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FORM 10-Q

 

SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549

 

 

        X           

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934.  For the Quarterly Period ended September 30, 2002.

 

                      

TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934.  For the transition Period from ________ to________________.

 

 

Commission File No. 1-8467

 

 

BMC INDUSTRIES, INC.
(Exact Name of Registrant as Specified in its Charter)

 

Minnesota                                                                                    41-0169210
 (State of Incorporation)                                                       (IRS Employer Identification No.)

 

One Meridian Crossings, Suite 850, Minneapolis, Minnesota 55423
(Address of Principal Executive Offices) (Zip Code)

 

 

(952) 851-6000
(Registrant's Telephone Number, Including Area Code)

 

 

Indicate by check mark whether Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for at least the past 90 days.

 

    X   Yes                           ________ No

 

BMC Industries, Inc. has outstanding 27,074,850 share of common stock as of November 11, 2002. There is no other class of stock outstanding.

 

Exhibit Index Begins at Page 16

 


 

PART I:  FINANCIAL INFORMATION

Item 1: Financial Statements

BMC INDUSTRIES, INC.

CONDENSED CONSOLIDATED BALANCE SHEETS

(in thousands)

 

 

 

(Unaudited)

 

 

 

 

 

September 30

 

December 31

 

ASSETS

 

2002

 

 

2001

 

 

 

 

 

 

 

 

Current assets

 

 

 

 

 

 

   Cash and cash equivalents

$

1,339

 

$

1,941

 

   Trade accounts receivable, net

 

29,884

 

 

35,024

 

   Inventories

 

55,634

 

 

71,634

 

   Deferred income taxes

 

7,973

 

 

10,250

 

   Other current assets

 

4,849

 

 

4,197

 

      Total current assets

 

99,679

 

 

123,046

 

 

 

 

 

 

 

 

Property, plant and equipment

 

271,914

 

 

281,916

 

Less accumulated depreciation

 

150,762

 

 

150,375

 

   Property, plant and equipment, net

 

121,152

 

 

131,541

 

Deferred income taxes

 

4,942

 

 

7,166

 

Intangible assets, net

 

9,103

 

 

62,069

 

Other assets

 

6,356

 

 

7,924

 

 

Total assets

 

$

 

241,232

 

 

$

 

331,746

 

 

LIABILITIES AND STOCKHOLDERS' EQUITY

 

 

 

 

 

 

 

 

 

 

 

 

 

Current liabilities

 

 

 

 

 

 

   Short-term borrowings

$

707

 

$

854

 

   Current portion of long term debt

 

13,000

 

 

-

 

   Accounts payable

 

21,841

 

 

19,707

 

   Income taxes payable

 

2,969

 

 

7,532

 

   Accrued expenses and other current liabilities

 

20,446

 

 

24,700

 

      Total current liabilities

 

58,963

 

 

52,793

 

 

 

 

 

 

 

 

Long-term debt, less current portion

 

99,604

 

 

141,314

 

Other liabilities

 

21,320

 

 

19,526

 

Deferred income taxes

 

2,699

 

 

1,602

 

 

 

 

 

 

 

 

Stockholders' equity

 

 

 

 

 

 

   Common stock

 

46,921

 

 

46,786

 

   Retained earnings

 

20,472

 

 

81,979

 

   Accumulated other comprehensive loss

 

(8,678

)

 

(12,180

)

   Other

 

(69

)

 

(74

)

      Total stockholders' equity

 

58,646

 

 

116,511

 

 

 

 

 

 

 

 

Total liabilities and stockholders' equity

$

241,232

 

$

331,746

 

 

See accompanying Notes to Condensed Consolidated Financial Statements.

 



BMC INDUSTRIES, INC.

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS

(Unaudited)

(in thousands, except per share amounts)

 

 

 

Three Months Ended

 

Nine Months Ended

 

 

September 30

 

September 30

 

 

 

2002

 

 

2001

 

 

2002

 

 

2001

 

Revenues

$

57,390

 

$

73,339

 

$

193,180

 

$

237,819

 

Cost of products sold

 

52,176

 

 

70,786

 

 

177,084

 

 

211,853

 

Gross margin

 

5,214

 

 

2,553

 

 

16,096

 

 

25,966

 

Selling expense

 

3,176

 

 

4,209

 

 

10,174

 

 

13,576

 

Administration expense

 

1,484

 

 

1,042

 

 

4,736

 

 

3,798

 

Non-recurring charges

 

-

 

 

-

 

 

2,800

 

 

-

 

Income (loss) from operations

 

554

 

 

(2,698

)

 

(1,614

)

 

8,592

 

Other income and (expense)

 

 

 

 

 

 

 

 

 

 

 

 

   Interest expense

 

(2,427

)

 

(3,014

)

 

(7,626

)

 

(8,804

)

   Interest income

 

67

 

 

63

 

 

172

 

 

388

 

   Other income (expense)

 

(166

)

 

(509

)

 

2,478

 

 

525

 

Income (loss) before income taxes

 

(1,972

)

 

(6,158

)

 

(6,590

)

 

701

 

   Income tax expense (benefit)

 

2,213

 

 

(2,012

)

 

2,078

 

 

10,252

 

Loss before accounting change

 

(4,185

)

 

(4,146

)

 

(8,668

)

 

(9,551

)

   Cumulative effect of change in

   accounting principle

 

 

-

 

 

 

-

 

 

 

52,704

 

 

 

-

 

Net loss

$

(4,185

)

$

(4,146

)

$

(61,372

)

$

(9,551

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic and diluted loss per share:

 

 

 

 

 

 

 

 

 

 

 

 

   Before cumulative effect of change in

     accounting principle

 

$

 

(0.16

 

)

 

$

 

(0.15

 

)

 

$

 

(0.32

 

)

 

$

 

(0.35

 

)

   Cumulative effect of change in accounting

     principle

 

 

-

 

 

 

-

 

 

 

(1.96

 

)

 

 

-

 

Net loss

$

(0.16

)

$

(0.15

)

$

(2.28

)

$

(0.35

)

 

 

 

 

 

 

 

 

 

 

 

 

 

Number of shares included in per share computation:

 

 

 

 

 

 

 

 

 

 

 

 

   Basic and diluted

 

26,951

 

 

27,101

 

 

26,928

 

 

27,296

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dividends declared per share

$

0.000

 

$

0.015

 

$

0.005

 

$

0.045

 

 

See accompanying Notes to Condensed Consolidated Financial Statements.

 

 



BMC INDUSTRIES, INC.

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS

(Unaudited)

(in thousands)

 

 

Nine Months Ended

 

September 30

 

 

2002

 

 

2001

 

Net Cash Provided by Operating Activities

 

 

 

 

 

 

   Net loss

$

(61,372

)

$

(9,551

)

   Depreciation and amortization

 

15,846

 

 

17,744

 

   Gain on sale of assets

 

(3,429

)

 

-

 

   Deferred income taxes

 

5,549

 

 

9,364

 

   Accounting change - goodwill write-down

 

52,704

 

 

-

 

   Changes in operating assets and liabilities

 

17,931

 

 

(12,342

)

      Total

 

27,229

 

 

5,215

 

 

 

 

 

 

 

 

Net Cash Provided by (Used in) Investing Activities

 

 

 

 

 

 

   Additions to property, plant and equipment

 

(4,957

)

 

(12,455

)

   Proceeds from sale of assets

 

6,034

 

 

-

 

      Total

 

1,077

 

 

(12,455

)

 

 

 

 

 

 

 

Net Cash Provided by (Used in) Financing Activities

 

 

 

 

 

 

   Decrease in short-term borrowings

 

(204

)

 

(179

)

   Increase (decrease) in long-term debt

 

(28,710

)

 

6,934

 

   Cash dividends paid

 

(203

)

 

(1,234

)

   Other

 

140

 

 

268

 

      Total

 

(28,977

)

 

5,789

 

 

 

 

 

 

 

 

Effect of exchange rate changes on cash and cash equivalents

 

69

 

 

20

 

 

 

 

 

 

 

 

Net decrease in cash and cash equivalents

 

(602

)

 

(1,431

)

Cash and cash equivalents at beginning of period

 

1,941

 

 

2,290

 

 

 

 

 

 

 

 

Cash and cash equivalents at end of period

$

1,339

 

$

859

 

 

See accompanying Notes to Condensed Consolidated Financial Statements.



 

BMC INDUSTRIES, INC.

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

(Unaudited)

(in thousands, except per share amounts)

 

1.    Financial Statements

In the opinion of management, the accompanying unaudited condensed consolidated financial statements contain all adjustments necessary to present fairly the financial position of the Company as of September 30, 2002, and the results of operations and the cash flows for the nine-month periods ended September 30, 2002 and 2001. Such adjustments are of a normal recurring nature. Certain items in the financial statements for the periods ended September 30, 2001 have been reclassified to conform to the presentation for the periods ended September 30, 2002. The results of operations for the three and nine-month periods ended September 30, 2002 are not necessarily indicative of the results to be expected for the full year. The balance sheet as of December 31, 2001 is derived from the audited balance sheet as of that date. For further information, refer to the financial statements and footnotes thereto included in the Company's Annual Report on Form 10-K for the year ended December 31, 2001.

2.    Restructuring

In February 2002, the Company announced its plans to close the Optical Products segment's Azusa, California facility, sell the buildings and consolidate the operations into the Company's existing plants in Ramsey, Minnesota and Jakarta, Indonesia. The total restructuring-related costs recorded were $2,800 of which $2,499 has been utilized during the nine-month period ended September 30, 2002. The following table details the restructuring reserve charges and account balance as of September 30, 2002.

 

 

 

Severance & Related Costs

 

 

Property, Plant & Equipment

 

 

Contractual Obligations and Other

 

 

 

 

Total

 

Balance at

March 31, 2002

 

$

 

426

 

 

$

 

1,517

 

 

$

 

857

 

 

$

 

2,800

 

Utilized second quarter

     2002

 

 

(136

 

)

 

 

(1,517

 

)

 

 

(563

 

)

 

 

(2,216

 

)

Utilized third quarter

     2002

 

 

(136

 

)

 

 

-

 

 

 

(147

 

)

 

 

(283

 

)

Balance, Sept. 30, 2002

$

154

 

$

-

 

$

147

 

$

301

 

 

In fourth quarter 2001, the Company announced restructuring initiatives in both of its business groups.  These restructuring initiatives resulted in the recording of total pre-tax, restructuring-related charges of $12,165. The charges included $6,218 classified as restructuring, with $1,180 utilized in 2001, and $5,947 of inventory and other asset write-downs classified as cost of sales. Through September 30, 2002, the Company has utilized $2,548 of the $5,038 restructuring reserve remaining at December 31, 2001, all of which was attributable to the Buckbee-Mears business segment. The Company anticipates that substantially all of the remaining restructuring reserve will be utilized by year-end 2002.

 

The activity of the restructuring reserve for the first nine months of 2002 was as follows:

 

 

 

Severance and Related Costs

 

 

Contractual Obligations and Other

 

 

 

 

Total

 

 

Restructuring reserve, December 31, 2001

 

3,309

 

 

1,729

 

 

5,038

 

 

   Utilized first quarter 2002

 

(135

)

 

-

 

 

(135

)

   Utilized second quarter 2002

 

(1,520

)

 

-

 

 

(1,520

)

   Utilized third quarter 2002

 

(743

)

 

(111

)

 

(854

)

   Changes in estimates

 

(39

)

 

-

 

 

(39

)

Restructuring reserve, Sept. 30, 2002

$

872

 

$

1,618

 

$

2,490

 

 

 

The Company does not expect to record any additional restructuring charges related to the initiatives discussed above.

3.    Goodwill and Other Intangible Assets

In July 2001, the FASB issued Statement of Financial Accounting Standard (SFAS) No. 142, Goodwill and Other Intangible Assets, which eliminated the systematic amortization of goodwill. The Company adopted SFAS No. 142, effective January 1, 2002 and ceased amortization of its goodwill balances. However, intangible assets with finite lives continue to be amortized over their estimated useful lives.

 

SFAS No. 142 also required the Company to complete an impairment review of its goodwill assets. During the first quarter 2002, the Company completed its transitional impairment test using a discounted cash flow model required by SFAS No. 142 and determined that the goodwill in its Optical Products segment was impaired. As such, the Company recorded as a cumulative effect of change in accounting principle a write-off of its goodwill balance in the amount of $52,704 on which the Company recognized no tax benefit. The remaining intangible assets recorded on the accompanying condensed consolidated balance sheet at September 30, 2002 include patent costs and other intangible assets with finite lives.

 

A reconciliation of reported net loss adjusted to reflect the adoption of SFAS 142 as if it had been effective January 1, 2001 is provided below.

 

 

Three Months Ended

 

Nine Months Ended

 

 

September 30

 

September 30

 

 

 

2002

 

 

2001

 

 

2002

 

 

2001

 

Reported net loss

$

(4,185

)

$

(4,146

)

$

(61,372

)

$

(9,551

)

Add-back adjustment for accounting change

 

-

 

 

-

 

 

52,704

 

 

 

 

Add-back goodwill amortization, net of tax

 

-

 

 

304

 

 

-

 

 

913

 

Adjusted net loss

 

(4,185

)

 

(3,842

)

 

(8,668

)

 

(8,638

)

 

 

 

 

 

 

 

 

 

 

 

 

 

Reported basic and diluted loss per share

 

(0.16

)

 

(0.15

)

 

(2.28

)

 

(0.35)

 

Add-back adjustment for accounting change

 

-

 

 

-

 

 

1.96

 

 

-

 

Add-back goodwill amortization, net of tax

 

-

 

 

0.01

 

 

-

 

 

0.03

 

Adjusted loss per share

$

(0.16

)

$

(0.14

)

$

(0.32

)

$

(0.32

)

 

 

 

4.    Inventories

 

 

September 30, 2002

 

December 31, 2001

 

 

 

 

 

Raw materials

 

 

$

12,735

 

 

$

16,857

Work in process

 

 

5,188

 

 

7,445

Finished goods

 

 

37,711

 

 

47,332

 

 

 

$

55,634

 

 

$

71,634

 

5.    Derivative Financial Instruments

Derivative financial instruments are used by the Company to reduce foreign exchange and interest rate risks.

 

Interest Rate Swap Agreement - At various dates during 2001 and 2000, the Company entered into multiple interest rate swap agreements, which provide for the Company to swap a variable interest rate for fixed interest rates ranging from 6.7% to 7.1%. At September 30, 2002, $50,000 of these swaps remained outstanding with the swaps expiring in May and June 2003. At September 30, 2002, $1,779 of deferred net losses on the interest rate swap agreements was included in Accumulated Other Comprehensive Loss.

 

6.    Comprehensive Income

The components of comprehensive income (loss), net of related tax, for the three and nine-month periods ended September 30, 2002 and 2001 are as follows:

 

Three Months Ended

 

Nine Months Ended

 

 

September 30

 

September 30

 

 

 

2002

 

 

2001

 

 

2002

 

 

2001

 

Net loss

$

(2,703

)

$

(4,146

)

$

(61,372

)

$

(9,551

)

Foreign currency translation adjustments

 

263

 

 

2,028

 

 

2,427

 

 

(707

)

Gain (loss) on derivative instruments

 

368

 

 

(351

)

 

1,075

 

 

(1,924

)

Comprehensive income (loss)

$

(2,072

)

$

(2,469

)

$

(57,870

)

$

(12,182

)

Foreign currency translation adjustment for 2002 is primarily due to the change in cumulative translation adjustment resulting from the strengthening of the Euro against the U.S. dollar during the nine-month period ended September 30, 2002.

7.    Valuation Reserve for Deferred Tax Asset

At September 30, 2002, the deferred tax valuation reserve is comprised of the following balances.

Carryforward reserve recorded in 2001

 

 

$

14,500

Carryforward reserve recorded in 2002

 

 

5,623

Tax benefit of temporary difference from accounting change recorded in first quarter 2002

 

 

 

18,849

 

 

 

$

38,972

The need for the valuation reserve was driven by projections for future U.S. taxable income, which impacts the potential for realizing the benefits of the Company's carryovers. The statutory time period for using the carryovers on its income tax returns extends beyond the period the Company used to assess whether the carryovers may be realized for accounting purposes. If, at some time in the future, it is determined that all or a portion of the existing carryovers may be realized, the valuation reserve will be reduced accordingly.

8.    Debt

During the quarter ended September 30, 2002, the Company amended its domestic credit agreement (the Agreement) and extended the termination date of the credit agreement from May 2003 to May 2004. The Agreement reduced the aggregate loan commitment from $185 million to $145 million and converted certain previously outstanding revolving loans to term loans. This Agreement is secured by a pledge of common stock of the Company's subsidiaries, an intercompany note from one of the Company's European holding companies, security interests in certain assets, including domestic receivables, inventories and machinery and equipment, as well as mortgages on its real property located in Ramsey, Minnesota and Cortland, New York.

 

Borrowings under the Agreement typically bear interest at the Eurodollar rate plus a spread ranging from 3.25% to 5.75%. This spread will increase 50 basis points, respectively, after July 1, 2003. In addition, the Company pays a commitment fee of 0.075% on unborrowed funds. Under terms of the Agreement, the Company must meet certain financial covenants, including maintaining a minimum specified consolidated net worth, a maximum leverage ratio, a minimum interest coverage ratio and a minimum level of capital expenditures. The Company was in compliance with all covenants under the Agreement at September 30, 2002.

9.    Segment Information

The Company has two operating segments that manufacture and sell a variety of products: Buckbee-Mears and Optical Products (operating under the Vision-Ease trade name.) Buckbee-Mears, made up of Mask Operations and Non-Mask Operations, manufactures high-volume precision products for the entertainment, optical, high-tech, medical, defense and aerospace industries.  Mask Operations produces aperture masks, which are critical components of color television picture tubes. Non-Mask Operations produces precision photo-etched metal and electroformed components that require fine features and tight tolerances. Optical Products designs, manufactures and distributes polycarbonate, glass and hard-resin plastic eyeglass lenses.

The following is a summary of certain financial information relating to the two segments for the three-month period ended September 30, 2002:

 

Three Months Ended September 30

 

 

Buckbee-Mears

 

Optical Products

 

Consolidated

 

 

 

2002

 

 

2001

 

 

2002

 

 

2001

 

 

2002

 

 

2001

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Revenues

$

31,786

 

$

39,719

 

$

25,604

 

$

33,620

 

$

57,390

 

$

73,339

 

Cost of products sold

 

28,818

 

 

42,284

 

 

23,358

 

 

28,502

 

 

52,176

 

 

70,786

 

Gross margin

 

2,968

 

 

(2,565

)

 

2,246

 

 

5,118

 

 

5,214

 

 

2,553

 

Gross margin %

 

9.3

%

 

(6.5

)%

 

8.8

%

 

15.2

%

 

9.1

%

 

3.5

%

Selling expense

 

807

 

 

1,332

 

 

2,369

 

 

2,877

 

 

3,176

 

 

4,209

 

Unallocated corporate

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   administration

 

-

 

 

-

 

 

-

 

 

-

 

 

1,484

 

 

1,042

 

Income (loss) from

   operations

 

$

 

2,161

 

 

$

 

(3,897

 

)

 

$

 

(123

 

)

 

$

 

2,241

 

 

 

554

 

 

 

(2,698

 

)

Operating income

   (loss) %

 

 

6.8

 

%

 

 

(9.8

 

)%

 

 

(0.5

 

)%

 

 

6.7

 

%

 

 

1.0

 

%

 

 

(3.7

 

)%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Interest and other

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   expense, net

 

 

 

 

 

 

 

 

 

 

 

 

 

(2,526

)

 

(3,460

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Loss before

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   income taxes

 

 

 

 

 

 

 

 

 

 

 

 

$

(1,972

)

$

(6,158

)

The following is a summary of certain financial information relating to the two segments for the nine-month period ended September 30, 2002:

 

 

Nine Months Ended September 30

 

 

Buckbee-Mears

 

Optical Products

 

Consolidated

 

 

 

2002

 

 

2001

 

 

2002

 

 

2001

 

 

2002

 

 

2001

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Revenues

$

104,716

 

$

135,016

 

$

88,464

 

$

102,803

 

$

193,180

 

$

237,819

 

Cost of products sold

 

95,594

 

 

125,238

 

 

81,490

 

 

86,615

 

 

177,084

 

 

211,853

 

Gross margin

 

9,122

 

 

9,778

 

 

6,974

 

 

16,188

 

 

16,096

 

 

25,966

 

Gross margin %

 

8.7

%

 

7.2

%

 

7.9

%

 

15.7

%

 

8.3

%

 

10.9

%

Selling expense

 

2,890

 

 

4,363

 

 

7,284

 

 

9,213

 

 

10,174

 

 

13,576

 

Non-recurring charges

 

-

 

 

-

 

 

2,800

 

 

-

 

 

2,800

 

 

-

 

Unallocated corporate

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

administration

 

-

 

 

-

 

 

-

 

 

-

 

 

4,736

 

 

3,798

 

Income (loss) from

   operations

 

$

 

6,232

 

 

$

 

5,415

 

 

$

 

(3,110

 

)

 

$

 

6,975

 

 

 

(1,614

 

)

 

 

8,592

 

Operating income

   (loss) %

 

 

6.0

 

%

 

 

4.0

 

%

 

 

(3.5

 

)%

 

 

6.8

 

%

 

 

(0.8

 

)%

 

 

3.6

 

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Interest and other

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   expense, net

 

 

 

 

 

 

 

 

 

 

 

 

 

(4,976

)

 

(7,891

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Income (loss) before

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   income taxes

 

 

 

 

 

 

 

 

 

 

 

 

$

(6,590

)

$

701

 

 

10.    Legal Matters and Contingent Liabilities

During 2002, the Company's Optical Products group filed a patent infringement lawsuit against Younger Mfg. Co., which operates under the name "Younger Optics", in the United States Court for the District of Minnesota. The Company is seeking an injunction prohibiting manufacture, use, sale or offer for sale of polycarbonate polarizing lenses and an unspecified amount of damages.

 

In June 2002, Riccardo Nunziati, a shareholder of BMC, filed a shareholder derivative suit against the Company, Paul B. Burke, the Company's former Chairman of the Board and CEO, and the Company's independent directors. Mr. Nunziati's complaint asserts breach of fiduciary duty, abuse of control and waste of corporate assets. In the complaint, Mr. Nunziati demands the unwinding of a stock transaction between the Company and Mr. Burke, as well as payment of his attorney fees and other costs of bringing the suit. In July 2002, the Company and the other defendants removed the case from Hennepin County District Court to the United States District Court for the District of Minnesota. The Company has submitted the case to its insurance carrier for coverage under its Directors and Officer Liability Policy. In October 2002 the Company entered into an agreement to settle the lawsuit. Under the terms of the settlement, the Company will review and enhance existing corporate governance policies, provide the plaintiff with opportunities for input on these enhancements and consider the plaintiff's recommendations for candidates to serve on the Company's board of directors. The settlement is in the process of being certified by a judge.

 

In August 2002, the Company initiated arbitration proceedings against China-based China National Electronics Import and Export Corp. (CEIEC) and Yantai Zhenghai Electronic Shadow Mask Co., Ltd. (Yantai) seeking monetary damages and injunctive relief for alleged violation by Yantai of multiple terms of a license agreement between CEIEC, Yantai and the Company's Buckbee-Mears group.

 

In September 2002, the Company reached a preliminary agreement with the Environmental Protection Agency regarding the Resource Conservation Recovery Act. The settlement relates primarily to past housekeeping practices at the Company's St. Paul facility. Under the settlement agreement, the Company will make four equal payments over the next two years. The settlement was expensed in third quarter 2002. The accrued liability of $244 is included in accrued expenses on the balance sheet.

No other material legal proceedings or environmental matters arose during the quarter and there were no material changes in the status of the legal proceedings or environmental matters described in the Company's Annual Report on Form 10-K for the year ended December 31, 2001.

 

Reserves are established for estimated loss contingencies when it is determined that a loss is probable and the amount of the loss can be reasonably estimated. Reserves for contingent liabilities are based upon management's assumptions and estimates, as well as advice of legal counsel or other third parties regarding the probable outcome of the matter.  If circumstances change, different facts or information become known or the actual outcome differs from the assumptions, revision to the estimate reserves would be recorded and reflected in income in the period in which these changes occur.

 

Item 2:        Management's Discussion and Analysis of Financial Condition and Results of Operations

 

BMC INDUSTRIES, INC.

MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION

AND RESULTS OF OPERATIONS

 

Comparison of three months ended September 30, 2002 and 2001

 

Total revenues for the third quarter of 2002 decreased by $15.9 million or 22% from the third quarter of 2001.

 

Revenues of the Buckbee-Mears group for the third quarter decreased $7.9 million, or 20%, from $39.7 million in 2001 to $31.8 million in 2002.  Total mask sales were down for the quarter compared to the prior year's quarter primarily due to the Company's exit from the computer monitor mask business segment.  Sales of computer monitor masks decreased $6.1 million year over year.  Total television mask revenues decreased 3% from 2001 mostly due to year-over-year price decreases and a shift in sales from higher priced invar masks to lower priced steel masks.

 

Revenues of the Optical Products group for the third quarter decreased $8.0 million, or 24%, from $33.6 million in 2001 to $25.6 million in 2002.  Total polycarbonate lens sales declined $3.2 million, compared to third quarter 2001.  Polycarbonate production problems hampered the group's ability to fully meet customer demand, constraining sales and increasing backorders.  Sales in the Sunsport® polycarbonate product line were $1.9 million lower than in third quarter 2001 as a result of the Company's decision to exit certain segments of this business.  Plastic lens sales decreased $2.6 million, and glass lens sales declined $0.8 million.

 

Cost of products sold were 91% of net sales for the third quarter of 2002, compared to 97% in the same period of 2001.

 

The improvement in margins quarter over quarter can be attributed to the Buckbee-Mears segment, which reported a cost of products sold percentage of 91% in third quarter 2002 compared to 106% in third quarter 2001. Margins in 2001 were negatively impacted by costs associated with reduced manufacturing activity from extended maintenance shutdowns and by workforce reduction efforts during the third quarter 2001 at the Cortland, New York and Mullheim, Germany facilities.

 

The Optical Products cost of sales increased from 85% in third quarter 2001 to 91% in third quarter 2002.  While the group experienced some improvement in manufacturing performance during the third quarter, polycarbonate production issues experienced in the first half of the year negatively affected cost of sales.

 

Selling expenses were $3.2 million or 6% of revenues and $4.2 million or 6% of revenues for the third quarter of 2002 and 2001, respectively.  Selling expenses decreased as a result of lower sales as well as cost reduction and restructuring efforts in both business segments.

 

Interest expense in the third quarter of 2002 was lower than third quarter 2001 due to decreases in the debt level and Eurodollar interest rates, partially offset by increases in the Company's credit spread.

 

Other income (expense) in the third quarter of 2002 includes foreign exchange losses from foreign exchange adjustments on receivables of U.S. dollar denominated sales in Europe and foreign exchange losses on certain transfers of funds for operating expenses.

 

The provision for income taxes was (4%) and 33% of pre-tax loss in the third quarter of 2002 and 2001, respectively, excluding the adjustment to the tax valuation reserve, as discussed further in footnote 7.  The tax rate is a function of the Company's domestic and foreign earnings mix and can fluctuate from quarter to quarter.

 

Comparison of nine months ended September 30, 2002 and 2001

 

Total revenues for the first nine months of 2002 decreased by $44.6 million, or 19%, from the first nine months of 2001.  Revenues of the Buckbee-Mears group for the nine-month period decreased 22% from the prior year period.  Sales of computer monitor masks decreased $21.4 million year over year due to the Company's exit from the computer monitor mask business.  Sales of entertainment masks declined $7.3 million from 2001 as a result of the economic downturn, softening of the television mask market and year-over-year price declines.  Revenues of the Optical Products group were down $14.3 million, or 14% due mainly to manufacturing issues constraining sales, which were discussed above.  In addition, sales in the SunSport polycarbonate product line declined 72% from 2001 as a result of the Company's decision to exit certain segments of this business.

 

Cost of products sold were 92% and 89% of net sales for the first nine months of 2002 and 2001, respectively.  The Buckbee-Mears costs of sales were 91% in 2002 compared to 93% for the same period in 2001.  Results for 2002 were impacted by the shutdown of the monitor mask lines. Reduced production levels during the third quarter in Cortland and Mullheim impacted results for 2001. Optical Products cost of sales increased from 84% in 2001 to 92% in 2002 due to manufacturing issues discussed earlier.

 

Selling expenses were $10.2 million, or 5%, of revenues and $13.6 million, or 6%, of revenues for the first nine months of 2002 and 2001, respectively.  Selling expenses decreased as a result of cost reduction and restructuring efforts in both business segments.

 

Interest expense in the first nine months of 2002 was $7.6 million compared to $8.8 million in the first nine months of 2001.  This decrease is due to lower debt levels and Eurodollar rates in 2002, offset somewhat by higher credit spreads for the period.

 

Other income for the first nine months of 2002 includes a $3.4 million gain related to the sale of the Optical Products segment's Optifacts software unit, partially offset by foreign exchange losses on European receivables and funds transfers as discussed previously.

 

The provision for income taxes was 54% and 36% of pre-tax income (loss) for the nine-month period of 2002 and 2001, respectively, excluding the adjustment to the tax valuation reserves, as discussed further in footnote 7.  The tax rate is a function of the Company's domestic and foreign earnings mix and can fluctuate from period to period.

 

RESTRUCTURING

 

In February 2002, the Company announced its plans to close the Optical Products segment's Azusa, California facility.  As a result, restructuring related costs of $2.8 million were recorded in first quarter 2002.  The restructuring is discussed more fully in footnote 2.

 

GOODWILL AND OTHER INTANGIBLE ASSETS

 

Effective January 1, 2002, the Company adopted SFAS No. 142 and ceased amortization of goodwill balances.  The Company also completed its transitional impairment test on goodwill and recorded a write-off of its goodwill balances in the amount of $52.7 million.  The adoption of SFAS No. 142 is discussed more fully in footnote 3.

 

MARKET RISK

 

There were no significant changes in market risks from those disclosed in the Company's Form 10-K for the year ended December 31, 2001.

 

FOREIGN CURRENCY

 

A portion of the Company's operations consists of manufacturing and sales activities in foreign jurisdictions.  The Company manufactures its products in the United States, Germany, Hungary and Indonesia and purchases products from Asian, as well as other foreign suppliers.  The Company sells its products in the United States and into various foreign markets. The Company's sales are typically denominated in either the U.S. dollar or the European Union euro. Buckbee-Mears also has an indirect exposure to the Japanese yen and the Korean won because its most significant competitors are Japanese and Korean.  As a result, the Company's financial results could be significantly affected by factors such as changes in foreign currency exchange rates or weak economic conditions in foreign markets.  In addition, sales of products overseas are affected by the value of the U.S. dollar relative to other currencies.  Long-term strengthening of the U.S. dollar may have an adverse effect on these sales and competitive conditions in the Company's markets and may limit the Company's ability to increase product pricing in times of adverse currency movements.

 

To manage the volatility relating to these exposures, the Company utilizes from time to time various derivative instruments, including foreign currency forward-exchange contracts.

 

INTEREST RATE SWAPS

 

At various dates during 2001 and 2000, the Company entered into multiple interest rate swap agreements that provide for the Company to swap a variable interest rate for fixed interest rates ranging from 6.7% to 7.1%.  At September 30, 2002, $50 million of these swaps remained outstanding with the swaps expiring in May and June 2003. These swaps are discussed more fully in footnote 5.

 

FINANCIAL POSITION AND LIQUIDITY

 

Debt decreased $28.9 million from $142.2 million to $113.3 million during the first nine months of 2002 primarily from working capital reduction initiatives and sales of non-strategic assets.  Working capital was $40.7 million at September 30, 2002 compared to $70.3 million at December 31, 2001.  The current ratio was 2.2 and 2.3 at September 30, 2002 and December 31, 2001, respectively.  The ratio of debt to capitalization was 66% at September 30, 2002 compared to 55% at December 31, 2001.

 

In September 2002, the Company amended its domestic credit agreement (the Agreement) and extended the termination date of the credit facility from May 2002 to May 2004.  The Agreement reduced the aggregate loan commitment from $185 million to $145 million and converted certain previously outstanding revolving loans to term loans. As of September 30, 2002, the Company's term loan balance is $117.5 million with $5.1 million drawn on the available $35 million revolver.  Debt is discussed more fully in footnote 8.

 

ENVIRONMENTAL

 

In September 2002, the Company reached a preliminary agreement with the Environmental Protection Agency regarding the Resource Conservation Recovery Act. The settlement relates primarily to past housekeeping practices at the Company's St. Paul facility.  Under the settlement agreement, the Company will make four equal payments over the next two years.  The settlement was expensed in third quarter 2002.  The accrued liability of  $244 is included in accrued expenses on the balance sheet. There were no other material changes in the status of environmental matters described in the Company's Annual Report on Form 10-K for the year ended December 31, 2001.

 

OTHER

 

As announced on May 15, 2002, Paul B. Burke resigned as Chairman and CEO of BMC Industries, Inc.  Mr. Burke will continue employment at the Company in a more limited advisory capacity through December 31, 2002.  Salary and benefits for Mr. Burke are expensed as paid each month through December 31, 2002.

 

CAUTIONARY STATEMENTS

 

Certain statements included in this Management's Discussion and Analysis of Financial Condition and Results of Operations and elsewhere in this Form 10-Q by the Company or its representatives, as well as other communications, including reports to shareholders, news releases and presentations to securities analysts or investors, contain forward-looking statements made in good faith by the Company pursuant to the "Safe Harbor" provisions of the Private Securities Litigation Reform Act of 1995. These statements relate to non-historical information and include, without limitation, any statement that may predict, forecast, indicate or imply future results, performance or achievements. The Company wishes to caution the reader not to place undue reliance on any such forward-looking statements, which reflect our opinion as of the date of this Form 10-Q. These statements are not guarantees of future performance and are subject to certain risks and uncertainties that could cause actual results to differ materially from those presently anticipated or projected and include, among others, ability to manage working capital and align costs with market conditions; further aperture mask price declines; slowdown in growth of, or price reductions in, high-end lens products; fluctuations in currency exchange rates; rising raw material costs; ability to improve operating and manufacturing efficiencies through consolidation of facilities.  These and other risks and uncertainties are more particularly described in "Item 1 - Business" of the Company's Form 10-K for the year ended December 31, 2001, which in some cases have affected and in the future could adversely affect the Company's actual results and could cause the Company's actual financial performance to differ materially from that expressed in any forward-looking statement.  These factors should not, however, be considered an exhaustive list. The Company does not undertake the responsibility to update any forward-looking statement that may be made from time to time by or on behalf of the Company.

 

Item 3.        Quantitative and Qualitative Disclosure About Market Risk.

See "Management's Discussion and Analysis of Financial Condition and Results of Operations" on page 13.

Item 4.        Controls and Procedures.

Within the 90 days prior to the filing date of this report (evaluation date), we conducted an evaluation, under the supervision and with the participation of our management, including the chief executive officer and chief financial officer, of the effectiveness of the design and operation of our disclosure controls and procedures pursuant to Rules 13a-15 and 15d-15 of the Securities Exchange Act of 1934, as amended (Exchange Act).  Based upon that evaluation, our chief executive officer and chief financial officer concluded that our disclosure controls and procedures are effective.  Disclosure controls and procedures are defined by Rules 13a-14(c) and 15d-14(c) of the Exchange Act as controls and other procedures that are designed to ensure that information required to be disclosed by the Company in reports filed with the Securities Exchange Commission (SEC) under the Exchange Act is recorded, processed, summarized and reported within the time periods specified in the SEC's rules and forms.

 

There have been no significant changes (including corrective actions with regard to significant deficiencies or material weaknesses) in the Company's internal controls or in other factors that could significantly affect internal controls subsequent to the evaluation date.

Part II:    OTHER INFORMATION

 

Item 1.         Legal Proceedings.

With regard to legal proceedings and certain environmental matters, see "Management's Discussion and Analysis of Financial Condition and Results of Operations" which begins on page 11 and Note 10 of the "Notes to Condensed Consolidated Financial Statements" on page 10.

Item 6.        Exhibits and Reports on Form 8-K.

(a)    Exhibits

99.1

Certification of CEO under Section 906 of the Sarbanes-Oxley Act of 2002 (filed herein).

 

 

99.2

Certification of CFO under Section 906 of the Sarbanes-Oxley Act of 2002 (filed herein).

 

 

99.3

News Release, dated November 5, 2002, announcing Vision-Ease Lens certifies Ramsey facility for ISO 9001 (filed herein).

 

 

99.4

News Release, dated October 31, 2002, announcing third quarter and nine-month 2002 results (filed herein).

 

99.5

News Release, dated October 17, 2002, announcing BMC Industries to report third quarter 2002 results and host conference call on Thursday, October 31, 2002 (filed herein).

 

99.6

News Release, dated October 16, 2002, announcing Board of Directors appointments (filed herein).

 

99.7

News Release, dated October 8, 2002, announcing settlement reached in shareholder derivative lawsuit (filed herein).

 

99.8

News Release, dated September 30, 2002, announcing bank credit agreement extension (filed herein).

 

99.9

News Release, dated September 24, 2002, Vision-Ease Lens expands production of Continua™ D28 bifocal lenses (filed herein).

 

99.10

News Release, dated September 23, 2002, announcing the move of electroforming business from St. Paul (filed herein).

 

99.11

News Release, dated September 16, 2002, Vision-Ease Lens launches Continua Tintable™ lenses (filed herein).

 

99.12

News Release, dated August 30, 2002, BMC Industries advised by New York Stock Exchange regarding listing standards (filed herein).

 

99.13

News Release, dated August 28, 2002, BMC Industries initiates arbitration against China-based licensees (filed herein).

 

99.14

News Release, dated August 16, 2002, BMC Industries discontinues common stock dividend (filed herein).

 

99.15

News Release, dated August 16, 2002, Vision-Ease Lens and LensCrafters introduce polarized melanin sun lenses (filed herein).

(b)    Reports on Form 8-K.

 

The Company filed a Form 8-K on September 27, 2002, reporting the extension of its bank credit agreement to May 2004.

SIGNATURES

 

Pursuant to the requirements of the Securities and Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

 

 

  BMC INDUSTRIES, INC.

 

 

 

/s/ Richard G. Faber   

 

Richard G. Faber

 

Corporate Controller

Dated:  November 14, 2002

(Principal Accounting Officer)


 

CERTIFICATION UNDER SECTION 302 OF THE SARBANES-OXLEY ACT OF 2002

 

I, Douglas C. Hepper, Chairman, President and Chief Executive Officer of BMC Industries, Inc., certify that:

 

1.

I have reviewed this quarterly report on Form 10-Q of BMC Industries, Inc.

 

2.

Based on my knowledge, this quarterly report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this quarterly report;

 

3.

Based on my knowledge, the financial statements, and other financial information included in this quarterly report, fairly present in all material respects the financial condition, results of operations and cash flow of the registrant as of, and for, the periods presented in this quarterly report;

 

4.

I am responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-14 and 15d-14) for the registrant and have:

 

 

a)

designed such disclosure controls and procedures to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this quarterly report is being prepared;

 

 

b)

evaluated the effectiveness of the registrant's disclosure controls and procedures as of a date within 90 days prior to the filing date of this  report (the "Evaluation Date"); and

 

 

 

c)

presented in this quarterly report our conclusions about the effectiveness of the disclosure controls and procedures based on our evaluation as of the Evaluation Date;

 

5.

I have disclosed, based on our most recent evaluation, to the registrant's auditors and the audit committee of the registrant's board of directors (or persons performing the equivalent functions):

 

 

a)

all significant deficiencies in the design or operation of internal controls which could adversely affect the registrant's ability to record, process, summarize and report financial data and have identified for the registrant's auditors any material weaknesses in internal controls; and

 

 

 

b)

any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal controls; and

 

 

6.

I have indicated in this quarterly report whether or not there were significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses.

 

 

 

/s/Douglas C. Hepper            

 

Douglas C. Hepper

 

Chairman, President and Chief Executive Officer

Dated:  November 14, 2002

 

 


CERTIFICATION UNDER SECTION 302 OF THE SARBANES-OXLEY ACT OF 2002

 

I, Curtis E. Petersen, Senior Vice President and Chief Financial Officer of BMC Industries, Inc., certify that:

 

1.

I have reviewed this quarterly report on Form 10-Q of BMC Industries, Inc.

 

2.

Based on my knowledge, this quarterly report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this quarterly report;

 

3.

Based on my knowledge, the financial statements, and other financial information included in this quarterly report, fairly present in all material respects the financial condition, results of operations and cash flow of the registrant as of, and for, the periods presented in this quarterly report;

 

4.

I am responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-14 and 15d-14) for the registrant and have:

 

 

a)

designed such disclosure controls and procedures to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this quarterly report is being prepared;

 

 

b)

evaluated the effectiveness of the registrant's disclosure controls and procedures as of a date within 90 days prior to the filing date of this  report (the "Evaluation Date"); and

 

 

 

c)

presented in this quarterly report our conclusions about the effectiveness of the disclosure controls and procedures based on our evaluation as of the Evaluation Date;

 

5.

I have disclosed, based on our most recent evaluation, to the registrant's auditors and the audit committee of the registrant's board of directors (or persons performing the equivalent functions):

 

 

a)

all significant deficiencies in the design or operation of internal controls which could adversely affect the registrant's ability to record, process, summarize and report financial data and have identified for the registrant's auditors any material weaknesses in internal controls; and

 

 

 

b)

any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal controls; and

 

 

6.

 I have indicated in this quarterly report whether or not there were significant changes in internal controls or in other factors that could significantly affect internal controls subsequent to the date of our most recent evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses.

 

 

 

/s/Curtis E. Petersen

 

Curtis E. Petersen

 

Senior Vice President and Chief Financial Officer

Dated:  November 14, 2002