These hazards may cause personal injury and loss of life, severe damage to or destruction of property and equipment, and environmental damage; any of these could lead to claims under the environmental laws. In addition, individuals could seek damages for alleged personal injury or property damage due to exposure to chemicals at our facilities or to chemicals otherwise owned or controlled by Georgia Gulf. Furthermore, Georgia Gulf is also subject to present and future claims with respect to workplace exposure, workers' compensation and other matters. Although we maintain property, business interruption and casualty insurance of the types and in the amounts that we believe are customary for the industry, we are not fully insured against all potential hazards incident to our business. <
/DIV>
We rely heavily on third party transportation, which subjects us to risks that we cannot control; these risks may adversely affect our operations.
We rely heavily on railroads and shipping companies to transport raw materials to our manufacturing facilities and to ship finished product to our customers. Rail and shipping operations are subject to various hazards, including extreme weather conditions, work stoppages and operating hazards. If we are delayed or unable to ship finished product or unable to obtain raw materials as a result of the railroads' or shipping companies' failure to operate properly, or if there were significant changes in the cost of these services, we may not be able to arrange efficient alternatives and timely means to obtain raw materials or ship our goods, which could result in an adverse effect on our revenues and costs of operations.
We have a substantial amount of indebtedness, which could limit our business and operations.
At December 31, 2003, we had approximately $427.9 million of indebtedness outstanding. As a result, Georgia Gulf is highly leveraged. This high level of indebtedness could have important consequences to our operations, including:
· we may have difficulty borrowing money in the future for working capital, capital expenditures, acquisitions or other purposes;
· we will need to use a large portion of our available cash for debt service, which will reduce the amount of money available to finance our operations and other business activities;
· some of our debt, including the debt under our senior credit facility, has variable rates of interest, which exposes us to the risk of increased interest rates; and
· we may have a much higher level of debt than some of our competitors, which may put us at a competitive disadvantage; make us more vulnerable to economic downturns and adverse developments in our business; and reduce our flexibility in responding to changing business and economic conditions.
We expect to obtain the money to pay our expenses and to pay principal and interest on our debt from our cash flow and from additional loans under our revolving credit facility. Our ability to meet these requirements will depend on our future financial performance. We cannot be sure that our cash flow will be sufficient to allow us to pay principal and interest on our debt as well as meet our other obligations. If we do not have enough money to do so, we may be required to refinance all or part of our debt, sell assets or borrow more money. We cannot assure you that we will be able to do so on commercially reasonable terms, if at all. In addition, the terms of our existing or future debt agreements, including our senior credit facility and the indenture related to our 7.125 percent senior n
otes, may restrict us from pursuing any of these alternatives.
We may encounter difficulties in integrating the assets of businesses we acquire, which may adversely affect our results of operations.
We cannot be sure that we will be able to successfully integrate any acquisitions into our operations without substantial costs, delays or other problems. The integration of any business we acquire may be disruptive to our business and may result in a significant diversion of management attention and operational resources. In addition, we may suffer a loss of key employees, customers or suppliers, loss of revenues, increases in costs or other difficulties.
Our participation in joint ventures exposes us to risks of shared control.
As part of the vinyls business we acquired from CONDEA Vista Company, we purchased a 50 percent interest in a manufacturing joint venture, the remainder of which is controlled by PPG Industries, Inc., which also supplies chlorine to the facility operated by the joint venture. We may enter into additional joint ventures in the future. The nature of a joint venture requires us to share control with unaffiliated third parties. If our joint venture partners do not fulfill their obligations, the affected joint venture may not be able to operate according to its business plan. In that case, our operations may be adversely affected or we may be required to increase our level of commitment to the joint venture. Also, differences in views among joint venture participants may result in delayed decisi
ons or failures to agree on major issues. Any differences in our views or problems with respect to the operations of our joint ventures could have a material adverse effect on our business, financial condition, results of operations or cash flows.
We rely on outside suppliers for specified feedstocks and services.
In connection with our acquisition of the vinyls business of CONDEA Vista Company, we entered into agreements with CONDEA Vista to provide specified feedstocks for the Lake Charles facility. Moreover, this facility is dependent upon CONDEA Vista's infrastructure for services such as wastewater and ground water treatment, site remediation, and fire water supply. Any failure of CONDEA Vista to perform those agreements could adversely affect the operation of the affected facilities and our results of operations. The agreements relating to these feedstocks and services had initial terms of one to ten years. Although most of these agreements provide for automatic renewal, they may be terminated after specified notice periods. If we were required to obtain an alternate source for these feedstocks
or services, we may not be able to obtain pricing on as favorable terms. Additionally, we may be forced to pay additional transportation costs or to invest in capital projects for pipelines or alternate facilities to accommodate railcar or other delivery or to replace other services.
We also obtain a significant portion of our other raw materials from a few key suppliers. If any of these suppliers is unable to meet its obligations under present supply agreements, we may be forced to pay higher prices to obtain the necessary raw materials. Any interruption of supply or any price increase of raw materials could have an adverse effect on our business and results of operations.
Sales made in international markets expose us to risks that may adversely affect our operations or financial condition.
During 2003, 12 percent of our revenues were generated in international markets. Substantially all of our international sales are made in U.S. dollars and, as a result, any increase in the value of the U.S. dollar relative to foreign currencies will increase the effective price of our products in international markets. Our international sales are also subject to other risks, including differing and changing legal and regulatory requirements in local jurisdictions; export duties and import quotas; domestic and foreign customs and tariffs or other trade barriers; potentially adverse tax consequences, including withholding taxes or taxes on other remittances; and foreign exchange restrictions. We cannot assure you that these factors will not have an adverse effect on our financial condition or
results of operations.
Our senior credit facility and the indenture for our 7.125 percent senior notes impose significant operating and financial restrictions, which may prevent us from capitalizing on business opportunities and taking some actions.
The terms of our senior credit facility and one of our indentures impose significant operating and financial restrictions on us. These restrictions will limit our ability to:
· incur additional indebtedness and liens;
· make capital expenditures;
· make investments and sell assets, including the stock of subsidiaries;
· make payments of dividends and other distributions;
· purchase Georgia Gulf stock;
· use the proceeds of the sale of specified assets;
· engage in business activities unrelated to our current business;
· enter into transactions with affiliates; or
· consolidate, merge or sell all or substantially all of our assets.
In addition, our senior credit facility also requires us to maintain specified financial ratios. We cannot assure you that these covenants will not adversely affect our ability to finance our future operations or capital needs or to pursue available business opportunities. A breach of any of these covenants could result in a default in respect of the related indebtedness. If a default occurs, the relevant lenders could elect to declare the indebtedness, together with accrued interest and other fees, to be immediately due and payable and proceed against any collateral securing that indebtedness. In addition, any acceleration of indebtedness under our senior credit facility will constitute a default under some of our other indebtedness.
The conviction of our former independent auditors, Arthur Andersen LLP, on federal obstruction of justice charges may adversely affect Arthur Andersen LLP's ability to satisfy any claims arising from the provision of auditing services to us and may impede our access to the capital markets.
Arthur Andersen LLP, which audited our financial statements for the year ended December 31, 2001, was indicted in March 2002 on federal obstruction of justice charges arising from the government's investigation of Enron Corporation. Arthur Andersen LLP was tried on such charges by a jury and found guilty on June 15, 2002. In light of the jury verdict and the underlying events, Arthur Andersen LLP stopped practicing before the Securities and Exchange Commission. The Securities and Exchange Commission has stated that, for the time being subject to certain conditions, it will continue accepting financial statements audited by Arthur Andersen LLP. Events arising out of the conviction may adversely affect the ability of Arthur Andersen LLP to satisfy any claims arising from its provision of audi
ting services to us, including claims that could arise out of Arthur Andersen LLP's audit of our financial statements included in our periodic reports, prospectuses or registration statements filed with the Securities and Exchange Commission.
Should we seek to access the public capital markets, Securities and Exchange Commission rules will require us to include or incorporate by reference in any prospectus three years of audited financial statements. The Securities and Exchange Commission's current rules would require us to present audited financial statements for 2001 audited by Arthur Andersen LLP. Since we could not obtain a consent by Arthur Andersen LLP to inclusion of our financial statements for 2001, neither we nor any underwriters would have the same level of protection under the securities laws as would otherwise be the case. Any delay or inability to access the public capital markets caused by these circumstances could have a material adverse effect on our business and gro
wth prospects.
Forward-Looking Statements
This Form 10-K and other communications to stockholders may contain "forward-looking statements" within the meaning of the Private Securities Litigation Reform Act of 1995. These statements relate to, among other things, our outlook for future periods, supply and demand, pricing trends and market forces within the chemical industry, cost reduction strategies and their results, planned capital expenditures, long-term objectives of management and other statements of expectations concerning matters that are not historical facts.
Predictions of future results contain a measure of uncertainty. Actual results could differ materially due to various factors. Factors that could change forward-looking statements are, among others, those contained in the "Risk Factors" section above as well as changes in the general economy, changes in demand for our products or increases in overall industry capacity that could affect production volumes and/or pricing, changes and/or cyclicality in the industries to which our products are sold, availability and pricing of raw materials, technological changes affecting production, difficulty in plant operations and product transportation, governmental and environmental regulations and other unforeseen circumstances. A number of these factors are discussed in this Form 10-K and in our other
periodic filings with the Securities and Exchange Commission.
Our asset base was established from 1971 to the present with the construction of the Plaquemine, Louisiana, complex, the construction of the Pasadena, Texas cumene plant, and the purchase of the rigid vinyl compound plants. There was also the purchase of the Bound Brook, New Jersey, phenol/acetone facility, which was subsequently relocated to Pasadena, Texas, and modernized in 1990. In 1997, we completed construction of cogeneration and air separation plants in Plaquemine, Louisiana, in order to supply all of our requirements for electricity, oxygen and nitrogen at that location. The cogeneration plant was leased under an operating lease agreement until we purchased it in 1999. In 1998, we purchased North American Plastics, Inc., a manufacturer of flexible vinyl compounds with production fa
cilities in Prairie and Madison, Mississippi. In 1999, we purchased substantially all of the assets of the vinyls business of CONDEA Vista Company, an integrated producer of VCM, vinyl resins and vinyl compounds with production facilities in Aberdeen, Mississippi, Lake Charles, Louisiana, Jeffersontown, Kentucky, Mansfield, Massachusetts, and Oklahoma City, Oklahoma. We have since ceased production in Mansfield, Massachusetts and Jeffersontown, Kentucky. On January 30, 2003, we announced the expansion of the Gallman, Mississippi facility. When completed in 2004, our vinyl compound facility at our Gallman, Mississippi plant will be the largest merchant vinyl compound facility in North America.
We believe current and additional planned capacity will adequately meet anticipated demand requirements. Average capacity utilization of our production facilities was 84 percent in 2003.
The following table sets forth the location of each manufacturing facility we own, the products manufactured at each facility and the approximate processing capability of each, assuming normal plant operations, as of December 31, 2003:
|
Location |
|
Products |
|
Annual Capacity |
|
|
|
|
|
|
Chlorovinyls Segment |
|
|
|
|
|
|
|
|
|
|
|
|
Plaquemine, LA |
|
Chlorine |
|
450 thousand tons |
|
Plaquemine, LA |
|
Caustic Soda |
|
500 thousand tons |
|
Plaquemine, LA |
|
VCM |
|
1.6 billion pounds |
|
Lake Charles, LA (two locations) |
|
VCM |
|
1.5 billion pounds (1) |
|
Plaquemine, LA |
|
Vinyl Resins |
|
1.2 billion pounds |
|
Aberdeen, MS |
|
Vinyl Resins |
|
1.0 billion pounds |
|
Oklahoma City |
|
Vinyl Resins |
|
500 million pounds |
|
Aberdeen, MS |
|
Vinyl Compounds |
|
135 million pounds |
|
Gallman, MS |
|
Vinyl Compounds |
|
330 million pounds |
|
Madison, MS |
|
Vinyl Compounds |
|
245 million pounds |
|
Prairie, MS |
|
Vinyl Compounds |
|
90 million pounds |
|
Tiptonville, TN |
|
Vinyl Compounds |
|
100 million pounds |
|
Aberdeen, MS |
|
Plasticizers |
|
22 million pounds |
Aromatics Segment |
|
|
|
|
|
|
|
|
|
|
|
|
Pasadena, TX |
|
Cumene |
|
1.5 billion pounds |
|
Plaquemine, LA |
|
Phenol |
|
500 million pounds |
|
Pasadena, TX |
|
Phenol |
|
160 million pounds (2) |
|
Plaquemine, LA |
|
Acetone |
|
308 million pounds |
|
Pasadena, TX |
|
Acetone |
|
100 million pounds (2) |
___________
(1) Reflects 100 percent of the production at our owned facility in Lake Charles and our 50 percent share of PHH Monomers' 1.15 billion pounds of total VCM capacity.
(2) This phenol/acetone plant is temporarily idled. See Item 1. Business.
Our manufacturing facilities are located near major water and/or rail transportation terminals, facilitating efficient delivery of raw materials and prompt shipment of finished products. In addition, we have a fleet of about 3,876 railcars of which about 615 are owned and the remainder leased pursuant to operating leases with varying terms through the year 2014. The total lease expense for these railcars and other transportation equipment was approximately $16.6 million for 2003, $18.0 million for 2002, and $19.1 million for 2001.
We lease office space for our principal executive offices in Atlanta, Georgia, and for information services in Baton Rouge, Louisiana. Additionally, space is leased for sales and marketing offices in Houston, Texas. Space for numerous storage terminals is leased throughout the United States, and in the Netherlands, Canada and Mexico.
We are a party to numerous individual and several class-action lawsuits filed against the company, among other parties, arising out of an incident that occurred in September 1996 in which workers were exposed to a chemical substance on our premises in Plaquemine, Louisiana. The substance was later identified to be a form of mustard agent, which occurred as a result of an unforeseen chemical reaction. All of the actions claim one or more forms of compensable damages, including past and future wages, past and future physical and emotional pain and suffering. The lawsuits were originally filed in Louisiana state court in Iberville Parish.
In September 1998, the state court trial judge granted the plaintiffs' motion permitting the filing of amended petitions that added the additional allegations that we had engaged in intentional conduct against the plaintiffs. Amended petitions making such allegations were filed. Our two insurers notified us that they were reserving their rights to deny coverage to the extent liability could be established due to such intentional conduct in accordance with their insurance policies. We disputed the insurers' reservation of rights. In December 1998, as required by the terms of the insurance policies, each insurer demanded arbitration of the issue of the insurers' duties relating to the intentional conduct allegations. As a result of the arbitrations relating to the insurance issue, as permitte
d by federal statute, the insurers removed the cases to United States District Court in December 1998.
Following the above removal of these actions and unsuccessful attempts by plaintiffs to remand the cases, we were able to settle the claims of all but two worker plaintiffs (and their collaterals) who had filed suit prior to removal. These settlements included the vast majority of those claimants believed to be the most seriously injured. No further legal proceedings are required relating to these settled cases. Negotiations regarding the remaining claims of the two worker plaintiffs are ongoing.
Following these settlements, we were sued by approximately 400 additional plaintiff workers (and their collaterals) who claim that they were injured as a result of the incident. After negotiation, including a mediation, we reached an agreement for the settlement of these additional claims. This court approved settlement, which is on a class basis, will resolve the claims of all workers who claim to have been exposed and injured as a result of the incident other than those workers who opt out of the class settlement. We are aware of two worker plaintiffs and several collaterals who have filed suit in state court who have opted not to participate in the class settlement, as well as the two worker plaintiffs and collaterals whose claims are pending in federal court (see discussion above). Base
d on the present status of the proceedings, we believe the liability ultimately imposed on us will not have a material effect on our financial position or on our results of operations.
Many of the workers injured in this accident were employed by contractors we hired to perform various services on our site. Under the contracts for services, the contractors agreed to hold us harmless and indemnify us for amounts we were required to pay for personal injuries to their workers. During the course of this litigation, we had made demands for the contractors to reimburse us for damage amounts we had paid to their employees. In August 2003, we recovered $3.1 million as reimbursement for amounts paid by us to one contractors employees. We continue to pursue additional repayments from other contractors, but we do not believe any future recoveries will be material.
We are currently negotiating with the Louisiana Department of Environmental Quality to reach a global settlement that combines several pending enforcement matters relating to the operation of its production facilities in Lake Charles and Plaquemine, Louisiana. These proceedings allege violations due to unauthorized episodic releases, exceedences of permitted emission rates, exceedences of authorized emissions limitations, and allege violation of leak detection and repair requirements. We believe that if a global settlement is reached, the total penalty for the pending matters described above, when grouped together, will exceed $0.1 million, but will not have a material effect on our financial position or on our results of operations.
In addition, we are subject to other claims and legal actions that may arise in the ordinary course of business. We believe that the ultimate liability, if any, with respect to these other claims and legal actions will not have a material effect on our financial position or on our results of operations.
No matters were submitted to a vote of security holders during the fourth quarter of 2003.
PART II
Georgia Gulf Corporation's common stock is listed on the New York Stock Exchange under the symbol "GGC." At February 26, 2004, there were 670 stockholders of record. The following table sets forth the New York Stock Exchange high, low and closing stock prices and dividend payments for Georgia Gulf's common stock for the periods indicated.
|
|
High |
|
|
Low |
|
|
Close |
|
|
Dividends |
|
|
|
|
|
|
|
|
2003 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
First quarter |
$ |
25.25 |
|
$ |
16.94 |
|
$ |
20.13 |
|
$ |
0.08 |
Second quarter |
|
23.45 |
|
|
18.64 |
|
|
19.80 |
|
|
0.08 |
Third quarter |
|
24.45 |
|
|
19.23 |
|
|
23.35 |
|
|
0.08 |
Fourth quarter |
|
29.75 |
|
|
23.45 |
|
|
28.88 |
|
|
0.08 |
|
|
|
|
|
|
|
|
|
|
|
|
2002 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
First quarter |
$ |
26.82 |
|
$ |
17.03 |
|
$ |
26.67 |
|
$ |
0.08 |
Second quarter |
|
26.82 |
|
|
20.26 |
|
|
26.26 |
|
|
0.08 |
Third quarter |
|
26.92 |
|
|
18.95 |
|
|
22.78 |
|
|
0.08 |
Fourth quarter |
|
25.01 |
|
|
19.01 |
|
|
23.14 |
|
|
0.08 |
We intend, from time to time, to pay cash dividends on our common stock as our board of directors deems appropriate. Our ability to pay dividends may be limited by covenants in our senior credit facility (see "Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations - Liquidity and Capital Resources").
Securities Authorized for Issuance Under Equity Compensation Plans
The following table provides information with respect to compensation plans under which equity securities of Georgia Gulf Corporation are authorized for issuance to employees as of December 31, 2003:
|
|
|
Number of securities to be issued upon exercise of outstanding options, warrants and rights |
|
|
Weighted-average exercise price of outstanding options, warrants and rights |
|
|
Number of securities remaining available for future issuance under equity compensation plans (excluding securities reflected in column (a)) |
Plan category |
|
|
(a) |
|
|
(b) |
|
|
(c) |
|
|
|
|
|
|
|
Equity compensation plans approved by security holders |
|
|
1,497,428 |
|
$ |
26.83 |
|
|
991,766 |
Equity compensation plans not approved by security holders |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
1,497,428 |
|
$ |
26.83 |
|
|
991,766 |
|
|
|
|
|
|
|
Recent Sales of Unregistered Securities
On December 3, 2003, we sold $100.0 million in principal amount of our 7.125 percent senior notes due 2013 to JP Morgan, Banc of America Securities LLC, Merrill Lynch & Co. and Wachovia Securities for an aggregate purchase price of $98.3 million pursuant to the exemption contained in Section 4(2) of the Securities Act of 1933 in reliance upon the representations of the purchasers.
Five-Year Selected Financial Data
In Thousands, Except Per Share Data, Percentages and Employees
|
Year Ended December 31, |
|
|
|
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
2000 |
|
|
1999 |
|
|
|
|
|
|
|
|
|
|
|
|
Results of Operations*: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
$ |
1,444,483 |
|
$ |
1,230,751 |
|
$ |
1,205,896 |
|
$ |
1,581,653 |
|
$ |
908,974 |
|
Cost of sales |
|
1,319,094 |
|
|
1,086,746 |
|
|
1,125,439 |
|
|
1,367,986 |
|
|
765,323 |
|
Selling, general and administrative expenses |
|
55,691 |
|
|
45,685 |
|
|
44,665 |
|
|
45,634 |
|
|
40,845 |
|
Asset write-off and other related charges (1) |
|
|
|
|
|
|
|
5,438 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income |
|
69,698 |
|
|
98,320 |
|
|
30,354 |
|
|
168,033 |
|
|
102,806 |
|
Interest expense |
|
(38,195 |
) |
|
(49,739 |
) |
|
(57,500 |
) |
|
(67,971 |
) |
|
(34,978 |
) |
Cost related to early retirement of debt |
|
(13,816 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Interest income |
|
53 |
|
|
160 |
|
|
185 |
|
|
230 |
|
|
141 |
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations before taxes |
|
17,740 |
|
|
48,741 |
|
|
(26,961 |
) |
|
100,292 |
|
|
67,969 |
|
Provision (benefit) for income taxes (2) |
|
5,245 |
|
|
17,546 |
|
|
(14,918 |
) |
|
36,112 |
|
|
24,808 |
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations |
|
12,495 |
|
|
31,195 |
|
|
(12,043 |
) |
|
64,180 |
|
|
43,161 |
|
Loss from discontinued operation, net of tax |
|
|
|
|
|
|
|
|
|
|
|
|
|
(2,525 |
) |
Loss on disposal of discontinued operation, net of tax |
|
|
|
|
|
|
|
|
|
|
|
|
|
(7,631 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
$ |
12,495 |
|
$ |
31,195 |
|
$ |
(12,043 |
) |
$ |
64,180 |
|
$ |
33,005 |
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per share from continuing operations |
$ |
0.39 |
|
$ |
0.98 |
|
$ |
(0.38 |
) |
$ |
2.04 |
|
$ |
1.39 |
|
Diluted earnings (loss) per share from continuing operations |
|
0.38 |
|
|
0.97 |
|
|
(0.38 |
) |
|
2.03 |
|
|
1.38 |
|
Dividends per common share |
|
0.32 |
|
|
0.32 |
|
|
0.32 |
|
|
0.32 |
|
|
0.32 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Financial Highlights: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Working capital (3) |
$ |
65,742 |
|
$ |
57,996 |
|
$ |
87,560 |
|
$ |
94,906 |
|
$ |
90,810 |
|
Property, plant and equipment, net |
|
460,808 |
|
|
493,494 |
|
|
537,506 |
|
|
592,665 |
|
|
634,450 |
|
Total assets |
|
856,785 |
|
|
875,559 |
|
|
942,821 |
|
|
1,046,609 |
|
|
1,102,822 |
|
Total debt |
|
427,872 |
|
|
476,986 |
|
|
624,092 |
|
|
632,335 |
|
|
771,194 |
|
Asset securitization (3) |
|
100,000 |
|
|
75,000 |
|
|
|
|
|
75,000 |
|
|
50,000 |
|
Net cash provided by operating activities (3) |
|
85,077 |
|
|
168,246 |
|
|
41,245 |
|
|
163,086 |
|
|
102,032 |
|
Depreciation and amortization (4) |
|
63,932 |
|
|
68,068 |
|
|
72,579 |
|
|
73,331 |
|
|
49,598 |
|
Capital expenditures |
|
24,046 |
|
|
17,471 |
|
|
17,848 |
|
|
21,739 |
|
|
14,427 |
|
Maintenance expenditures |
|
67,131 |
|
|
64,049 |
|
|
59,701 |
|
|
75,169 |
|
|
50,950 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other Selected Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings before interest, taxes, depreciation and amortization (EBITDA) (5) |
$ |
130,534 |
|
$ |
162,971 |
|
$ |
104,577 |
|
$ |
237,433 |
|
$ |
151,729 |
|
Weighted average shares outstanding-basic |
|
32,267 |
|
|
31,988 |
|
|
31,716 |
|
|
31,408 |
|
|
30,947 |
|
Weighted average shares outstanding-diluted |
|
32,502 |
|
|
32,193 |
|
|
31,716 |
|
|
31,540 |
|
|
31,107 |
|
Common shares outstanding |
|
32,736 |
|
|
32,319 |
|
|
31,915 |
|
|
31,714 |
|
|
31,291 |
|
Return on sales |
|
0.9 |
% |
|
2.5 |
% |
|
(1.0) |
% |
|
4.1 |
% |
|
3.6 |
% |
Employees |
|
1,198 |
|
|
1,216 |
|
|
1,232 |
|
|
1,329 |
|
|
1,440 |
|
___________
* Our results include the impact of acquisitions, plant shutdowns and idlings and discontinued operations discussed in Item 1. Business.
(1) See asset write-off discussed in note 6 of the notes to the consolidated financial statements.
(2) Provision (benefit) for income taxes for 2003 and 2001 include the effect of the favorable settlement of tax audits.
(3) Increases in the asset securitization decrease "working capital" and "long-term debt" and increase "cash provided by operations." Decreases have the opposite effect.
(4) Does not include 2001 sodium chlorate asset write-off of $4.9 million. (See note 6 of the notes to the consolidated financial statements.)
(5) EBITDA is commonly used by us and our investors to measure our ability to service our indebtedness. EBITDA is not a measurement of financial performance under generally accepted accounting principles in the United States ("GAAP") and should not be considered as an alternative to net income as a measure of performance or to cash flow as a measure of liquidity. In addition, our calculation of EBITDA may be different from the calculation used by other companies and, therefore, comparability may be limited. For 2001, the asset write-off has been included as depreciation expense for the computation of EBITDA. For 2003, the refinancing charge of $13.8 million relating to the 10.375 notes has been added back for computation of EBITDA. We believe that the closest G
AAP measure of financial performance to EBITDA is net cash provided by operating activities. The following is a reconciliation of EBITDA to net cash provided by operating activities. Note that "Tax benefit related to stock plans" and "Stock based compensation" are included in change in operating assets, liabilities and other.
|
|
Year Ended December 31, |
|
|
|
|
|
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
2000 |
|
|
1999 |
|
|
|
|
|
|
|
|
|
|
|
|
|
In Thousands |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
EBITDA |
|
$ |
130,534 |
|
$ |
162,971 |
|
$ |
104,577 |
|
$ |
237,433 |
|
$ |
151,729 |
|
Interest expense, net |
|
|
(38,142 |
) |
|
(49,579 |
) |
|
(57,315 |
) |
|
(67,741 |
) |
|
(34,837 |
) |
Provision for income tax |
|
|
(5,245 |
) |
|
(17,546 |
) |
|
14,918 |
|
|
(36,112 |
) |
|
(24,808 |
) |
Provision for deferred income tax |
|
|
(6,344 |
) |
|
6,822 |
|
|
2,469 |
|
|
23,525 |
|
|
4,604 |
|
Other non-recurring charges |
|
|
|
|
|
|
|
|
5,438 |
|
|
443 |
|
|
12,876 |
|
Loan amortization cost |
|
|
3,096 |
|
|
3,417 |
|
|
3,261 |
|
|
3,931 |
|
|
675 |
|
Change in operating assets, liabilities and other |
|
|
1,178 |
|
|
62,161 |
|
|
(32,103 |
) |
|
1,607 |
|
|
(8,207 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by operating activities |
|
$ |
85,077 |
|
$ |
168,246 |
|
$ |
41,245 |
|
$ |
163,086 |
|
$ |
102,032 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Overview
We are a leading North American manufacturer and international marketer of two integrated chemical product lines, chlorovinyls and aromatics. Our primary chlorovinyl products include chlorine, caustic soda, vinyl chloride monomer ("VCM"), vinyl resins and vinyl compounds. For the year ended December 31, 2003, we consumed virtually all of our chlorine production in making VCM, consumed 6 percent of our caustic soda production, consumed 91 percent of our VCM production in manufacturing vinyl resin and used about 19 percent of our vinyl resin in the manufacture of vinyl compounds. The remainder of our caustic soda, VCM, vinyl resin and all of our vinyl compounds were sold to third parties. Our primary aromatic products include cumene, phenol and acetone. For the year ended December 31, 2003, a
pproximately 37 percent of our cumene was sold to third parties with the balance used internally in the manufacture of phenol and acetone. All of our phenol and acetone was sold to third parties.
Our business, and the chemical industry in general, is cyclical in nature and is affected by domestic and, to a lesser extent, worldwide economic conditions. Cyclical price swings, driven by changes in supply/demand, can lead to significant changes in our overall profitability. The demand for our chemicals tends to reflect fluctuations in downstream markets that are affected by consumer spending for durable goods and construction.
Global capacity also materially affects the prices of chemical products. Generally, in periods of high operating rates, prices rise, and as a result new capacity is announced. Since world-scale size plants are generally the most cost-competitive, new increases in capacity tend to be on a large scale and are often undertaken by existing industry participants. Usually, as new capacity is added, prices decline until increases in demand improve operating rates and the new capacity is absorbed, or in some instances, until less efficient producers withdraw from the market. As the additional supply is absorbed, operating rates rise, prices increase and the cycle repeats. For instance, in the phenol industry we are still waiting for the capacity added in 1999 and 2000 to be absorbed, so that operat
ing rates can improve to a sufficiently high level to allow margin improvement.
Purchased raw materials and natural gas costs account for the majority of our cost of sales and can also have a material affect on our profitability and margins. Some of our primary raw materials including ethylene, benzene and propylene are crude oil and natural gas derivatives and therefore follow the oil and gas industry price trends. Chemical Marketing Associates, Incorporated ("CMAI") reported U.S. industry prices for crude oil and natural gas increased 19 percent and 64 percent, respectively from 2002 to 2003. During the time period from 2001 to 2002, CMAI reported U.S. industry prices for crude oil increased only 1 percent while natural gas decreased 24 percent.
In 2003, the chlorovinyls segment experienced a decrease in demand compared to 2002, primarily with respect to vinyl resin. Chemical Data Inc. ("CDI") reported the North America vinyl resin industry operating rate decreased from 90 percent in 2002 to 88 percent in 2003 and only a small amount of incremental capacity was added. This decrease in operating rate is primarily due to poor weather during the first half of 2003, which impeded the construction industry and adversely affected demand for vinyl resin. In addition, CMAI reported significantly higher ethylene, chlorine and natural gas cost from 2002 to 2003.
The aromatics segment demand and operating rates increased in 2003 compared to 2002. In addition, during the latter part of 2003, a domestic cumene producer shutdown 11 percent of North American industry capacity and another domestic phenol/acetone producer shutdown about 4 percent of North American industry capacity. However, the aromatics industry is still struggling to absorb excess capacity added during 1999 and 2000. CDI reported North America industry operating rates for the aromatic products we produce still operated in the low to mid 80 percentile for 2003 and 2002. Also, CMAI reported benzene and natural gas costs were significantly higher in 2003 than in 2002.
Discontinuation of Sodium Chlorate Production
At the end of 2001 we determined that the sodium chlorate plant was technologically obsolete by industry standards and could not comply with Louisiana environmental regulations. In the fourth quarter of 2001 we incurred impairment-related charges of $4.9 million and accrued $0.5 million for post-closure related items. We ceased production of sodium chlorate in the third quarter of 2002.
Results of Operations Georgia Gulf
The following table sets forth our statement of operations data for the three years ended December 31, 2003, 2002 and 2001 and the percentage of net sales of each line item for the years presented.
|
Year Ended December 31 |
|
|
|
2003 |
2002 |
2001 |
|
|
|
|
Dollars in Millions |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
$ |
1,444.5 |
|
|
100.0 |
% |
$ |
1,230.8 |
|
|
100.0 |
% |
$ |
1,205.9 |
|
|
100.0 |
% |
Cost of sales |
|
1,319.1 |
|
|
91.3 |
% |
|
1,086.8 |
|
|
88.3 |
% |
|
1,125.4 |
|
|
93.3 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross margin |
|
125.4 |
|
|
8.7 |
% |
|
144.0 |
|
|
11.7 |
% |
|
80.5 |
|
|
6.7 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling, general and administrative expenses |
|
55.7 |
|
|
3.8 |
% |
|
45.7 |
|
|
3.7 |
% |
|
44.7 |
|
|
3.7 |
% |
Asset write-off and other related charges (1) |
|
|
|
|
|
|
|
|
|
|
|
|
|
5.4 |
|
|
0.4 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income |
|
69.7 |
|
|
4.8 |
% |
|
98.3 |
|
|
8.0 |
% |
|
30.4 |
|
|
2.5 |
% |
Net interest expense |
|
38.2 |
|
|
2.6 |
% |
|
49.6 |
|
|
4.0 |
% |
|
57.3 |
|
|
4.8 |
% |
Cost related to early retirement of debt (2) |
|
13.8 |
|
|
1.0 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
Provision (benefit) for income taxes (3) |
|
5.2 |
|
|
0.4 |
% |
|
17.5 |
|
|
1.4 |
% |
|
(14.9 |
) |
|
1.2 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net (loss) income |
$ |
12.5 |
|
|
0.9 |
% |
$ |
31.2 |
|
|
2.5 |
% |
$ |
(12.0 |
) |
|
1.0 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
___________
(1) See 2001 sodium chlorate asset write-off discussed in note 6 of the notes to the consolidated financial statements.
(2) See retirement of 10.375 percent notes discussed in note 9 of the notes to the consolidated financial statements.
(3) Provision (benefit) for income taxes for 2003 and 2001 includes the effects of the favorable settlement of tax audits.
Year Ended December 31, 2003 Compared With Year Ended December 31, 2002
Net Sales. For the year ended December 31, 2003, net sales were $1,444.5 million, an increase of 17 percent compared to $1,230.8 million for 2002. This increase was due to a 16 percent increase in overall average sales prices, primarily a 24 percent increase for vinyl resins. These sales price increases were initiated to offset significantly higher raw material and natural gas costs in both segments. The sales volume increase of 1 percent was primarily due to an increase of 43 percent in cumene partiall
y offset by a 4 percent decline in vinyl resins.
Chlorovinyls segment net sales totaled $1,159.0 million for the year ended December 31, 2003, an increase of 15 percent compared with net sales of $1,011.0 million for 2002. Overall average sales prices increased by 16 percent, primarily as a result of increases in the prices of vinyl resin of 24 percent, vinyl compounds of 6 percent and caustic soda of 48 percent. Overall sales volumes were down slightly as vinyl resin volumes decreased 4 percent, consistent with the North American vinyl resin industry operating rate decline.
Aromatics segment net sales were $285.4 million for the year ended December 31, 2003, an increase of 30 percent compared to $219.7 million for 2002. This increase was primarily the result of 22 percent higher average selling prices for all products and a 43 percent greater sales volume for cumene. Our cumene sales volume increase was primarily due to an industry cumene producer shutdown of one billion pounds of capacity during 2003, which represented a reduction in North American industry capacity of about 11%.
Gross Margin . Total gross margin decreased from 12 percent in 2002 to 9 percent in 2003. This $18.6 million decrease was caused by higher costs of sales, primarily from raw materials and natural gas costs, which outpaced higher sales prices for all products . Our raw materials and natural gas costs increases in both segments track industry prices increases of 19 percent for crude oil and 64 percent for natural ga
s.
Chlorovinyls segment gross margin decreased from 14 percent in 2002 to 10 percent in 2003. This $23.6 million decrease primarily reflects significantly higher ethylene and natural gas costs during 2003. Our ethylene and natural gas prices increased 28 percent and 64 percent, respectively, compared to 2002. These raw material and natural gas cost increases outpaced higher sales prices for all products.
Aromatics segment gross margin increased from 1 percent in 2002 to 2 percent in 2003. This $5.0 million improvement over 2002 is due primarily to higher aromatics sales prices as our acetone and phenol prices increased 44 percent and 23 percent, respectively. These sales price increases more than offset higher benzene and natural gas cost increases of 29 percent and 64 percent, respectively.
Selling, General and Administrative Expenses. Selling, general and administrative expenses totaled $55.7 million for the year ended December 31, 2003, an increase of $10.0 million from $45.7 million in 2002. The majority of the increase was due to a $4.2 million increase in bad debt expense, primarily in our chlorovinyls segment, a $2.5 million increase in legal fees and a $1.3 million increase in insurance costs.
Net Interest Expense. Net interest expense decreased to $38.2 million for the year ended December 31, 2003 from $49.6 million in 2002. This decrease was primarily attributable to lower interest rates and lower overall debt balances in 2003.
Cost Related to Early Retirement of Debt . During December 2003, we retired $200 million of unsecured 10.375 percent notes. We financed the retirement of the notes by replacing our senior credit facility $134.3 million tranche C term loan with a $200.0 million tranche D term loan, issuing $100.0 million of senior unsecured 7.125 percent notes and increasing our permitted receivables transactions by $25.0 million. We incurred a $13.8 million charge, which is comprised of a redemption premium and related
professional fees of $10.8 million and a write-off of unamortized debt issuance cost of $3.0 million.
Provision for Income Taxes. The provision for income taxes was $5.2 million for the year ended December 31, 2003 compared with $17.5 million in 2002. The decrease in income taxes resulted from a $31.0 million decrease in pre-tax income when comparing 2003 to 2002. In addition, our overall income tax rate decreased from 36 percent in 2002 to 30 percent in 2003 due to favorable settlements of various tax audits.
Year Ended December 31, 2002 Compared With Year Ended December 31, 2001
Net Sales. For the year ended December 31, 2002, net sales were $1,230.8 million, an increase of 2 percent compared to $1,205.9 million for 2001. This increase was due to an 8 percent increase in sales volumes, primarily vinyl resin, partially offset by 5 percent lower overall average selling prices.
Chlorovinyls segment net sales totaled $1,011.0 million for the year ended December 31, 2002, an increase of 3 percent compared with net sales of $983.4 million for the prior year. Sales volume increased by 10 percent, primarily as a result of an increase in demand for vinyl resins and compounds. Lower average sales prices of 7 percent resulted primarily from caustic soda, as well as vinyl resins and compounds.
Aromatics segment net sales were $219.7 million for the year ended December 31, 2002, a decrease of 1 percent compared to $222.5 million for 2001. This decrease was primarily the result of 7 percent lower average selling prices for phenol, which were more than offset by 6 percent greater sales volumes for phenol.
Gross Margin . Total gross margin increased from 7 percent in 2001 to 12 percent in 2002. This $63.5 million increase was caused by increased sales volume of higher margin products, primarily vinyl resins and compounds. In addition, our raw materials and natural gas costs decreased following an industry price decrease of 24 percent for natural gas and only a modest increase for crude oil.
Chlorovinyls segment gross margin increased from 9 percent in 2001 to 14 percent in 2002. This $51.8 million increase was from increased sales volume of higher margin products, primarily vinyl resins and compounds and lower raw material and natural gas costs. Ethylene and natural gas prices decreased 20 percent and 25 percent, respectively, compared to 2001. These margin increases more than offset lower overall sales prices, primarily from a price decrease of 66 percent for caustic soda.
Aromatics segment gross margin increased from a negative 5 percent in 2001 to a positive 1 percent in 2002. This $11.8 million improvement over 2001 is primarily due to higher phenol sales volumes and lower natural gas costs. The increase in sales reflected the impact of the temporary shutdown of one of the major phenol producers subsequent to an explosion at its plant. In addition, our overall aromatic manufacturing costs were lower as a result of our idled Pasadena, Texas phenol plant.
Asset Write-off and Other Related Charges. At the end of 2001, in the chlorovinyls segment, we wrote-off the sodium chlorate plant and accrued post-closure costs for a total nonrecurring charge of $5.4 million. (See note 6 of the notes to consolidated financial statements.)
Selling, General and Administrative Expenses. Selling, general and administrative expenses totaled $45.7 million for the year ended December 31, 2002, an increase of 2 percent from $44.7 million in 2001. Increased profit sharing expenses more than offset decreased legal and professional fees during 2002.
Net Interest Expense. Net interest expense decreased to $49.6 million for the year ended December 31, 2002 from $57.3 million in 2001. This decrease was primarily attributable to lower overall debt balances and lower interest rates in 2002.
Provision for Income Taxes. The provision for income taxes was $17.5 million for the year ended December 31, 2002 compared with a benefit of $14.9 million in 2001. The increase in income taxes resulted from a $75.7 million increase in pre-tax income when comparing 2002 versus 2001.
Liquidity and Capital Resources
Our financial condition improved in 2003 with the successful refinancing of the $200.0 million of unsecured 10.375 percent notes, which were incurred in connection with our 1999 acquisition of the vinyls business of CONDEA Vista. We financed the retirement of the notes by replacing our senior credit facility $134.3 million tranche C term loan with a $200.0 million tranche D term loan, issuing $100.0 million of senior unsecured 7.125 percent notes, increasing the sale of an interest in our trade receivables by $25.0 million and funding the balance from cash flows from operations. These transactions will provide lower interest rates, a longer maturity schedule, and a ratio of fixed-to-floating debt that
is more in line with our policy objectives.
Operating Activities. For the year ended December 31, 2003, we generated $85.1 million of cash flow from operating activities as compared with $168.2 million during the year ended December 31, 2002. The decline in cash flow from operations of $83.1 million in 2003 from 2002 is due primarily to the activities in 2003: a $52.3 million increase in trade receivables and a $10.0 million increase in inventory, partially offset by a $27.7 million increase in accounts payable. In addition, we sold an incremental $25.0 million interest in our trade receivables during 2003 as compared to $75.0 million interest in our trade receivables sold during 2002, which is a decline in cash flows of $50
.0 million. The major sources of cash flow for 2003 were net income of $12.5 million, the sale of an additional $25.0 million interest in our trade receivables and the non-cash provision of $63.9 million for depreciation and amortization. Total working capital at December 31, 2003 was $65.7 million versus $58.0 million at December 31, 2002. Significant changes in working capital for 2003 included an increase in trade receivables, an increase in inventories and an increase in accounts payable. The increase in trade receivables was primarily attributable to a sales volume increase offset partially by the sale of an additional $25.0 million interest in our trade receivables. Inventories increased as a result of higher prices, primarily for vinyl resin. The increase in accounts payable was attributable to higher trade payable balances related primarily to increased raw materials prices.
For the year ended December 31, 2002, we generated $168.2 million of cash flow from operating activities as compared with $41.2 million during the year ended December 31, 2001. The increase in cash flow from operations of $127.0 million in 2002 is due primarily to a $75.0 million sale of our trade receivables during 2002 and the cancellation of a $75.0 million sale of an interest of our trade receivables during 2001. The major sources of cash flow for 2002 were net income of $31.2 million, the sale of a $75.0 million interest in our trade receivables and the non-cash provision of $68.1 million for depreciation and amortization. Total working capital at December 31, 2002 was $58.0 million versus $87.6 million at December 31, 2001. Significant changes in working capital for 2002 included a de
crease in trade receivables, an increase in inventories and an increase in accounts payable. The decrease in trade receivables was primarily attributable to the sale of a $75.0 million interest in our trade receivables. Inventories increased as a result of greater quantities of vinyl resins in anticipation of our January 2003 scheduled outage. The increase in accounts payable was attributable to the timing of certain payments and higher raw materials prices and volumes.
Investing Activities. Net cash used in investing activities was $24.0 million, $17.5 million and $17.8 million for the years ended December 31, 2003, 2002 and 2001, respectively, and is related primarily to reinvestment in equipment and capacity additions. The increase in the use of cash for capital expenditures during 2003 was primarily due to a capacity expansion at our Gallman, Mississippi vinyl compound facility. In addition to our capital expenditures, we incurred maintenance expense to maintain our production facilities of $67.1 million, $64.0 million and $59.7 million during the years ended December 31, 2003, 2002, and 2001, respectively. We estimate total capital expenditur
es for 2004 will be in the range of $30.0 million to $35.0 million.
Financing Activities. Cash used in financing activities was $67.1 million for the year ended December 31, 2003 as compared to $152.8 million for the year ended December 31, 2002. The change in 2003 compared to 2002 was primarily due to reducing total debt by $49.1 million in 2003 and $147.1 million in 2002. Of the debt reduction in 2003, $24.1 million came from cash provided from operations and $25.0 million was from the sale of interests in our trade receivables. During 2002, debt reduction was $72.1 million from cash provided from operations and $75.0 million from selling an interest in our trade receivables.
Cash used in financing activities was $152.8 million in 2002 as compared to $15.4 million in 2001. The change in 2002 compared to 2001 was primarily due to reducing total debt by $147.1 million in 2002. Of the debt reduction in 2002, $72.1 million was from cash provided from operations and $75.0 million came from selling an interest in our trade receivables.
On December 3, 2003, we entered into an amended and restated credit agreement amending the senior credit agreement dated as of November 12, 1999, as amended by amendment no. 2 dated September 26, 2003. The amendment creates a new $200.0 million tranche D term loan, the proceeds of which were used to repay our existing $134.3 million tranche C term loan and to retire a portion of our $200.0 million 10.375 percent notes. The new tranche D term loan delays the required principal payments and matures December 2, 2010. The amendment also modifies the applicable interest margin depending on our leverage ratio and increases the revolving credit facility commitments, which matures on November 12, 2005, by $20 million to $120 million,.
On December 3, 2003, we also issued $100.0 million in principal amount of our unsecured 7.125 percent senior notes, which are due December 15, 2013. The proceeds of the notes were used to retire a portion of the $200.0 million 10.375 percent notes. On or after December 15, 2008, we may redeem the notes in whole or in part, initially at 103.563 percent of their principal amount, and thereafter at prices declining annually to 100 percent on or after December 15, 2011.
On December 31, 2003, our balance sheet debt consisted of a $200.0 million senior credit facility, $100.0 million principal amount of 7.625 percent notes, $100.0 million principal amount of 7.125 percent senior unsecured notes, and $27.9 million in other debt. In addition, under our senior credit facility we have a $120.0 million revolving credit facility (with the availability to borrow $104.7 million, at December 31, 2003), which had no borrowings against it at the end of 2003. Debt under the senior credit facility and the 7.625 percent notes is secured by substantially all of our assets, including real and personal property, inventory, accounts receivable and other intangibles.
We declared annual dividends of $0.32 per share, or $10.4 million, $10.3 million and $10.1 million during 2003, 2002 and 2001, respectively.
We conduct our business operations through our wholly owned subsidiaries as reflected in the consolidated financial statements. As we are essentially a holding company, we must rely on distributions, loans and other intercompany cash flows from our wholly owned subsidiaries to generate the funds necessary to satisfy the repayment of our existing debt. Provisions in the senior credit facility and the indenture related to the 7.125 percent notes limit payments of dividends, distributions, loans or advances to us by our subsidiaries.
Off-Balance Sheet Arrangement. We have an agreement pursuant to which we sell an undivided percentage ownership interest in a defined pool of our trade receivables on a revolving basis through a wholly-owned subsidiary to a third party (the "Securitization"). Our securitization provides us our cheapest source of funds and enables us to reduce our annual interest expense. The funded balance has the effect of reducing accounts receivable and short-term liabilities by the same amount. As collections reduce accounts receivable included in the pool, we sell ownership interests in new receivables to bring the ownership interests sold up to $100.0 million, as permitted by the Securitizati
on. Prior to November 14, 2003, the Securitization, which began November 15, 2002, permitted the sale of $75.0 million. Our previous Securitization agreement was terminated on July 20, 2001.
At December 31, 2003 and 2002, the unpaid balance of accounts receivable in the defined pool was approximately $192.3 million and $146.3 million, respectively. We continue to service these receivables and maintain an interest in the receivables. We have not recorded a servicing asset or liability since the cost to service the receivables approximates the servicing income. We also maintain an allowance for doubtful accounts associated with the total pool of receivables. The balance of receivables sold at December 31, 2003 and 2002 was $100.0 million and $75.0 million, respectively. At December 31, 2003 and 2002, we have a subordinated interest of approximately $92.3 million and $71.3 million, respectively, in the defined pool of receivables, which represents the excess of receivables sold ov
er the amount funded to us. The fair value of the retained interest approximates the carrying amount because of the short period of time it takes for the portfolio to be liquidated.
Our Securitization provides the third party with the right to terminate the arrangement if our senior unsecured debt rating by either Moodys or Standard & Poors falls below certain levels or if certain financial covenants are not maintained. At December 31, 2003, we were in compliance with all such covenants. If the Securitization agreement was terminated, we would not be required to repurchase previously sold receivables, but would be prevented from selling additional receivables to the third party. In the event that the Securitization agreement was terminated, we would have to source these funding requirements with either availability under our senior credit facility or obtain alternative financing.
Contractual Obligations. Our aggregate future payments under contractual obligations by category at December 31, 2003 were as follows:
In Millions |
|
Total |
|
|
2004 |
|
|
2005 |
|
|
2006 |
|
|
2007 |
|
|
2008 |
|
|
2009 and thereafter |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Contractual Obligations: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-Term Debt Obligations |
$ |
428 |
|
$ |
1 |
|
$ |
101 |
|
$ |
1 |
|
$ |
1 |
|
$ |
1 |
|
$ |
323 |
Operating Lease Obligations (1) |
|
66 |
|
|
14 |
|
|
12 |
|
|
11 |
|
|
9 |
|
|
6 |
|
|
14 |
Purchase Obligations |
|
1,684 |
|
|
500 |
|
|
409 |
|
|
250 |
|
|
102 |
|
|
93 |
|
|
330 |
Pension Obligations |
|
2 |
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other Obligations |
|
1 |
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
$ |
2,181 |
|
$ |
518 |
|
$ |
522 |
|
$ |
262 |
|
$ |
112 |
|
$ |
100 |
|
$ |
667 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
_______________
(1) We did not have any capital lease obligations as of December 31, 2003.
Long-Term Debt. Under our senior credit facility and the indentures related to the 7.625 percent notes and the 7.125 percent notes, we are subject to certain restrictive covenants, the most significant of which require us to maintain certain financial ratios. Our ability to meet these covenants, satisfy our debt obligations and to pay principal and interest on our debt, fund working capital, and make anticipated capital expenditures will depend on our future performance, which is subject to general macroeconomic conditions and other factors, some of which are beyond our control. Management believes that based on current and projected levels of operations and conditions in our marke
ts, cash flow from operations, together with our cash and cash equivalents of $2.0 million, and the availability to borrow an additional $104.7 million under the revolving credit facility, at December 31, 2003, will be adequate for the foreseeable future to make required payments of principal (see note 9 of the notes to the consolidated financial statements) and interest on our debt, meet certain restrictive covenants which require us to maintain certain financial ratios, and fund our working capital and capital expenditure requirements. However, if our expectations regarding our business prove incorrect, we may not be able to meet certain restrictive covenants and maintain compliance with certain financial ratios. In that event, we would attempt to obtain waivers or covenant relief from our lenders. Although we have successfully negotiated covenant relief in the past, there can be no assurance we can do so in the future. As of and for the year ended December 31, 2003, we are in compliance with all such cove
nants.
Operating Leases. We lease railcars, storage terminals, computer equipment, automobiles and warehouse and office space under non-cancelable operating leases with varying maturities through the year 2014.
Purchase Obligations. We have certain take-or-pay raw material and energy purchase agreements with various terms extending through 2014. These commitments are designed to assure sources of supply for our normal requirements and are at market prices. The amounts reflected in the table above are primarily for volume commitments valued at the December 31, 2003 market prices.
Pension Obligations. At December 31, 2003, our projected and accumulated benefit obligation exceeded the fair value of plan assets by $8.4 million and $2.0 million, respectively. Our expected contributions for all pension plans during 2004 are $1.2 million to the plan trust and $0.6 million in the form of direct benefit payments. We will continue to contribute at least the minimum required contributions to our qualified retirement plan under the Employees Retirement Income Security Act of 1974 ("ERISA")
. We may increase our contribution above the minimum if appropriate to our tax and cash position and the plans funded positions. Required contributions depend on certain factors that cannot be reasonably predicted at this time including pending legislation regarding interest rate relief. As such, only payments expected to be made under our pension plans are shown in the table above for the upcoming fiscal year. No pension contributions to the plan trust were made for the years 2003, 2002 and 2001.
Outlook
We believe we will have increased sales and earnings in 2004 as compared to 2003 due primarily to an improvement in the industry supply and demand fundamentals in our chlorovinyls and aromatics segments based on industry publications. In our chlorovinyls segment, CDI, a chemical industry trade organization, is projecting the North American industry operating rate for vinyl resins to increase from 88 percent in 2003 to 92 percent in 2004. The North American industry operating rate for aromatics as reported by CDI, is projected to increase from the low to mid 80 percentile in 2003 to around 90 percent in 2004. In addition, another chemical industry trade organization, CMAI, is projecting a 6 percent decrease in crude oil prices and a 12 percent decrease in natural gas prices from 2003 to 2004
. See Item 1. Business-Forward Looking Statements.
Inflation
The most significant component of our cost of sales is raw materials and natural gas, which include or are basic commodity items. The costs of raw materials and natural gas are based primarily on market forces and have not been significantly affected by inflation. Inflation has not had a material impact on our sales or income from operations.
New Accounting Pronouncements
In April 2002, the Financial Accounting Standards Board ("FASB") issued Statement of Financial Accounting Standards, ("SFAS") No. 145, " Rescission of FASB Statements No. 4, 44 and 64, Amendment of FASB Statement No. 13, and Technical Corrections ." The Statement rescinds SFAS No. 4, " Reporting Gains and Losses from Extinguishment of Debt ," and an amendment of that Statement, SFAS No. 64, "
FONT> Extinguishments of Debt Made to Satisfy Sinking-Fund Requirements ." SFAS No. 145 recognizes that the use of debt extinguishment can be a part of the risk management strategy of a company and hence, the classification of all early extinguishment of debt as an extraordinary item may no longer be appropriate. In addition, the Statement amends SFAS No. 13, " Accounting for Leases ," to eliminate an inconsistency between the required accounting for sale-leaseback transactions and the required accounting for certain lease modifications that have economic effects that are similar to sale-leaseback transactions. Provisi
ons of this Statement, as they relate to Statement No. 13, are effective for transactions occurring after May 15, 2002. Provisions that relate to Statement No. 4 are effective for fiscal years beginning after May 15, 2002. We adopted SFAS No. 145 on January 1, 2003, and accordingly, have recorded the cost related to early retirement of debt as a component of operating income in our 2003 consolidated statement of income (see note 9 of the notes to the consolidated financial statements).
In November 2002, the FASB issued FASB Interpretation ("FIN") No. 45 " Guarantor's Accounting and Disclosure Requirements for Guarantees, including Indirect Guarantees of Indebtedness of Others-an Interpretation of FASB Statements No. 5, 57 and 107 and Rescission of FASB Interpretation No. 34 ." FIN No. 45 requires companies to recognize, at the inception of a guarantee, a liability for the fair value of the obligation undertaken in issuing the guarantee. FIN No. 45 provides specific guidance identifying the characteristics of contracts that are subject to its guidance in its entirety from th
ose only subject to the initial recognition and measurement provisions. The recognition and measurement provisions of FIN No. 45 are effective on a prospective basis for guarantees issued or modified after December 31, 2002. The disclosure provisions of FIN No. 45 were effective for the year ended December 31, 2002. Effective January 1, 2003, we adopted the remaining provisions of FIN No. 45, which did not have a material effect on our financial position or results of operations.
In January 2003, the FASB issued FIN No. 46 " Consolidation of Variable Interest Entities-an Interpretation of Accounting Research Bulletin No. 51 ." FIN No. 46 addresses consolidation by business enterprises where equity investors do not bear the residual economic risks and rewards. The underlying principle behind FIN No. 46 is that if a business enterprise has the majority financial interest in an entity, which is defined in FIN No. 46 as a variable interest entity, the assets, liabilities and results of the activities of the variable interest entity should be included in consolidated finan
cial statements with those of the business enterprise. In December 2003, the FASB issued revised FIN No. 46 to clarify certain aspects of FIN No. 46 including the determination of who is the primary beneficiary of a variable interest entity. The revised FIN No. 46 postponed the effective date when companies are required to apply the provisions of FIN No. 46 prospectively for all variable interest entities in existence prior to January 31, 2003 until the first financial reporting period that ends after March 15, 2004. However, for entities that are considered to be special purpose entities FIN No. 46 is effective for financial reporting periods after December 15, 2003. The adoption of the provisions of FIN No. 46 did not have a material effect on our financial position or results of operations.
In April 2003, the FASB issued SFAS No. 149, " Amendment of Statement 133 on Derivative Instruments and Hedging Activities ." This Statement amends and clarifies financial accounting and reporting for derivative instruments embedded in other contracts (collectively referred to as derivatives) and for hedging activities under SFAS No. 133. This Statement will be applied prospectively and is generally effective for contracts entered into or modified after June 30, 2003. The adoption of SFAS No. 149 did not have a material effect on our financial position or results of operations.
In May 2003, the FASB issued SFAS No. 150, " Accounting for Certain Financial Instruments with Characteristics of Liabilities and Equity ." This Statement establishes standards for classification of certain financial instruments that have characteristics of both liabilities and equity in a companys statement of financial position. This Statement is effective for all contracts created or modified after May 31, 2003 and otherwise effective at the beginning of the first interim period beginning after June 15, 2003. As a result of concerns over implementation and measurement issues, the FAS
B unanimously decided on October 29, 2003 to defer the application of SFAS No. 150 to certain non-controlling interests of limited-life entities that are consolidated in the financial statements. The adoption of SFAS No. 150 did not have a material effect on our financial position or results of operations.
In December 2003, the FASB issued revised SFAS No. 132 " Employers Disclosures about Pensions and Other Postretirement Benefits ." This Statement retains the disclosures required by SFAS No. 132, which standardized the disclosure requirements for pensions and other postretirement benefits to the extent practicable and required additional information on changes in the benefit obligation and fair values of plan assets. Under revised SFAS No. 132 additional disclosures of the types of plan assets, investment strategy, measurement dates, plan obligations, cash flows, and components of net p
eriodic benefit cost recognized during interim periods. This Statement is effective for financial statements with fiscal years ending after December 15, 2003. We have adopted revised SFAS No. 132 and included the additional disclosures in note 13 of the notes to the consolidated financial statements.
Critical Accounting Policies
Critical accounting policies are those that are important to our financial condition and require management's most difficult, subjective, or complex judgments. Different amounts would be reported under different operating conditions or under alternative assumptions. We have evaluated the accounting policies used in the preparation of the accompanying consolidated financial statements and related notes and believe those policies to be reasonable and appropriate. See note 1 of the notes to the consolidated financial statements for a complete listing of our policies. We believe the following to be our most critical accounting policies applied in the preparation of our financial statements.
Allowance for Doubtful Accounts. In our determination of the allowance for doubtful accounts, and consistent with our accounting policy, we estimate the amount of accounts receivable that we believe are unlikely to be collected and we record an expense of that amount. Estimating this amount requires us to analyze the financial strength of our customers, and, in our analysis, we combine the use of historical experience, our accounts receivable aged trial balance and specific collectibility analysis. By its nature, such an estimate is highly subjective and it is possible that the amount of accounts receivable that we are unable to collect may be different than the amount initially es
timated.
Environmental Liabilities. In our determination of the estimates relating to ongoing environmental costs and legal proceedings (see note 15 of the notes to the consolidated financial statements), as applied and disclosed in our consolidated financial statements, we consult with our advisors (consultants, engineers and attorneys). The results provide us with the information on which we base our judgments on these matters and under which we accrue an expense when it has been determined that it is probable that a liability has been incurred and the amount is reasonably estimable. While we believe that the amounts recorded in the accompanying consolidated financial statements related t
o these contingencies are based on the best estimates and judgments available to us, our actual outcomes could differ from our estimates.
Valuation of Goodwill and Other Intangible Assets, Goodwill is the excess of cost of an acquired entity over the amounts specifically assigned to assets acquired and liabilities assumed in purchase accounting for business combinations. We adopted SFAS No. 142, " Goodwill and Other Intangible Assets ," on
January 1, 2002. Effective with the adoption of SFAS No. 142, our goodwill is no longer amortized. Prior to January 1, 2002 our goodwill was being amortized on a straight-line basis over a period of 35 years. As a result of the adoption of SFAS No. 142, the $77.7 million carrying value of our remaining goodwill is tested for impairment annually on October 1, and is tested for impairment between annual impairment tests if an event occurs or circumstances change that would indicate the carrying amount may be impaired. Impairment testing for goodwill is done at a reporting unit level. An impairment loss may be recognized when the carrying amount of the reporting unit's net assets exceeds the estimated fair value of the reporting unit. Actual impairment losses incurred could vary significantly from amounts that we estimate.
Valuation of Long-Lived Assets. We test our long-lived assets for impairment in accordance with SFAS No. 144, " Accounting for the Impairment or Disposal of Long-Lived Assets ." Accordingly, long-lived assets, such as property, plant, and equipment, and purchased intangibles subject to amortization, are reviewed for impairment whenever events or changes in circumstances indicate that the carrying amount of an asset may not be recoverable. Recoverability of assets to be held and used
is measured by a comparison of the carrying amount of an asset to estimated undiscounted future cash flows expected to be generated by the asset. If the carrying amount of an asset exceeds its estimated future cash flows, an impairment charge is recognized by the amount by which the carrying amount of the asset exceeds the fair value of the asset. Assets to be disposed of would be separately presented in the balance sheet and reported at the lower of the carrying amount or fair value less costs to sell, and are no longer depreciated. We adopted SFAS No. 144 on January 1, 2002, which did not have a material affect on our consolidated financial statements. Our judgments regarding the existence of impairment indicators are based on legal factors, market conditions and the operational performance of our businesses. Actual impairment losses incurred could vary significantly from amounts that we estimate. Additionally, futur
e events could cause us to conclude that impairment indicators exist and that associated long-lived assets of our businesses are impaired.
Pension Liabilities. Accounting for employee retirement plans involves estimating the cost of benefits that are to be provided in the future and attempting to match, for each employee, that estimated cost to the period worked. To accomplish this, we make assumptions about discount rates, expected long-term rates of return on plan assets, salary increases and employee turnover and mortality, among others. We reevaluate all assumptions annually with our independent actuaries taking into consideration existing and future economic conditions, and our policy and strategy with regard to the plans. We believe our estimates for 2003, the most significant of which are stated below, to be re
asonable.
The discount rate reflects rates at which pension benefits could be effectively settled. As permitted under SFAS No. 87 " Employers Accounting for Pensions ," we have used rates of return on high-quality fixed-income investments, such as those included in the Moodys Aa bond index, adjusted to reflect the projected duration of our benefit obligation and the effects of daily compounding to select our discount rate. The discount rate we assumed at December 31, 2003 was reduced from 6.75 percent
to 6.25 percent, which is consistent with the 51 basis point decline in the Moodys Aa rate from December 31, 2002 to December 31, 2003. A 25 basis point change in our discount rate would change our annual pension expense by $0.3 million. The expected long-term rate of return on plan assets assumption is based on historical and projected rates of return for current and planned asset classes in the plans investment portfolio. Projected rates of return were developed through an asset allocation study by our plan advisor and by our weighted average asset allocation as of December 31, 2003 of 76.0 percent equity securities, 23.5 percent debt securities, and 0.5 percent cash. Assumed projected rates of return for each of the plans projected asset classes were selected after analyzing historical experience and future expectations of the returns and volatility of the various asset classes. Based on the target asset allocation for each asset class, the overall expected rate of return for the portfo
lio was developed and adjusted for historical and expected experience of active portfolio management results compared to the benchmark returns and for the effect of expenses paid from plan assets. At December 31, 2003 we have kept our assumption for weighted average return on plan assets constant over 2002 at 8.75 percent. A 25 basis point change in the weighted average return on plan asset assumption would change our annual pension expense by $0.1 million. While we believe that the amounts recorded in the accompanying consolidated financial statements related to these retirement plans are based on the best estimates and judgments available to us, our actual outcomes could differ from our estimates.
Environmental
Our operations are subject to increasingly stringent federal, state and local laws and regulations relating to environmental quality. These regulations, which are enforced principally by the United States Environmental Protection Agency and comparable state agencies, govern the management of solid hazardous waste, emissions into the air and discharges into surface and underground waters, and the manufacture of chemical substances.
We believe that we are in material compliance with all the current environmental laws and regulations. We estimate that any expenses incurred in maintaining compliance with these requirements will not materially affect earnings or cause us to exceed our level of anticipated capital expenditures. However, there can be no assurance that regulatory requirements will not change, and therefore, it is not possible to accurately predict the aggregate cost of compliance resulting from any such changes.
We are subject to certain market risks related to long-term financing and related derivative financial instruments, foreign currency exchange rates and raw material commodity prices. These financial exposures are managed as an integral part of our risk management program, which seeks to reduce the potentially adverse effect that the volatility of the interest rate, exchange rate, raw material commodity and natural gas markets may have on our operating results. We do not regularly engage in speculative transactions, nor do we regularly hold or issue financial instruments for trading purposes.
Interest Rate Risk Management. The following table is a "forward-looking" statement that provides information about our financial instruments that are sensitive to changes in interest rates, mainly financing obligations. Our policy is to manage interest rates through use of a combination of fixed and floating rate debt. We do not use interest rate swap agreements or any other derivatives for trading purposes. At times, we may utilize interest rate swap agreements to help manage our interest rate risk. As of December 31, 2003, we had no interest rate swap agreements in place. For financing obligations, the table presents principal cash flows and related weighted average interest rat
es by expected maturity dates. The information and cash flows are presented in U.S. dollars, which is our reporting currency.
|
|
|
|
|
|
|
Principal (Notional) Amounts by Maturity Date |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dollars in Thousands |
|
|
2004 |
|
|
2005 |
|
|
2006 |
|
|
2007 |
|
|
2008 |
|
|
Thereafter |
|
|
Total |
|
|
Fair value at 12/31/03 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term financing |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fixed rate principal |
|
$ |
|
|
$ |
100,000 |
|
$ |
|
|
$ |
|
|
$ |
|
|
$ |
110,872 |
|
$ |
210,872 |
|
$ |
220,122 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average interest rate |
|
|
|
|
|
7.63 |
% |
|
|
|
|
|
|
|
|
|
|
7.07 |
% |
|
7.33 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Variable rate principal |
|
$ |
1,000 |
|
$ |
800 |
|
$ |
800 |
|
$ |
800 |
|
$ |
800 |
|
$ |
212,800 |
|
$ |
217,000 |
|
$ |
217,000 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average interest rate |
|
|
3.70 |
% |
|
5.08 |
% |
|
6.20 |
% |
|
6.84 |
% |
|
7.27 |
% |
|
7.62 |
% |
|
7.58 |
% |
|
|
Foreign Currency Exchange Risk Management. Substantially all of our sales are denominated in U.S. dollars.
Raw Materials and Natural Gas Price Risk Management. The availability and price of our raw materials and natural gas are subject to fluctuations due to unpredictable factors in global supply and demand. To reduce price risk caused by market fluctuations, from time to time, we may enter into forward swap contracts, which are generally less than one year in duration. W e designate forward swap contracts with financial counter-parties as cash flow hedges. Our outstanding contracts are valued at market with the offset going to other comprehensive income, net of applicable income taxes and any hed
ge ineffectiveness. Any gain or loss is recognized in cost of goods sold in the same period or periods during which the hedged transaction affects earnings. At December 31, 2003, we had natural gas contracts outstanding with an aggregate notional amount of 310,000 MMBTUs (Million British Thermal Units) and the fair value of these contracts was an asset of $0.3 million, with the offset recorded in other comprehensive income, net of applicable income taxes. At December 31, 2003, we had no other forward swap contracts and at December 31, 2002, we had no raw material and natural gas forward swap contracts outstanding.
Report of Management
To the Stockholders of Georgia Gulf Corporation:
The accompanying consolidated financial statements of Georgia Gulf Corporation and subsidiaries are the responsibility of and have been prepared by the Company in conformity with accounting principles generally accepted in the United States. The financial information displayed in other sections of this 2003 Annual Report on Form 10-K is consistent with the consolidated financial statements.
The integrity and the objectivity of the data in these consolidated financial statements, including estimates and judgments relating to matters not concluded by year-end, are the responsibility of management. We maintain accounting systems and related internal controls to provide reasonable assurance that financial records are reliable for preparing the consolidated financial statements and for maintaining accountability for assets. The system of internal controls also provides reasonable assurance that assets are safeguarded against loss from unauthorized use or disposition and that transactions are executed in accordance with management's authorization. Periodic reviews of the systems and of internal controls are performed by our internal audit department.
The Audit Committee of the Board of Directors, composed solely of directors who are not officers or employees of Georgia Gulf, has the responsibility of meeting periodically with management, our internal auditors and Deloitte & Touche LLP, our independent public accountants that are approved by the stockholders, to review the scope and results of the annual audit and the general overall effectiveness of the internal accounting control system. The independent public accountants and our internal auditors have direct access to the Audit Committee, with or without the presence of management, to discuss the scope and results of their audits, as well as any comments they may have related to the adequacy of the internal accounting control system and the quality of financial reporting. <
/DIV>
Edward A. Schmitt
President, Chief Executive Officer
James T. Matthews
Vice President-Finance, Treasurer and Chief Financial Officer
Independent Auditors' Report
To the Board of Directors and Stockholders
Georgia Gulf Corporation
We have audited the accompanying consolidated balance sheets of Georgia Gulf Corporation and subsidiaries as of December 31, 2003 and 2002, and the related consolidated statements of income, cash flows and stockholders' equity for the years then ended. These financial statements are the responsibility of the Company's management. Our responsibility is to express an opinion on these financial statements based on our audits. The consolidated financial statements of Georgia Gulf Corporation as of December 31, 2001, and for the year then ended, before the revision to the consolidated statements of cash flows and the revisions to Note 8, 15 and 19, were audited by other auditors who have ceased operations. Those auditors expressed an unqualified opinion on those financial statements in their rep
ort dated February 15, 2002.
We conducted our audits in accordance with auditing standards generally accepted in the United States of America. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, such 2003 and 2002 consolidated financial statements present fairly, in all material respects, the financial position of Georgia Gulf Corporation and subsidiaries as of December 31, 2003 and 2002, and the results of their operations and their cash flows for the years then ended, in conformity with accounting principles generally accepted in the United States of America.
As discussed in Note 1 to the consolidated financial statements, the Company changed its method of accounting for goodwill and other intangible assets in 2002 to conform to Statement of Financial Accounting Standards No. 142.
As discussed above, the consolidated financial statements of Georgia Gulf Corporation and subsidiaries for the year ended December 31, 2001 were audited by other auditors who have ceased operations. These consolidated financial statements have been revised as follows:
1. As described in Note 8, these consolidated financial statements have been revised to include the transition disclosures required by Statement of Financial Accounting Standards No. 142, " Goodwill and Other Intangible Assets" , which was adopted by the Company as of January 1, 2002. Our audit procedures with respect to 2001 included (a) agreeing previously reported net income to the previously issued consolidated financial statements and the adjustments to reported net income representing amortization expense (including any related tax effects) recognized in those periods relating to goodwill to the Company's underlying records obtained from management, and (b) testing the mathematical accuracy of the reconciliation of adjusted net income to reported net income, and the related earnings per share amounts.
2. The consolidated cash flow statement for the year ended December 31, 2001 has been revised to provide disaggregations of amounts related to the accounts receivable securitization transactions. Our audit procedures with respect to 2001 included (a) agreeing the reported amounts to the Company's underlying records obtained from management, and (b) testing the mathematical accuracy of such disaggregation.
3. Note 15 under the heading "Purchase Commitments" has been revised to include aggregate payments made under certain purchase commitments for the year ended December 31, 2001. Our audit procedures with respect to 2001 included (a) agreeing the reported amounts to the Company's underlying records obtained from management.
4. In 2002, the Company changed the classification of its depreciation and amortization expense in its reportable segments. The 2001 financial statement disclosure in note 19 relating to depreciation and amortization expense in reportable segments has been revised to conform to the 2002 classification. Our procedures included (a) agreeing the adjusted amounts of depreciation and amortization expense to the Company's underlying records obtained from management, and (b) testing the mathematical accuracy of the reclassification of segment amounts to the consolidated financial statements.
In our opinion, such disclosures and reclassifications are appropriate and have been properly applied. However, we were not engaged to audit, review, or apply any procedures to the 2001 consolidated financial statements of the Company other than with respect to such disclosures and reclassifications, and accordingly, we do not express an opinion or any other form of assurance on the 2001 consolidated financial statements taken as a whole.
Deloitte & Touche LLP
Atlanta, Georgia
February 27, 2004
This is a copy of a report previously issued by Arthur Andersen LLP. The report has not been reissued by Arthur Andersen LLP nor has Arthur Andersen LLP provided a consent to the inclusion of its report in this Annual Report on Form 10-K.
Report of Independent Public Accountants
To Georgia Gulf Corporation:
We have audited the accompanying consolidated balance sheets of Georgia Gulf Corporation (a Delaware corporation) and subsidiaries as of December 31, 2001 and 2000 and the related consolidated statements of income, changes in stockholders' equity, and cash flows for each of the three years in the period ended December 31, 2001. These financial statements are the responsibility of the Company's management. Our responsibility is to express an opinion on the financial statements based on our audits.
We conducted our audits in accordance with auditing standards generally accepted in the United States. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material respects, the financial position of Georgia Gulf Corporation and subsidiaries as of December 31, 2001 and 2000 and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2001 in conformity with accounting principles generally accepted in the United States.
Arthur Andersen LLP
Atlanta, Georgia
February 15, 2002
Georgia Gulf Corporation and Subsidiaries
(In Thousands, Except Share Data)
|
December 31, |
|
|
|
|
2003 |
|
|
2002 |
|
|
|
|
|
|
Assets |
|
|
|
|
|
|
Cash and cash equivalents |
$ |
1,965 |
|
$ |
8,019 |
|
Receivables, net of allowance for doubtful accounts of $4,450 in 2003 and $1,785 in 2002 |
|
86,914 |
|
|
59,603 |
|
Inventories |
|
124,616 |
|
|
114,575 |
|
Prepaid expenses |
|
7,043 |
|
|
10,393 |
|
Deferred income taxes |
|
8,368 |
|
|
5,657 |
|
|
|
|
|
|
Total current assets |
|
228,906 |
|
|
198,247 |
|
|
|
|
|
|
Property, plant and equipment, at cost |
|
1,018,548 |
|
|
995,517 |
|
Less accumulated depreciation |
|
557,740 |
|
|
502,023 |
|
|
|
|
|
|
Property, plant and equipment, net |
|
460,808 |
|
|
493,494 |
|
|
|
|
|
|
Goodwill |
|
77,720 |
|
|
77,720 |
|
|
|
|
|
|
Other assets |
|
89,351 |
|
|
106,098 |
|
|
|
|
|
|
Total assets |
$ |
856,785 |
|
$ |
875,559 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities and Stockholders' Equity |
|
|
|
|
|
|
Current portion of long-term debt |
$ |
1,000 |
|
$ |
600 |
|
Accounts payable |
|
135,680 |
|
|
107,943 |
|
Interest payable |
|
1,812 |
|
|
4,650 |
|
Accrued compensation |
|
15,058 |
|
|
14,325 |
|
Other accrued liabilities |
|
9,614 |
|
|
12,733 |
|
|
|
|
|
|
Total current liabilities |
|
163,164 |
|
|
140,251 |
|
|
|
|
|
|
Long-term debt |
|
426,872 |
|
|
476,386 |
|
|
|
|
|
|
Other non-current liabilities |
|
7,693 |
|
|
6,872 |
|
|
|
|
|
|
Deferred income taxes |
|
122,617 |
|
|
126,250 |
|
|
|
|
|
|
Commitments and contingencies (note 15) |
|
|
|
|
|
|
Stockholders' equity: |
|
|
|
|
|
|
Preferred stock-$0.01 par value; 75,000,000 shares authorized; no shares issued |
|
|
|
|
|
|
Common stock-$0.01 par value; 75,000,000 shares authorized; shares issued and outstanding:
32,736,096 in 2003 and 32,319,211 in 2002 |
|
327 |
|
|
323 |
|
Additional paid-in capital |
|
32,133 |
|
|
23,499 |
|
Deferred compensation |
|
(2,380 |
) |
|
(2,050 |
) |
Retained earnings |
|
106,633 |
|
|
104,532 |
|
Accumulated other comprehensive loss, net of tax |
|
(274 |
) |
|
(504 |
) |
Total stockholders' equity |
|
136,439 |
|
|
125,800 |
|
|
|
|
|
|
Total liabilities and stockholders' equity |
$ |
856,785 |
|
$ |
875,559 |
|
|
|
|
|
|
See accompanying notes to consolidated financial statements.
Georgia Gulf Corporation and Subsidiaries
(In Thousands, Except Per Share Data)
|
Year Ended December 31, |
|
|
|
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
|
|
|
|
|
|
Net sales |
$ |
1,444,483 |
|
$ |
1,230,751 |
|
$ |
1,205,896 |
|
|
|
|
|
|
|
|
Operating costs and expenses: |
|
|
|
|
|
|
|
|
|
Cost of sales |
|
1,319,094 |
|
|
1,086,746 |
|
|
1,125,439 |
|
Selling, general and administrative expenses |
|
55,691 |
|
|
45,685 |
|
|
44,665 |
|
Asset write-off and other related charges |
|
|
|
|
|
|
|
5,438 |
|
|
|
|
|
|
|
|
Total operating costs and expenses |
|
1,374,785 |
|
|
1,132,431 |
|
|
1,175,542 |
|
|
|
|
|
|
|
|
Operating income |
|
69,698 |
|
|
98,320 |
|
|
30,354 |
|
Other income (expense): |
|
|
|
|
|
|
|
|
|
Interest expense |
|
(38,195 |
) |
|
(49,739 |
) |
|
(57,500 |
) |
Cost related to early retirement of debt |
|
(13,816 |
) |
|
|
|
|
|
|
Interest income |
|
53 |
|
|
160 |
|
|
185 |
|
|
|
|
|
|
|
|
Income (loss) before income taxes |
|
17,740 |
|
|
48,741 |
|
|
(26,961 |
) |
Provision (benefit) for income taxes |
|
5,245 |
|
|
17,546 |
|
|
(14,918 |
) |
|
|
|
|
|
|
|
Net income (loss) |
$ |
12,495 |
|
$ |
31,195 |
|
$ |
(12,043 |
) |
|
|
|
|
|
|
|
Earnings (loss) per share: |
|
|
|
|
|
|
|
|
|
Basic |
$ |
0.39 |
|
$ |
0.98 |
|
$ |
(0.38 |
) |
Diluted |
$ |
0.38 |
|
$ |
0.97 |
|
$ |
(0.38 |
) |
Weighted average common shares-basic |
|
32,267 |
|
|
31,988 |
|
|
31,716 |
|
Weighted average common shares-diluted |
|
32,502 |
|
|
32,193 |
|
|
31,716 |
|
See accompanying notes to consolidated financial statements.
Georgia Gulf Corporation and Subsidiaries
(In Thousands)
|
Year Ended December 31, |
|
|
|
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
|
|
|
|
|
|
Cash flows from operating activities: |
|
|
|
|
|
|
|
|
|
Net income (loss) |
$ |
12,495 |
|
$ |
31,195 |
|
$ |
(12,043 |
) |
Adjustments to reconcile net income (loss) to net cash provided by operating activities: |
|
|
|
|
|
|
|
|
|
Depreciation and amortization |
|
63,932 |
|
|
68,068 |
|
|
72,579 |
|
Asset write-off and other related charges |
|
|
|
|
|
|
|
5,438 |
|
Cost related to early retirement of debt |
|
13,816 |
|
|
|
|
|
|
|
Provision for deferred income taxes |
|
(6,344 |
) |
|
6,822 |
|
|
2,469 |
|
Tax benefit related to stock plans |
|
1,107 |
|
|
578 |
|
|
164 |
|
Stock based compensation |
|
1,779 |
|
|
663 |
|
|
|
|
Change in operating assets and liabilities: |
|
|
|
|
|
|
|
|
|
Receivables |
|
(52,311 |
) |
|
(6,742 |
) |
|
92,928 |
|
Securitization of trade receivables |
|
25,000 |
|
|
75,000 |
|
|
(75,000 |
) |
Inventories |
|
(10,041 |
) |
|
(38,456 |
) |
|
47,037 |
|
Prepaid expenses |
|
3,350 |
|
|
(4,035 |
) |
|
1,250 |
|
Accounts payable |
|
27,737 |
|
|
36,529 |
|
|
(74,965 |
) |
Interest payable |
|
(2,838 |
) |
|
(296 |
) |
|
(442 |
) |
Accrued income taxes |
|
(3,674 |
) |
|
3,674 |
|
|
|
|
Accrued compensation |
|
733 |
|
|
7,946 |
|
|
(4,001 |
) |
Accrued pension |
|
|
|
|
|
|
|
1,519 |
|
Accrued liabilities |
|
555 |
|
|
(2,387 |
) |
|
(554 |
) |
Other |
|
9,781 |
|
|
(10,313 |
) |
|
(15,134 |
) |
|
|
|
|
|
|
|
Net cash provided by operating activities |
|
85,077 |
|
|
168,246 |
|
|
41,245 |
|
|
|
|
|
|
|
|
Cash flows used in investing activities: |
|
|
|
|
|
|
|
|
|
Capital expenditures |
|
(24,046 |
) |
|
(17,471 |
) |
|
(17,848 |
) |
|
|
|
|
|
|
|
Cash flows from financing activities: |
|
|
|
|
|
|
|
|
|
Long-term debt proceeds |
|
300,666 |
|
|
150,406 |
|
|
11,549 |
|
Long-term debt payments |
|
(324,780 |
) |
|
(222,511 |
) |
|
(94,794 |
) |
Debt (payments) proceeds related to asset securitization |
|
(25,000 |
) |
|
(75,000 |
) |
|
75,000 |
|
Redemption premium and fees paid to retire notes |
|
(10,760 |
) |
|
|
|
|
|
|
Fees paid to issue debt |
|
(2,239 |
) |
|
|
|
|
|
|
Proceeds from issuance of common stock |
|
5,857 |
|
|
4,588 |
|
|
2,984 |
|
Purchase and retirement of common stock |
|
(435 |
) |
|
|
|
|
|
|
Dividends |
|
(10,394 |
) |
|
(10,269 |
) |
|
(10,148 |
) |
|
|
|
|
|
|
|
Net cash used in financing activities |
|
(67,085 |
) |
|
(152,786 |
) |
|
(15,409 |
) |
|
|
|
|
|
|
|
Net change in cash and cash equivalents |
|
(6,054 |
) |
|
(2,011 |
) |
|
7,988 |
|
Cash and cash equivalents at beginning of year |
|
8,019 |
|
|
10,030 |
|
|
2,042 |
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of year |
$ |
1,965 |
|
$ |
8,019 |
|
$ |
10,030 |
|
|
|
|
|
|
|
|
See accompanying notes to consolidated financial statements.
Georgia Gulf Corporation and Subsidiaries
(In Thousands)
|
|
|
Common Stock |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additional Paid-In |
|
|
Deferred |
|
|
Deferred |
|
|
Accumulated Other Comprehensive |
|
|
Total Stockholders |
|
|
|
|
Shares |
|
|
Amount |
|
|
Capital |
|
|
Compensation |
|
|
Earnings |
|
|
Income (loss) |
|
|
Equity |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, January 1, 2001 |
|
|
31,714 |
|
$ |
317 |
|
$ |
12,478 |
|
$ |
|
|
$ |
105,797 |
|
$ |
|
|
$ |
118,592 |
|
Comprehensive loss: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(12,043 |
) |
|
|
|
|
(12,043 |
) |
Unrealized (losses) on derivative contracts, net of taxes of $1,329 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2,363 |
) |
|
(2,363 |
) |
Minimum pension liability adjustment, net of taxes of $310 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(552 |
) |
|
(552 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(14,958 |
) |
Employee stock purchase and stock compensation plans |
|
|
201 |
|
|
2 |
|
|
2,982 |
|
|
|
|
|
|
|
|
|
|
|
2,984 |
|
Tax benefit from stock purchase and stock compensation plans |
|
|
|
|
|
|
|
|
164 |
|
|
|
|
|
|
|
|
|
|
|
164 |
|
Dividends |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(10,148 |
) |
|
|
|
|
(10,148 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2001 |
|
|
31,915 |
|
|
319 |
|
|
15,624 |
|
|
|
|
|
83,606 |
|
|
(2,915 |
) |
|
96,634 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
31,195 |
|
|
|
|
|
31,195 |
|
Unrealized gains on derivative contracts, net of taxes of $1,329 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,363 |
|
|
2,363 |
|
Minimum pension liability adjustment, net of taxes of $26 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
48 |
|
|
48 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
33,606 |
|
Employee stock purchase and stock compensation plans |
|
|
404 |
|
|
4 |
|
|
7,297 |
|
|
(2,050 |
) |
|
|
|
|
|
|
|
5,251 |
|
Tax benefit from stock purchase and stock compensation plans |
|
|
|
|
|
|
|
|
578 |
|
|
|
|
|
|
|
|
|
|
|
578 |
|
Dividends |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(10,269 |
) |
|
|
|
|
(10,269 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2002 |
|
|
32,319 |
|
|
323 |
|
|
23,499 |
|
|
(2,050 |
) |
|
104,532 |
|
|
(504 |
) |
|
125,800 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
12,495 |
|
|
|
|
|
12,495 |
|
Unrealized gains on derivative contracts, net of taxes of $122 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
204 |
|
|
204 |
|
Minimum pension liability adjustment, net of taxes of $16 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
26 |
|
|
26 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
12,725 |
|
Employee stock purchase and stock compensation plans, net of forfeitures |
|
|
436 |
|
|
4 |
|
|
7,961 |
|
|
(330 |
) |
|
|
|
|
|
|
|
7,635 |
|
Retirement of common stock |
|
|
(19 |
) |
|
|
|
|
(434 |
) |
|
|
|
|
|
|
|
|
|
|
(434 |
) |
Tax benefit from stock purchase and stock compensation plans |
|
|
|
|
|
|
|
|
1,107 |
|
|
|
|
|
|
|
|
|
|
|
1,107 |
|
Dividends |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(10,394 |
) |
|
|
|
|
(10,394 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2003 |
|
|
32,736 |
|
$ |
327 |
|
$ |
32,133 |
|
$ |
(2,380 |
) |
$ |
106,633 |
|
$ |
(274 |
) |
$ |
136,439 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
See accompanying notes to consolidated financial statements.
Georgia Gulf Corporation and Subsidiaries
Notes to Consolidated Financial Statements
December 31, 2003, 2002 and 2001
Principles of Consolidation. The consolidated financial statements include the accounts of Georgia Gulf Corporation and its wholly owned subsidiaries. All significant intercompany balances and transactions have been eliminated in consolidation.
Nature of Operations. We are a leading North American manufacturer and international marketer of chemical products. Our products are primarily intermediate chemicals sold for further processing into a wide variety of end-use applications, including plastic pipe and pipe fittings, siding and window frames, bonding agents for wood products, high-quality plastics, acrylic sheeting and coatings for wire and cable.
Use of Estimates. Management is required to make estimates and assumptions that affect amounts reported in the financial statements and accompanying notes prepared in conformity with accounting principles generally accepted in the United States of America. Actual results could differ from those estimates.
Reclassifications . Certain prior period balances have been reclassified to conform to the current year presentation.
Cash and Cash Equivalents. Marketable securities that are highly liquid with an original maturity of three months or less are considered to be the equivalent of cash for purposes of financial statement presentation.
Accounts Receivable and Allowance for Doubtful Accounts. We grant credit to customers under credit terms that are customary in the industry. We also provide allowances for cash discounts and doubtful accounts based on historical experience and periodic evaluations of the aging of the accounts receivable.
Revenue Recognition. Revenue is recognized when products are shipped and the customer takes ownership and assumes risk of loss, collection of the relevant receivable is probable, persuasive evidence of an arrangement exists and the sales price is fixed or determinable.
Sales Incentives. We offer sales incentives, primarily in the form of volume rebates, to our customers, which are classified as a reduction of net sales and are calculated based on contractual terms of customer contracts.
Shipping Costs. All amounts billed to a customer in a sale transaction related to shipping are classified as revenue. Shipping fees billed to customers and included in sales and cost of goods sold were $63.2 million in 2003, $67.1 million in 2002 and $54.9 million in 2001.
Inventories. Inventories are valued at the lower of cost or market. Cost is determined using the first-in, first-out method for the majority of inventory and the weighted average cost method for the remainder. Costs include raw materials, direct labor and manufacturing overhead. Market is based on current replacement cost for raw materials and supplies and on net realizable value for finished goods.
Property, Plant and Equipment. Property, plant and equipment are stated at cost. Maintenance and repairs are charged to expense as incurred, and major renewals and improvements are capitalized. Interest expense attributable to funds used in financing the construction of major plant and equipment is capitalized. Interest expense capitalized during 2003, 2002 and 2001 was $0.7 million, $0.6 million and $1.0 million, respectively. Depreciation is computed using the straight-line method over the estimated useful lives of the assets for book purposes, with accelerated methods being used for income tax purposes. Depreciation expense totaled approximately $56.5 million, $60.4 million, and
$68.0 million (including the $4.9 million asset write-off discussed in note 6) for the years ended December 31, 2003, 2002 and 2001, respectively.
The estimated useful lives of the assets are as follows:
Buildings and land improvements |
15-30 years |
Machinery and equipment |
3-15 years |
Other Assets. Other assets primarily consist of advances for long-term raw materials purchase contracts, (see note 15) our investment in a joint venture, (see note 10) and debt issuance costs (see note 7). Advances for long-term raw materials purchase contracts are being amortized as additional raw materials costs over the 15-year life of the related contracts in proportion to raw materials delivery. Debt issuance costs are being amortized to interest expense using the effective interest rate method over the term of the related indebtedness.
Goodwill and Other Intangible Assets. Goodwill is the excess of cost of an acquired entity over the amounts specifically assigned to assets acquired and liabilities assumed in purchase accounting for business combinations. We adopted SFAS No. 142, " Goodwill and Other Intangible Assets ," on January 1, 2002. Effective with the adoption of SFAS No. 142, goodwill is no longer amortized. Prior to January 1, 2002 goodwill was being amortized on a straight-line basis over a period of 35 y
ears. Goodwill amortized to cost of sales during 2001 was $2.5 million. Accumulated amortization of goodwill totaled approximately $9.0 million at December 31, 2001. As a result of the adoption of SFAS No. 142, the $77.7 million carrying value of our remaining goodwill allocated to our chlorovinyls segment, will be tested for impairment annually on October 1, and will be tested for impairment between annual impairment tests if an event occurs or circumstances change that would indicate the carrying amount may be impaired. SFAS No. 142 also requires that intangible assets with estimable useful lives be amortized over their respective estimated useful lives to their estimated residual values, and reviewed for impairment in accordance with SFAS No. 144, " Accounting for Impairment or Disposal of Long-Lived Assets ." Impairment testing for goodwill is done at a reporting unit level. An impairment loss may be recognized when the carrying amount of the reporting unit's net assets exceeds the estimated fair value of the reporting unit. Prior to January 1, 2002, goodwill was tested for impairment in a manner consistent with property, plant and equipment and intangible assets with a definite life in accordance with SFAS No. 121, " Accounting for Impairment of Long-Lived Assets and for Long-Lived Assets to be Disposed of ."
Long-Lived Assets. We test our long-lived assets for impairment in accordance with SFAS No. 144, " Accounting for the Impairment or Disposal of Long-Lived Assets ." SFAS No. 144 provides a single accounting model for long-lived assets to be disposed of, changes the criteria for classifying an asset as held for sale, and broadens the scope of businesses to be disposed of that qualify for reporting as discontinued operations and changes the timing of recognizing losses on such operatio
ns. Accordingly, long-lived assets, such as property, plant, and equipment, and purchased intangibles subject to amortization, are reviewed for impairment whenever events or changes in circumstances indicate that the carrying amount of an asset may not be recoverable. Recoverability of assets to be held and used is measured by a comparison of the carrying amount of an asset to estimated undiscounted future cash flows expected to be generated by the asset. If the carrying amount of an asset exceeds its estimated future cash flows, an impairment charge is recognized by the amount by which the carrying amount of the asset exceeds the fair value of the asset. Assets to be disposed of would be separately presented in the balance sheet and reported at the lower of the carrying amount or fair value less costs to sell, and are no longer depreciated. The assets and liabilities of a disposal group classified as held for sale would be presented separately in the appropriate asset and liability sections of the balance s
heet. We adopted SFAS No. 144 on January 1, 2002, which did not have a material affect on our consolidated financial statements.
Pension Plans . We have a defined contribution plan and defined benefit pension plans covering substantially all of our employees. For the defined benefit pension plans, the benefits are based on years of service and the employees compensation or the benefit is a specific monthly amount for each year of service. Our policy on funding the defined benefit plans is to contribute an amount within the range of the minimum required and the maximum tax-deductible contribution.
Income Taxes . Income taxes are accounted for under the asset and liability method. Deferred tax assets and liabilities are recognized for the future tax consequences attributable to differences between the financial statement carrying amounts of existing assets and liabilities and their respective tax bases. Deferred tax assets and liabilities are measured using enacted tax rates expected to apply to taxable income in the years in which those temporary differences are expected to be recovered or settled. The ef
fect on deferred tax assets and liabilities of a change in tax rates is recognized in income in the period that includes the enactment date .
Self-Insurance Accruals . We are self-insured up to certain limits for costs associated with workers compensation and employee group medical coverage. Liabilities for insurance claims and reserves include accruals of estimated settlements for known claims, as well as accruals of estimates of incurred but not reported claims. These accruals are included in other current liabilities in the accompanying consolidated balance sheet. We also use information provided by independent consultants to assist in the determination of estimated accruals. In estimating these costs, we consider historical loss experience and make judgments about the expected levels of costs per claim.
Derivative Financial Instruments. Effective January 1, 2001, we adopted SFAS No. 133, " Accounting for Derivative Instruments and Hedging Activities" and its amendments, which require us to recognize all derivatives on the consolidated balance sheet at fair value. Derivatives that are not hedges must be adjusted to fair value through earnings. If the derivative is a hedge, depending on the natu
re of the hedge, changes in its fair value are either offset against the change in fair value of assets, liabilities, or firm commitments through earnings or recognized in other comprehensive income until the hedged item is recognized in earnings. We engage in activities that expose us to market risks, including the effects of changes in interest rates and changes in natural gas prices. Financial exposures are managed as an integral part of our risk management program, which seeks to reduce the potentially adverse effect that the volatility of the interest rate and natural gas markets may have on operating results. We do not regularly engage in speculative transactions, nor do we regularly hold or issue financial instruments for trading purposes. Long-term supply agreements are accounted for under the normal purchase provisions within SFAS No. 133 and its amendments.
We formally document all hedging instruments and hedging items, as well as our risk management objective and strategy for undertaking hedged items. This process includes linking all derivatives that are designated as fair value and cash flow hedges to specific assets or liabilities on the consolidated balance sheet or to forecasted transactions. We also formally assesses, both at inception and on an ongoing basis, whether the derivatives that are used in hedging transactions are highly effective in offsetting changes in fair value or cash flows of hedged items. When it is determined that a derivative is not highly effective, the derivative expires or is sold, terminated, exercised, or discontinued because it is unlikely that a forecasted transaction will occur, we discontinue the use of hed
ge accounting for that specific hedge instrument.
Environmental Expenditures. Environmental expenditures related to current operations or future revenues are expensed or capitalized consistent with our capitalization policy. Expenditures that relate to an existing condition caused by past operations and that do not contribute to future revenues are expensed. Liabilities are recognized when environmental assessments or cleanups are probable and the costs can be reasonably estimated.
Comprehensive Income. SFAS No. 130, " Reporting Comprehensive Income ," requires additional disclosure and presentation of amounts comprising comprehensive income beyond net income. Our comprehensive income is comprised of net income (loss), additional minimum pension liability and the fair value of derivative instruments, net of related incomes taxes. We present our comprehensive income, net of tax, within the accompanying statements of stockholders' equity.
Stock-Based Compensation. Stock-based compensation is recognized using the intrinsic value method. During December 2002, the Financial Accounting Standards Board ("FASB") issued SFAS No. 148, " Accounting for Stock-Based Compensation-Transition and Disclosure-an amendment of SFAS No. 123 ." SFAS No. 148 provides alternative methods of transition for a voluntary change to the fair value based method of accounting for stock-based employee compensation. This statement also amends the di
sclosure requirements of SFAS No. 123 and Accounting Principles Board ("APB") Opinion No. 28, " Interim Financial Reporting ," to require prominent disclosures in both annual and interim financial statements about the method of accounting for stock-based employee compensation and the effect of the method used on reported results. We implemented SFAS No. 148 regarding disclosure requirements for condensed financial statements for interim periods effective January 1, 2003. We have determined that we will continue to use the intrinsic value based method of APB Opinion No. 25, " Accounting for Stock Issued to Employees " in our accounting for stock-based employee compensation.
Pro Forma Effect of Stock Compensation Plans. We account for our stock-based compensation plans in accordance with APB Opinion No. 25, " Accounting for Stock Issued to Employees ," and comply with SFAS No. 123, " Accounting for Stock-Based Compensation ," for disclosure purposes. Under
these provisions, no compensation was recognized in 2003, 2002 and 2001 for our stock option plans or our stock purchase plan. For SFAS No. 123 purposes, the fair value of each stock option and stock purchase right for 2003, 2002 and 2001 has been estimated as of the date of the grant using the Black-Scholes option pricing model with the following weighted average assumptions for 2003, 2002 and 2001, respectively.
For stock option grants:
|
Year Ended December 31, |
|
|
|
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
|
|
|
|
|
|
Risk-free interest rate |
|
3.65 |
% |
|
5.28 |
% |
|
5.26 |
% |
Expected life |
|
8 years |
|
|
8 years |
|
|
9 years |
|
Expected volatility |
|
44 |
% |
|
44 |
% |
|
44 |
% |
Expected dividend yield |
|
1.70 |
% |
|
1.31 |
% |
|
2.00 |
% |
For stock purchase plan rights:
|
Year Ended December 31, |
|
|
|
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
|
|
|
|
|
|
Risk-free interest rate |
|
1.38 |
% |
|
2.40 |
% |
|
5.26 |
% |
Expected life |
|
1 year |
|
|
1 year |
|
|
1 year |
|
Expected volatility |
|
44 |
% |
|
44 |
% |
|
44 |
% |
Expected dividend yield |
|
1.38 |
% |
|
1.73 |
% |
|
2.00 |
% |
Using the above assumptions, additional compensation expense under the fair value method would be:
|
Year Ended December 31, |
|
|
In Thousands |
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
|
|
|
|
|
|
For stock option grants |
$ |
3,102 |
|
$ |
3,746 |
|
$ |
3,413 |
|
For stock purchase plan rights |
|
863 |
|
|
894 |
|
|
1,152 |
|
|
|
|
|
|
|
|
Total |
|
3,965 |
|
|
4,640 |
|
|
4,565 |
|
|
|
|
|
|
|
|
Provision for income taxes |
|
1,507 |
|
|
1,763 |
|
|
1,643 |
|
|
|
|
|
|
|
|
Total, net of taxes |
$ |
2,458 |
|
$ |
2,877 |
|
$ |
2,922 |
|
|
|
|
|
|
|
|
Had compensation expense been determined consistently with SFAS No. 123, utilizing the assumptions previously detailed, our net income (loss) and earnings (loss) per common share would have been the following pro forma amounts:
|
|
Year Ended December 31, |
|
|
|
In Thousands, Except Per Share Data |
|
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
|
|
|
|
|
|
|
Net income (loss): |
|
|
|
|
|
|
|
|
|
|
As reported |
|
$ |
12,495 |
|
$ |
31,195 |
|
$ |
(12,043 |
) |
Pro forma |
|
|
10,037 |
|
|
28,318 |
|
|
(14,965 |
) |
Basic earnings (loss) per share: |
|
|
|
|
|
|
|
|
|
|
As reported |
|
$ |
0.39 |
|
$ |
0.98 |
|
$ |
(0.38 |
) |
Pro forma |
|
|
0.31 |
|
|
0.89 |
|
|
(0.45 |
) |
Diluted earnings (loss) per share |
|
|
|
|
|
|
|
|
|
|
As reported |
|
$ |
0.38 |
|
$ |
0.97 |
|
$ |
(0.38 |
) |
Pro forma |
|
|
0.31 |
|
|
0.88 |
|
|
(0.45 |
) |
Earnings Per Share. We apply the provisions of Financial Accounting Standards Board SFAS No. 128, " Earnings per Share " ("EPS"), which requires companies to present basic EPS and diluted EPS. Basic EPS excludes dilution and is computed by dividing income available to common stockholders by the weighted-average number of common shares outstanding for the period. Diluted EPS reflects the dilution that could occur if securities or other contracts to issue common stock were exercised or
converted into common stock or resulted in the issuance of common stock that then shared in our earnings. Dilutive common stock options and employee stock purchase plan rights are included in the diluted EPS calculation using the treasury stock method. Common stock options that were not included in the diluted EPS computation because the options exercise price was greater than the average market price of the common shares for the periods presented are immaterial.
Computations of basic and diluted earnings (loss) per share are presented in the following table:
|
|
December 31, |
|
|
|
In Thousands , Except Per Share Data |
|
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
12,495 |
|
$ |
31,195 |
|
$ |
(12,043 |
) |
Weighted average shares outstanding-basic |
|
|
32,267 |
|
|
31,988 |
|
|
31,716 |
|
Plus incremental shares from assumed conversions: |
|
|
|
|
|
|
|
|
|
|
Options and awards |
|
|
201 |
|
|
142 |
|
|
|
|
Employee stock purchase plan rights |
|
|
34 |
|
|
63 |
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average shares outstanding-diluted |
|
|
32,502 |
|
|
32,193 |
|
|
31,716 |
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per share |
|
$ |
.39 |
|
$ |
.98 |
|
$ |
(.38 |
) |
Diluted earnings (loss) per share |
|
|
.38 |
|
|
.97 |
|
|
(.38 |
) |
In April 2002, the FASB issued SFAS No. 145, " Rescission of FASB Statements No. 4, 44 and 64, Amendment of FASB Statement No. 13, and Technical Corrections ." The Statement rescinds SFAS No. 4, " Reporting Gains and Losses from Extinguishment of Debt ," and an amendment of that Statement, SFAS No. 64, " Extinguishments of Debt Made to Satisfy Sinking-Fund Requirements ." SFAS No. 145 recognizes that the use of debt extinguishment can be a part of the risk management strategy of a company and hence, the classification of all early extinguishment of debt as an extraordinary item may no longer be appropriate. In addition, the Statement amends SFAS No. 13, " Accounting for Leases ," to eliminate an inconsistency between the required accounting for sale-leaseback transactions and the required accounting for certain lease modifications that have economic effects that are similar to sale-leaseback transactions. Provisions of this Statement, as they relate to Statement No. 13, are to be effective for transac
tions occurring after May 15, 2002. Provisions that relate to Statement No. 4 are effective for fiscal years beginning after May 15, 2002. We adopted SFAS No. 145 on January 1, 2003, and accordingly, have recorded the cost related to early retirement of debt as a component of operating income in our 2003 consolidated statement of income (see note 9).
In November 2002, the FASB issued FASB Interpretation ("FIN") No. 45 " Guarantor's Accounting and Disclosure Requirements for Guarantees, including Indirect Guarantees of Indebtedness of Others an Interpretation of FASB Statements No. 5, 57 and 107 and Rescission of FASB Interpretation No. 34 ." FIN No. 45 requires companies to recognize, at the incept
ion of a guarantee, a liability for the fair value of the obligation undertaken in issuing the guarantee. FIN No. 45 provides specific guidance identifying the characteristics of contracts that are subject to its guidance in its entirety from those only subject to the initial recognition and measurement provisions. The recognition and measurement provisions of FIN No. 45 are effective on a prospective basis for guarantees issued or modified after December 31, 2002. The disclosure provisions of FIN No. 45 were effective for the year ended December 31, 2002. Effective January 1, 2003, we adopted the remaining provisions of FIN No. 45, which did not have a material effect on our financial position or results of operations.
In January 2003, the FASB issued FIN No. 46 " Consolidation of Variable Interest Entitiesan Interpretation of Accounting Research Bulletin No. 51 ". FIN No. 46 addresses consolidation by business enterprises where equity investors do not bear the residual economic risks and rewards. The underlying principle behind FIN No. 46 is that if a business enterprise has the majority financial interest in an entity, which is defined in FIN No. 46 as a variable interest entity, the assets, liabilities and results of the activities of the variable interest entity should be included in consolidated
financial statements with those of the business enterprise. In December 2003, the FASB issued revised FIN No. 46 to clarify certain aspects of FIN No. 46 including the determination of who is the primary beneficiary of a variable interest entity. The revised FIN No. 46 postponed the effective date when companies are required to apply the provisions of FIN No. 46 prospectively for all variable interest entities in existence prior to January 31, 2003 until the first financial reporting period that ends after March 15, 2004. However, for entities that are considered to be special purpose entities of FIN No. 46 is effective for financial reporting periods after December 15, 2003. The adoption of the provisions of FIN No. 46 did not have a material effect on our financial position or results of operations.
In April 2003, the FASB issued SFAS No. 149, " Amendment of Statement 133 on Derivative Instruments and Hedging Activities ." This Statement amends and clarifies financial accounting and reporting for derivative instruments embedded in other contracts (collectively referred to as derivatives) and for hedging activities under SFAS No. 133. This Statement will be applied prospectively and is generally effective for contracts entered into or modified after June 30, 2003. The adoption of SFAS No. 149 did not have a material effect on our financial position or results of operations.
In May 2003, the FASB issued SFAS No. 150, " Accounting for Certain Financial Instruments with Characteristics of Liabilities and Equity ." This Statement establishes standards for classification of certain financial instruments that have characteristics of both liabilities and equity in a companys statement of financial position. This Statement is effective for all contracts created or modified after May 31, 2003 and otherwise effective at the beginning of the first interim period beginning after June 15, 2003. As a result of concerns over implementation and measurement issues, the FAS
B unanimously decided on October 29, 2003 to defer the application of SFAS No. 150 to certain non-controlling interests of limited-life entities that are consolidated in the financial statements. The adoption of SFAS No. 150 did not have a material effect on our financial position or results of operations.
In December 2003, the FASB issued revised SFAS No. 132 " Employers Disclosures about Pensions and Other Postretirement Benefits ." This Statement retains the disclosures required by SFAS No. 132, which standardized the disclosure requirements for pensions and other postretirement benefits to the extent practicable and required additional information on changes in the benefit obligation and fair values of plan assets. Under revised SFAS No. 132 additional disclosures of the types of plan assets, investment strategy, measurement dates, plan obligations, cash flows, and components of net peri
odic benefit cost recognized during interim periods. This Statement is effective for financial statements with fiscal years ending after December 15, 2003. We have adopted revised SFAS No. 132 and included the additional disclosures in note 13 to our consolidated financial statements.
We have an agreement pursuant to which we sell an undivided percentage ownership interest in a defined pool of our trade receivables on a revolving basis through a wholly owned subsidiary to a third party (the "Securitization"). As collections reduce accounts receivable included in the pool, we sell ownership interests in new receivables to bring the ownership interests sold up to $100.0 million, as permitted by the Securitization. Prior to November 14, 2003, the Securitization, which began November 15, 2002, permitted the sale of $75.0 million. Our previous securitization agreement was terminated on July 20, 2001.
In conjunction with the sale of receivables, we recorded losses of $1.6 million, $0.2 million and $2.2 million for 2003, 2002 and 2001, respectively, which are included as selling and administrative expenses in the accompanying consolidated statements of income. The losses were determined by applying a discount factor, as prescribed under the relevant securitization, to the monthly balance in the ownership interest sold.
At December 31, 2003 and 2002, the unpaid balance of accounts receivable in the defined pool was approximately $192.3 million and $146.3 million, respectively. We continue to service these receivables and maintain an interest in the receivables. We have not recorded a servicing asset or liability since the cost to service the receivables approximates the servicing income. The balance of receivables sold at December 31, 2003 and 2002 was $100.0 million and $75.0 million, respectively. Our Securitization has been accounted for as a sale in accordance with the provisions of SFAS No. 140, " Accou
nting for Transfers and Servicing of Financial Assets and Extinguishments of Liabilities" and therefore, the receivables sold are not included in the debt and related accounts receivable accounts on our consolidated balance sheets. We continue to provide an allowance for doubtful accounts related to these receivables based on our historical experience and aging of the accounts receivable. At December 31, 2003 and 2002, we have a subordinated interest of approximately $92.3 million and $71.3 million, respectively, in the defined pool of receivables, which represents the excess of receivables sold over the amount funded to us. The fair value of the retained interest approximates the carrying amount because of the short period of time it takes for the portfolio to be liquidated. During 2003 and 2002, we received approximately $25.0
million and $75.0 million, respectively, from the sales of receivables under the Securitization.
The major classes of inventories were as follows:
|
|
December 31, |
|
|
|
In Thousands |
|
|
2003 |
|
|
2002 |
|
|
|
|
|
|
|
Raw materials and supplies |
|
$ |
42,851 |
|
$ |
38,578 |
|
Finished goods |
|
|
81,765 |
|
|
75,997 |
|
|
|
|
|
|
|
Inventories |
|
$ |
124,616 |
|
$ |
114,575 |
|
|
|
|
|
|
|
Property, plant and equipment consisted of the following:
|
|
December 31, |
|
|
|
In Thousands |
|
|
2003 |
|
|
2002 |
|
|
|
|
|
|
|
Machinery and equipment |
|
$ |
934,046 |
|
$ |
922,501 |
|
Land and land improvements |
|
|
27,344 |
|
|
27,192 |
|
Buildings |
|
|
32,104 |
|
|
31,165 |
|
Construction-in-progress |
|
|
25,054 |
|
|
14,659 |
|
|
|
|
|
|
|
Property, plant and equipment, at cost |
|
$ |
1,018,548 |
|
$ |
995,517 |
|
|
|
|
|
|
|
In December 2001, pursuant to SFAS No. 121, " Accounting for the Impairment of Long-Lived Assets to be Disposed Of ," we assessed the recoverability of the remaining carrying value of the sodium chlorate plant when it became evident that it was technologically obsolete by industry standards and it could not comply with Louisiana environmental regulations. The estimated future undiscounted cash flows of the sodium chlorate plant did not justify the asset valuation that was recorded on our books. Pursuant to SFAS No. 121, a fair value analysis of the sodium chlorate plant indicated that it shou
ld be completely written off to reduce the carrying amount to its fair value. In addition to the impairment-related charges of $4.9 million, we accrued $0.5 million for post-closure related items.
Other assets, net of accumulated amortization, consisted of the following:
|
|
December 31, |
|
|
|
In Thousands |
|
|
2003 |
|
|
2002 |
|
|
|
|
|
|
|
Advances for long-term purchase contracts |
|
$ |
35,651 |
|
$ |
40,798 |
|
Investment in joint venture |
|
|
24,821 |
|
|
27,832 |
|
Debt issuance costs |
|
|
8,218 |
|
|
11,400 |
|
Other |
|
|
20,661 |
|
|
26,068 |
|
|
|
|
|
|
|
Total other assets |
|
$ |
89,351 |
|
$ |
106,098 |
|
|
|
|
|
|
|
Debt issuance costs amortized as interest expense during 2003, 2002 and 2001 were $3.1 million, $3.4 million and $3.3 million, respectively. In connection with the retirement of our $200.0 million 10.375 percent notes, we wrote off $3.0 million of deferred debt issuance costs and capitalized $2.2 million related to the issuance of our new $100.0 million 7.125 percent notes (see note 9).
Goodwill of $86.7 million was capitalized in connection with the acquisition of North American Plastics, Inc. in 1998. The goodwill was being amortized over a 35-year period. Goodwill amortized to cost of sales during 2001 and 2000 was $2.5 million for each year. Accumulated amortization of goodwill totaled approximately $9.0 million at December 31, 2001. As of December 31, 2003, the carrying value of goodwill was $77.7 million and assigned to the compounds reporting unit within our chlorovinyls reporting segment. We performed the goodwill impairment test as of October 1, 2003 by comparing the carrying value of the compounds reporting unit to the fair value and concluded that there has been no impairment of the goodwill of the compounds reporting unit.
Net income (loss) and earnings (loss) per share, adjusted to include the non-amortization provisions of SFAS No. 142, net of tax, are as follows:
|
Year Ended December 31, |
|
|
Net income (loss): |
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
|
|
|
|
|
|
Reported net income (loss) |
$ |
12,495 |
|
$ |
31,195 |
|
$ |
(12,043 |
) |
Goodwill amortization |
|
|
|
|
|
|
|
1,585 |
|
|
|
|
|
|
|
|
Adjusted net income (loss) |
$ |
12,495 |
|
$ |
31,195 |
|
$ |
(10,458 |
) |
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
Basic earnings (loss) per share: |
|
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
|
|
|
|
|
|
|
Reported net income (loss) |
|
$ |
0.39 |
|
$ |
0.98 |
|
$ |
(0.38 |
) |
Goodwill amortization |
|
|
|
|
|
|
|
|
0.05 |
|
|
|
|
|
|
|
|
|
Adjusted net income (loss) |
|
$ |
0.39 |
|
$ |
0.98 |
|
$ |
(0.33 |
) |
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
Diluted earnings (loss) per share: |
|
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
|
|
|
|
|
|
|
Reported net income (loss) |
|
$ |
0.38 |
|
$ |
0.97 |
|
$ |
(0.38 |
) |
Goodwill amortization |
|
|
|
|
|
|
|
|
0.05 |
|
|
|
|
|
|
|
|
|
Adjusted net income (loss) |
|
$ |
0.38 |
|
$ |
0.97 |
|
$ |
(0.33 |
) |
|
|
|
|
|
|
|
|
Long-term debt consisted of the following:
|
|
December 31, |
|
|
|
In Thousands |
|
|
2003 |
|
|
2002 |
|
|
|
|
|
|
|
Senior credit facility: |
|
|
|
|
|
|
|
Tranche C term loan |
|
$ |
|
|
$ |
149,780 |
|
Tranche D term loan |
|
|
200,000 |
|
|
|
|
7.625% notes due 2005 |
|
|
100,000 |
|
|
100,000 |
|
7.125% notes due 2013 |
|
|
100,000 |
|
|
|
|
10.375% notes due 2007 |
|
|
|
|
|
200,000 |
|
Other |
|
|
27,872 |
|
|
27,206 |
|
|
|
|
|
|
|
Total debt |
|
|
427,872 |
|
|
476,986 |
|
Less current portion |
|
|
1,000 |
|
|
600 |
|
|
|
|
|
|
|
Long-term debt |
|
$ |
426,872 |
|
$ |
476,386 |
|
|
|
|
|
|
|
On November 12, 1999, we entered into a new senior credit facility and issued $200.0 million of eight-year unsecured 10.375 percent notes. The senior credit facility included a tranche A term loan of $225.0 million, a tranche B term loan of $200.0 million and a revolving credit facility of up to $100.0 million. The net proceeds from these transactions were used to fund the acquisition of the vinyls business of CONDEA Vista Company, replace the prior unsecured revolving credit facility and term loan, purchase assets leased pursuant to the cogeneration facility lease and pay related fees and expenses o
f approximately $16.6 million.
On June 30, 2001, we entered into amendment no. 2 to the senior credit facility dated as of November 12, 1999. The amendment modified the existing financial covenants relating to the leverage ratio and the interest coverage ratio through December 31, 2002. The amendment also modified the applicable interest margin depending on the leverage ratio. We were required to pay an amendment fee equal to 0.25 percent of the sum of the revolving facility, outstanding term loans, and unused commitments on June 30, 2001.
On August 9, 2002, we entered into an amended and restated credit agreement, amending the senior credit agreement dated as of November 12, 1999, as amended by amendment no. 2 dated as of June 30, 2001. The amendment created a new $250.0 million tranche C term loan. The tranche C term loan was used to repay our existing $54.5 million tranche A term loan and $194.4 million tranche B term loan, which were due November 12, 2005 and November 12, 2006, respectively. The new tranche C term loan resulted in overall lower interest expense, delays the required principal payments, and contained less stringent debt covenants regarding the leverage ratio and the interest coverage ratio. The revolving credit facility matures November 12, 2005, while the new tranche C term loan had a maturity date of May
12, 2007 unless we refinance our subordinated 10.375 percent notes, in which case it would mature on May 12, 2009. We were required to pay an arrangement fee equal to 0.375 percent of the sum of the tranche C term loan and an amendment fee equal to 0.1 percent of the revolving facility.
On September 26, 2003, we entered into amendment no. 2 to the senior credit agreement dated as of November 12, 1999 and amended and restated as of August 9, 2002. The amendment modified the existing financial covenants relating to the leverage ratio through December 31, 2004 and increased our maximum financing under a permitted receivables transaction from $75.0 million to $100.0 million. The amendment also modified the applicable interest margin depending on the leverage ratio. We were required to pay an arrangement fee of $0.1 million and an amendment fee equal to 0.1 percent of the sum of the revolving facility, outstanding term loans, and unused commitments on September 22, 2003.
In December 2003, we retired $200.0 million of unsecured 10.375 percent notes, which were due November 2007. Interest on the notes was payable on May 1 and November 1 of each year. We financed the retirement of the notes by replacing our senior credit facility $134.3 million tranche C term loan with a $200.0 million tranche D term loan, issuing $100.0 million of senior unsecured 7.125 percent notes and increasing our permitted receivables transaction by $25.0 million. As a result of the note retirement, we incurred a $13.8 million charge to income from operations, which is comprised of a redemption premium and related professional fees of $10.8 million and a write-off of unamortized debt issuance cost of $3.0 million.
On December 3, 2003, we entered into an amended and restated credit agreement amending the senior credit agreement dated as of November 12, 1999, as amended by amendment no. 2 dated September 26, 2003. The amendment created a new $200.0 million tranche D term loan used to repay our existing $134.3 million tranche C term loan and to retire a portion of our $200.0 million 10.375 percent notes. The new tranche D term loan delays the required principal payments and matures December 2, 2010. The amendment also modified the applicable interest margin depending on our leverage ratio and increased the commitments under the revolving credit facility, which matures on November 12, 2005, by $20 million to $120 million.
On December 3, 2003, we also issued $100.0 million in principal amount of our unsecured 7.125 percent senior notes, which are due December 15, 2013. The proceeds of the notes were used to retire a portion of the $200.0 million 10.375 percent notes. Interest on the notes is payable June 15 and December 15 of each year. On or after December 15, 2008, we may redeem the notes in whole or in part, initially at 103.563 percent of their principal amount, and thereafter at prices declining annually to 100 percent on or after December 15, 2011.
We have $100.0 million principal amount of 7.625 percent notes outstanding, which are due November 2005. Interest on the notes is payable semiannually on May 15 and November 15 of each year. The notes are not redeemable prior to maturity. In accordance with the indenture relating to the 7.625 percent notes, at the closing of the senior credit facility in 1999, the 7.625 percent notes became secured equally and ratably with the senior credit facility.
As of December 31, 2003, $104.7 million was available under the revolver for borrowing under the terms of the senior credit facility. An annual commitment fee, which ranges from 0.375 percent to 0.5 percent (currently 0.5 percent), is required to be paid on the undrawn portion of the commitments under the senior credit facility. For any of the loans under the senior credit facility, we may choose to pay interest based on the prime rate of the JP Morgan Chase Bank plus the applicable pricing margin or London Interbank Offered Rate ("LIBOR") plus the applicable pricing margin. For 2003, the average interest rates for the tranche D and C term loans were 3.81 percent and 3.57 percent, respectively. For 2002, the average interest rates for the tranche C, A and B term loans were 4.32 percent, 4.9
3 percent and 4.93 percent, respectively. For 2001, the average interest rates for the tranche A and B term loans were 6.74 percent, and 7.11 percent, respectively. For 2003, 2002 and 2001, the average interest rates for the revolving credit facility were 4.21 percent, 6.28 percent, and 7.79 percent, respectively. The senior credit facility is secured by substantially all of our assets, including real and personal property, inventory, accounts receivable and intangibles.
Under the senior credit facility and the indentures related to the 7.625 percent notes and 7.125 percent notes, we are subject to certain restrictive covenants, the most significant of which require us to maintain certain financial ratios and limit our ability to pay dividends, make investments, grant liens, sell our assets and engage in certain other activities. As of and for the year ended December 31, 2003, we were in compliance with all such covenants.
Scheduled maturities of long-term debt outstanding at December 31, 2003 are $1.0 million in 2004, $100.8 million in 2005, $0.8 million in 2006, $0.8 million in 2007, $0.8 million in 2008 and $323.7 million thereafter. Cash payments for interest during the years ended December 31, 2003, 2002 and 2001, excluding debt issuance costs, were $38.0 million, $46.4 million, and $54.7 million, respectively.
We own a 50 percent interest in PHH Monomers, LLC ("PHH"), a manufacturing joint venture with PPG Industries, Inc., ("PPG"), to produce vinyl chloride monomer ("VCM"). We receive 50 percent of the VCM production of PHH and consume the majority of the production to produce vinyl resins. Pursuant to the terms of the operating agreement and the manufacturing and services agreement, PPG is the operator of PHH. We purchase our share of the raw materials and pay 50 percent of the processing costs for the right to 50 percent of the VCM production of PHH. PHH has a capacity to produce 1.15 billion pounds. The chlorine needs of the PHH Monomer's facility are supplied via pipeline, under a long-term market price based contract with PPG. At December 31, 2003 and 2002, our investment in PHH is $24.8 mi
llion and $27.8 million, respectively, which represents 50 percent of the property, plant and equipment of the PHH production facility, and is included in other assets.
Each outstanding share of common stock is accompanied by a preferred stock purchase right, which entitles the holder to purchase from us 1/100th of a share of Junior Participating Preferred Stock for $90.00, subject to adjustment in certain circumstances. The rights expire on April 27, 2010 and may be redeemed by us for $0.01 per right until the earlier to occur of (1) the tenth calendar day following announcement by us that a person or group (other than us or certain related persons) beneficially owns 15 percent or more of our outstanding shares of common stock (an "Acquiring Person") or (2) the tenth business day following the commencement of a tender or exchange offer that would result in a person or group becoming an Acquiring Person (the earliest of any such date, the "Distribution Dat
e"). The rights first become exercisable on the Distribution Date. Subject to certain conditions, if a person or group becomes an Acquiring Person, each right will entitle its holder (other than the Acquiring Person) to receive, upon exercise, common stock having a market value equal to two times the right's exercise price. In addition, subject to certain conditions, if we are involved in a merger or certain other business combination transactions, each right will entitle its holder (other than an Acquiring Person) to receive, upon exercise, common stock of the acquiring company having a market value equal to two times the right's exercise price.
In connection with the stock purchase rights described above, 15 million of the authorized shares of preferred stock are designated Junior Participating Preferred Stock. If issued, the Junior Participating Preferred Stock would be entitled, subject to the prior rights of any senior preferred stock, to a dividend equal to the greater of $0.01 or that which is paid on the common shares.
Under the 1998 and 2002 Equity and Performance Incentive Plans, we are authorized by our stockholders, to grant up to 3,500,000 shares of our common stock for options and restricted stock awards to employees and non-employee directors.
Restricted Stock. We granted restricted stock awards for 117,000 and 113,125 shares of common stock during 2003 and 2002, respectively, to key employees of the company. The restricted shares vest over a three-year period. The weighted average grant date fair value per share of restricted stock granted during 2003 and 2002 was $18.85 and $24.49, respectively. Compensation expense for the 2003 and 2002 vesting of the award was $1.8 million and $0.7 million, respectively. No restricted stock award grants or compensation expense were incurred during 2001. The unamortized costs of unvested restricted stock awards of $2.4 million at December 31, 2003 is included in stockholders' equity a
nd being amortized on a straight-line basis over the three-year vesting period. During 2003, 19,196 shares of restricted stock were surrendered in satisfaction of withholding tax obligations.
Stock Options. Option prices are equal to the closing price of our common stock on the day prior to the date of grant. Options vest over a one or three-year period from the date of grant and expire no more than ten years after the date of grant.
A summary of stock option activity under all plans is as follows:
|
Year Ended December 31, |
|
|
|
2003 |
2002 |
2001 |
|
|
|
|
|
Shares |
|
|
Exercise Price (1) |
|
|
Shares |
|
|
Exercise Price (1) |
|
|
Shares |
|
|
Exercise
Price (1) |
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at beginning of year |
2,044,549 |
|
$ |
25.31 |
|
|
1,884,750 |
|
$ |
25.00 |
|
|
1,452,583 |
|
$ |
27.70 |
Granted |
329,500 |
|
|
19.12 |
|
|
324,000 |
|
|
23.35 |
|
|
490,500 |
|
|
16.90 |
Exercised |
(171,136 |
) |
|
16.34 |
|
|
(110,201 |
) |
|
15.66 |
|
|
(1,000 |
) |
|
15.44 |
Forfeited/expired |
(101,499 |
) |
|
30.06 |
|
|
(54,000 |
) |
|
22.50 |
|
|
(57,333 |
) |
|
24.44 |
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at year end |
2,101,414 |
|
$ |
24.84 |
|
|
2,044,549 |
|
$ |
25.31 |
|
|
1,884,750 |
|
$ |
25.00 |
|
|
|
|
|
|
|
|
|
|
|
|
Exercisable at year end |
1,497,428 |
|
$ |
26.83 |
|
|
1,437,885 |
|
$ |
27.43 |
|
|
1,120,926 |
|
$ |
28.98 |
Options available for grant |
991,766 |
|
|
|
|
|
1,400,541 |
|
|
|
|
|
283,666 |
|
|
|
___________
(1) Weighted average.
The following table summarizes information about stock options at December 31, 2003:
|
|
Outstanding Stock Options |
Exercisable Stock Options |
|
|
|
|
Range of Exercise Prices |
|
Shares |
|
|
Exercise Price (1) |
|
|
Remaining Contractual Life (1) |
|
|
Shares |
|
|
Exercise Price (1) |
|
|
|
|
|
|
|
|
|
|
|
$15.44 to $20.00 |
|
886,414 |
|
$ |
17.34 |
|
|
7.41 years |
|
|
464,752 |
|
$ |
16.40 |
$20.01 to $25.00 |
|
295,500 |
|
|
23.35 |
|
|
8.19 years |
|
|
113,176 |
|
|
23.35 |
$25.01 to $30.00 |
|
448,500 |
|
|
29.30 |
|
|
5.96 years |
|
|
448,500 |
|
|
29.30 |
$30.01 to $36.50 |
|
471,000 |
|
|
35.62 |
|
|
3.09 years |
|
|
471,000 |
|
|
35.62 |
|
|
|
|
|
|
|
|
|
|
|
Total $15.44 to $36.50 |
|
2,101,414 |
|
$ |
24.84 |
|
|
6.24 years |
|
|
1,497,428 |
|
$ |
26.83 |
|
|
|
|
|
|
|
|
|
|
|
___________
(1) Weighted average.
Stock Purchase Plan. Our stockholders have approved a qualified employee stock purchase plan, which allows employees to acquire shares of common stock through payroll deductions over a twelve-month period. The purchase price is equal to 85 percent of the fair market value of the common stock on either the first or last day of the subscription period, whichever is lower. Purchases under the plan are limited to 15 percent of an employee's base salary. In connection with this stock purchase plan, 487,713 shares of common stock are reserved for future issuances. Under this plan, 154,819, 180,648 and 199,957 shares of common stock were issued at $19.77, $15.84 and $14.85 per share durin
g 2003, 2002 and 2001, respectively.
We have certain employee retirement plans that cover substantially all of our employees. The expense incurred for these plans was approximately $7.9 million, $4.0 million, and $4.7 million for the years ended December 31, 2003, 2002, and 2001, respectively.
Most employees are covered by defined contribution plans under which we make contributions to individual employee accounts and by defined benefit plans for which the benefits are based on years of service and the employee's compensation or for which the benefit is a specific monthly amount for each year of service. We use a measurement date of December 31 for our pension plans. We do not provide post retirement health care benefits to our employees.
Benefit Obligations . The reconciliation of the beginning and ending balances of the benefit obligation for defined benefit plans were as follows:
|
|
December 31, |
|
|
|
In Thousands |
|
|
2003 |
|
|
2002 |
|
|
|
|
|
|
|
Change in benefit obligation: |
|
|
|
|
|
|
|
Net benefit obligation at beginning of year |
|
$ |
59,427 |
|
$ |
56,281 |
|
Service cost |
|
|
2,702 |
|
|
2,401 |
|
Interest cost |
|
|
4,270 |
|
|
3,794 |
|
Actuarial (gain) loss |
|
|
7,483 |
|
|
(1,216 |
) |
Plan amendments |
|
|
|
|
|
43 |
|
Settlements |
|
|
|
|
|
(187 |
) |
Gross benefits paid |
|
|
(1,763 |
) |
|
(1,689 |
) |
|
|
|
|
|
|
Net benefit obligation at end of year |
|
$ |
72,119 |
|
$ |
59,427 |
|
|
|
|
|
|
|
The accumulated benefit obligation at the end of 2003 and 2002 was $65.8 million and $53.4 million, respectively.
|
December 31, |
|
|
|
|
2003 |
|
|
2002 |
|
|
|
|
|
|
Weighted-average assumptions used to determine end of year benefit obligations: |
|
|
|
|
|
|
Discount rate |
|
6.25 |
% |
|
6.75 |
% |
Rate of compensation increase |
|
4.31 |
% |
|
6.15 |
% |
Plan Assets . The reconciliation of the beginning and ending balances of the fair value of plan assets were as follows:
|
|
December 31, |
|
|
|
In Thousands |
|
|
2003 |
|
|
2002 |
|
|
|
|
|
|
|
Change in plan assets: |
|
|
|
|
|
|
|
Fair value of plan assets at beginning of year |
|
$ |
53,465 |
|
$ |
63,200 |
|
Actual return on plan assets |
|
|
11,556 |
|
|
(8,660 |
) |
Employer contributions |
|
|
492 |
|
|
614 |
|
Settlements |
|
|
|
|
|
|
|
Gross benefits paid |
|
|
(1,763 |
) |
|
(1,689 |
) |
|
|
|
|
|
|
Fair value of plan assets at end of year |
|
$ |
63,750 |
|
$ |
53,465 |
|
|
|
|
|
|
|
Employer contributions and benefits paid under the pension plans include $0.5 million and $0.5 million paid from employer assets in 2003 and 2002, respectively.
The asset allocation for our pension plans at the end of 2003 and 2002 and the target allocation for 2004, by asset category, follows. The expected long-term rate of return on these plan assets was 8.75 percent in 2003 and 9.00 percent in 2002.
|
|
Target Allocation |
|
Percentage of Plan Assets at Year End |
|
|
|
|
|
Asset Category |
|
2004 |
|
|
2003 |
|
|
2002 |
|
|
|
|
|
|
|
|
|
Equity Securities |
|
60 to 85 |
% |
|
76.0 |
% |
|
75.0 |
% |
Debt Securities |
|
15 to 30 |
% |
|
23.5 |
% |
|
25.0 |
% |
Real Estate |
|
|
|
|
|
|
|
|
|
Other |
|
0 to 10 |
% |
|
0.5 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
100 |
% |
|
100 |
% |
|
100 |
% |
|
|
|
|
|
|
|
|
Equity securities include none of our common stock at the end of both 2003 and 2002.
Our benefit plan committee establishes investment policies and strategies and regularly monitors the performance of the plans funds. Our investment strategy with respect to pension assets is to invest the assets in accordance with the "prudent investor" guidelines contained in the Employees Retirement Income Security Act of 1974, (ERISA) and fiduciary standards. Our policy on funding is to contribute an amount within the range of the minimum required and the maximum tax-deductible contribution.
Funded Status . The funded status of the plans, reconciled to the amount reported on the statement of financial position, follows:
|
|
December 31, |
|
|
|
In Thousands |
|
|
2003 |
|
|
2002 |
|
|
|
|
|
|
|
Reconciliation of funded status: |
|
|
|
|
|
|
|
Funded status at end of year |
|
$ |
(8,369 |
) |
$ |
(5,961 |
) |
Unrecognized net actuarial loss |
|
|
6,889 |
|
|
6,713 |
|
Unrecognized prior service cost |
|
|
150 |
|
|
230 |
|
Unrecognized net transition obligation |
|
|
732 |
|
|
955 |
|
|
|
|
|
|
|
Net amount recognized at end of year |
|
$ |
(598 |
) |
$ |
1,937 |
|
|
|
|
|
|
|
|
|
December 31, |
|
|
|
In Thousands |
|
|
2003 |
|
|
2002 |
|
|
|
|
|
|
|
Amounts recognized in the statement of financial position: |
|
|
|
|
|
|
|
Prepaid benefit cost |
|
$ |
5,331 |
|
$ |
7,843 |
|
Accrued benefit cost |
|
|
(5,929 |
) |
|
(5,906 |
) |
Additional minimum liability |
|
|
(904 |
) |
|
(966 |
) |
Intangible asset |
|
|
158 |
|
|
178 |
|
Accumulated other comprehensive loss |
|
|
746 |
|
|
788 |
|
|
|
|
|
|
|
Net amount recognized at end of year |
|
$ |
(598 |
) |
$ |
1,937 |
|
|
|
|
|
|
|
At the end of 2003 and 2002, the projected benefit obligation, accumulated benefit obligation, and fair value of plan assets for pension plans with a projected benefit obligation in excess of plan assets, and pension plans with an accumulated benefit obligation in excess of plan assets, were as follows:
|
|
Accumulated Benefit Obligation Exceeds the Fair Value of Plan Assets |
Projected Benefit Obligation Exceeds the Fair Value of Plan Assets |
|
|
December 31, |
December 31, |
|
|
|
|
In Thousands |
|
|
2003 |
|
|
2002 |
|
|
2003 |
|
|
2002 |
|
|
|
|
|
|
|
|
|
|
|
End of year: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Projected benefit obligation |
|
$ |
6,221 |
|
$ |
6,120 |
|
$ |
72,119 |
|
$ |
6,120 |
|
Accumulated benefit obligation |
|
|
6,121 |
|
|
6,055 |
|
|
65,773 |
|
|
6,055 |
|
Fair value of plan assets |
|
|
|
|
|
|
|
|
63,750 |
|
|
|
|
Expected Cash Flows . Our expected contributions for all pension plans during 2004 are $1.2 million to the plan trust and $0.6 million in the form of direct benefit payments. Expected benefit payments for all pension plans are $2.2 million in 2004, $2.4 million in 2005, $2.7 million in 2006, $2.9 million in 2007, $3.3 million in 2008 and $23.2 million from 2009 to 2013.
Net Periodic Cost . The amount of net periodic benefit cost recognized includes the following components:
|
|
Year Ended December 31, |
|
|
|
In Thousands |
|
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
|
|
|
|
|
|
|
Components of periodic benefit cost: |
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
2,702 |
|
$ |
2,401 |
|
$ |
2,528 |
|
Interest cost |
|
|
4,270 |
|
|
3,794 |
|
|
3,837 |
|
Expected return on assets |
|
|
(4,620 |
) |
|
(5,632 |
) |
|
(5,112 |
) |
Amortization of: |
|
|
|
|
|
|
|
|
|
|
Transition obligation |
|
|
223 |
|
|
243 |
|
|
375 |
|
Prior service cost |
|
|
80 |
|
|
100 |
|
|
97 |
|
Actuarial gain |
|
|
371 |
|
|
(601 |
) |
|
(1,089 |
) |
|
|
|
|
|
|
|
|
|
|
|
3,026 |
|
|
305 |
|
|
636 |
|
Curtailment charge |
|
|
|
|
|
(22 |
) |
|
|
|
|
|
|
|
|
|
|
|
Total net periodic benefit cost |
|
$ |
3,026 |
|
$ |
283 |
|
$ |
636 |
|
|
|
|
|
|
|
|
|
Our major assumptions used to determine net cost for pension plans are presented as weighted-averages:
|
|
Year Ended December 31, |
|
|
|
|
|
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
6.75 |
% |
|
7.25 |
% |
|
7.75 |
% |
Expected return on plan assets |
|
|
8.75 |
% |
|
9.00 |
% |
|
9.00 |
% |
Rate of compensation increase |
|
|
6.15 |
% |
|
6.15 |
% |
|
5.50 |
% |
The expected long-term rate of return on plan assets assumption is based on historical and projected rates of return for current and planned asset classes in the plans investment portfolio. Projected rates of return were developed through an asset and liability study. Assumed projected rates of return for each of the plans projected asset classes were selected after analyzing historical experience and future expectations of the returns and volatility of the various asset classes. Based on the target asset allocation for each asset class, the overall expected rate of return for the portfolio was developed, adjusted for historical and expected experience of active portfolio management results compared to the benchmark returns and for the effect of expenses paid from plan assets.
FONT>
The provision (benefit) for income taxes was as follows:
|
|
Year Ended December 31, |
|
|
|
In Thousands |
|
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
|
|
|
|
|
|
|
Current: |
|
|
|
|
|
|
|
|
|
|
Federal |
|
$ |
10,830 |
|
$ |
11,337 |
|
$ |
(19,341 |
) |
State |
|
|
614 |
|
|
1,025 |
|
|
314 |
|
|
|
|
|
|
|
|
|
|
|
|
11,444 |
|
|
12,362 |
|
|
(19,027 |
) |
|
|
|
|
|
|
|
|
Deferred: |
|
|
|
|
|
|
|
|
|
|
Federal |
|
|
(5,585 |
) |
|
4,260 |
|
|
3,057 |
|
State |
|
|
(614 |
) |
|
924 |
|
|
1,052 |
|
|
|
|
|
|
|
|
|
|
|
|
(6,199 |
) |
|
5,184 |
|
|
4,109 |
|
|
|
|
|
|
|
|
|
Provision for (benefit from) income taxes |
|
$ |
5,245 |
|
$ |
17,546 |
|
$ |
(14,918 |
) |
|
|
|
|
|
|
|
|
The difference between the statutory federal income tax rate and our effective income tax rate is summarized as follows:
|
|
Year Ended December 31, |
|
|
|
|
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
|
|
|
|
|
|
|
Statutory federal income tax rate |
|
35.0 |
% |
|
35.0 |
% |
|
(35.0) |
% |
State income taxes, net of federal benefit |
|
2.7 |
|
|
2.6 |
|
|
3.3 |
|
Effect of favorable settlement of tax audits |
|
(4.1 |
) |
|
|
|
|
(19.3 |
) |
Extraterritorial income exclusion |
|
(2.1 |
) |
|
(0.9 |
) |
|
(2.6 |
) |
Percentage depletion |
|
(3.4 |
) |
|
(1.2 |
) |
|
(2.1 |
) |
Other |
|
1.5 |
|
|
0.5 |
|
|
0.4 |
|
|
|
|
|
|
|
|
|
Effective income tax rate |
|
29.6 |
% |
|
36.0 |
% |
|
(55.3) |
% |
|
|
|
|
|
|
|
|
Cash payments for income taxes during 2003, 2002, and 2001 were $14.9 million, $9.5 million and $1.1 million, respectively. During 2003 we reduced our tax reserve by approximately $0.7 million as a result of the favorable outcome of various state tax audits.
Our net deferred tax liability consisted of the following major items:
|
|
December 31, |
|
|
|
In Thousands |
|
|
2003 |
|
|
2002 |
|
|
|
|
|
|
|
Deferred tax assets: |
|
|
|
|
|
|
|
Receivables |
|
$ |
1,666 |
|
$ |
668 |
|
Inventories |
|
|
1,867 |
|
|
1,716 |
|
Vacation |
|
|
2,004 |
|
|
2,007 |
|
Other |
|
|
2,831 |
|
|
1,266 |
|
|
|
|
|
|
|
Total deferred tax assets |
|
|
8,368 |
|
|
5,657 |
|
Deferred tax liability: |
|
|
|
|
|
|
|
Property, plant and equipment |
|
|
(122,617 |
) |
|
(126,250 |
) |
|
|
|
|
|
|
Net deferred tax liability |
|
$ |
(114,249 |
) |
$ |
(120,593 |
) |
|
|
|
|
|
|
We believe, based on our history of operating expenses and expectations for the future, that future taxable income will be sufficient to fully utilize the deferred tax assets at December 31, 2003.
Leases. We lease railcars, storage terminals, computer equipment, automobiles and warehouse and office space under non-cancelable operating leases with varying maturities through the year 2014. Future minimum payments under these non-cancelable operating leases as of December 31, 2003, are $14.3 million in 2004, $11.6 million in 2005, $10.7 million in 2006, $8.8 million in 2007, $5.6 million in 2008 and $15.2 million thereafter. Total lease expense was approximately $18.7 million, $20.6 million and $20.4 million for the years ended December 31, 2003, 2002 and 2001, respectively.
Letters of Credit. As of December 31, 2003 and 2002, we had outstanding letters of credit totaling approximately $33.0 million and $30.9 million, respectively. These letters of credit, which have terms from one month to one year, provide additional security for the payment of a loan and financial assurance to states for environmental closure, post-closure costs, and third party liability awards.
Purchase Commitments. We have certain take-or-pay raw material purchase agreements with various terms extending through 2014. These commitments are designed to assure sources of supply and are not expected to be in excess of normal requirements. We take physical delivery under these long-term supply agreements and therefore account for them under the normal purchase provision of SFAS No. 133 and its amendments.
In September 2002, we acquired a take-or-pay contract for supply of ethylene from a major producer under a purchase arrangement that is cost based. Contract acquisition costs of $6.6 million together with fixed and determinable costs ($0.4 million per month through February 2008) are capitalized as incurred and the sum of these known costs is amortized over the life of the contract (expiring December 2011) based on the consumption of the ethylene. In addition to the contract purchased in the third quarter of 2002, we have two similar agreements to purchase ethylene from the same producer with similar terms. Under the terms of these three agreements, the cost of the ethylene is comprised of two components--the amortization of the fixed and determinable costs and a factor that represents, and
varies based upon, the cost of manufacturing ethylene. The aggregate amounts of the fixed and determinable portion of the required payments under the three agreements are $11.9 million for each of the years 2004 through 2007 and $5.4 million for the year 2008. The aggregate amount of payments made under the three agreements for purchases in 2003, 2002 and 2001 were $89.6 million, $59.6 million and $54.7 million, respectively.
Legal Proceedings. We are a party to numerous individual and several class-action lawsuits filed against the company, among other parties, arising out of an incident that occurred in September 1996 in which workers were exposed to a chemical substance on our premises in Plaquemine, Louisiana. The substance was later identified to be a form of mustard agent, which occurred as a result of an unforeseen chemical reaction. All of the actions claim one or more forms of compensable damages, including past and future wages, past and future physical and emotional pain and suffering. The lawsuits were originally filed in Louisiana state court in Iberville Parish.
In September 1998, the state court trial judge granted the plaintiffs' motion permitting the filing of amended petitions that added the additional allegations that we had engaged in intentional conduct against the plaintiffs. Amended petitions making such allegations were filed. Our two insurers notified us that they were reserving their rights to deny coverage to the extent liability could be established due to such intentional conduct in accordance with their insurance policies. We disputed the insurers' reservation of rights. In December 1998, as required by the terms of the insurance policies, each insurer demanded arbitration of the issue of the insurers' duties relating to the intentional conduct allegations. As a result of the arbitrations relating to the insurance issue, as permitte
d by federal statute, the insurers removed the cases to United States District Court in December 1998.
Following the above removal of these actions and unsuccessful attempts by plaintiffs to remand the cases, we were able to settle the claims of all but two worker plaintiffs (and their collaterals) who had filed suit prior to removal. These settlements included the vast majority of those claimants believed to be the most seriously injured. No further legal proceedings are required relating to these settled cases. Negotiations regarding the remaining claims of the two worker plaintiffs are ongoing.
Following these settlements, we were sued by approximately 400 additional plaintiff workers (and their collaterals) who claim that they were injured as a result of the incident. After negotiation, including a mediation, we reached an agreement for the settlement of these additional claims. This court approved settlement, which is on a class basis, will resolve the claims of all workers who claim to have been exposed and injured as a result of the incident other than those workers who opt out of the class settlement. We are aware of two worker plaintiffs and several collaterals who have filed suit in state court who have opted not to participate in the class settlement, as well as the two worker plaintiffs and collaterals whose claims are pending in federal court (see discussion above). Base
d on the present status of the proceedings, we believe the liability ultimately imposed on us will not have a material effect on our financial position or on our results of operations.
Many of the workers injured in this accident were employed by contractors we hired to perform various services on our site. Under the contracts for services, the contractors agreed to hold us harmless and indemnify us for amounts we were required to pay for personal injuries to their workers. During the course of this litigation, we had made demands for the contractors to reimburse us for damage amounts we had paid to their employees. In August 2003, we recovered $3.1 million as reimbursement for amounts paid by us to one contractors employees. We continue to pursue additional repayments from other contractors, but we do not believe any future recoveries will be material.
We are currently negotiating with the Louisiana Department of Environmental Quality to reach a global settlement that combines several pending enforcement matters relating to the operation of its production facilities in Lake Charles and Plaquemine, Louisiana. These proceedings allege violations due to unauthorized episodic releases, exceedences of permitted emission rates, exceedences of authorized emissions limitations, and allege violation of leak detection and repair requirements. We believe that if a global settlement is reached, the total penalty for the pending matters described above, when grouped together, will exceed $0.1 million, but will not have a material effect on our financial position or on our results of operations.
In addition, we are subject to other claims and legal actions that may arise in the ordinary course of business. We believe that the ultimate liability, if any, with respect to these other claims and legal actions will not have a material effect on our financial position or on our results of operations.
Export sales were approximately 12 percent, 12 percent and 13 percent of our sales for the years ended December 31, 2003, 2002 and 2001, respectively. The principal international markets we serve include Canada, Mexico, Latin America, Europe and Asia. No sales to one country are greater than five percent of total net sales.
Raw Materials and Natural Gas Price Risk Management. The availability and price of our raw materials and natural gas are subject to fluctuations due to unpredictable factors in global supply and demand. To reduce price risk caused by market fluctuations, from time to time, we may enter into forward swap contracts, which are generally less than one year in duration. W e designate forward swap contracts with financial counter-parties as cash flow hedges. Our outstanding contracts are valued at market with the offset going to other comprehensive income, net of applicable income taxes and any hed
ge ineffectiveness. Any gain or loss is recognized in cost of goods sold in the same period or periods during which the hedged transaction affects earnings. At December 31, 2003, we had natural gas contracts outstanding with an aggregate notional amount of 310,000 MMBTUs (Million British Thermal Units) and the fair value of these contracts was an asset of $0.3 million, with the offset recorded in other comprehensive income, net of applicable income taxes. At December 31, 2003, there was no ineffectiveness related to this contract and $0.3 million will be released from other comprehensive income to earnings over the next twelve months. At December 31, 2003 we had no other forward swap contracts and at December 31, 2002, we had no raw material and natural gas forward swap contracts outstanding.
Interest Rate Risk Management . We maintain floating rate debt, which exposes us to changes in interest rates going forward. In November 2000, we entered into an interest rate swap agreement for a notional amount of $100.0 million that was designated as a cash flow hedge to effectively convert a portion of the tranche B term loan to a fixed rate basis. Under the terms of the swap, the difference between fixed-and floating-rate interest amounts calculated on the agreed upon notional principal amount of $100.0 million were exchanged at specified intervals. In 2002, rather than re-designating the interest rate swap, we chose to cancel the agreement and a loss on the termination of the
swap of $0.5 million, net of tax was recognized.
Financial instruments consist primarily of cash and cash equivalents, accounts receivable, accounts payable, accrued expenses and long-term debt. The carrying amount of cash and cash equivalents, accounts receivable, accounts payable and accrued expenses approximate their fair value because of the short-term maturity of such instruments. The carrying amounts of our senior credit facility, revolving credit facility, term loan and other debt instruments are assumed to approximate the fair value due to the floating market interest rates to which the respective agreements are subject. The fair values of the <
FONT style="DISPLAY: inline; FONT-SIZE: 10pt; FONT-FAMILY: Times New Roman, serif">7.625 percent notes, the 7.125 percent notes, and 10.375 percent notes are based on quoted market i nterest rates that are currently available to the Company for issuance of long-term debt with similar terms and remaining maturities .
Following is a summary of our long-term debt where the fair values differ from the recorded amounts as of December 31, 2003 and 2002:
|
December 31, |
|
|
|
2003 |
2002 |
|
|
|
In Thousands |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt: |
|
|
|
|
|
|
|
|
|
|
|
7.625% notes due 2005 |
$ |
100,000 |
|
$ |
105,250 |
|
$ |
100,000 |
|
$ |
102,500 |
7.125% notes due 2013 |
|
100,000 |
|
|
104,000 |
|
|
|
|
|
|
10.375% notes due 2007 |
|
|
|
|
|
|
|
200,000 |
|
|
217,500 |
In accordance with the requirements of SFAS No. 131, " Disclosures About Segments of an Enterprise and Related Information ," we have identified two reportable segments through which we conduct our operating activities: chlorovinyls and aromatics. These two segments reflect the organization used by our management for internal reporting. The chlorovinyls segment is a highly integrated chain of products, which includes chlorine, caustic soda, VCM and vinyl resins and compounds. The aromatics segment is also vertically integrated and includes cumene and the co-products phenol and acetone.
Earnings of industry segments exclude interest income and expense, unallocated corporate expenses and general plant services, provision for income taxes, and income and expense items reflected as "other income (expense)" on our consolidated statements of income. Intersegment sales and transfers are insignificant.
Identifiable assets consist of plant and equipment used in the operations of the segment as well as inventory, receivables and other assets directly related to the segment. Corporate and general plant service assets include cash, certain corporate receivables, data processing equipment as well as property (i.e., land) on which the manufacturing plants are located. We have no significant assets located outside of the United States.
Industry Segments
In Thousands |
|
|
Chlorovinyls |
|
|
Aromatics |
|
|
Corporate and General Plant Services |
|
|
Total |
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, 2003: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
1,159,035 |
|
$ |
285,448 |
|
$ |
|
|
$ |
1,444,483 |
|
Operating income (loss) |
|
|
86,289 |
|
|
1,673 |
|
|
(18,264 |
) |
|
69,698 |
|
Depreciation and amortization |
|
|
50,072 |
|
|
7,916 |
|
|
5,944 |
|
|
63,932 |
|
Capital expenditures |
|
|
22,596 |
|
|
724 |
|
|
726 |
|
|
24,046 |
|
Total assets |
|
|
715,368 |
|
|
87,052 |
|
|
54,365 |
|
|
856,785 |
|
Year Ended December 31, 2002: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
1,011,011 |
|
$ |
219,740 |
|
$ |
|
|
$ |
1,230,751 |
|
Operating income (loss) |
|
|
114,582 |
|
|
(3,343 |
) |
|
(12,919 |
) |
|
98,320 |
|
Depreciation and amortization |
|
|
49,831 |
|
|
11,929 |
|
|
6,308 |
|
|
68,068 |
|
Capital expenditures |
|
|
16,847 |
|
|
2 |
|
|
622 |
|
|
17,471 |
|
Total assets |
|
|
729,501 |
|
|
84,363 |
|
|
61,695 |
|
|
875,559 |
|
Year Ended December 31, 2001: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
983,362 |
|
$ |
222,534 |
|
$ |
|
|
$ |
1,205,896 |
|
Operating income (loss) |
|
|
61,979 |
|
|
(15,748 |
) |
|
(15,877 |
) |
|
30,354 |
|
Asset write-off and other charges |
|
|
(5,438 |
) |
|
|
|
|
|
|
|
(5,438 |
) |
Depreciation and amortization |
|
|
52,992 |
|
|
13,121 |
|
|
6,467 |
|
|
72,579 |
|
Capital expenditures |
|
|
15,737 |
|
|
243 |
|
|
1,868 |
|
|
17,848 |
|
Total assets |
|
|
741,472 |
|
|
94,954 |
|
|
106,395 |
|
|
942,821 |
|
___________
(1) Chlorovinyl's operating income for the year ended December 31, 2001, includes the asset write-off and related charges.
(2) Includes shared services, administrative and legal expense, along with the cost of our receivables securitization program.
(3) Chlorovinyl's depreciation and amortization for the year ended December 31, 2001, with the asset write-off is $0.6 million.
Geographic Areas
|
|
Year Ended December 31, |
|
|
|
In Thousands |
|
|
2003 |
|
|
2002 |
|
|
2001 |
|
|
|
|
|
|
|
|
|
Net sales: |
|
|
|
|
|
|
|
|
|
|
Domestic |
|
$ |
1,266,993 |
|
$ |
1,087,147 |
|
$ |
1,045,960 |
|
Foreign |
|
|
177,490 |
|
|
143,604 |
|
|
159,936 |
|
|
|
|
|
|
|
|
|
Total |
|
$ |
1,444,483 |
|
$ |
1,230,751 |
|
$ |
1,205,896 |
|
|
|
|
|
|
|
|
|
The following table sets forth certain quarterly financial data for the periods indicated:
In Thousands, Except Per Share Data |
|
|
First Quarter |
|
|
Second Quarter |
|
|
Third Quarter |
|
|
Fourth Quarter |
|
|
|
|
|
|
|
|
|
|
|
2003 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
364,010 |
|
$ |
359,119 |
|
$ |
348,832 |
|
$ |
372,523 |
|
Gross margin |
|
|
21,184 |
|
|
34,894 |
|
|
31,024 |
|
|
38,288 |
|
Cost related to early retirement of debt |
|
|
|
|
|
|
|
|
|
|
|
(13,816 |
) |
Operating income |
|
|
7,277 |
|
|
22,847 |
|
|
21,745 |
|
|
17,830 |
|
Net (loss) income |
|
|
(1,674 |
) |
|
8,440 |
|
|
7,726 |
|
|
(1,996 |
) |
Basic (loss) earnings per share |
|
|
(0.05 |
) |
|
0.26 |
|
|
0.24 |
|
|
(0.06 |
) |
Diluted (loss) earnings per share |
|
|
(0.05 |
) |
|
0.26 |
|
|
0.24 |
|
|
(0.06 |
) |
Dividends per common share |
|
|
0.08 |
|
|
0.08 |
|
|
0.08 |
|
|
0.08 |
|
2002 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
260,881 |
|
$ |
308,509 |
|
$ |
342,594 |
|
$ |
318,767 |
|
Gross margin |
|
|
25,252 |
|
|
27,959 |
|
|
52,785 |
|
|
38,009 |
|
Operating income |
|
|
13,814 |
|
|
18,863 |
|
|
39,745 |
|
|
25,898 |
|
Net income |
|
|
608 |
|
|
3,828 |
|
|
17,066 |
|
|
9,693 |
|
Basic earnings per share |
|
|
0.02 |
|
|
0.12 |
|
|
0.53 |
|
|
0.30 |
|
Diluted earnings per share |
|
|
0.02 |
|
|
0.12 |
|
|
0.53 |
|
|
0.30 |
|
Dividends per common share |
|
|
0.08 |
|
|
0.08 |
|
|
0.08 |
|
|
0.08 |
|
Our payment obligations under our 7.125 percent unsecured senior subordinated notes are guaranteed by GG Terminal Management Corporation, Great River Oil & Gas Corporation, Georgia Gulf Lake Charles, LLC and Georgia Gulf Chemicals & Vinyls, LLC, some of our wholly owned subsidiaries (the Guarantor Subsidiaries). The guarantees are full, unconditional and joint and several. The following condensed consolidating balance sheets, statements of income and statements of cash flows present the combined financial statements of the parent company, Guarantor Subsidiaries and our remaining subsidiaries (the Non-guarantor Subsidiaries). Separate financial statements of the Guarantor Subsidiaries are not presented because we have determined that they would not be material to investors.
DIV>
In connection with the acquisition of the vinyls business from CONDEA Vista on November 12, 1999, we essentially became a holding company by transferring our operating assets and employees to our wholly owned subsidiary, Georgia Gulf Chemicals & Vinyls, LLC. Provisions in our senior credit facility limit payment of dividends, distributions, loans and advances to us by our subsidiaries.
Georgia Gulf Corporation and Subsidiaries
December 31, 2003
In Thousands |
|
|
Parent Company |
|
|
Guarantor Subsidiaries |
|
|
Non-Guarantor Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
|
|
$ |
1,955 |
|
$ |
10 |
|
$ |
|
|
$ |
1,965 |
|
Receivables |
|
|
160,073 |
|
|
1,986 |
|
|
91,435 |
|
|
(166,580 |
) |
|
86,914 |
|
Inventories |
|
|
|
|
|
124,616 |
|
|
|
|
|
|
|
|
124,616 |
|
Prepaid expenses |
|
|
913 |
|
|
6,089 |
|
|
41 |
|
|
|
|
|
7,043 |
|
Deferred income taxes |
|
|
|
|
|
8,368 |
|
|
|
|
|
|
|
|
8,368 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets |
|
|
160,986 |
|
|
143,014 |
|
|
91,486 |
|
|
(166,580 |
) |
|
228,906 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Plant, property and equipment, at cost |
|
|
1,108 |
|
|
1,017,440 |
|
|
|
|
|
|
|
|
1,018,548 |
|
Less accumulated depreciation |
|
|
972 |
|
|
556,768 |
|
|
|
|
|
|
|
|
557,740 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Plant, property and equipment, net |
|
|
136 |
|
|
460,672 |
|
|
|
|
|
|
|
|
460,808 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Goodwill |
|
|
|
|
|
77,720 |
|
|
|
|
|
|
|
|
77,720 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets |
|
|
14,355 |
|
|
74,996 |
|
|
|
|
|
|
|
|
89,351 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Investment in subsidiaries |
|
|
202,481 |
|
|
89,173 |
|
|
|
|
|
(291,654 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Assets |
|
$ |
377,958 |
|
$ |
845,575 |
|
$ |
91,486 |
|
$ |
(458,234 |
) |
$ |
856,785 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Current portion of long-term debt |
|
$ |
|
|
$ |
1,000 |
|
$ |
|
|
$ |
|
|
$ |
1,000 |
|
Accounts payable |
|
|
4,226 |
|
|
295,734 |
|
|
2,300 |
|
|
(166,580 |
) |
|
135,680 |
|
Interest payable |
|
|
1,728 |
|
|
84 |
|
|
|
|
|
|
|
|
1,812 |
|
Accrued compensation |
|
|
|
|
|
15,058 |
|
|
|
|
|
|
|
|
15,058 |
|
Other accrued liabilities |
|
|
|
|
|
9,614 |
|
|
|
|
|
|
|
|
9,614 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
5,954 |
|
|
321,490 |
|
|
2,300 |
|
|
(166,580 |
) |
|
163,164 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt |
|
|
227,872 |
|
|
199,000 |
|
|
|
|
|
|
|
|
426,872 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred income taxes |
|
|
|
|
|
122,617 |
|
|
|
|
|
|
|
|
122,617 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Other non-current liabilities |
|
|
7,693 |
|
|
|
|
|
|
|
|
|
|
|
7,693 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Stockholders' equity: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common stock |
|
|
327 |
|
|
6 |
|
|
19 |
|
|
(25 |
) |
|
327 |
|
Additional paid-in capital |
|
|
32,133 |
|
|
7,940 |
|
|
89,102 |
|
|
(97,042 |
) |
|
32,133 |
|
Deferred compensation |
|
|
(2,380 |
) |
|
|
|
|
|
|
|
|
|
|
(2,380 |
) |
Retained earnings |
|
|
106,359 |
|
|
194,522 |
|
|
65 |
|
|
(194,587 |
) |
|
106,359 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total stockholders' equity |
|
|
136,439 |
|
|
202,468 |
|
|
89,186 |
|
|
(291,654 |
) |
|
136,439 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and stockholders' equity |
|
$ |
377,958 |
|
$ |
845,575 |
|
$ |
91,486 |
|
$ |
(458,234 |
) |
$ |
856,785 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Georgia Gulf Corporation and Subsidiaries
December 31, 2002
In Thousands |
|
|
Parent Company |
|
|
Guarantor Subsidiaries |
|
|
Non-Guarantor Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
|
|
$ |
8,008 |
|
$ |
11 |
|
$ |
|
|
$ |
8,019 |
|
Receivables |
|
|
275,542 |
|
|
2,076 |
|
|
70,631 |
|
|
(288,646 |
) |
|
59,603 |
|
Inventories |
|
|
|
|
|
114,575 |
|
|
|
|
|
|
|
|
114,575 |
|
Prepaid expenses |
|
|
914 |
|
|
9,268 |
|
|
211 |
|
|
|
|
|
10,393 |
|
Deferred income taxes |
|
|
|
|
|
5,657 |
|
|
|
|
|
|
|
|
5,657 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets |
|
|
276,456 |
|
|
139,584 |
|
|
70,853 |
|
|
(288,646 |
) |
|
198,247 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Plant, property and equipment, at cost |
|
|
1,136 |
|
|
994,381 |
|
|
|
|
|
|
|
|
995,517 |
|
Less accumulated depreciation |
|
|
940 |
|
|
501,083 |
|
|
|
|
|
|
|
|
502,023 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Plant, property and equipment, net |
|
|
196 |
|
|
493,298 |
|
|
|
|
|
|
|
|
493,494 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Goodwill |
|
|
|
|
|
77,720 |
|
|
|
|
|
|
|
|
77,720 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets |
|
|
18,187 |
|
|
87,911 |
|
|
|
|
|
|
|
|
106,098 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Investment in subsidiaries |
|
|
174,459 |
|
|
64,073 |
|
|
|
|
|
(238,532 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Assets |
|
$ |
469,298 |
|
$ |
862,586 |
|
$ |
70,853 |
|
$ |
(527,178 |
) |
$ |
875,559 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Current portion of long-term debt |
|
$ |
|
|
$ |
600 |
|
$ |
|
|
$ |
|
|
$ |
600 |
|
Accounts payable |
|
|
4,790 |
|
|
385,025 |
|
|
6,774 |
|
|
(288,646 |
) |
|
107,943 |
|
Interest payable |
|
|
4,632 |
|
|
18 |
|
|
|
|
|
|
|
|
4,650 |
|
Accrued compensation |
|
|
|
|
|
14,325 |
|
|
|
|
|
|
|
|
14,325 |
|
Other accrued liabilities |
|
|
|
|
|
12,733 |
|
|
|
|
|
|
|
|
12,733 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
9,422 |
|
|
412,701 |
|
|
6,774 |
|
|
(288,646 |
) |
|
140,251 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt |
|
|
327,204 |
|
|
149,182 |
|
|
|
|
|
|
|
|
476,386 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred income taxes |
|
|
|
|
|
126,250 |
|
|
|
|
|
|
|
|
126,250 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Other non-current liabilities |
|
|
6,872 |
|
|
|
|
|
|
|
|
|
|
|
6,872 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Stockholders' equity: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common stock |
|
|
323 |
|
|
6 |
|
|
19 |
|
|
(25 |
) |
|
323 |
|
Additional paid-in capital |
|
|
23,499 |
|
|
7,940 |
|
|
64,045 |
|
|
(71,985 |
) |
|
23,499 |
|
Deferred compensation |
|
|
(2,050 |
) |
|
|
|
|
|
|
|
|
|
|
(2,050 |
) |
Retained earnings |
|
|
104,028 |
|
|
166,507 |
|
|
15 |
|
|
(166,522 |
) |
|
104,028 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total stockholders' equity |
|
|
125,800 |
|
|
174,453 |
|
|
64,079 |
|
|
(238,532 |
) |
|
125,800 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and stockholders' equity |
|
$ |
469,298 |
|
$ |
862,586 |
|
$ |
70,853 |
|
$ |
(527,178 |
) |
$ |
875,559 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Georgia Gulf Corporation and Subsidiaries
Year Ended December 31, 2003
In Thousands |
|
|
Parent Company |
|
|
Guarantor Subsidiaries |
|
|
Non-Guarantor Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
10,795 |
|
$ |
1,444,483 |
|
$ |
3,495 |
|
$ |
(14,290 |
) |
$ |
1,444,483 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs and expenses: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
|
|
|
1,319,094 |
|
|
|
|
|
|
|
|
1,319,094 |
|
Selling and administrative |
|
|
14,629 |
|
|
51,905 |
|
|
3,447 |
|
|
(14,290 |
) |
|
55,691 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operating costs and expenses |
|
|
14,629 |
|
|
1,370,999 |
|
|
3,447 |
|
|
(14,290 |
) |
|
1,374,785 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss) |
|
|
(3,834 |
) |
|
73,484 |
|
|
48 |
|
|
|
|
|
69,698 |
|
Other income (expense): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense, net |
|
|
(6,237 |
) |
|
(31,905 |
) |
|
|
|
|
|
|
|
(38,142 |
) |
Cost related to early retirement of debt |
|
|
(13,816 |
) |
|
|
|
|
|
|
|
|
|
|
(13,816 |
) |
Equity in income of subsidiaries |
|
|
28,021 |
|
|
43 |
|
|
|
|
|
(28,064 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations before income taxes |
|
|
4,134 |
|
|
41,622 |
|
|
48 |
|
|
(28,064 |
) |
|
17,740 |
|
Provision (benefit) for income taxes |
|
|
(8,361 |
) |
|
13,606 |
|
|
|
|
|
|
|
|
5,245 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
12,495 |
|
$ |
28,016 |
|
$ |
48 |
|
$ |
(28,064 |
) |
$ |
12,495 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Georgia Gulf Corporation and Subsidiaries
Year Ended December 31, 2002
In Thousands |
|
|
Parent Company |
|
|
Guarantor Subsidiaries |
|
|
Non-Guarantor Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
10,380 |
|
$ |
1,230,751 |
|
$ |
465 |
|
$ |
(10,845 |
) |
$ |
1,230,751 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs and expenses: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
|
|
|
1,086,746 |
|
|
|
|
|
|
|
|
1,086,746 |
|
Selling and administrative |
|
|
10,553 |
|
|
45,544 |
|
|
433 |
|
|
(10,845 |
) |
|
45,685 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operating costs and expenses |
|
|
10,553 |
|
|
1,132,290 |
|
|
433 |
|
|
(10,845 |
) |
|
1,132,431 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss) |
|
|
(173 |
) |
|
98,461 |
|
|
32 |
|
|
|
|
|
98,320 |
|
Other income (expense): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense, net |
|
|
(4,757 |
) |
|
(44,822 |
) |
|
|
|
|
|
|
|
(49,579 |
) |
Equity in income of subsidiaries |
|
|
34,351 |
|
|
28 |
|
|
|
|
|
(34,379 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations before income taxes |
|
|
29,421 |
|
|
53,667 |
|
|
32 |
|
|
(34,379 |
) |
|
48,741 |
|
Provision (benefit) for income taxes |
|
|
(1,774 |
) |
|
19,320 |
|
|
|
|
|
|
|
|
17,546 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
31,195 |
|
$ |
34,347 |
|
$ |
32 |
|
$ |
(34,379 |
) |
$ |
31,195 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Georgia Gulf Corporation and Subsidiaries
Year Ended December 31, 2001
In Thousands |
|
|
Parent Company |
|
|
Guarantor Subsidiaries |
|
|
Non-Guarantor Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
10,380 |
|
$ |
1,206,193 |
|
$ |
2,502 |
|
$ |
(13,179 |
) |
$ |
1,205,896 |
|
Operating costs and expenses: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
|
|
|
1,125,439 |
|
|
|
|
|
|
|
|
1,125,439 |
|
Selling and administrative |
|
|
8,939 |
|
|
46,389 |
|
|
2,516 |
|
|
(13,179 |
) |
|
44,665 |
|
Asset write-off and other related charges |
|
|
|
|
|
5,438 |
|
|
|
|
|
|
|
|
5,438 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operating costs and expenses |
|
|
8,939 |
|
|
1,177,266 |
|
|
2,516 |
|
|
(13,179 |
) |
|
1,175,542 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss) |
|
|
1,441 |
|
|
28,927 |
|
|
(14 |
) |
|
|
|
|
30,354 |
|
Other income (expense): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense, net |
|
|
(32,272 |
) |
|
(25,043 |
) |
|
|
|
|
|
|
|
(57,315 |
) |
Equity in income of subsidiaries |
|
|
7,680 |
|
|
(7 |
) |
|
|
|
|
(7,673 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations before taxes |
|
|
(23,151 |
) |
|
3,877 |
|
|
(14 |
) |
|
(7,673 |
) |
|
(26,961 |
) |
Benefit from income taxes |
|
|
(11,108 |
) |
|
(3,806 |
) |
|
(4 |
) |
|
|
|
|
(14,918 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
(12,043 |
) |
$ |
7,683 |
|
$ |
(10 |
) |
$ |
(7,673 |
) |
$ |
(12,043 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Georgia Gulf Corporation and Subsidiaries
Year Ended December 31, 2003
In Thousands |
|
|
Parent Company |
|
|
Guarantor Subsidiaries |
|
|
Non-Guarantor Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
12,495 |
|
$ |
28,015 |
|
$ |
49 |
|
$ |
(28,064 |
) |
$ |
12,495 |
|
Adjustments to reconcile net income to net cash provided by operating activities, net of acquired amounts: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization |
|
|
1,278 |
|
|
62,436 |
|
|
218 |
|
|
|
|
|
63,932 |
|
Cost related to early retirement of debt |
|
|
13,816 |
|
|
|
|
|
|
|
|
|
|
|
13,816 |
|
Provision for deferred income taxes |
|
|
|
|
|
(6,344 |
) |
|
|
|
|
|
|
|
(6,344 |
) |
Tax benefit related to stock plans |
|
|
1,107 |
|
|
|
|
|
|
|
|
|
|
|
1,107 |
|
Stock based compensation |
|
|
1,779 |
|
|
|
|
|
|
|
|
|
|
|
1,779 |
|
Equity in earnings of subsidiaries |
|
|
(28,021 |
) |
|
(43 |
) |
|
|
|
|
28,064 |
|
|
|
|
Change in operating assets, liabilities and other |
|
|
114,858 |
|
|
(116,298 |
) |
|
(268 |
) |
|
|
|
|
(1,708 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by (used in) operating activities |
|
|
117,312 |
|
|
(32,234 |
) |
|
(1 |
) |
|
|
|
|
85,077 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from investing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures |
|
|
(7 |
) |
|
(24,039 |
) |
|
|
|
|
|
|
|
(24,046 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from financing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt proceeds |
|
|
100,666 |
|
|
200,000 |
|
|
|
|
|
|
|
|
300,666 |
|
Long-term debt payments |
|
|
(200,000 |
) |
|
(149,780 |
) |
|
|
|
|
|
|
|
(349,780 |
) |
Redemption premium and fees paid to retire notes |
|
|
(10,760 |
) |
|
|
|
|
|
|
|
|
|
|
(10,760 |
) |
Fees paid to issue debt |
|
|
(2,239 |
) |
|
|
|
|
|
|
|
|
|
|
(2,239 |
) |
Proceeds from issuance of common stock |
|
|
5,857 |
|
|
|
|
|
|
|
|
|
|
|
5,857 |
|
Repurchase and retirement of common stock |
|
|
(435 |
) |
|
|
|
|
|
|
|
|
|
|
(435 |
) |
Dividends |
|
|
(10,394 |
) |
|
|
|
|
|
|
|
|
|
|
(10,394 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Net cash (used in) provided by financing activities |
|
|
(117,305 |
) |
|
50,220 |
|
|
|
|
|
|
|
|
(67,085 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Net change in cash and cash equivalents |
|
|
|
|
|
(6,053 |
) |
|
(1 |
) |
|
|
|
|
(6,054 |
) |
Cash and cash equivalents at beginning of year |
|
|
|
|
|
8,008 |
|
|
11 |
|
|
|
|
|
8,019 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of year |
|
$ |
|
|
$ |
1,955 |
|
$ |
10 |
|
$ |
|
|
$ |
1,965 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Georgia Gulf Corporation and Subsidiaries
Year Ended December 31, 2002
In Thousands |
|
|
Parent Company |
|
|
Guarantor Subsidiaries |
|
|
Non-Guarantor Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
31,195 |
|
$ |
34,347 |
|
$ |
32 |
|
$ |
(34,379 |
) |
$ |
31,195 |
|
Adjustments to reconcile net income to net cash provided by operating activities, net of acquired amounts: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization |
|
|
1,307 |
|
|
66,734 |
|
|
27 |
|
|
|
|
|
68,068 |
|
Provision for deferred income taxes |
|
|
|
|
|
6,822 |
|
|
|
|
|
|
|
|
6,822 |
|
Tax benefit related to stock plans |
|
|
578 |
|
|
|
|
|
|
|
|
|
|
|
578 |
|
Stock based compensation |
|
|
663 |
|
|
|
|
|
|
|
|
|
|
|
663 |
|
Equity in earnings of subsidiaries |
|
|
(34,351 |
) |
|
(28 |
) |
|
|
|
|
34,379 |
|
|
|
|
Change in operating assets, liabilities and other |
|
|
15,141 |
|
|
107,607 |
|
|
(61,828 |
) |
|
|
|
|
60,920 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by (used in) operating activities |
|
|
14,533 |
|
|
215,482 |
|
|
(61,769 |
) |
|
|
|
|
168,246 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from investing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital Expenditures |
|
|
|
|
|
(17,471 |
) |
|
|
|
|
|
|
|
(17,471 |
) |
Common stock issue |
|
|
|
|
|
(136,770 |
) |
|
|
|
|
136,770 |
|
|
|
|
Dividends received from subsidiary |
|
|
|
|
|
75,000 |
|
|
|
|
|
(75,000 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash (used in) provided by investing activities |
|
|
|
|
|
(79,241 |
) |
|
|
|
|
61,770 |
|
|
(17,471 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from financing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt proceeds |
|
|
626 |
|
|
149,780 |
|
|
|
|
|
|
|
|
150,406 |
|
Long-term debt payments |
|
|
(9,478 |
) |
|
(288,033 |
) |
|
|
|
|
|
|
|
(297,511 |
) |
Proceeds from issuance of common stock |
|
|
4,588 |
|
|
|
|
|
|
|
|
|
|
|
4,588 |
|
Additional proceeds from issuance of common stock to guarantor subsidiaries |
|
|
|
|
|
|
|
|
136,770 |
|
|
(136,770 |
) |
|
|
|
Dividends paid |
|
|
(10,269 |
) |
|
|
|
|
(75,000 |
) |
|
75,000 |
|
|
(10,269 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Net cash (used in) provided by financing activities |
|
|
(14,533 |
) |
|
(138,253 |
) |
|
61,770 |
|
|
(61,770 |
) |
|
(152,786 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Net change in cash and cash equivalents |
|
|
|
|
|
(2,012 |
) |
|
1 |
|
|
|
|
|
(2,011 |
) |
Cash and cash equivalents at beginning of year |
|
|
|
|
|
10,020 |
|
|
10 |
|
|
|
|
|
10,030 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of year |
|
$ |
|
|
$ |
8,008 |
|
$ |
11 |
|
$ |
|
|
$ |
8,019 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Georgia Gulf Corporation and Subsidiaries
Year Ended December 31, 2001
In Thousands |
|
|
Parent Company |
|
|
Guarantor Subsidiaries |
|
|
Non-Guarantor Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
(12,043 |
) |
$ |
7,683 |
|
$ |
(10 |
) |
$ |
(7,673 |
) |
$ |
(12,043 |
) |
Adjustments to reconcile net income to net cash provided by operating activities, net of acquired amounts: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization |
|
|
1,427 |
|
|
71,106 |
|
|
46 |
|
|
|
|
|
72,579 |
|
Asset write-off and other related charges |
|
|
|
|
|
5,438 |
|
|
|
|
|
|
|
|
5,438 |
|
Provision for deferred income taxes |
|
|
|
|
|
2,469 |
|
|
|
|
|
|
|
|
2,469 |
|
Tax benefit related to stock plans |
|
|
164 |
|
|
|
|
|
|
|
|
|
|
|
164 |
|
Equity in (income) loss of subsidiaries |
|
|
(7,680 |
) |
|
7 |
|
|
|
|
|
7,673 |
|
|
|
|
Change in operating assets, liabilities and other |
|
|
23,872 |
|
|
(52,672 |
) |
|
1,438 |
|
|
|
|
|
(27,362 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by operating activities |
|
|
5,740 |
|
|
34,031 |
|
|
1,474 |
|
|
|
|
|
41,245 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from investing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital Expenditures |
|
|
(59 |
) |
|
(17,789 |
) |
|
|
|
|
|
|
|
(17,848 |
) |
Dividends received from subsidiary |
|
|
1,524 |
|
|
|
|
|
|
|
|
(1,524 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash (used in) provided by investing activities |
|
|
1,465 |
|
|
(17,789 |
) |
|
|
|
|
(1,524 |
) |
|
(17,848 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from financing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt proceeds |
|
|
1,599 |
|
|
84,950 |
|
|
|
|
|
|
|
|
86,549 |
|
Long-term debt payments |
|
|
|
|
|
(94,794 |
) |
|
|
|
|
|
|
|
(94,794 |
) |
Proceeds from issuance of common stock |
|
|
2,984 |
|
|
|
|
|
|
|
|
|
|
|
2,984 |
|
Proceeds and retirement of common stock |
|
|
1 |
|
|
|
|
|
(1 |
) |
|
|
|
|
|
|
Dividends paid |
|
|
(10,148 |
) |
|
|
|
|
(1,524 |
) |
|
1,524 |
|
|
(10,148 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in financing activities |
|
|
(5,564 |
) |
|
(9,844 |
) |
|
(1,525 |
) |
|
1,524 |
|
|
(15,409 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Net change in cash and cash equivalents |
|
|
1,641 |
|
|
6,398 |
|
|
(51 |
) |
|
|
|
|
7,988 |
|
Cash and cash equivalents at beginning of year |
|
|
|
|
|
1,982 |
|
|
60 |
|
|
|
|
|
2,042 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of year |
|
$ |
1,641 |
|
$ |
8,380 |
|
$ |
9 |
|
$ |
|
|
$ |
10,030 |
|
|
|
|
|
|
|
|
|
|
|
|
|
On May 21, 2002 we filed a Current Report on Form 8-K. Item 4 " Changes in Registrant's Certifying Accountant" was filed as follows:
On May 20, 2002, the Audit Committee of the Board of Directors of Georgia Gulf Corporation ("Georgia Gulf") voted to dismiss its independent public accountants, Arthur Andersen LLP ("Arthur Andersen"), and to engage the services of Deloitte & Touche LLP ("Deloitte & Touche") to serve as Georgia Gulf's independent public accountants for Georgia Gulf's 2002 fiscal year, effective immediately.
Arthur Andersen's reports on Georgia Gulf's consolidated financial statements for each of the fiscal years ended December 31, 2001 and 2000 did not contain an adverse opinion or disclaimer of opinion, nor were they qualified or modified as to uncertainty, audit scope or accounting principles.
During the fiscal years ended December 31, 2001 and 2000, and through the date hereof, there were no disagreements with Arthur Andersen on any matter of accounting principles or practices, financial statement disclosure, or auditing scope or procedure which, if not resolved to Arthur Andersen's satisfaction, would have caused Arthur Andersen to make reference to the subject matter in connection with its report on Georgia Gulf's consolidated financial statements for such years; and there were no reportable events as defined in Item 304(a)(1)(v) of Regulation S-K. Georgia Gulf provided Arthur Andersen with a copy of the foregoing disclosures.
During the fiscal years ended December 31, 2001 and 2000 and through the date hereof, Georgia Gulf did not consult Deloitte & Touche with respect to the application of accounting principles to a specified transaction, either completed or proposed, or the type of audit opinion that might be rendered on Georgia Gulf's consolidated financial statements, or any other matters or reportable events as set forth in Items 304(a)(1)(iv) and (v) of Regulation S-K.
The exhibit filed with this document, a letter from Arthur Andersen LLP to the Securities and Exchange Commission dated May 17, 2002, has not been included herein. See Current Report on Form 8-K, filed May 21, 2002.
We carried out an evaluation, under the supervision and with the participation of Georgia Gulf management, including the Companys Chief Executive Officer and Chief Financial Officer, of the effectiveness of the design and operation of the Companys disclosure controls and procedures pursuant to Exchange Act Rule 13a-15(e). Based on that evaluation, the Chief Executive Officer and Chief Financial Officer have concluded that the Companys disclosure controls and procedures were effective as of December 31, 2003 to ensure that information required to be disclosed by the Company in reports that it files or submits under the 1934 Act is recorded, processed, summarized and reported within the time periods specified in Securities and Exchange Commission rules and forms.
There were no changes in the Companys internal control over financial reporting during the Companys fiscal fourth quarter ended December 31, 2003 that have materially affected, or are reasonably likely to materially affect, the Companys internal control over financial reporting.
PART III
The information set forth under the captions "Election of Directors," and "Section 16(a) Beneficial Ownership Reporting Compliance" in our proxy statement for the Annual Meeting of Stockholders to be held May 18, 2004 are hereby incorporated by reference in response to this item.
We have adopted the Georgia Gulf Code of Ethics, which applies to all of our directors, officers and employees. The Code of Ethics is publicly available on our website at http://www.ggc.com under Investor Relations. If we make any substantive amendments to our Code of Ethics or we grant any waiver, including any implicit waiver, from a provision of the Code of Ethics, that applies to our principal executive officer, principal financial officer, principal accounting officer or controller, we will disclose the nature of the amendment or waiver on our website. Also, we may elect to also disclose the amendment or waiver in a report on Form 8-K filed with the SEC.
In addition, our Corporate Governance Guidelines and the charters for our audit committee, equity compensation committee and nominating and governance committee are available on our website at http://www.ggc.com under Investor Relations and are available in print to any stockholder who requests them from the Corporate Secretary of Georgia Gulf Corporation, 400 Perimeter Center Terrace, Suite 595, Atlanta, GA 30346.
The following is additional information regarding our executive officers who are not directors, as of February 26, 2004:
Joel I. Beerman, 53, has served as Vice President, General Counsel and Secretary since February 1994.
William H. Doherty, 49, has served as Vice President, Vinyl Compounds Group since December 1999. Before then, Mr. Doherty served as General Manager Vinyl Compounds since May 1998 and as Business Manager Vinyl Compounds from May 1992 until May 1998.
James T. Matthews, 50, has served as Vice President-Finance, Treasurer and Chief Financial Officer since December 2003 and as Treasurer since December 2002. Mr. Matthews served as Corporate Controller from March 2001 until August 2003. From 1996 to 2001 Mr. Matthews served as Vice President of Finance of the containerboard division of The Mead Corporation.
Mark J. Seal, 52, has served as Vice President, Polymer Group since August 1993.
C. Douglas Shannon, 52, has served as Vice President, Chemicals Groups since December 1999. Before then, Mr. Shannon served as Director of Business Area Management Commodity Chemicals from July 1998 until December 1999. Since September 1993, Mr. Shannon has also served as Business Manager Electrochemicals and managed feedstock purchasing.
Executive officers are elected by, and serve at the pleasure of, the board of directors.
The information set forth under the captions "Election of Directors-Compensation of Directors" and "Executive Compensation" in our proxy statement for the Annual Meeting of Stockholders to be held on May 18, 2004 is hereby incorporated by reference in response to this item.
The information set forth in Part II Item 5 of this Form 10-K under the caption "Securities Authorized for Issuance under Equity Compensation Plans" and under the caption "Security Ownership of Principal Stockholders and Management" in our proxy statement for the Annual Meeting of Stockholders to be held on May 18, 2004 is hereby incorporated by reference in response to this item.
We have not had any transactions required to be reported under this item for the calendar year 2003, or for the period from January 1, 2004 to the date of this report.
The information contained in the section entitled "Independent Auditors Fees" in our definitive Proxy Statement for the Annual Meeting of Stockholders to be held on May 18, 2004, is incorporated herein by reference.
PART IV
a) The following documents are filed as a part of this Form 10-K:
(1) Consolidated Balance Sheets as of December 31, 2003 and 2002
Consolidated Statements of Income for the years ended December 31, 2003, 2002 and 2001
Consolidated Statements of Cash Flows for the years ended December 31, 2003, 2002 and 2001
Consolidated Statements of Stockholders' Equity for the years ended December 31, 2003, 2002 and 2001
Notes to Consolidated Financial Statements
Report of Management
Report of Independent Auditors
(2) Financial Statement Schedules:
Report of Independent Auditors on Financial Statement Schedule
The following consolidated financial statement schedule is for the years ended December 31, 2003, 2002 and 2001:
Schedule II Valuation and Qualifying Accounts
Schedules other than the one listed above are omitted because they are not required and are not applicable or the information is otherwise shown in the Consolidated Financial Statements or related notes.
(3) Exhibits. Each management contract or compensatory plan or arrangement is preceded by an asterisk.
The following exhibits are filed as part of this Form 10-K:
Exhibit No. |
Description |
*10 |
General Release and Settlement Agreement between Richard B. Marchese and Georgia Gulf Corporation. |
21 |
Subsidiaries of the Registrant |
23 |
Consent of Independent Auditors |
31 |
Rule 13a - 14(a) / 15d 14(a) Certifications |
32 |
Section 1350 Certifications |
The following exhibits are incorporated by reference to Georgia Gulfs Form 8-K Report dated December 3, 2003:
|
Description |
99.1 |
Amended and Restated Credit Agreement dated as of December 3, 2003 among Georgia Gulf Corporation, the eligible subsidiaries party thereto, the lenders party thereto and JP Morgan Chase Bank, as administrative Agent. |
99.2 |
Indenture dated as of December 3, 2003, among Georgia Gulf Corporation and its subsidiary guarantors and SunTrust Bank, as Trustee, for the issuance of 7.125 percent senior notes due 2013. |
The following exhibit is incorporated by reference to Georgia Gulfs Form 8-K Report dated September 30, 2003:
Exhibit No. |
Description |
99.1 |
The Amendment dated as of September 26, 2003 to the Credit Agreement dated as of November 12, 1999 and amended and restated as of August 9, 2002, among Georgia Gulf Corporation (the "Company"), the eligible subsidiaries party thereto, the lenders party thereto and JP Morgan Chase Bank, as administrative agent (the "Administrative Agent"). |
The following exhibit is incorporated by reference to Georgia Gulfs Form 8-K Report dated November 17, 2003:
Exhibit No. |
Description |
99.1 |
First Amendment to Receivables Purchase Agreement dated November 14, 2003 to the Receivables Purchase Agreement dated as of November 15, 2002. Among GGRC Corp., as Seller and Georgia Gulf Corporation and Georgia Gulf Chemicals & Vinyls, LLC as Initial Servicers and Blue Ridge Asset Funding Corporation as Purchaser and Wachovia Bank, National Association as Administrative Agent. |
The following exhibit is incorporated by reference to Georgia Gulfs Form 10-K for the year ended December 31, 2002, filed on March 5, 2003:
Exhibit No. |
Description |
99.1 |
Management representation of audit assurance from Arthur Andersen LLP. |
The following exhibits are incorporated by reference to Georgia Gulf's Form 8-K Report dated December 10, 2002, filed on December 11, 2002:
Exhibit No. |
Description |
99.1 |
Receivables Purchase Agreement Dated as of November 15, 2002 Among GGRC Corp., as Seller and Georgia Gulf Corporation and Georgia Gulf Chemicals & Vinyls, LLC as Initial Servicers and Blue Ridge Asset Funding Corporation as Purchaser and Wachovia Bank, National Association as Administrative Agent. |
99.2 |
Receivables Sale Agreement Dated as of November 15, 2002 Among Georgia Gulf Corporation as a Seller, Georgia Gulf Chemicals & Vinyls, LLC as a Seller and Georgia Gulf Lake Charles LLC as a Seller and GGRC Corp., as the Company. |
The following exhibits are incorporated by reference to Georgia Gulf's Form 10-Q Report for the quarter ended June 30, 2002, filed August 13, 2002:
Exhibit No. |
Description |
10.1 |
Amended and Restated Credit Agreement dated as of August 9, 2002, amending the Credit Agreement dated as of November 12, 1999, as amended by Amendment No. 1 dated as of April 17, 2000 and Amendment No. 2 dated as of June 30, 2001, among Georgia Gulf Corporation, the Eligible Subsidiaries party thereto, the Lenders party thereto and JP Morgan Chase Bank (formerly known as the Chase Manhattan Bank), as Administrative Agent. |
The following exhibit is incorporated by reference to Appendix A to Georgia Gulf's proxy statement filed April 10, 2002.
Exhibit No. |
Description |
*10 |
2002 Equity and Performance Incentive Plan |
The following exhibits are incorporated by reference to Georgia Gulf's Form 10-Q Report for the quarter ended June 30, 2001, filed August 14, 2001:
Exhibit No. |
Description |
10.1 |
Amendment No. 2, dated June 30, 2001 to the Credit Agreement dated as of November 12, 1999, among Georgia Gulf Corporation, the eligible subsidiaries party thereto and The Chase Manhattan Bank, as Administrative Agent. |
10.2 |
Letter Agreement dated as of July 20, 2001, among GGRC Corp., as Seller, and Georgia Gulf Corporation and Georgia Gulf Chemicals & Vinyls, LLC, as Initial Servicers, and Blue Ridge Asset Funding Corporation, as Purchaser, and Wachovia Bank, N.A., as Administrative Agent. |
The following exhibit is incorporated by reference to Exhibit A to Georgia Gulf's proxy statement filed March 10, 2001.
Exhibit No. |
Description |
*10 |
Second Amendment to Employee Stock Purchase Plan. |
The following exhibit is incorporated by reference to Georgia Gulf's Form 8-A amendment filed December 13, 2000:
Exhibit No. |
Description |
4.1 |
Amended and Restated Rights Agreement, dated as of December 5, 2000, between Georgia Gulf and EquiServe Trust Company, N.A. |
The following exhibits are incorporated herein by reference to Georgia Gulf's 1999 Form 8-K Current Report dated November 18, 1999, filed November 19, 1999:
Exhibit No. |
Description |
10.1 |
Credit Agreement dated as of November 12, 1999 between Georgia Gulf Corporation, the Eligible Subsidiaries referred to therein, the Lenders party thereto, and The Chase Manhattan Bank as Administrative Agent, Syndication Agent and Collateral Agent |
The following exhibit is incorporated herein by reference to Georgia Gulf's Form S-8 (File No. 33-59433) filed July 20, 1998:
Exhibit No. |
Description |
*4 |
Georgia Gulf Corporation 1998 Equity and Performance Incentive Plan |
The following exhibit is incorporated herein by reference to Georgia Gulf's Form S-8 (File No. 33-64749) filed December 5, 1995:
Exhibit No. |
Description |
*10 |
Georgia Gulf Corporation Employee Stock Purchase Plan |
The following exhibit is incorporated herein by reference to Georgia Gulf's Form S-3 (File No. 33-63051) filed September 28, 1995:
Exhibit No. |
Description |
4 |
Indenture, dated as of November 15, 1995, between Georgia Gulf and LaSalle National Bank, as trustee (including form of Notes). |
The following exhibits are incorporated herein by reference to Georgia Gulf's 1991 Form 10-K Annual Report filed March 30, 1992:
Exhibit No. |
Description |
3(a) |
Certificate of Amendment of Certificate of Incorporation |
3(b) |
Amended and Restated By-Laws |
The following exhibits are incorporated herein by reference to Georgia Gulf's Registration Statement on Form S-1 (File No. 33-9902) declared effective on December 17, 1986:
Exhibit No. |
Description |
3(a) |
Certificate of Agreement of Merger, with Certificate of Incorporation of Georgia Gulf as Exhibit A thereto, dated December 31, 1984, and amendments thereto |
10(g) |
Agreement re: Liabilities among Georgia-Pacific, Georgia-Pacific Chemicals, Inc., and others dated, December 31, 1984 |
*10(u) |
Executive Retirement Agreements |
10(v) |
Salt Contract |
b) Reports on Form 8-K
During the fourth quarter of 2003, we filed the following current reports on Form 8-K.
1. Form 8-K filed October 31, 2003, dated October 30, 2003.
2. Form 8-K filed November 4, 2003, dated November 3, 2003.
-
Item 9 Regulation FD Disclosure (Information being furnished under Item 12) reported that on November 3, 2003, Georgia Gulf issued a press release announcing the commencement of a tender offer and consent solicitation for its 10.375 percent senior subordinated notes.
3. Form 8-K filed November 17, 2003, dated November 17, 2003.
-
Item 5 reported that on November 14, 2003, Georgia Gulf completed a First Amendment to Receivables Purchase Agreement, to the receivables Purchase Agreement, dated November 15, 2002.
4. Form 8-K filed November 18, 2003, dated November 17, 2003.
5. Form 8-K filed November 19, 2003, dated November 19, 2003.
-
Item 5 reported that on November 19, 2003 Georgia Gulf announced that it intends to offer $100.0 million of its senior notes due 2013 and that the senior notes would not be registered under the Securities Act and may not be offered or sold in the United States absent registration or an applicable exemption from the registration requirements.
Form 8-K filed November 21, 2003, dated November 21, 2003.
-
Item 5 reported that on November 21, 2003 Georgia Gulf announced that it will redeem all of its 10.375 percent senior subordinated notes due 2007 that were not tendered on or prior to the expiration of the consent solicitation initiated by Georgia Gulf on November 3, 2003 in connection with its tender offer with respect to such Notes.
6. Form 8-K filed December 4, 2003, dated December 3, 2003.
-
Item 5 reported that on December 3, 2003 Georgia Gulf announced that it entered into an amendment to its senior credit facility which provides for a new seven-year $200.0 million term loan which matures in 2010 and increases the available borrowings under the revolving credit facility from $100 to $120 million. Georgia Gulf also announced the completion of the sale of $100.0 million in principal amount of its 7.125 percent senior notes due 2013 in a private placement transaction. In addition, Georgia Gulf announced its acceptance for payment of all of its 10.375 percent notes that were tendered pursuant to the tender offer and consent solicitation which expired on Tuesday, December 2, 2003, at midnight. Also, Georgia Gulf announced the uses of the new funding.
7. Form 8-K filed December 19, 2003, dated December 18, 2003.
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
|
Georgia Gulf Corporation
(Registrant) |
Date: March 3, 2004 |
By: |
/s/ EDWARD A. SCHMITT
___________________________________________________________
Edward A. Schmitt,
Chief Executive Officer |
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the Registrant and in the capacities and on the dates indicated.
Signature |
Title |
Date |
/s/ EDWARD A. SCHMITT
_________________________________________
Edward A. Schmitt |
President, Chief Executive Officer and Director (Principal Executive Officer) |
March 3, 2004 |
|
|
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/s/ JAMES T. MATTHEWS
_________________________________________
James T. Matthews |
Vice President-Finance, Treasurer and Chief Financial Officer (Principal Financial and Accounting Officer) |
March 3, 2004 |
|
|
|
/s/ JOHN E. AKITT
_________________________________________
John E. Akitt |
Director |
March 3, 2004 |
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/s/ CHARLES L. HENRY
_________________________________________
Charles L. Henry |
Director |
March 3, 2004 |
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/s/ DENNIS M. CHORBA
_________________________________________
Dennis M. Chorba |
Director |
March 3, 2004 |
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/s/ PATRICK J. FLEMING
_________________________________________
Patrick J. Fleming |
Director |
March 3, 2004 |
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/s/ CHARLES T. HARRIS III
_________________________________________
Charles T. Harris III |
Director |
March 3, 2004 |
|
|
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/s/ JERRY R. SATRUM
_________________________________________
Jerry R. Satrum |
Director |
March 3, 2004 |
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|
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/s/ YOSHI KAWASHIMA
_________________________________________
Yoshi Kawashima |
Director |
March 3, 2004 |
FINANCIAL STATEMENT SCHEDULE
To the Board of Directors and Stockholders
Georgia Gulf Corporation
We have audited the consolidated financial statements of Georgia Gulf Corporation and subsidiaries as of December 31, 2003 and 2002, and for each of the two years in the period ended December 31, 2003, and have issued our report thereon dated February 27, 2004 (which report expresses an unqualified opinion and includes an explanatory paragraph relating to a change in the method of accounting for goodwill and other intangible assets in 2002); such consolidated financial statements and report are included in this Form 10-K. Our audits also included the 2003 and 2002 consolidated financial statement schedules of Georgia Gulf Corporation and subsidiaries, listed in Item 15. These consolidated financial statement schedules are the responsibility of the companys management. Our responsibili
ty is to express an opinion based on our audits. In our opinion, such 2003 and 2002 consolidated financial statement schedules, when considered in relation to the basic consolidated financial statements taken as a whole, presents fairly in all material respects the information set forth therein. The financial statement schedule for the year ended December 31, 2001, was audited by other auditors who have ceased operations. These auditors expressed an opinion in their report dated February 15, 2002, that such 2001 financial statement schedule, when considered in relation to the basic 2001 financial statements taken as a whole, presented fairly, in all material respects, the information set forth therein.
Atlanta, Georgia
February 27, 2004
This is a copy of a report previously issued by Arthur Andersen LLP. The report has not been reissued by Arthur Andersen LLP nor has Arthur Andersen LLP provided a consent to the inclusion of its report in this Annual Report on Form 10-K.
FINANCIAL STATEMENT SCHEDULE
To Georgia Gulf Corporation:
We have audited, in accordance with auditing standards generally accepted in the United States, the financial statements included in this Form 10-K and have issued our report thereon dated February 15, 2002. Our audit was made for the purpose of forming an opinion on those statements taken as a whole. The schedule listed in Item 14 of this Form 10-K is the responsibility of Georgia Gulf's management and is presented for purposes of complying with the Securities and Exchange Commission's rules and is not part of the basic financial statements. This schedule has been subjected to the auditing procedures applied in the audit of the basic financial statements and, in our opinion, fairly states in all material respects the financial data required to be set forth therein in relation to the basic
financial statements taken as a whole.
ARTHUR ANDERSEN LLP
Atlanta, Georgia
February 15, 2002
GEORGIA GULF CORPORATION AND SUBSIDIARIES
(In Thousands)
Year Ended December 31, |
|
|
Balance at beginning of period |
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Charged to costs and expenses |
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Charged to other accounts |
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Deductions |
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Balance at end of period |
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2001 |
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Allowance for doubtful accounts |
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$ |
2,372 |
|
$ |
528 |
|
$ |
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$ |
(493 |
) |
$ |
2,407 |
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2002 |
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Allowance for doubtful accounts |
|
$ |
2,407 |
|
$ |
103 |
|
$ |
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$ |
(725 |
) |
$ |
1,785 |
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2003 |
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Allowance for doubtful accounts |
|
$ |
1,785 |
|
$ |
4,118 |
|
$ |
|
|
$ |
(1,453 |
) |
$ |
4,450 |
|
___________
NOTES:
(1) Accounts receivable balances written off during the period, net of recoveries.
Exhibit No. |
Description |
Page (1) |
|
|
|
*10 |
General Release and Settlement Agreement between Richard B. Marchese and Georgia Gulf Corporation |
|
21 |
Subsidiaries of the Registrant |
|
23 |
Consent of Independent Auditors |
|
31 |
Rule 13a - 14(a) / 15d 14(a) Certifications |
|
32 |
Section 1350 Certifications. |
|
___________
(1) Page numbers appear on the manually signed Form 10-K's only.
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