese yen, New Taiwan dollar and the euro, for which
the Company does not believe that a 10% change in the exchange rates of these currencies would have a material effect on its
consolidated financial position, results of operations or cash flows.
Interest Rate Risk
The majority of the Company's borrowings are in the form of
its convertible subordinated notes, which bear interest at rates of 2.25% and 4.75% and certain foreign secured and unsecured notes
payable which bear interest at rates between 4.80% and 5.91%. In addition, the interest rate swap contract discussed above subjects
the Company to market risk as interest rates fluctuate and impacts the interest payments due on the $100 million notional amount of
the contract. At October 31, 2004, the Company had approximately $116 million in variable rate financial instruments which were
sensitive to interest rate risk. A 10% change in interest rates would not have a material effect on the Company's consolidated
financial position, results of operations or cash flows.
- 23 -
ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA
INDEX TO CONSOLIDATED FINANCIAL STATEMENTS
|
|
Page
|
|
|
|
|
Report of Independent Registered Public Accounting Firm
|
25
|
|
|
Consolidated Balance Sheets at
October 31, 2004 and November 2, 2003
|
26
|
|
|
Consolidated Statements of Operations
for the years ended October 31, 2004, November 2, 2003 and November 3, 2002
|
27
|
|
|
Consolidated Statements of Shareholders' Equity
for the years ended October 31, 2004, November 2, 2003 and November 3, 2002
|
28
|
|
|
Consolidated Statements of Cash Flows
for the years ended October 31, 2004, November 2, 2003 and November 3, 2002
|
29
|
|
|
Notes to Consolidated Financial Statements
|
30
|
|
|
Report of Independent Registered Public Accounting Firm
on Supplemental Schedule
|
52
|
- 24 -
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
Board of Directors and Shareholders
Photronics, Inc.
Brookfield, Connecticut
We have audited the accompanying consolidated balance sheets
of Photronics, Inc. and subsidiaries as of October 31, 2004 and November 2, 2003 and the related consolidated statements of
operations, shareholders' equity, and cash flows for each of the three fiscal years ended October 31, 2004, November 2, 2003 and
November 3, 2002. These consolidated financial statements are the responsibility of the Company's management. Our responsibility is
to express an opinion on these consolidated financial statements based on our audits.
We conducted our audits in accordance with standards of the
Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a
test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the
accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, such consolidated financial statements
present fairly, in all material respects, the financial position of Photronics, Inc. and subsidiaries as of October 31, 2004 and
November 2, 2003, and the results of their operations and their cash flows for each of the three fiscal years ended October 31,
2004, November 2, 2003 and November 3, 2002 in conformity with accounting principles generally accepted in the United States of
America.
DELOITTE & TOUCHE LLP
Hartford, Connecticut
January 11, 2005
- 25 -
PHOTRONICS, INC. AND SUBSIDIARIES
|
|
Consolidated Balance Sheets
|
(in thousands, except per share amounts)
|
|
October 31,
2004
|
|
November 2,
2003
|
|
|
|
|
ASSETS
|
|
|
|
|
|
|
|
Current assets:
|
|
|
|
Cash and cash equivalents
|
$142,300
|
|
$214,777
|
Short-term investments
|
84,628
|
|
17,036
|
Accounts receivable, net
|
68,737
|
|
59,579
|
Inventories
|
16,066
|
|
14,329
|
Deferred income taxes
|
27,540
|
|
27,469
|
Other current assets
|
6,455
|
|
6,692
|
|
|
|
|
Total current assets
|
345,726
|
|
339,882
|
|
|
|
|
Property, plant and equipment, net
|
396,461
|
|
387,977
|
Goodwill
|
115,906
|
|
115,906
|
Other assets
|
14,778
|
|
21,775
|
|
|
|
|
|
$872,871
|
|
$865,540
|
|
|
|
|
|
|
|
|
LIABILITIES AND SHAREHOLDERS' EQUITY
|
|
|
|
|
|
|
|
Current liabilities:
|
|
|
|
Current portion of long-term debt and notes payable
|
$ 3,018
|
|
$ 5,505
|
Accounts payable
|
57,746
|
|
43,997
|
Accrued liabilities
|
29,900
|
|
31,871
|
|
|
|
|
Total current liabilities
|
90,664
|
|
81,373
|
|
|
|
|
Long-term debt
|
315,888
|
|
368,307
|
Deferred income taxes
|
43,886
|
|
42,435
|
Other liabilities
|
8,236
|
|
12,288
|
|
|
|
|
Total liabilities
|
458,674
|
|
504,403
|
|
|
|
|
Minority interest
|
64,724
|
|
52,808
|
|
|
|
|
Shareholders' equity:
|
|
|
|
Preferred stock, $0.01 par value,
2,000 shares authorized, none issued and outstanding
|
-
|
|
-
|
Common stock, $0.01 par value,
150,000 shares authorized, 32,690 shares issued and outstanding
at October 31, 2004 and 32,487 shares issued and outstanding
at November 2, 2003
|
327
|
|
325
|
Additional paid-in capital
|
202,313
|
|
199,535
|
Retained earnings
|
134,667
|
|
110,201
|
Accumulated other comprehensive income (loss)
|
12,166
|
|
(1,732)
|
|
|
|
|
Total shareholders' equity
|
349,473
|
|
308,329
|
|
|
|
|
|
$872,871
|
|
$865,540
|
|
|
|
|
|
|
|
|
See accompanying notes to consolidated financial statements.
|
|
|
|
- 26 -
PHOTRONICS, INC. AND SUBSIDIARIES
|
|
Consolidated Statements of Operations
|
(in thousands, except per share amounts)
|
|
Years Ended
|
|
|
|
October 31,
2004
|
|
November 2,
2003
|
|
November 3,
2002
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales
|
$395,539
|
|
$348,884
|
|
$386,871
|
|
|
|
|
|
|
Cost and expenses:
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales
|
260,232
|
|
250,687
|
|
276,451
|
|
|
|
|
|
|
Selling, general and administrative
|
53,487
|
|
56,154
|
|
57,973
|
|
|
|
|
|
|
Research and development
|
30,520
|
|
29,965
|
|
30,154
|
|
|
|
|
|
|
Consolidation, restructuring and related charges
|
-
|
|
42,000
|
|
14,500
|
|
|
|
|
|
|
Operating income (loss)
|
51,300
|
|
(29,922)
|
|
7,793
|
|
|
|
|
|
|
Other income (expense):
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense
|
(14,723)
|
|
(17,089)
|
|
(20,004)
|
|
|
|
|
|
|
Investment and other income, net
|
4,468
|
|
5,346
|
|
6,713
|
|
|
|
|
|
|
Income (loss) before income tax provision (benefit)
and minority interest
|
41,045
|
|
(41,665)
|
|
(5,498)
|
|
|
|
|
|
|
Income tax provision (benefit)
|
5,761
|
|
924
|
|
(7,019)
|
|
|
|
|
|
|
Income (loss) before minority interest
|
35,284
|
|
(42,589)
|
|
1,521
|
|
|
|
|
|
|
Minority interest in income of consolidated
subsidiaries
|
(10,818)
|
|
(5,573)
|
|
(6,378)
|
|
|
|
|
|
|
Net income (loss)
|
$ 24,466
|
|
$ (48,162)
|
|
$ (4,857)
|
|
|
|
|
|
|
Income (loss) per share:
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
$0.75
|
|
$(1.50)
|
|
$(0.16)
|
|
|
|
|
|
|
Diluted
|
$0.68
|
|
$(1.50)
|
|
$(0.16)
|
|
|
|
|
|
|
Weighted average number of common shares
outstanding:
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
32,564
|
|
32,144
|
|
31,278
|
|
|
|
|
|
|
Diluted
|
42,339
|
|
32,144
|
|
31,278
|
|
|
|
|
|
|
|
See accompanying notes to consolidated financial statements.
|
- 27 -
PHOTRONICS, INC. AND SUBSIDIARIES
|
|
Consolidated Statements of Shareholders' Equity
|
Years Ended October 31, 2004, November 2, 2003 and November 3,
2002
|
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
Accumulated Other
Comprehensive Income (Loss)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred
|
|
Total
|
|
|
Common Stock
Shares Amount
|
|
Add'l
Paid-In
Capital
|
|
Retained
Earnings
|
|
Unrealized
Investment
Gains
|
|
Cash
Flow
Hedges
|
|
Foreign
Currency
Translation
|
|
Total
|
|
Compensation
on Restricted
Stock
|
|
Share-
holders'
Equity
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at October 31, 2001
|
|
30,276
|
|
$303
|
|
$146,378
|
|
$163,220
|
|
$2,982
|
|
$(431)
|
|
$(25,291)
|
|
$(22,740)
|
|
-
|
|
$287,161
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss
|
|
-
|
|
-
|
|
-
|
|
(4,857)
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
(4,857)
|
Change in unrealized gains
on investments
|
|
-
|
|
-
|
|
-
|
|
-
|
|
(2,082)
|
|
-
|
|
-
|
|
(2,082)
|
|
-
|
|
(2,082)
|
Change in fair value of
cash flow hedges
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
(691)
|
|
-
|
|
(691)
|
|
-
|
|
(691)
|
Foreign currency translation
adjustment
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
10,514
|
|
10,514
|
|
-
|
|
10,514
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income (loss)
|
|
-
|
|
-
|
|
-
|
|
(4,857)
|
|
(2,082)
|
|
(691)
|
|
10,514
|
|
7,741
|
|
-
|
|
2,884
|
Sale of common stock through
employee stock option and
purchase plans
|
|
527
|
|
5
|
|
8,464
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
8,469
|
Issuance of common stock in
connection with acquisition of
additional shares of PKL
|
|
1,212
|
|
12
|
|
40,173
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
40,185
|
Restricted stock awards,
net of amortization to
compensation expense
|
|
18
|
|
-
|
|
573
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
(157)
|
|
416
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at November 3, 2002
|
|
32,033
|
|
320
|
|
195,588
|
|
158,363
|
|
900
|
|
(1,122)
|
|
(14,777)
|
|
(14,999)
|
|
(157)
|
|
339,115
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss
|
|
-
|
|
-
|
|
-
|
|
(48,162)
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
(48,162)
|
Change in unrealized gains
on investments
|
|
-
|
|
-
|
|
-
|
|
-
|
|
2,165
|
|
-
|
|
-
|
|
2,165
|
|
-
|
|
2,165
|
Change in fair value of
cash flow hedges
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
112
|
|
-
|
|
112
|
|
-
|
|
112
|
Foreign currency translation
adjustment
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
10,990
|
|
10,990
|
|
-
|
|
10,990
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income (loss)
|
|
-
|
|
-
|
|
-
|
|
(48,162)
|
|
2,165
|
|
112
|
|
10,990
|
|
13,267
|
|
-
|
|
(34,895)
|
Sale of common stock through
employee stock option and
purchase plans
|
|
442
|
|
5
|
|
3,753
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
3,758
|
Restricted stock awards,
net of amortization to
compensation expense
|
|
12
|
|
-
|
|
194
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
157
|
|
351
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at November 2, 2003
|
|
32,487
|
|
325
|
|
199,535
|
|
110,201
|
|
3,065
|
|
(1,010)
|
|
(3,787)
|
|
(1,732)
|
|
-
|
|
308,329
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
-
|
|
-
|
|
-
|
|
24,466
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
24,466
|
Change in unrealized gains
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
on investments
|
|
-
|
|
-
|
|
-
|
|
-
|
|
(1,265)
|
|
-
|
|
-
|
|
(1,265)
|
|
-
|
|
(1,265)
|
Change in fair value of
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
cash flow hedges
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
112
|
|
-
|
|
112
|
|
-
|
|
112
|
Foreign currency translation
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
adjustment
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
15,051
|
|
15,051
|
|
-
|
|
15,051
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income (loss)
|
|
-
|
|
-
|
|
-
|
|
24,466
|
|
(1,265)
|
|
112
|
|
15,051
|
|
13,898
|
|
-
|
|
38,364
|
Sale of common stock through
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
employee stock option and
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
purchase plans
|
|
183
|
|
2
|
|
2,429
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
2,431
|
Restricted stock awards,
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
net of amortization to
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
compensation expense
|
|
20
|
|
-
|
|
349
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
-
|
|
349
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at October 31, 2004
|
|
32,690
|
|
$327
|
|
$202,313
|
|
$134,667
|
|
$1,800
|
|
$(898)
|
|
$11,264
|
|
$12,166
|
|
$ -
|
|
$349,473
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
See accompanying notes to consolidated financial statements.
|
- 28 -
PHOTRONICS, INC. AND SUBSIDIARIES
|
|
Consolidated Statements of Cash Flows
|
(in thousands)
|
|
Years Ended
|
|
|
|
October 31,
2004
|
|
November 2,
2003
|
|
November 3,
2002
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from operating activities:
|
|
|
|
|
|
Net income (loss)
|
$ 24,466
|
|
$ (48,162)
|
|
$ (4,857)
|
Adjustments to reconcile net income (loss)
to net cash provided by operating activities:
|
|
|
|
|
|
Depreciation and amortization of property,
plant and equipment
|
83,154
|
|
82,640
|
|
80,402
|
Amortization of intangible assets
|
2,501
|
|
2,457
|
|
2,785
|
Loss (gain) on repurchase of notes
|
1,248
|
|
-
|
|
(2,648)
|
Deferred income taxes
|
845
|
|
(2,661)
|
|
(938)
|
Restructuring and related charges
|
-
|
|
42,000
|
|
14,500
|
Amortization of deferred financing fees
|
2,475
|
|
2,262
|
|
1,479
|
Changes in assets and liabilities:
|
|
|
|
|
|
Accounts
receivable
|
(7,295)
|
|
4,716
|
|
9,996
|
Inventories
|
(1,248)
|
|
6,196
|
|
2,194
|
Other current
assets
|
410
|
|
9,819
|
|
(11,562)
|
Accounts payable,
accrued liabilities and other
|
19,660
|
|
(16,035)
|
|
45,051
|
|
|
|
|
|
|
Net cash provided by operating activities
|
126,216
|
|
83,232
|
|
136,402
|
|
|
|
|
|
|
Cash flows from investing activities:
|
|
|
|
|
|
Deposits on and purchase of property,
plant
and equipment
|
(80,136)
|
|
(47,022)
|
|
(126,462)
|
Purchase of short-term investments
|
(92,424)
|
|
-
|
|
(15,000)
|
Proceeds from sales of investments and
other
|
24,932
|
|
(930)
|
|
732
|
|
|
|
|
|
|
Net cash used in investing activities
|
(147,628)
|
|
(47,952)
|
|
(140,730)
|
|
|
|
|
|
|
Cash flows from financing activities:
|
|
|
|
|
|
Repayment of long-term debt
|
(55,332)
|
|
(86,535)
|
|
(115,174)
|
Proceeds from issuance of common stock and
other
|
2,000
|
|
5,501
|
|
4,590
|
Proceeds from issuance of convertible debt,
net
|
-
|
|
145,170
|
|
193,237
|
|
|
|
|
|
|
Net cash provided by (used in) financing activities
|
(53,332)
|
|
64,136
|
|
82,653
|
|
|
|
|
|
|
Effect of exchange rate changes on cash
|
2,267
|
|
1,417
|
|
935
|
|
|
|
|
|
|
Net increase (decrease) in cash and cash equivalents
|
(72,477)
|
|
100,833
|
|
79,260
|
|
|
|
|
|
|
Cash and cash equivalents at beginning of year
|
214,777
|
|
113,944
|
|
34,684
|
|
|
|
|
|
|
Cash and cash equivalents at end of year
|
$142,300
|
|
$214,777
|
|
$113,944
|
|
|
|
|
|
|
|
|
|
|
|
|
See accompanying notes to consolidated financial statements.
|
|
|
|
|
- 29 -
PHOTRONICS, INC. AND SUBSIDIARIES
|
|
Notes to Consolidated Financial Statements
|
Years Ended October 31, 2004, November 2, 2003 and November 3,
2002
|
(in thousands, except share amounts)
|
NOTE 1 - SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES
Business
Photronics, Inc. ("Photronics" or the "Company") is one of
the world's leading manufacturers of photomasks, which are high precision photographic quartz plates containing microscopic images
of electronic circuits. Photomasks are a key element in the manufacture of semiconductors and are used as masters to transfer
circuit patterns onto semiconductor wafers and flat panel substrates during the fabrication of integrated circuits and, to a lesser
extent, other types of electrical components. The Company operates principally from nine manufacturing facilities, three of which
are located in the United States, three in Europe and one each in Korea, Singapore and Taiwan.
Consolidation
The accompanying consolidated financial statements include
the accounts of Photronics and its majority-owned subsidiaries, in which the Company exercises control. All significant
intercompany balances and transactions have been eliminated in consolidation.
Estimates and Assumptions
The preparation of financial statements in conformity with
accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that
affect amounts reported in them. Actual results may differ from such estimates.
Derivative Instruments and Hedging Activities
The Company records derivatives in the consolidated balance
sheets as assets or liabilities, measured at fair value. Gains or losses resulting from changes in the values of those derivatives
are reported in the consolidated statements of operations or as accumulated other comprehensive income (loss), depending on the use
of the derivatives and whether they qualify for hedge accounting. In order to qualify for hedge accounting, the derivative must be
highly effective in achieving offsetting changes in fair value or cash flows of the hedged items during the term of the hedge. The
Company uses judgment in assessing the fair value of derivatives and related financial instruments including assumptions utilized
in derivative fair value models in such areas as projected interest rates and changes in the Company's stock price during the
contract term.
Fiscal Year
The Company's fiscal year ends on the Sunday closest to
October 31. Fiscal years 2004 and 2003 include fifty-two weeks, and fiscal year 2002 includes fifty-three weeks.
Cash and Cash Equivalents
Cash and cash equivalents include cash and highly liquid
investments purchased with an original maturity of three months or less. The carrying values approximate fair values based on the
short maturity of these instruments.
- 30 -
Investments
The Company's investments, comprised of marketable equity
securities and fixed income bonds are classified as available-for-sale, and are carried at fair value. Investments available for
current operations are classified in the consolidated balance sheets as current assets; investments held for long-term purposes are
classified as non-current assets. Unrealized gains and losses, net of tax, are reported as other comprehensive income (loss) as a
separate component of shareholders' equity. Gains and losses are included in income when realized, determined based on the
disposition of specifically identified investments.
Investments identified by the Company as having potential
impairment are subject to further analysis to determine if the impairment is other than temporary. Other than temporary declines in
market value from original costs are charged to Investment and Other Income, net, in the period in which the loss occurs. In
determining whether an other than temporary decline in the market value has occurred, the Company considers the duration that, and
extent to which, market value is below original cost.
Inventories
Inventories, principally raw materials, are stated at the
lower of cost, determined under the first-in, first-out (FIFO) method, or market.
Property, Plant and Equipment
Property, plant and equipment is stated at cost less
accumulated depreciation and amortization. Repairs and maintenance as well as renewals and replacements of a routine nature are
charged to operations as incurred, while those which improve or extend the lives of existing assets are capitalized. Upon sale or
other disposition, the cost of the asset and accumulated depreciation are eliminated from the accounts, and any resulting gain or
loss is reflected in operations.
Depreciation and amortization are computed on the
straight-line method over the estimated useful lives of the related assets. Buildings and improvements are depreciated over 15 to
40 years, machinery and equipment over 3 to 10 years and furniture, fixtures and office equipment over 3 to 5 years. Leasehold
improvements are amortized over the life of the lease or the estimated useful life of the improvement, whichever is less. The
Company periodically reviews property, plant, and equipment for any potential impairment in carrying values. Judgment and
assumptions are used in establishing estimated useful lives and depreciation periods.
Intangible Assets
Intangible assets consist primarily of goodwill and other
acquisition-related intangibles, and software development costs. These assets are stated at fair value as of the date acquired less
accumulated amortization. Amortization is calculated on a straight-line basis over an estimated useful life of 5 years for software
development costs and, prior to November 1, 2001, 3 to 15 years for goodwill and acquisition-related assets (see Note 5). As a
result of the adoption of Statement of Financial Accounting Standards (SFAS) No. 142, goodwill is no longer amortized, but the
future economic benefit of the carrying value of certain intangible assets (see Note 5) is reviewed annually and the Company uses
judgment whenever events or changes in circumstances indicate the carrying value of an intangible asset may not be recoverable
based on discounted cash flows or market factors and an impairment loss would be recorded in the period so determined.
Impairment of Long-Lived Assets
Long-lived assets and certain identifiable assets to be held
and used are reviewed for impairment whenever events or changes in circumstances indicate that the carrying amount of such assets
may not be recoverable. Determination of recoverability is based on the Company's judgment and estimate of discounted future cash
flows resulting from the use of the asset and its eventual disposition. Measurement of an impairment loss for long-lived assets and
certain identifiable intangible assets that management expects to hold and use is based on the fair value of the asset. Long-lived
assets and certain identifiable intangible assets to be disposed of are reported at the lower of carrying amount or fair value less
costs to sell.
- 31 -
Income Taxes
The income tax provision (benefit) is computed on the basis
of consolidated financial statement income or loss before income taxes. Deferred income taxes reflect the tax effects of
differences between the carrying amounts of assets and liabilities for financial reporting and the amounts used for income tax
purposes. In the event the Company determines that future taxable income is not expected to be sufficient, the Company uses
judgment and assumptions to determine if a valuation allowance for deferred income tax assets is required.
The Company considers income taxes in each of the tax
jurisdictions in which it operates in order to determine its effective income tax rate. Current tax exposure is identified along
with assessing temporary differences resulting from differing treatment of items for tax and financial reporting purposes. These
differences result in deferred tax assets and liabilities, which are included in the Company's consolidated balance sheets. The
actual annual amount of taxable income in each tax jurisdiction may differ from the estimates used to compute the effective tax
rate during the first, second and third quarters. Additionally, the Company evaluates the recoverability of deferred tax assets
from future taxable income and establishes valuation allowances if recovery is deemed not likely. Accordingly, the income tax
provision in the consolidated statements of operations is impacted by changes in the valuation allowance. Significant management
judgment is required in determining the Company's provision for income taxes, deferred tax assets and liabilities and any valuation
allowance recorded against net deferred tax assets.
Earnings Per Share
Basic earnings per share (EPS) is based on the weighted
average number of common shares outstanding for the period, excluding any dilutive common share equivalents. Diluted EPS reflects
the potential dilution that could occur if certain securities or other contracts to issue common stock were exercised or
converted.
Stock-Based Compensation
The Company records stock option awards in accordance with
the provisions of Accounting Principles Board (APB) Opinion 25, Accounting for Stock Issued to Employees. The Company
estimates the fair value of stock option awards in accordance with SFAS No. 123, Accounting for Stock-Based Compensation, as
amended by SFAS No. 148, Accounting for Stock-Based Compensation - Transition and Disclosure, an Amendment of FASB Statement No.
123, and discloses the resulting estimated compensation effect on net income (loss) on a pro forma basis.
The Company has several stock option plans under which
incentive and non-qualified stock options are granted. The Company accounts for those plans under the recognition and measurement
principles of APB Opinion No. 25, Accounting for Stock Issued to Employees, and related Interpretations. No stock-based
employee compensation cost is reflected in net income (loss), as all options granted under those plans had an exercise price equal
to the market value of the underlying common stock on the date of grant. The following table illustrates the effect on net income
(loss) and earnings (loss) per share if the Company had applied the fair value recognition provisions of FASB Statement No. 123,
Accounting for Stock-Based Compensation, to stock-based employee compensation:
- 32 -
|
|
Year Ended
|
|
|
|
|
|
October 31,
2004
|
|
November 2,
2003
|
|
November 3,
2002
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
(loss)
|
|
$24,466
|
|
$(48,162)
|
|
$(4,857)
|
Deduct: Total stock-based compensation
expense determined under fair value-based
method for all awards, net of related tax
effects
|
|
(1,215)
|
|
(4,392)
|
|
(4,072)
|
|
|
|
|
|
|
|
Pro forma net income (loss)
|
|
$23,251
|
|
$(52,554)
|
|
$(8,929)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per share:
|
|
|
|
|
|
|
As reported
|
|
$0.75
|
|
$(1.50)
|
|
$(0.16)
|
Pro forma
|
|
0.71
|
|
(1.63)
|
|
(0.29)
|
|
|
|
|
|
|
|
Diluted earnings (loss) per share:
|
|
|
|
|
|
|
As reported
|
|
$0.68
|
|
$(1.50)
|
|
$(0.16)
|
Pro forma
|
|
0.65
|
|
(1.63)
|
|
(0.29)
|
The fair value of options granted is estimated based on the Black Scholes
option-pricing model. The fair value and weighted average assumptions for each of the fiscal years ended October 31, 2004, November
2, 2003 and November 3, 2002 are as follows:
|
|
Year Ended
|
|
|
|
|
|
October 31,
2004
|
|
November 2,
2003
|
|
November 3,
2002
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average fair value of options granted
|
|
$17.85
|
|
$12.72
|
|
$11.46
|
|
|
|
|
|
|
|
Volatility
|
|
60.0%
|
|
65.0%
|
|
70.9%
|
|
|
|
|
|
|
|
Risk-free rate of return
|
|
3.4%
|
|
3.1%
|
|
3.0%
|
|
|
|
|
|
|
|
Dividend yield
|
|
0.0%
|
|
0.0%
|
|
0.0%
|
|
|
|
|
|
|
|
Expected average life after vest date
|
|
2 years
|
|
2 years
|
|
1 year
|
In December 2004, the FASB issued SFAS No. 123,
Share-Based Payments (revised 2004), (SFAS No. 123R). This statement eliminates the option to apply the intrinsic value
measurement provisions of APB Board Opinion No. 25, Accounting for Stock Issued to Employees, to stock compensation awards
issued to employees. Rather the Statement requires companies to measure the cost of employee services received in exchange for an
award of equity instruments based on the grant date fair value of the award. That cost will be recognized over the period during
which an employee is required to provide services in exchange for the award - the requisite service period (usually the vesting
period). SFAS No. 123R will also require companies to measure the cost of employee services received in exchange for Employee Stock
Purchase Plan (ESPP) awards and we will be required to expense the grant date fair value of the Company's ESPP awards. SFAS No.
123R will be effective for the Company's fiscal quarter beginning August 1, 2005. Based on the number of stock options outstanding
as of October 31, 2004, the effect of the adoption of SFAS No. 123R would be to increase compensation expense by approximately $0.2
million in the Company's fiscal quarter beginning August 1, 2005.
- 33 -
Foreign Currency Translation
The Company's foreign subsidiaries maintain their accounts
in their respective local currencies. Assets and liabilities of such subsidiaries are translated to U.S. dollars at year-end
exchange rates. Income and expenses are translated at average rates of exchange prevailing during the year. Foreign currency
translation adjustments are accumulated and reported as other comprehensive income (loss) as a separate component of shareholders'
equity. The effects of changes in exchange rates on foreign currency transactions are included in operations.
Minority Interest
Minority interest represents the minority shareholders'
proportionate share in the equity of the Company's two majority owned subsidiaries, PK Ltd. (Korea) and Photronics Semiconductor
Mask Corporation (Taiwan) of which minority shareholders owned approximately 25% and 42%, respectively, as of October 31, 2004. In
December 2004, the Company increased its ownership to approximately 80% of PKL with the acquisition of additional shares of PKL for
cash of approximately $12.0 million.
Revenue Recognition
The Company recognizes revenue when both title and risk of
loss transfer to the customer. The Company makes estimates and assumptions and uses judgment relating to discounts and estimates
for product return and warranties, which are accrued and recognized at the time of sale.
Discounts - Sales discounts are negotiated
with customers prior to billing and at the time of billing, sales invoices are prepared net of negotiated sales
discounts.
Product
Returns - Customer returns have historically been insignificant. However, the Company does
record a liability for the insignificant amount of estimated sales returns based upon historical experience.
Warranties and Other Post
Shipment Obligations - For a 30-day period, the Company warrants that items sold will conform
to customer specification. However, the Company's liability is limited to repair or replacement of the photomasks at its sole
option. The Company inspects photomasks for conformity to customer specifications prior to shipment. Accordingly, customer returns
of items under warranty have historically been insignificant. However, the Company records a liability for the insignificant amount
of estimated warranty returns based on historical experience. The Company's specific return policies include accepting returns for
products with defects, or products that have not been produced to precise customer specifications. At the time of shipment, a
liability is established for these items.
Customer Acceptance - Customer acceptance
occurs concurrently with the transfer of title and risk of loss based upon the applicable shipping and delivery terms.
Reclassifications
Certain prior year amounts have been reclassified to conform
to the current year presentation.
- 34 -
NOTE 2 - BUSINESS COMBINATIONS
Acquisition of PK Ltd.
In April of 2002, the Company increased its majority share
ownership in PK Ltd. (PKL) by acquiring an additional 28% of PKL in exchange for 1,212,218 shares of Photronics common stock at a
fair value of $33.15 per share. As of October 31, 2004 the Company owned approximately 75% of PKL. In December 2004, the Company
increased its ownership to approximately 80% of PKL with the acquisition of additional shares of PKL for cash of approximately
$12.0 million.
If the initial majority acquisition of PKL and the
additional acquisition of approximately 28% of PKL had occurred as of the beginning of the fiscal year ended November 3, 2002,
unaudited consolidated pro forma information for the fiscal year ended November 3, 2002 is as follows: net sales - $386,871, net
loss - $(3,927) and diluted loss per share - $(0.13). In management's opinion, these unaudited consolidated pro forma amounts for
fiscal 2002 are not necessarily indicative of what the actual combined results of operations might have been had the acquisitions
of PKL stock occurred at the beginning of fiscal 2002. For the fiscal years ended October 31, 2004 and November 2, 2003, the
information is the same as reported in the consolidated statement of operations.
NOTE 3 - INVESTMENTS
Short-term investments at October 31,
2004 and November 2, 2003 consist of available-for-sale fixed income and marketable equity securities. Long-term investments of
$2,910 at October 31, 2004 and $3,719 at November 2, 2003 included in "Other Assets" primarily consist of available-for-sale equity
securities, where fair values were determined based upon quoted market prices. For investments with no quoted market price, the
estimated fair value is based upon the financial condition and the operating results and projections of the investee and is
considered to approximate cost. Unrealized gains on investments were determined as follows:
|
|
October 31,
|
|
November 2,
|
|
|
2004
|
|
2003
|
|
|
|
|
|
Fair value
|
|
|
|
|
Short-term debt investments
|
|
$78,764
|
|
$10,972
|
Equity securities
|
|
8,774
|
|
9,783
|
|
|
|
|
|
Total fair value
|
|
87,538
|
|
20,755
|
|
|
|
|
|
Cost
|
|
|
|
|
Short-term debt investments
|
|
78,966
|
|
10,873
|
Equity securities
|
|
5,667
|
|
5,667
|
|
|
|
|
|
Total cost
|
|
84,633
|
|
16,540
|
|
|
|
|
|
Unrealized gain (loss)
|
|
|
|
|
Short-term debt investments
|
|
(202)
|
|
99
|
Equity securities
|
|
3,107
|
|
4,116
|
|
|
|
|
|
Total unrealized gain, net
|
|
2,905
|
|
4,215
|
|
|
|
|
|
Less deferred income tax
|
|
1,105
|
|
1,150
|
|
|
|
|
|
Net unrealized gains
|
|
$ 1,800
|
|
$ 3,065
|
|
|
|
|
|
In the fiscal year ended October 31, 2004, the Company sold
$24.3 million of short-term debt investments.
- 35 -
NOTE 4 - PROPERTY, PLANT AND EQUIPMENT
Property, plant and equipment consists of the
following:
|
|
October 31,
2004
|
|
November 2,
2003
|
|
|
|
|
|
Land
|
|
$ 9,156
|
|
$ 8,803
|
Buildings and improvements
|
|
63,110
|
|
51,113
|
Machinery and equipment
|
|
829,291
|
|
754,974
|
Leasehold improvements
|
|
16,548
|
|
17,402
|
Furniture, fixtures and office equipment
|
|
23,261
|
|
23,482
|
|
|
|
|
|
|
|
941,366
|
|
855,774
|
Less accumulated depreciation and amortization
|
|
544,905
|
|
467,797
|
|
|
|
|
|
|
|
$396,461
|
|
$387,977
|
|
|
|
|
|
NOTE 5 - INTANGIBLE ASSETS
Effective November 1, 2001, the Company adopted SFAS No.
142, Goodwill and Other Intangible Assets. This standard changed the accounting for goodwill and intangible assets with an
indefinite life whereby such assets are no longer amortized; however, the standard does require evaluation for impairment and a
corresponding writedown, if appropriate. SFAS No. 142 requires an initial evaluation of goodwill and impairment upon adoption and
annual evaluations thereafter. The initial evaluation was performed as of November 1, 2001 and subsequent evaluations performed at
the end of the second quarter of each of fiscal 2002, 2003 and 2004 resulted no impairment in the value of the Company's
goodwill.
Goodwill at October 31, 2004 and November 2, 2003 amounted
to approximately $115.9 million. Other intangible assets, included in "Other Assets" in the consolidated balance sheets, which
continue to be amortized, consist of software development costs. The balance of other intangible assets consists of a gross
carrying amount of $14.0 million at October 31, 2004 and $13.1 million at November 2, 2003, less accumulated amortization of $12.5
million at October 31, 2004 and $10.2 million at November 2, 2003.
Amortization expense of other
intangible assets was approximately $2.5 million for the fiscal years ended October 31, 2004 and November 2, 2003. Estimated annual
amortization expense of other intangible assets is expected to be $0.6 million in 2005, $0.6 million in 2006, $0.3 million in 2007,
and $0.1 million in 2008.
NOTE 6 - ACCRUED LIABILITIES
Accrued liabilities consist of the following:
|
|
October 31,
2004
|
|
November 2,
2003
|
|
|
|
|
|
Salaries, wages and related benefits
|
|
$ 7,752
|
|
$ 7,472
|
Restructuring
|
|
4,717
|
|
7,354
|
Income taxes
|
|
9,158
|
|
5,097
|
Interest
|
|
1,630
|
|
2,759
|
Property taxes
|
|
2,776
|
|
2,751
|
Other
|
|
3,867
|
|
6,438
|
|
|
|
|
|
|
|
$29,900
|
|
$31,871
|
|
|
|
|
|
- 36 -
NOTE 7 - LONG-TERM DEBT
Long-term debt consists of the following:
|
|
October 31,
2004
|
|
November 2,
2003
|
|
|
|
|
|
4.75% convertible subordinated notes due
December 15, 2006 including fair value
adjustment of $1,482 in 2004 and $2,232 in 2003
|
|
$152,982
|
|
$202,232
|
2.25% convertible subordinated notes due
April 15, 2008
|
|
150,000
|
|
150,000
|
Debt of non-wholly owned subsidiaries:
|
|
|
|
|
Unsecured notes payable
|
|
11,668
|
|
11,229
|
Secured notes payable
|
|
4,186
|
|
10,219
|
Other
|
|
70
|
|
132
|
|
|
|
|
|
|
|
318,906
|
|
373,812
|
Less current portion
|
|
3,018
|
|
5,505
|
|
|
|
|
|
Long-term debt
|
|
$315,888
|
|
$368,307
|
|
|
|
|
|
Long-term debt matures as follows: 2005 - $3,018; 2006 -
$12,906; 2007 - $151,500 and 2008 - $151,482. The fair value of long-term debt is estimated based on the current rates offered to
the Company and is not significantly different from the carrying value, other than the fair value of its 4.75% and the 2.25%
convertible subordinated notes. Based upon quoted market prices the fair values of the 4.75% and 2.25% convertible subordinated
notes were approximately $153,300 and $197,100, respectively, at October 31, 2004; and $200,000 and $233,000, respectively, at
November 2, 2003.
In fiscal 2004, the Company redeemed $48.5 million of its
4.75% convertible subordinated notes resulting in an early extinguishment charge of $1.2 million. On November 10, 2004, the Company
redeemed $41.4 million of its 4.75% subordinated convertible notes. The Company incurred early extinguishment charges of $1.2
million on the redemption, included in Investment and Other Income, Net, in the consolidated statements of operations, which
resulted in a total principal balance outstanding of its 4.75% subordinated convertible notes after the redemption of $110.1
million.
On April 15, 2003, the Company sold $150.0 million, 2.25%
convertible subordinated notes due 2008 in a private offering pursuant to SEC Rule 144A. These notes are convertible into the
Company's common stock at a conversion price of $15.89 per share. Net proceeds from the issuance amounted to approximately $145.2
million. On June 2, 2003, a portion of the net proceeds was used to redeem $62.1 million of the Company's outstanding 6%
convertible subordinated notes due 2004. Pursuant to the terms of the related indenture, the 6% convertible subordinated notes were
redeemed at 100.8571% of the principal amount plus accrued interest of $1.9 million for an aggregate redemption price of $64.5
million, including a premium of $0.5 million. An early extinguishment charge of $0.9 million included in Investment and Other
Income, Net, in the consolidated statements of operations, was incurred on the redemption of the 6% convertible subordinated
notes.
On December 12, 2001 the Company sold $200.0 million of
4.75% convertible subordinated notes due 2006 in a private offering pursuant to SEC Rule 144A. These notes are convertible into the
Company's common stock at a conversion price of $37.00 per share. Net proceeds from the issuance amounted to approximately $193.2
million. Concurrent with the issuance of these notes, on December 12, 2001 the Company repaid all the outstanding borrowings under
its former revolving credit agreement which amounted to $57.7 million and terminated the former revolving credit
agreement.
- 37 -
The $100 million notional amount of the 4.75% convertible
notes which have been effectively converted to a variable rate under an interest rate swap contract is stated at an amount equal to
the sum of its principal amount plus $1.5 million at October 31, 2004, representing the change in the fair value of the debt
obligation attributable to the interest rate risk being hedged. This fair value adjustment has been calculated using a discounted
cash flow methodology (see Note 14).
The Company has a credit agreement, that expires in July
2005, with a group of financial institutions that provides for a revolving credit facility with an aggregate commitment of $100
million. The credit facility allows for borrowings in various currencies with an interest rate that is based on the terms of the
agreement and will vary based on currencies borrowed and market conditions. The facility fee is 0.4% of total aggregate commitment.
The credit facility agreement contains various financial and other covenants, including, but not limited to: Defined maximum ratio
of senior funded debt to EBITDA (most restrictive covenant), Minimum EBITDA to interest expense, Minimum consolidated net worth and
cash balances, Limitation on cash dividends available for payment to shareholders and Annual Capital Expenditures. As of October
31, 2004, $100 million was available under the facility. On September 1, 2004, the credit facility was further amended to increase
the limit on the Company's 2004 Annual Capital Expenditures, and to allow for the Company's 2004 redemption of a portion of its
outstanding 4.75% convertible notes.
In the fourth quarter of fiscal 2002, the Company
repurchased $41.2 million of its 6% convertible notes for a total consideration of $38.2 million. The Company recorded a gain on
the repurchase of these notes of $2.6 million, net of the write-off of deferred financing fees associated with the portion of the
6% convertible notes that were repurchased.
The unsecured and secured notes payable are obligations of
non-wholly owned subsidiaries and are not guaranteed by the Company. Unsecured notes payable consist primarily of working capital
loans and capital expenditure financing with interest rates ranging from approximately 4.80% to 5.91% at October 31, 2004. Secured
notes payable consist primarily of collateralized equipment loans with interest rates ranging from approximately 1.7% to 6.0% and
are due in monthly installments through May 2006.
Interest payments were $12.8 million, $16.3 million and
$15.7 million in fiscal 2004, 2003 and 2002, respectively.
NOTE 8 - EARNINGS (LOSS) PER SHARE
The calculation of basic earnings (loss) per common share
and diluted earnings (loss) per common share is presented below:
|
|
2004
|
|
2003
|
|
2002
|
|
|
|
|
|
|
|
Earnings computation for basic and diluted earnings per share:
|
|
|
|
|
|
|
Earnings for basic earnings per share - net income (loss)
|
|
$24,466
|
|
$(48,162)
|
|
$(4,857)
|
Effect of dilutive securities:
|
|
|
|
|
|
|
Interest expense on convertible notes, net of related tax
effect
|
|
4,343
|
|
-
|
|
-
|
|
|
|
|
|
|
|
Earnings for diluted earnings per share
|
|
$28,809
|
|
$(48,162)
|
|
$(4,857)
|
|
|
|
|
|
|
|
Weighted average common shares computations:
|
|
|
|
|
|
|
Weighted average common shares used for basic earnings per
share
|
|
32,564
|
|
32,144
|
|
31,278
|
|
|
|
|
|
|
|
Effect of dilutive securities:
|
|
|
|
|
|
|
Convertible notes
|
|
9,441
|
|
-
|
|
-
|
Employee stock options
|
|
334
|
|
-
|
|
-
|
|
|
|
|
|
|
|
Dilutive potential common shares
|
|
9,775
|
|
-
|
|
-
|
|
|
|
|
|
|
|
Weighted average common shares used for diluted earnings per share
|
|
42,339
|
|
32,144
|
|
31,278
|
|
|
|
|
|
|
|
Basic earnings (loss) per share
|
|
$0.75
|
|
$(1.50)
|
|
$(0.16)
|
Diluted earnings (loss) per share
|
|
$0.68
|
|
$(1.50)
|
|
$(0.16)
|
- 38 -
The effect of the potential conversion of some of the
Company's convertible subordinated notes and the exercise of certain stock options has been antidilutive. The following table shows
the amount of incremental shares outstanding that would have been added if the assumed conversion of convertible subordinated notes
and stock options had been dilutive.
|
|
2004
|
|
2003
|
|
2002
|
|
|
|
|
|
|
|
Convertible notes
|
|
5,255
|
|
11,931
|
|
8,274
|
Employee stock options
|
|
926
|
|
1,787
|
|
575
|
|
|
|
|
|
|
|
Total potentially dilutive shares excluded
|
|
6,181
|
|
13,718
|
|
8,849
|
|
|
|
|
|
|
|
NOTE 9 - INCOME TAXES
The provision (benefit) for income taxes consists of the
following:
|
Year Ended
|
|
|
|
October 31,
2004
|
|
November 2,
2003
|
|
November 3,
2002
|
|
|
|
|
|
|
Current:
|
|
|
|
|
|
Federal
|
$ -
|
|
$ 16
|
|
$(7,870)
|
State
|
-
|
|
79
|
|
67
|
Foreign
|
4,848
|
|
3,490
|
|
1,722
|
|
|
|
|
|
|
|
4,848
|
|
3,585
|
|
(6,081)
|
Deferred:
|
|
|
|
|
|
Federal
|
-
|
|
(1,775)
|
|
(2,886)
|
State
|
-
|
|
(827)
|
|
52
|
Foreign
|
913
|
|
(59)
|
|
1,896
|
|
|
|
|
|
|
|
913
|
|
(2,661)
|
|
(938)
|
|
|
|
|
|
|
Total
|
$5,761
|
|
$ 924
|
|
$(7,019)
|
|
|
|
|
|
|
The provision (benefit) for income taxes differs from the
amount computed by applying the statutory U.S Federal income tax rate to the income (loss) before taxes as a result of the
following:
|
Year Ended
|
|
|
|
October 31,
2004
|
|
November 2,
2003
|
|
November 3,
2002
|
|
|
|
|
|
|
U.S. Federal income tax
|
|
|
|
|
|
at statutory rate
|
$14,366
|
|
$(14,583)
|
|
$(1,924)
|
State income taxes,
net of federal benefit
|
(275)
|
|
(1,416)
|
|
(2,159)
|
Change in valuation
allowance
|
2,545
|
|
18,767
|
|
2,189
|
Foreign tax rate differential
|
(10,540)
|
|
(3,693)
|
|
(4,097)
|
Other, net
|
(335)
|
|
1,849
|
|
(1,028)
|
|
|
|
|
|
|
|
$ 5,761
|
|
$ 924
|
|
$(7,019)
|
|
|
|
|
|
|
- 39 -
The net deferred income tax liability consists of the
following:
|
October 31,
2004
|
|
November 2,
2003
|
|
|
|
|
Deferred income tax assets:
|
|
|
|
Reserves not currently deductible
|
$ 6,716
|
|
$24,232
|
Intangibles amortization
|
737
|
|
1,307
|
Net operating losses
|
33,433
|
|
24,956
|
Alternative minimum tax credits
|
2,926
|
|
2,926
|
Tax credit carryforwards
|
4,247
|
|
3,838
|
Intercompany transactions
|
959
|
|
1,909
|
Non qualified stock options
|
192
|
|
247
|
Other
|
582
|
|
1,863
|
|
|
|
|
|
49,792
|
|
61,278
|
Valuation allowance
|
(27,483)
|
|
(23,217)
|
|
|
|
|
|
22,309
|
|
38,061
|
|
|
|
|
Deferred income tax liabilities:
|
|
|
|
Property, plant and equipment
|
33,864
|
|
48,597
|
Investments
|
2,242
|
|
2,289
|
Research and development costs
|
76
|
|
367
|
Other
|
2,473
|
|
1,774
|
|
|
|
|
|
38,655
|
|
53,027
|
|
|
|
|
Net deferred tax liability
|
$16,346
|
|
$14,966
|
|
|
|
|
The Company's operations have followed the recent migration
of semiconductor industry fabrication to Asia, where the Company operates in countries where it is accorded favorable tax
jurisdictions. The Company is accorded tax holidays in Taiwan and Singapore, which expire in 2006 and 2005, respectively. In Korea,
various investment tax credits have been utilized to reduce the Company's effective income tax rate.
Income tax payments were $3.6 million, $1.6 million and $0.8
million in fiscal 2004, 2003 and 2002, respectively. Cash received for refunds of income taxes paid in prior years amounted to $0.9
million, $9.2 million and $13.5 million in fiscal 2004, 2003 and 2002, respectively.
As of October 31, 2004, the Company had a federal net
operating loss carryforward of $80.0 million which if not utilized will expire as follows: $5.0 million in 2020, $14.8 million in
2022, $36.2 million in 2023 and $24.0 million in 2024. The Company established a valuation allowance for a portion of its deferred
tax assets because it is more likely than not that a portion of its net operating loss carryforwards may expire prior to
utilization; such valuation allowance increased by $4.3 million, $20.7 million and $2.2 million in fiscal 2004, 2003 and 2002,
respectively.
As of October 31, 2004, the Company had $2.9 million of
alternative minimum tax credit carryforwards that are available to offset future federal taxes payable. The Company also has $4.2
million in general business and state credit carryforwards which are available until 2019.
As of October 31, 2004, the undistributed earnings of
foreign subsidiaries included in consolidated retained earnings amounted to $103.1 million. Such amounts are considered to be
reinvested indefinitely or will be distributed from income in such a way that would not incur a significant tax consequence and,
therefore, no provision has been made for taxes that would be payable upon distribution of these earnings.
- 40 -
On October 22, 2004, the American Jobs Creation Act (AJCA)
was signed into law. The AJCA includes a deduction of 85% of certain foreign earnings that are repatriated, as defined in the AJCA.
The Company may elect to apply this provision to qualifying earnings repatriations in fiscal 2005. The Company has started an
evaluation of the effects of the repatriation provision; however, the Company does not expect to be able to complete this
evaluation until after Congress or the Treasury Department provides additional clarifying language on key elements of the
provision. The Company expects to complete its evaluation of the effects of the repatriation provision within a reasonable period
of time following the publication of the additional clarifying language. The range of possible amounts that the Company is
considering for repatriation under this provision is between zero and $103.1 million. The related potential range of income tax
effects is estimated to be between zero and $14.0 million taking into account the Company's tax attributes.
Deferred income tax benefits from the exercise of
non-qualified stock options increased additional paid-in capital by $0.2 million in each of fiscal 2004 and 2003.
NOTE 10 - EMPLOYEE STOCK PURCHASE AND OPTION PLANS
The Company has adopted several stock option plans under
which incentive and non-qualified stock options and restricted stock awards may be granted. All plans provide that the exercise
price may not be less than the fair market value of the common stock at the date the options are granted and limit the term of
options granted to a maximum of ten years.
The following table summarizes stock option activity for
each of the three fiscal years ended October 31, 2004, November 2, 2003 and November 3, 2002 under the plans:
|
|
Stock Options
|
|
Weighted Average
Exercise Price
Per Share
|
|
|
|
|
|
|
|
|
|
|
Balance at October 31, 2001
|
|
2,587,237
|
|
$17.05
|
Granted
|
|
791,723
|
|
24.16
|
Exercised
|
|
(485,705)
|
|
9.90
|
Cancelled
|
|
(204,520)
|
|
22.73
|
|
|
|
|
|
Balance at November 3, 2002
|
|
2,688,735
|
|
20.14
|
Granted
|
|
462,839
|
|
12.72
|
Exercised
|
|
(391,966)
|
|
11.82
|
Cancelled
|
|
(457,523)
|
|
21.77
|
|
|
|
|
|
Balance at November 2, 2003
|
|
2,302,085
|
|
19.77
|
Granted
|
|
115,000
|
|
14.39
|
Exercised
|
|
(133,668)
|
|
11.79
|
Cancelled
|
|
(314,807)
|
|
21.23
|
|
|
|
|
|
Balance at October 31, 2004
|
|
1,968,610
|
|
$19.68
|
|
|
|
|
|
The following table summarizes information relating to
outstanding and exercisable options as of October 31, 2004:
|
|
Range of Exercise Prices
|
|
|
|
|
|
$0.94 - $12.99
|
|
$13.00 - $22.73
|
|
$22.74 - $32.47
|
|
|
|
|
|
|
|
Outstanding:
|
|
|
|
|
|
|
Number of options
|
|
479,568
|
|
938,198
|
|
550,844
|
Weighted average remaining years
|
|
5.7
|
|
5.3
|
|
6.4
|
Weighted average exercise price
|
|
$11.74
|
|
$19.35
|
|
$27.14
|
|
|
|
|
|
|
|
Exercisable:
|
|
|
|
|
|
|
Number of options
|
|
333,078
|
|
736,822
|
|
342,286
|
Weighted average exercise price
|
|
$12.06
|
|
$20.08
|
|
$27.10
|
- 41 -
The Company grants restricted stock awards annually. The
restrictions on these awards lapse quarterly over a one-year service period. Restricted stock awards of 18,000, 15,000 and 18,000
shares were awarded in fiscal years 2004, 2003 and 2002 respectively, at market prices per share of $16.78, $12.93 and $31.84
respectively. Compensation expense is recognized over the period of the restrictions.
At October 31, 2004, 1,660,263 shares were available for
grant and 1,412,186 shares were exercisable at a weighted average exercise price of $19.89.
The Company maintains an Employee Stock Purchase Plan (Purchase
Plan), under which 900,000 shares of common stock were reserved for issuance. The Purchase Plan enables eligible employees to
subscribe, through payroll deductions, to purchase shares of the Company's common stock at a purchase price equal to 85% of the
lower of the fair market value on the commencement date of the offering and the last day of the payroll payment period. At October
31, 2004, 609,733 shares had been issued and up to 58,719 shares are subject to outstanding subscriptions under the Purchase
Plan.
NOTE 11 - EMPLOYEE BENEFIT PLANS
The Company maintains a 401(k) Savings and Profit-Sharing
Plan (the Plan) which covers all domestic employees who have completed six months of service and are eighteen years of age or
older. Under the terms of the Plan, employees may contribute up to 25% of their compensation, subject to certain maximum amounts,
which will be matched by the Company at 50% of the employee's contributions, which are not in excess of 4% of the employee's
compensation. Employee and employer contributions vest fully upon contribution. Employer contributions amounted to $0.5 million in
2004, $0.6 million in fiscal 2003 and $0.7 million in fiscal 2002.
The Company maintains a cafeteria plan to provide eligible
domestic employees with the option to receive non-taxable medical, dental, disability and life insurance benefits. The cafeteria
plan is offered to all active full-time domestic employees and their qualifying dependents. The Company's contributions amounted to
$4.6 million in fiscal 2004, $4.1 million in fiscal 2003 and $5.5 million in fiscal 2002.
The Company's foreign subsidiaries maintain benefit plans
for their employees, which vary by country. The obligations and cost of these plans are not significant to the Company's
consolidated financial statements.
NOTE 12 - LEASES
The Company leases various real estate and equipment under
non-cancelable operating leases. Rental expense under such leases amounted to $2.5 million in fiscal 2004, $2.2 million in fiscal
2003 and $2.6 million in fiscal 2002.
Future minimum lease payments (excluding costs associated
with facilities closed under restructuring plans) under non-cancelable operating leases with initial or remaining terms in excess
of one year at October 31, 2004 follow:
2005
|
|
$2,033
|
2006
|
|
1,224
|
2007
|
|
758
|
2008
|
|
151
|
2009
|
|
121
|
Thereafter
|
|
11
|
|
|
|
|
|
$4,298
|
|
|
|
- 42 -
NOTE 13 - COMMITMENTS AND CONTINGENCIES
At October 31, 2004 the Company had capital expenditure
purchase commitments outstanding of approximately $43.8 million.
Financial instruments that potentially subject the Company
to credit risk consist principally of trade accounts receivable and temporary cash investments. The Company sells its products
primarily to manufacturers in the semiconductor and computer industries in North America, Europe and Asia. The Company believes
that the concentration of credit risk in its trade receivables is substantially mitigated by the Company's ongoing credit
evaluation process and relatively short collection terms. The Company does not generally require collateral from customers. The
Company establishes an allowance for doubtful accounts based upon factors surrounding the credit risk of specific customers,
historical trends and other information. Historically, the Company has not incurred significant credit-related losses.
SFAS No. 107, Disclosures About Fair Value of Financial
Instruments, requires disclosure of fair value information about financial instruments, whether or not recognized in the
balance sheets, for which it is practicable to estimate that value. In cases where quoted market prices are not available, fair
values are based on estimates using present value or other valuation techniques. Those techniques are significantly affected by the
assumptions used, including the discount rates and estimates of future cash flows. In that regard, the derived fair value estimates
cannot be substantiated by comparisons to independent markets and, in many cases, could not be realized in immediate settlement of
the instrument. SFAS No. 107 excludes certain financial instruments from its disclosure requirements. Accordingly, the aggregate
fair value amounts presented do not represent the underlying value of the Company. Other than the fair values of the Company's
convertible subordinated notes disclosed in Note 7, the carrying values of the Company's other financial instruments approximate
fair value.
NOTE 14 - DERIVATIVE INSTRUMENTS AND HEDGING ACTIVITIES
On October 22, 2002, the Company entered into an interest
rate swap contract, which effectively converted $100 million of its 4.75% fixed rate convertible notes to a variable rate. Under
the contract, payments are made on a LIBOR based variable rate (3.48% at October 31, 2004).
The interest rate swap contract is used to adjust the
proportion of total debt that is subject to fixed interest rates. This contract is considered to be a hedge against interest rate
risk of the Company's fixed rate debt obligations. Accordingly, the interest rate swap contract is stated at fair value in the
Company's consolidated balance sheet and the related portion of fixed rate debt being hedged is stated at an amount equal to the
sum of its principal amount plus an adjustment representing the change in fair value of the debt obligation attributable to the
interest rate risk being hedged. In addition, changes during any accounting period in the fair value of the interest rate swap
contract, as well as offsetting changes in the adjusted carrying value of the related portion of fixed rate debt being hedged, are
recognized as adjustments to interest expense in the Company's consolidated statement of operations. The net effect of this
interest rate swap contract on the Company's statement of operations is that the interest expense portion of fixed rate debt being
hedged is generally recorded based on variable rates.
The interest rate swap contract was recorded as an asset of
$0.7 million and $1.6 million, at October 31, 2004 and November 2, 2003, respectively, in the Company's consolidated balance sheet.
The fair value adjustment for the related portion of fixed rate debt being hedged increased the $100 million carrying amount of
such debt by approximately $1.5 million (See Note 7). These fair values have been calculated using a discounted cash flow
methodology. The net gain or loss on the ineffective portion of the interest rate swap contract was not material to the Company's
consolidated statement of operations.
- 43 -
NOTE 15 - SEGMENT INFORMATION
The Company operates in a single industry segment as a
manufacturer of photomasks, which are high precision quartz plates containing microscopic images of electronic circuits for use in
the fabrication of semiconductors. In addition to its manufacturing facilities in the United States, the Company currently has
operations in the United Kingdom, Germany, Switzerland, Singapore, Taiwan, and Korea. The Company's 2004, 2003
and 2002 net sales, operating income (loss) and identifiable assets by geographic area were as follows:
|
Net
Sales
|
|
Operating
Income
(Loss)
|
|
Total
Identifiable
Assets
|
|
|
|
|
|
|
2004:
|
|
|
|
|
|
North America
|
$140,635
|
|
$ (2,901)
|
|
$459,790
|
Europe
|
69,458
|
|
6,205
|
|
118,211
|
Asia
|
185,446
|
|
47,996
|
|
294,960
|
|
|
|
|
|
|
|
$395,539
|
|
$51,300
|
|
$872,871
|
|
|
|
|
|
|
|
|
|
|
|
|
2003:
|
|
|
|
|
|
North America
|
$142,022
|
|
$(60,033)
|
|
$504,782
|
Europe
|
59,085
|
|
2,056
|
|
107,477
|
Asia
|
147,777
|
|
28,055
|
|
253,281
|
|
|
|
|
|
|
|
$348,884
|
|
$(29,922)
|
|
$865,540
|
|
|
|
|
|
|
|
|
|
|
|
|
2002:
|
|
|
|
|
|
North America
|
$194,279
|
|
$(27,807)
|
|
$460,099
|
Europe
|
63,192
|
|
11,936
|
|
120,509
|
Asia
|
129,400
|
|
23,664
|
|
251,834
|
|
|
|
|
|
|
|
$386,871
|
|
$ 7,793
|
|
$832,442
|
|
|
|
|
|
|
Approximately 3%, 2% and 4% of net domestic sales in fiscal
2004, 2003 and 2002, respectively, were for delivery outside of the United States.
Samsung Electronics Co., Ltd. accounted for 18%, 16% and 10%
of the Company's net sales in fiscal 2004, 2003 and 2002, respectively.
- 44 -
NOTE 16 - COMPREHENSIVE INCOME (LOSS)
The Company's comprehensive income (loss) as reported in the
consolidated statements of shareholders' equity, consists of net earnings (losses) and all changes in equity during a period except
those resulting from investments by owners and distributions to owners, which are presented pre-tax. The Company does not provide
for U.S. income taxes on foreign currency translation adjustments. Accumulated other comprehensive income (loss) consists of
unrealized gains and losses on certain investments in equity securities and foreign currency translation adjustments. The related
tax effects allocated to each component of other comprehensive income (loss) were as follows for the three
fiscal years ended October 31, 2004, November 2, 2003 and November 3, 2002:
|
Pre-Tax
Amount
|
|
Tax (Expense)
or Benefit
|
|
Net-of-Tax
Amount
|
|
|
|
|
|
|
2004:
|
|
|
|
|
|
Foreign currency translation adjustment
|
$15,051
|
|
$ -
|
|
$15,051
|
Gain on change in fair value of cash flow hedge
|
112
|
|
-
|
|
112
|
Unrealized holding losses arising during the period
|
(1,311)
|
|
46
|
|
(1,265)
|
|
|
|
|
|
|
Other comprehensive income
|
$13,852
|
|
$ 46
|
|
$13,898
|
|
|
|
|
|
|
2003:
|
|
|
|
|
|
Foreign currency translation adjustment
|
$10,990
|
|
$ -
|
|
$10,990
|
Gain on change in fair value of cash flow hedge
|
112
|
|
-
|
|
112
|
Unrealized holding gains arising during the period
|
2,608
|
|
(443)
|
|
2,165
|
|
|
|
|
|
|
Other comprehensive income (loss)
|
$13,710
|
|
$ (443)
|
|
$13,267
|
|
|
|
|
|
|
2002:
|
|
|
|
|
|
Foreign currency translation adjustment
|
$10,514
|
|
$ -
|
|
$10,514
|
Loss on change in fair value of cash flow hedge
|
(691)
|
|
-
|
|
(691)
|
Unrealized holding losses arising during the period
|
(3,200)
|
|
1,118
|
|
(2,082)
|
|
|
|
|
|
|
Other comprehensive income
|
$ 6,623
|
|
$1,118
|
|
$ 7,741
|
|
|
|
|
|
|
NOTE 17 - CONSOLIDATION, RESTRUCTURING AND RELATED CHARGES
Since 2001, the Company has closed four manufacturing
facilities in North America and one in Europe due in part to the migration of semiconductor manufacturing to Asia, excess capacity,
competitive pricing pressures and weakened demand. Decisions regarding which facilities to close were based on sales volume
projections, customer base and production qualifications.
In March 2003, the Company implemented a plan to close its
Phoenix, Arizona manufacturing facility and further consolidate its North American manufacturing network in order to increase
capacity utilization and manufacturing efficiencies. Total consolidation and related charges of $42.0 million were recorded during
the second quarter of fiscal 2003. Components of the charge include $3.4 million for workforce reductions of approximately 170
employees in the United States, $4.4 million for facility lease payments, and $34.2 million of non-cash charges for the impairment
of the carrying value of fixed assets.
In August 2002, the Company implemented a consolidation plan
that included the ceasing of photomask manufacturing at its Milpitas, California site and a reduction of its workforce of
approximately 135 employees in the United States. The total charge associated with this plan was $14.5 million, which included $2.5
million for workforce reduction, $1.5 million for facility lease payments, and $10.5 million of non-cash charges for the impairment
of the carrying value of fixed assets.
For these previously announced actions, the Company's
restructuring expenditures were $2.6 million, $40.6 million and $16.1 million for the fiscal years ended October 31, 2004, November
2, 2003 and November 3, 2002, respectively. These charges relate to the impairment in carrying value of fixed assets, severance and
benefits for terminated employees,
- 45 -
and non-cancelable facility lease payments. From April 2001 through October 31, 2004, the
Company had expended, including non-cash charges, $89.8 million.
The following tables set forth the Company's restructuring
reserves as of October 31, 2004, November 2, 2003 and November 3, 2002 and reflect the activities affecting the reserves for years
then ended:
|
Year Ended
|
|
October 31, 2004
|
|
|
|
November 2,
2003
Balance
|
|
Charges
|
|
Credits
|
|
October 31,
2004
Balance
|
|
|
|
|
|
|
|
|
Manufacturing capacity reduction
and other
|
$5,855
|
|
$ -
|
|
$(1,138)
|
|
$4,717
|
|
|
|
|
|
|
|
|
Workforce reductions
|
1,499
|
|
-
|
|
(1,499)
|
|
-
|
|
|
|
|
|
|
|
|
Total
|
$7,354
|
|
$ -
|
|
$(2,637)
|
|
$4,717
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended
|
|
November 2, 2003
|
|
|
|
November 3,
2002
Balance
|
|
Charges
|
|
Credits
|
|
November 2,
2003
Balance
|
|
|
|
|
|
|
|
|
Manufacturing capacity reduction
and other
|
$4,268
|
|
$38,575
|
|
$(36,988)
|
|
$5,855
|
|
|
|
|
|
|
|
|
Workforce reductions
|
1,691
|
|
3,425
|
|
(3,617)
|
|
1,499
|
|
|
|
|
|
|
|
|
Total
|
$5,959
|
|
$42,000
|
|
$(40,605)
|
|
$7,354
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended
|
|
November 3, 2002
|
|
|
|
October 31,
2001
Balance
|
|
Charges
|
|
Credits
|
|
November 3,
2002
Balance
|
|
|
|
|
|
|
|
|
Manufacturing capacity reduction
and other
|
$4,990
|
|
$12,025
|
|
$(12,747)
|
|
$4,268
|
|
|
|
|
|
|
|
|
Workforce reductions
|
2,567
|
|
2,475
|
|
(3,351)
|
|
1,691
|
|
|
|
|
|
|
|
|
Total
|
$7,557
|
|
$14,500
|
|
$(16,098)
|
|
$5,959
|
|
|
|
|
|
|
|
|
As of October 31, 2004, "manufacturing capacity reduction
and other" of $4.7 million primarily represents non-cancelable lease obligations that will be paid over the respective lease terms
through 2009.
Effective November 4, 2002, the Company adopted SFAS Nos.
144, Accounting for the Impairment or Disposal of Long-Lived Assets and 146, Accounting for Costs Associated with Exit or
Disposal Activities. The March 2003 restructuring was accounted for in accordance with SFAS Nos. 144 and 146.
- 46 -
NOTE 18 - RELATED PARTY TRANSACTIONS
The Chairman of the Board of the Company is also the
Chairman of the Board and majority shareholder of a company who is a supplier of secure managed information technology services.
Another director of the Company is also an employee, shareholder and director of this company. In 2002, the Company entered into a
fifty-two month service contract with this company to provide services to all of the Company's worldwide facilities at a cost of
approximately $3.2 million per year. In 2004 and 2003, the Company has entered into additional contracts with this company ranging
from 12 months to 52 months to provide additional services for approximately $0.7 million per year. The Company incurred expenses
of $3.4 million in 2004, $3.9 million in 2003 and $2.4 million in 2002 related to services provided by this company, for which the
amount owed to this company was $0.3 million at October 31, 2004 and $0.5 million at November 2, 2003.
An officer of the Company is also the CEO, president and
director of one of the Company's majority held subsidiaries from which the Company purchases photomask blanks from a company of
which he is a significant shareholder. The Company purchased $8.3 million and $2.2 million of photomask blanks from this company in
2004 and 2003, respectively, for which the amount owed to this company was $0.7 million at October 31, 2004 and $0.4 million at
November 2, 2003.
The Company believes that the terms of the transactions
described above with affiliated companies and persons were negotiated at arm's-length and were no less favorable to the Company
than the Company could have obtained from non-affiliated parties.
NOTE 19 - QUARTERLY RESULTS OF OPERATIONS (UNAUDITED)
The following table sets forth certain unaudited quarterly
financial data:
|
|
First
|
|
Second
|
|
Third
|
|
Fourth
|
|
Year
|
|
|
|
|
|
|
|
|
|
|
|
Fiscal 2004:
|
|
|
|
|
|
(a)
|
|
(a)
|
|
(a)
|
|
|
|
|
|
|
|
|
|
|
|
Net sales
|
|
$90,489
|
|
$97,167
|
|
$103,728
|
|
$104,155
|
|
$395,539
|
Gross margin
|
|
28,638
|
|
33,034
|
|
37,243
|
|
36,392
|
|
135,307
|
Net income
|
|
2,142
|
|
5,985
|
|
8,440
|
|
7,899
|
|
24,466
|
|
|
|
|
|
|
|
|
|
|
|
Earnings per share:
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
$0.07
|
|
$0.18
|
|
$0.26
|
|
$0.24
|
|
$0.75
|
Diluted
|
|
0.07
|
|
0.17
|
|
0.23
|
|
0.21
|
|
0.68
|
|
|
|
|
|
|
|
|
|
|
|
Fiscal 2003:
|
|
|
|
(b)
|
|
(c)
|
|
|
|
(b) (c)
|
|
|
|
|
|
|
|
|
|
|
|
Net sales
|
|
$81,393
|
|
$ 85,548
|
|
$90,454
|
|
$91,489
|
|
$348,884
|
Gross margin
|
|
17,635
|
|
22,740
|
|
28,424
|
|
29,398
|
|
98,197
|
Net income (loss)
|
|
(8,487)
|
|
(44,070)
|
|
1,272
|
|
3,123
|
|
(48,162)
|
|
|
|
|
|
|
|
|
|
|
|
Earnings (loss) per share:
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
$(0.26)
|
|
$(1.37)
|
|
$0.04
|
|
$0.10
|
|
$(1.50)
|
Diluted
|
|
(0.26)
|
|
(1.37)
|
|
0.04
|
|
0.10
|
|
(1.50)
|
(a)
|
Includes after tax early extinguishment charges incurred of $0.1 million in the third
quarter of 2004 and $1.1 million in the fourth quarter of 2004, totaling $1.2 million or $0.03 per diluted share in connection with
the redemption of $48.5 million of the Company's 4.75% convertible notes.
|
|
|
(b)
|
Includes consolidation charge of $42.0 million ($39.9 million after tax or $1.24 per
diluted share), incurred in the second quarter of fiscal 2003, in connection with ceasing the manufacture of photomasks at the
Phoenix, Arizona facility and the consolidation of the Company's North American operating infrastructure.
|
|
|
(c)
|
Includes early extinguishment charge of $0.9 million after tax (or $0.03 per diluted
share) incurred in the third quarter of fiscal 2003, in connection with the early redemption of the Company's 6% $62.1 million
convertible notes due June 2004.
|
- 47 -
NOTE 20 - OTHER RECENT ACCOUNTING PRONOUNCEMENTS
In December 2003, the Securities and Exchange Commission
released Staff Accounting Bulletin (SAB) No. 104, Revenue Recognition, which supersedes SAB No. 101, Revenue Recognition
in Financial Statements. SAB No. 104 clarifies existing guidance regarding revenue contracts that contain multiple deliverables
to make it consistent with Emerging Issues Task Force (EITF) No. 00-21. The adoption of SAB No. 104 did not have a material impact
on the Company's 2004 results of operations or financial position.
In December 2003, the Financial Accounting Standards Board
(FASB) issued Interpretation No. FIN 46R, a revision to FIN 46, Consolidation of Variable Interest Entities. FIN 46R
clarifies some of the provisions of FIN 46 and exempts certain entities from its requirements. FIN 46R is effective at the
end of the first interim period ending after March 15, 2004. The adoption of FIN 46R did not have a material impact on the
Company's results of operations or financial position.
In March 2004, the FASB issued EITF Issue No. 03-1, The
Meaning of Other-Than-Temporary Impairment and Its Application to Certain Investments. EITF 03-1 includes new guidance for
evaluating and recording impairment losses on debt and equity investments, as well as new disclosure requirements for investments
that are deemed to be temporarily impaired. In September 2004, the FASB issued FASB Staff Position EITF 03-1-1, which delays the
effective date until additional guidance is issued for the application of the recognition and measurement provisions of EITF 03-1
to investments in securities that are impaired; however, the disclosure requirements are effective for annual periods ending after
June 15, 2004. Although the Company will continue to evaluate the application of EITF 03-1, management does not currently believe
adoption will have a material impact on its results of operations or financial position.
In November of 2004, the FASB issued Statement of Financial
Accounting Standards No. 151, Inventory Costs, an amendment of ARB No. 43, Chapter 4. The purpose of this statement is to
clarify the accounting of abnormal amounts of idle facility expense, freight, handling costs and waste material. ARB No. 43 stated
that under some circumstances these costs may be so abnormal that they are required to be treated as current period costs.
SFAS 151 requires that these costs be treated, as current period costs regardless if they meet the criteria of "so abnormal." In
addition, the statement requires that allocation of fixed production overheads to the costs of conversion be based on the normal
capacity of the production facilities. The provision of this Statement shall be effective for inventory costs incurred during
fiscal years beginning after June 15, 2005. The early adoption of SFAS 151 did not have a material impact on the Company's results
of operations or financial position.
In December 2004, the FASB issued SFAS No. 153, Exchanges
of Nonmonetary Assets, an amendment of APB Opinion No. 29. SFAS No. 153 is effective for nonmonetary asset exchanges occurring
in fiscal periods beginning after June 15, 2005, with earlier application permitted. The Company is evaluating SFAS No. 153, and
does not believe it will have a material impact on its 2005 consolidated financial statements.
ITEM 9. CHANGES IN AND
DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING
AND FINANCIAL
DISCLOSURE
None.
ITEM 9A. CONTROLS AND PROCEDURES
The Company's chief executive officer and chief financial
officer have concluded that, as of the end of the fiscal year 2004, the Company's disclosure controls and procedures (as defined in
Rules 13a-15(e) and 15d-15(e) of the Securities Exchange Act of 1934, as amended) were effective, based on the evaluation of these
controls and procedures required by Rule 13a-15(b) or 15d-15(b) of the Securities Exchange Act of 1934, as amended.
- 48 -
PART III
ITEM 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE
REGISTRANT
The information as to Directors required by Item 401, 405
and 406 of Regulation S-K is set forth in the Company's 2005 definitive proxy statement which will be filed with the Securities and
Exchange Commission pursuant to Regulation 14A within 120 days after the end of the fiscal year covered by this Form 10-K under the
caption "PROPOSAL 1 - ELECTION OF DIRECTORS" and in paragraph three under the caption "MEETINGS AND COMMITTEES OF THE BOARD" and is
incorporated in this report by reference. The information as to Executive Officers is included in the Company's 2005 definitive
proxy statement under the caption "EXECUTIVE OFFICERS" and is incorporated in this report by reference.
The Company has adopted a code of ethics that applies to its
principal executive officer, principal financial officer and principal accounting officer or controller. A copy of the code of
ethics may be obtained, free of charge, by writing to the General Counsel of Photronics, Inc., at 15 Secor Road, Brookfield,
Connecticut 06804.
ITEM 11. EXECUTIVE COMPENSATION
The information required by Item 402 of Regulation S-K is
set forth in the Company's 2005 definitive proxy statement under the captions "EXECUTIVE COMPENSATION," "STOCK OPTIONS", "CERTAIN
AGREEMENTS," and "DIRECTORS' COMPENSATION" and is incorporated in this report by reference.
ITEM 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND
MANAGEMENT
AND RELATED SHAREHOLDER
MATTERS
The information required by Items 403 and 201(d) of
Regulation S-K is set forth in the Company's 2005 definitive proxy statement under the captions "Ownership of Common Stock by
Directors, Nominees, Officers and Certain Beneficial Owners" and "Equity Compensation Plan Information," respectively and is
incorporated in this report by reference.
ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS
The information required by Item 404 of Regulation S-K is
set forth in the Company's 2005 definitive proxy statement under the caption "CERTAIN TRANSACTIONS" and is incorporated in this
report by reference.
ITEM 14. PRINCIPAL ACCOUNTANT FEES AND SERVICES
The information required by Item 9 (e) of Schedule 14A is
set forth in the Company's 2005 definitive Proxy Statement under the captions AUDIT FEES and AUDIT RELATED FEES and is incorporated
in this report by reference.
- 49 -
PART IV
ITEM 15. EXHIBITS, FINANCIAL STATEMENT SCHEDULES, AND REPORTS ON FORM
8-K
(A) The following documents are filed as part of this report:
|
|
|
1)
|
Financial Statements
|
|
|
|
Report of Registered Independent Public Accounting Firm
|
|
|
|
Consolidated Balance Sheets at October 31, 2004 and November 2, 2003
|
|
|
|
Consolidated Statements of Operations for the years ended October 31, 2004,
November 2, 2003 and November 3, 2002
|
|
|
|
Consolidated Statements of Shareholders' Equity for the years ended October 31,
2004,
November 2, 2003 and November 3, 2002
|
|
|
|
|
|
Consolidated Statements of Cash Flows for the years ended October 31, 2004,
November 2, 2003 and November 3, 2002
|
|
|
|
Notes to Consolidated Financial Statements
|
|
|
|
|
2)
|
Schedule II, Valuation Account - Valuation and Qualifying Accounts for the fiscal years
ended
October 31, 2004, November 2, 2003 and November 3, 2002
|
|
|
|
|
|
Report of Independent Registered Public Accounting Firm on Supplemental
Schedule
|
|
|
|
Schedule II
|
|
|
Valuation and Qualifying Accounts
|
|
|
(in thousands)
|
|
|
|
|
|
Balance at
|
|
Charge to
|
|
|
|
Balance at
|
|
|
Beginning of
|
|
Costs and
|
|
|
|
End of
|
|
|
Year
|
|
Expenses
|
|
Deductions
|
|
Year
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for Doubtful Accounts
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended October 31, 2004
|
|
$ 2,828
|
|
$ 1,530
|
|
$(1,112)
|
(a)
|
$ 3,246
|
Year ended November 2, 2003
|
|
1,840
|
|
2,201
|
|
(1,213)
|
(a)
|
2,828
|
Year ended November 3, 2002
|
|
1,000
|
|
1,399
|
|
(559)
|
(a)
|
1,840
|
|
|
|
|
|
|
|
|
|
Deferred Income Tax Valuation Allowance
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended October 31, 2004
|
|
$23,217
|
|
$ 4,266
|
|
$ -
|
|
$27,483
|
Year ended November 2, 2003
|
|
2,510
|
|
20,707
|
|
-
|
|
23,217
|
Year ended November 3, 2002
|
|
293
|
|
2,217
|
|
-
|
|
2,510
|
|
|
|
|
|
|
|
|
|
(a) Uncollectible accounts written off
|
- 50 -
|
3)
|
Exhibits - See the Exhibit Index on pages 54 - 56 of this Annual Report on Form 10-K
for exhibits filed with this Annual Report on Form 10-K and for exhibits incorporated by
reference. The following exhibits listed on the Exhibit Index are filed with this Annual Report
on Form 10-K.
|
|
|
|
|
Exhibit
Number
|
Description
|
|
|
|
|
10.4
|
Third Amendment Agreement dated as of September 1, 2004 among the Company,
the Borrowing Subsidiaries Party hereto, the Guarantor's Party hereto, the Lender's
Party hereto and JPMorganChase, as Administrative Agent.
|
|
|
|
|
10.9
|
Amendment to the Employee Stock Purchase Plan as of April 1, 1998.+
|
|
|
|
|
10.10
|
Amendment to the Employee Stock Purchase Plan as of March 24, 2004.+
|
|
|
|
|
10.13
|
The Company's 1996 Stock Option Plan, as amended March 13, 2003.+
|
|
|
|
|
10.15
|
The Company's 1998 Stock Option Plan, as amended March 13, 2003.+
|
|
|
|
|
10.18
|
The Company's 2000 Stock Option Plan, as amended March 13, 2003.+
|
|
|
|
|
10.19
|
Form of Agreement regarding life insurance between the Company and Executive.+
|
|
|
|
|
10.22
|
Employment Agreement between the Company and Edwin L. Lewis, dated January 4,
2005.+
|
|
|
|
|
21
|
List of Subsidiaries of the Company.
|
|
|
|
|
23
|
Consent of Deloitte & Touche LLP.
|
|
|
|
|
31.1
|
Certification of the Chief Executive Officer pursuant to Rule 13a-14(a)/15d-14(a)
of the Securities Exchange Act of 1934, as adopted pursuant to Section 302 of the
Sarbanes-Oxley Act of 2002.
|
|
|
|
|
31.2
|
Certification of the Chief Financial Officer pursuant to Rule 13a-14(a)/15d-14(a)
of the Securities Exchange Act of 1934, as adopted pursuant to Section 302 of the
Sarbanes-Oxley Act of 2002.
|
|
|
|
|
32.1
|
Certification of the Chief Executive Officer pursuant to 18 U.S.C. Section 1350 as
adopted
pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
|
|
|
|
|
32.2
|
Certification of the Chief Financial Officer pursuant to 18 U.S.C. Section 1350 as
adopted
pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
|
|
|
|
|
+ Represents a management contract or compensatory plan or
arrangement.
|
|
|
|
|
The Company will provide a copy of any exhibit upon receipt of a written request for the
particular
exhibit or exhibits desired. All requests should be addressed to the Company’s General Counsel
at the address of the Company’s principal executive offices.
|
- 51 -
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCCOUNTING FIRM
ON SUPPLEMENTAL SCHEDULE
Board of Directors and Shareholders
Photronics, Inc.
Brookfield, Connecticut
Our audits were conducted for the purpose of forming an opinion on the basic financial
statements taken as a
whole. The supplemental schedule listed on page 50 is presented for the purpose of additional analysis and is not a
required part of the basic financial statements. This schedule is the responsibility of the Company’s management. Such
schedule has been subjected to the auditing procedures applied in our audits of the basic financial statements and, in our
opinion, is fairly stated in all material respects when considered in relation to the basic financial statements taken as a
whole.
DELOITTE & TOUCHE LLP
Hartford, Connecticut
January 11, 2005
- 52 -
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the
Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned,
thereunto duly authorized.
|
PHOTRONICS, INC.
|
|
(Registrant)
|
|
|
By
|
/s/ SEAN T. SMITH
|
|
|
|
January 12, 2005
|
|
Sean T. Smith
Vice President
Chief Financial Officer
|
|
|
|
|
Pursuant to the requirements of the Securities Exchange Act
of 1934, this report has been signed below by the following persons on behalf of the registrant and in the capacities and on the
dates indicated.
|
|
By
|
/s/ CONSTANTINE S. MACRICOSTAS
|
|
|
|
January 12, 2005
|
|
Constantine S. Macricostas
Chairman and Chief Executive Officer
Director
|
|
|
|
|
By
|
/s/ SEAN T. SMITH
|
|
|
|
January 12, 2005
|
|
Sean T. Smith
Vice President
Chief Financial Officer
|
|
|
|
|
By
|
/s/ WALTER M. FIEDEROWICZ
|
|
|
|
January 12, 2005
|
|
Walter M. Fiederowicz
Director
|
|
|
|
|
By
|
/s/ JOSEPH A. FIORITA, JR.
|
|
|
|
January 12, 2005
|
|
Joseph A. Fiorita, Jr.
Director
|
|
|
|
|
By
|
/s/ GEORGE C. MACRICOSTAS
|
|
|
|
January 12, 2005
|
|
George C. Macricostas
Director
|
|
|
|
|
By
|
/s/ WILLEM D. MARIS
|
|
|
|
January 12, 2005
|
|
Willem D. Maris
Director
|
|
|
|
|
By
|
/s/ MITCHELL G. TYSON
|
|
|
|
January 12, 2005
|
|
Mitchell G. Tyson
Director
|
|
|
- 53 -
|
EXHIBITS
INDEX
|
|
|
Exhibit
Number
|
Description
|
|
|
3 (i) (1)
|
Certificate of Incorporation (incorporated by reference to Exhibit 3.1 to the
Company’s Quarterly
Report on Form 10-Q for the quarter ended April 30, 2002 (Commission File Number 0-15451)).
|
|
|
3 (i) (2)
|
Amendment to the Certificate of Incorporation, dated July 9, 1986 (incorporated by
reference
to Exhibit 3.1 to the Company’s Quarterly Report on Form 10-Q for the quarter ended April 30, 2002
(Commission File Number 0-15451)).
|
|
|
3 (i) (3)
|
Amendment to the Certificate of Incorporation, dated April 9, 1990 (incorporated by
reference
to Exhibit 3.1 to the Company’s Quarterly Report on Form 10-Q for the quarter ended April 30, 2002
(Commission File Number 0-15451)).
|
|
3 (i) (4)
|
Amendment to the Certificate of Incorporation, dated March 16, 1995 (incorporated by
reference to
Exhibit 3.1 to the Company’s Quarterly Report on Form 10-Q for the quarter ended April 30, 2002
(Commission File Number 0-15451)).
|
|
3 (i) (5)
|
Amendment to the Certificate of Incorporation, dated November 13, 1997 (incorporated by
reference
to Exhibit 3.1 to the Company’s Quarterly Report on Form 10-Q for the quarter ended April 30, 2002
(Commission file number 0-15451)).
|
|
3 (i) (6)
|
Amendment to the Certificate of Incorporation, dated April 15, 2002 (incorporated by
reference to
Exhibit 3.1 to the Company’s Quarterly Report on Form 10-Q for the quarter ended April 30, 2002
(Commission File Number 0-15451)).
|
|
3 (ii) (1)
|
By-laws of the Company, (incorporated by reference to Exhibit 3.2 to the Company's
Registration
Statement on Form S-1, File Number 33-11694, which was declared effective by the Commission on
March 10, 1987).
|
|
|
4.1
|
Form of Indenture between the Company and the Bank of Nova Scotia Trust Company of New
York,
as Trustee, relating to the 4.75% convertible subordinated notes due December 15, 2006 (incorporated
by reference to Exhibit 4.2 to the Company’s Annual Report on Form 10-K405 for the fiscal year
ended October 31, 2001 (Commission File Number 0-15451)).
|
|
4.2
|
Registration Rights Agreement dated December 12, 2001 between the Company, Morgan Stanley
&
Co. Incorporated and Merrill Lynch, Pierce, Fenner and Smith Incorporated (incorporated by
reference to Exhibit 4.3 to the Company’s Annual Report on Form 10-K405 for the fiscal year ended
October 31, 2001 (Commission File Number 0-15451)).
|
|
4.3
|
Registration Rights Agreement dated April 4, 2002 between the Company and Photo (L)
Limited,
Mask (L) Limited, Lakeway (L) Limited, and March (L) Limited (incorporated by reference to
Exhibit 4.1 to the Company's Registration Statement on Form S-3, File Number 333-88122 which was
filed on May 13, 2002).
|
|
4.4
|
Form of Indenture between the Company and the Bank of New York, as Trustee, relating to
the
2.25% Convertible Subordinated Notes due April 15, 2008 (incorporated by reference to Exhibit 4.1
to the Company's Registration Statement on Form S-3, File Number 333-105918, which was filed on
June 6, 2003).
|
|
4.5
|
Registration Rights Agreement, dated April 15, 2003 between the Company, Morgan Stanley
& Co.
Incorporated, Merrill Lynch, Pierce, Fenner and Smith Incorporated and JP Morgan Securities, Inc.
(incorporated by reference to Exhibit 4.2 to the Company’s Registration Statement on Form S-3, File
Number 333-105918).
|
|
|
4.6
|
The Company will furnish to the Commission upon request any other debt instrument referred
to in
Item 601(b)(4)(iii)(A) of Regulation S-K.
|
- 54 -
10.1
|
Credit Agreement dated as of July 12, 2002 among the Company, JPMorganChase Bank,
HSBC
Bank USA, The Bank of New York, Fleet National Bank and Citizens Bank of Massachusetts
(incorporated by reference to Exhibit 10.1 to the Company’s Quarterly Report on Form 10-Q for the
quarter ended July 31, 2002 (Commission File Number 0-15451)).
|
|
|
10.2
|
First Amendment Agreement dated as of February 3, 2003 among the Company, the
Borrowing
Subsidiaries Party hereto, the Guarantors Party hereto, the Lenders Party hereto and JP Morgan
Chase Bank, as Administrative Agent (incorporated by reference to Exhibit 10.1 to the Company’s
Quarterly Report on Form 10-Q for the quarter ended February 2, 2003 (Commission File Number
0-15451)).
|
|
10.3
|
Second Amendment Agreement dated as of April 9, 2003 among the Company, the
Borrowing
Subsidiaries Party hereto, the Guarantor's Party hereto, the Lenders Party hereto and JP Morgan
Chase, as Administrative Agent (incorporated by reference to Exhibit 10.1 to the Company’s
Quarterly Report on Form 10-Q for the quarter ended May 4, 2003 (Commission File Number
0-15451)).
|
|
|
10.4
|
Third Amendment Agreement dated as of September 1, 2004 among the Company, the
Borrowing
Subsidiaries Party hereto, the Guarantor’s Party hereto, the Lenders Party hereto and JPMorganChase,
as Administrative Agent.
|
|
|
10.5
|
Master Service Agreement dated January 11, 2002 between the Company and RagingWire
Telecommunications, Inc. (incorporated by reference to Exhibit 10.2 to the Company's Annual Report
on Form 10-K for the fiscal year ended November 3, 2002 (Commission File No. 0-15451)).
|
|
|
10.6
|
Real Estate Agreement dated June 19, 2002 between Constantine Macricostas and the
Company
(incorporated by reference to Exhibit 10.3 to the Company’s Annual Report on Form 10-K for the
fiscal year ended November 3, 2002 (Commission File Number 0-15451)).
|
|
|
10.7
|
Real Estate Agreement dated June 26, 2002 among George Macricostas and Stephen Macricostas
and
the Company (incorporated by reference to Exhibit 10.4 to the Company's Annual Report on Form
10-K for the fiscal year ended November 3, 2002 (Commission File Number 0-15451)).
|
|
10.8
|
The Company's 1992 Employee Stock Purchase Plan (incorporated by reference to Exhibit
10.24 to
the Company's Registration Statement on Form S-8, File Number 33-47446 which was filed on April
24, 1994).+
|
|
10.9
|
Amendment to the Employee Stock Purchase Plan as of April 1, 1998.+
|
|
|
10.10
|
Amendment to the Employee Stock Purchase Plan as of March 24, 2004.+
|
|
10.11
|
The Company's 1994 Stock Option Plan (incorporated by reference to Exhibit 10.25 to the
Company's
Registration Statement on Form S-8, Commission File Number 33-78102 which was filed on April 22,
1994).+
|
|
10.12
|
The Company's 1996 Stock Option Plan (incorporated by reference to Exhibit 4(a) to the
Company's
Registration Statement on Form S-8, Commission File Number 333-02245, which was filed on April 4,
1996).+
|
|
|
10.13
|
The Company’s 1996 Stock Option Plan, as amended March 13, 2003.+
|
|
|
10.14
|
The Company's 1998 Stock Option Plan (incorporated by reference to Appendix A to the
Company’s
Proxy Statement dated February 12, 1998 filed with the Securities and Exchange Commission as
definitive Proxy Statement pursuant to Rule 14a-101 on February 11, 1998 (Commission File Number
0-15451)).+
|
|
|
10.15
|
The Company’s 1998 Stock Option Plan, as amended March 13, 2003.+
|
- 55 -
10.16
|
The Company's 2000 Stock Option Plan (incorporated by reference to Appendix A to the
Company's
Notice of Annual Meeting and Proxy Statement dated April 4, 2000 on Form DEF 14A filed on March
6, 2000 (Commission File Number 0-15451)).+
|
|
10.17
|
The Company's 2000 Stock Plan, as amended on March 20, 2002 (incorporated by reference
to
Exhibit 4.1 to the Company's Registration Statement on Form S-8, Commission File Number
333-86846 which was filed on April 24, 2002).+
|
|
|
10.18
|
The Company’s 2000 Stock Option Plan, as amended March 13, 2003.+
|
|
10.19
|
Form of Agreement regarding life insurance between the Company and Executive.+
|
|
|
10.20
|
Consulting Agreement between the Company and Constantine S. Macricostas, dated October 10,
1997
(incorporated by reference to Exhibit 10.37 to the Company’s Annual Report on Form 10-K for fiscal
year ended November 2, 1998 (Commission File Number 0-15451)).+
|
|
|
10.21
|
Pull/Call Option Agreement dated August 21, 2001, by and among the Company, Photo
(L)
Limited, Mask (L) Limited, Lakeway (L) Limited, March (L) Limited, The HSBC Private Equity
Fund 2 Limited, The HSBC Private Equity Fund, L.P., Taiwan Mask Corp. and Blue Water Ventures
International Ltd. (incorporated by reference to Exhibit 10 to the Company’s Quarterly Report on
Form 10-Q for the quarter ended July 31, 2001 (Commission File Number 0-15451)).
|
|
|
10.22
|
Employment Agreement between the Company and Edwin L. Lewis, dated January 4,
2005.+
|
|
|
21
|
List of Subsidiaries of the Company.
|
|
|
23
|
Consent of Deloitte & Touche LLP.
|
|
31.1
|
Certification of Chief Executive Officer pursuant to Rule 13a-14(a)/15d-14(a) of the
Securities
Exchange Act of 1934, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
|
|
|
31.2
|
Certification of Chief Financial Officer pursuant to Rule 13a-14(a)/15d-14(a) of the
Securities
Exchange Act of 1934, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
|
|
|
32.1
|
Certification of Chief Executive Officer pursuant to 18 U.S.C. Section 1350 as adopted
pursuant to
Section 906 of the Sarbanes-Oxley Act of 2002.
|
|
|
32.2
|
Certification of Chief Financial Officer pursuant to 18 U.S.C. Section 1350 as adopted
pursuant to
Section 906 of the Sarbanes-Oxley Act of 2002.
|
|
|
|
|
|
+ Represents a management contract or compensatory plan or
arrangement.
|
|
|
The Company will provide a copy of any exhibit upon receipt of a written request for the
particular exhibit or exhibits
desired. All requests should be addressed to the Company’s General Counsel at the address of the Company’s
principal executive offices.
|
- 56 -