|
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New Jersey |
63-0366371 |
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(Address, including zip code, of registrant's principal executive offices) (205) 298-3000 (Registrant's telephone number, including area code) |
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|
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Title of each class Common Stock, $1 par value |
Name of each exchange on which registered New York Stock Exchange |
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Securities registered pursuant to Section 12(g) of the Act: None |
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Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No |
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Aggregate market value of voting stock held by non-affiliates as of June 30, 2004: |
$4,839,259,694 |
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Number of shares of common stock, $1.00 par value, as of February 28, 2005: |
102,920,134 |
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DOCUMENTS INCORPORATED BY REFERENCE |
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(1) |
Portions of the registrant's Annual Report to Shareholders for the year ended December 31, 2004, are incorporated by reference into Parts I, II and IV of this Annual Report on Form 10-K. |
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(2) |
Portions of the registrant's annual proxy statement for the annual meeting of its shareholders to be held on May 13, 2005, are incorporated by reference into Part III of this Annual Report on Form 10-K. |
Annual Report On Form 10-K Fiscal Year Ended December 31, 2004 CONTENTS |
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-- |
Signatures |
22 |
<PAGE 1>
PART I |
Item 1. Business
- |
will make an initial cash payment to Vulcan at closing; |
|
- |
will assume certain liabilities relating to the Chemicals Business, including the obligation to monitor and remediate historical and future releases of hazardous materials at or from the three plant sites; and |
|
- |
may also be required to make contingent future payments to Vulcan under two separate earn-out structures. |
Vulcan will retain certain other liabilities of the Chemicals Business not being assumed by Basic Chemicals.
Subject to adjustments for working capital charges, the initial asset sale price is expected to result in net cash receipts of approximately $155 million. This amount is after taxes, transaction costs and the cost of acquiring the minority partner's 49% share of the Chloralkali joint venture, which is dependent upon and will occur concurrently with the closing of the sale. In addition to the cash sale price, we will also be entitled to receive cash receipts under two separate earn-outs, subject to certain conditions. The first earn-out is based on ECU (electrochemical unit) and natural gas prices during the five-year period following the closing. This earn-out is capped at $150 million and will be accounted for as a derivative instrument. Future estimates of this derivative's fair value could vary materially from period to period. Proceeds under the second earn-out will be determined based primarily on the performance of the hydrochlorocarbon produc
t HCC-240fa (commonly referred to as 5CP) from the closing of the transaction through 2012. Under this earn-out provision, cash plant margin for 5CP in excess of an agreed-upon threshold, and after certain capital expenditures, will be shared equally with the purchaser.
Closing of the transaction, which is currently anticipated to occur during the first half of 2005, is subject to customary regulatory and other closing conditions. The total cash costs to be incurred in connection with the transaction are estimated to be approximately $0.02 per diluted share, and consist primarily of transaction fees. We performed an impairment test of the related long-lived assets as of December 31, 2004. As of the December 31, 2004 measurement date, the test indicated no impairment of the Chemicals business assets. We will continue to assess the Chemicals business assets for impairment on a quarterly basis or as significant new information becomes available. These future assessments will compare the anticipated initial proceeds from the sale of the net assets and our estimate of the probable receipts from the earn-out provisions to the carrying value of the assets, which could change materially in the near future. There can be no
assurance as to the future amount received from
<PAGE 2>
the earn-outs, if any. For further information regarding this transaction and its accounting treatment, see Note 2 "Discontinued Operations, Assets Held for Sale and Liabilities of Assets Held for Sale" to the financial statements, which is incorporated hereby by reference.
Continuing Operations - Construction Materials
Our Construction Materials business consists of the production, distribution and sale of construction aggregates and other construction materials and related services. Construction aggregates include crushed stone, sand and gravel, rock asphalt and recrushed concrete. Aggregates are employed in virtually all types of construction, including highway construction and maintenance, and in the production of asphaltic and portland cement concrete mixes. Aggregates also are widely used as railroad track ballast. Construction aggregates constituted approximately 73% of the dollar volume of Construction Materials' 2004 net sales, as compared to 72% in 2003 and 71% in 2002. The remaining sales in the Construction Materials business result primarily from other products and services including asphalt mix and related products, ready-mixed concrete, trucking services, and water transportation services.
Each type of aggregate is sold in competition with producers of other types of aggregates, as well as the same type of aggregate. Because of the relatively high transportation costs inherent in the business, competition generally is limited to the areas in proximity to production facilities. Noteworthy exceptions are the areas along the Mississippi, Tennessee-Tombigbee and James River systems, and along the Gulf Coast and South Atlantic Coast, which are served from remote quarries by barge or ocean-going vessels and other rail-served quarries. Our Construction Materials business serves markets in 25 states, the District of Columbia and Mexico. Shipments of all construction aggregates totaled approximately 243.1 million tons in 2004.
In 2004, we spent approximately $34.6 million on acquisitions. These acquisitions included three aggregates facilities in Tennessee, one in South Carolina and one in Virginia.
At the end of 2004, we operated 210 aggregates production facilities, including recrushed concrete plants, located in 17 states and Mexico. These aggregates facilities included 162 crushed stone plants, 29 sand and gravel plants and 19 plants producing other aggregates (principally recycled concrete). Reserves largely determine the ongoing viability of an aggregates business. For a discussion of our estimated proven and probable aggregates reserves as of the end of 2004, see Item 2 "Properties" below. We believe that Construction Materials' raw material reserves are sufficient for predicted production levels for the foreseeable future. We do not anticipate any material difficulties in either the number of sources or availability of raw materials in the near future.
In addition to our aggregates production facilities, we operated 67 truck, rail and water distribution yards, located in select market areas, for the sale of aggregates products. Our other facilities included 39 asphalt plants; 23 ready-mixed concrete plants; and another 17 operations related to service and repair and transportation operations.
The key end-use customers for our aggregates products include heavy construction and paving contractors; residential and commercial building contractors; concrete products manufacturers; state, county and municipal governments; and railroads. We serve our customers by truck, rail and water distribution networks. During 2004, domestic and international operations served markets in 21 states, the District of Columbia and Mexico with a full line of aggregates, and 4 additional states with railroad ballast only.
Environmental and zoning regulations have made it increasingly difficult for the construction aggregates industry to expand existing quarries or to develop new quarries in some markets. Although we cannot predict what governmental policies will be adopted in the future regarding environmental controls which affect the construction materials industry, we believe that future environmental control costs will not have a materially adverse effect upon our business. Furthermore, any future land use restrictions in some markets could make zoning and permitting more difficult. Any such restrictions, while potentially curtailing expansion or acquisitions in certain areas, could also enhance the value of our reserves at existing locations by restraining the entry or continuing operations of competitors in those areas.
<PAGE 3>
Construction Materials strives to maintain a sufficient level of inventory of its aggregates to meet delivery requirements of its customers. The Construction Materials business generally provides for standard payment terms, similar to those customary for the construction aggregates industry, of payment within 30 days of being invoiced.
Discontinued Operations - Chemicals
As discussed above, we have entered into an agreement to divest our Chemicals business. See page 2 of this report. In 2004, we operated under the Vulcan Chemicals name, and managed our line of chloralkali products and related businesses.
The Chemicals business delivers its products upon receipt of orders or requests from customers. On occasion, when necessary to conform to regional industry practices, we have sold product under various payment terms.
Following is a summary of the principal products produced by Vulcan Chemicals, and the industry and uses for which the products are primarily sold:
Product |
Industry |
Use |
Chlorine |
Water Management; Chemical |
- potable water disinfection |
Caustic Soda |
Food and Pharmaceutical; Energy; |
- production of soaps and detergents |
Caustic Potash (potassium hydroxide) |
Food and Pharmaceutical |
- production of soap and detergents |
Hydrochloric Acid |
Energy; Food and Pharmaceutical |
- stimulation of oil and gas wells |
Sodium Chlorite |
Water Management; Environmental |
- biocide and oxidant for water treatment |
Ethylene dichloride (EDC) |
Manufacturing |
- manufacture of PVC |
Pentachlorophenol |
Wood Preservation |
- wood preservative for utility poles |
HCC-240fa |
Refrigerant/Foam-Blowing |
- refrigeration insulation |
Potassium carbonate |
Manufacturing; Chemical |
- manufacture of screen glass, rubber antioxidants, |
Chlorinated Solvents |
Fluorochemicals; Silicones; Chemical |
- chemical intermediates |
The Chloralkali business unit's sales to the chemical processing industry serve companies that produce organic and inorganic chemical intermediates and finished products. Products sold in this market include hydrochloric acid, chlorine, caustic soda, caustic potash, potassium carbonate and various chlorinated
<PAGE 4>
hydrocarbons. We also sell chloroform, perchloroethylene and other chlorinated hydrocarbons to the fluorocarbons market as feedstocks for manufacturing refrigerants.
Vulcan Chemicals includes a joint venture with Mitsui & Co., Ltd., for the production and distribution of EDC, chlorine and caustic soda. This joint venture is structured to take advantage of our production capabilities and Mitsui's access to global EDC markets. Mitsui, the world's leading EDC trader, purchases all of the EDC output of our joint venture facility.
Underground reserves of salt, a basic raw material used by Vulcan Chemicals in the production of chlorine and caustic soda, are located near our Wichita, Kansas and Geismar, Louisiana plants. We own or lease salt reserves at Wichita and Geismar, as discussed in Item 2 below. We purchase salt for our Port Edwards, Wisconsin plant from several regional supply sources. Ethylene, methanol and vinyl chloride monomer, the major raw materials used by Vulcan Chemicals, are purchased from several different suppliers. Sources of salt, ethylene, methanol, vinyl chloride monomer and various other raw material chemicals are believed to be adequate for our operations, and we do not anticipate any material difficulty in obtaining necessary raw materials.
In the 1990s, the production of carbon tetrachloride and methyl chloroform for emissive uses was phased out to a large extent because of the ozone-depleting properties of these chemicals. In 2002, we completed construction of a plant at our Geismar complex that produces 5CP, a feedstock to make new environmentally-friendly fluorocarbons that will replace ozone-depleting hydrochlorofluorocarbons. Under a long-term agreement, we supply 5CP to Honeywell Fluorine Products Group for its plant which is also located in Geismar. The resulting foam-blowing agent offers environmental benefits over ozone-depleting compounds and it exhibits comparable or superior insulation performance.
Financial Results
Net sales, total revenues, earnings from continuing operations, earnings from continuing operations per common share, total assets, long-term obligations and cash dividends declared per common share for the five years ended December 31, 2004, are reported under Item 6 below.
Competition and Customers
All of our products are marketed under highly competitive conditions, including competition in price, service and product performance. There are a substantial number of competitors in both the Construction Materials and Chemicals businesses.
We are the largest construction aggregates producer in the United States. We estimate that the top ten producers in the nation represent approximately a third of the total national market, resulting in highly fragmented markets in some areas. Therefore, depending on the market, we compete with a number of large, national and small, local producers. Since construction aggregates are expensive to transport relative to their value, a main competitive factor in the construction aggregates business is having a transportation advantage over competitors. Our strategy is to gain a significant market presence in the metropolitan areas that demographers expect will experience the largest absolute growth in population in the future. We have facilities located on waterways and rail lines which substantially increase our geographic market reach through the availability of lower rail and water transportation cost per unit. Construction Materials sells a small amou
nt of construction aggregates outside of the United States. Nondomestic net sales by Construction Materials were $7,580,000 in 2004, $6,884,000 in 2003 and $4,422,000 in 2002.
Vulcan Chemicals competes throughout the United States with numerous companies, including some of the nation's largest chemical companies, in the production and sale of our lines of chemicals. We compete principally on the basis of quality, price and technical support for our products and also competes for sales to customers outside the United States, primarily in Asia, South America and Europe. Vulcan Chemicals' net sales to foreign customers were $41,126,000 in 2004, $30,956,000 in 2003 and $27,491,000 in 2002.
<PAGE 5>
No material part of the Construction Materials or Chemicals business of Vulcan is dependent upon one or a few customers, the loss of which would have a materially adverse effect on Vulcan. Our products are sold principally to private industry. Although historically over 40% of our construction materials sales have gone into public works projects, relatively insignificant sales are made directly to federal, state, county or municipal governments/agencies. Therefore, we do not believe any material portion of our business is subject to renegotiation of profits or termination of contracts as a result of state or federal government elections.
Research and Development Costs
We conduct research and development activities for both of our businesses: Construction Materials' research and development facility is located in Birmingham, Alabama; Chemicals' research and development laboratory is located in Wichita, Kansas. In general, our research and development efforts are directed toward new and more efficient uses of our Construction Materials and Chemicals products, as well as the production or processing efficiencies for our Chemicals products. We spent approximately $1,341,000 in 2004, $1,440,000 in 2003 and $1,240,000 in 2002 on research and development activities for within Construction Materials. We spent approximately $3,774,000 in 2004, $4,636,000 in 2003 and $4,513,000 in 2002 on research and development activities with Chemicals.
Environmental Costs and Governmental Regulation
We estimate that capital expenditures for environmental control facilities in 2005 and 2006 will be approximately $14,575,000 and $5,414,000, respectively, for Construction Materials, and $6,685,000 and $2,200,000, respectively, for Chemicals, if the divestiture of Chemicals is not completed in 2005, contrary to our current expectations.
Certain operations of our Chemicals business are subject to the Resource Conservation and Recovery Act ("RCRA"). Under the corrective action requirements of RCRA, the Environmental Protection Agency ("EPA") must identify facilities subject to RCRA's hazardous waste permitting provisions where past practices have caused releases of hazardous waste or constituents thereof. The owner of any such facility is then required to conduct a Remedial Facility Investigation ("RFI") defining the nature and extent of any such releases. If the results of the RFI determine that constituent concentrations from any such release exceed action levels specified by the EPA, the facility owner is further required to perform a Corrective Measures Study ("CMS") identifying feasible technological alternatives for addressing these releases. Depending upon the results reported to the EPA in the RFI and CMS, the EPA subsequently may require a Corrective Measures Implementation ("CMI
") by the facility owner, such as implementation of a cleanup plan developed by the EPA based on the RFI and CMS.
Our Port Edwards plant has completed its required clean-up and will not incur any RFI and CMS costs going forward. We expect to incur RFI and CMS costs over the next several years at our Geismar and Wichita chemical manufacturing facilities. Upon the consummation of the sale of Chemicals, however, liability for these costs will become the responsibility of the purchaser. For each of these two facilities, the RFI and CMS results will determine whether the EPA subsequently requires a CMI to address releases at the facility, and the scope and cost of any such CMI. With respect to those RFI and CMS costs that currently can be reasonably estimated, we have determined that our accrued reserves are adequate to cover such costs. The total costs that we may ultimately incur in connection with discharging our obligations under RCRA's corrective action requirements have been estimated and accrued based on information currently available to us; however, there is n
o assurance that the actual costs, when incurred, will not exceed our current expectations.
Our Construction Materials operations are subject to federal, state and local laws and regulations relating to the environment and to health and safety, including noise, water discharge, air quality, dust control, zoning and permitting. Construction Materials operations are also subject to applicable state and federal mining regulations. In 1997, the Environmental Protection Agency ("EPA") promulgated changes to the National Ambient Air Quality Standards. These changes included modifying the existing PM10 standards, and introduced a new fine particulate PM2.5 standard (particles smaller than 2.5 microns in diameter). These revised standards will eventually affect many areas of the country by requiring a re-evaluation of whether the areas are in "attainment" with the new
<PAGE 6>
standards. However, testing jointly conducted by our leading industry trade association (the National Stone, Sand and Gravel Association) and EPA has indicated that crushed stone, sand and gravel operations are not major sources of fine particulate (PM2.5) emissions. As such, we do not currently believe that the costs associated with compliance with the new standards will have a material adverse effect on our operations.
Vulcan is frequently required by state or local regulations or contractual obligations to reclaim its former mining sites. These reclamation liabilities are recorded in our financial statements as a liability at the time the obligation arises. The fair value of such obligations is capitalized and depreciated over the useful life of the owned or leased mining site. To determine the fair value, we estimate the cost of a third party performing the reclamation, adjusted for inflation and risk. All reclamation obligations are reviewed at least annually. See Notes 1 and 17 to the Consolidated Financial Statements on pages 38 and 53-54, respectively, of the 2004 Annual Report to Shareholders. Reclaimed quarries often have a future use in commercial or residential development or as reservoirs or landfills. No potential future cash flows from these anticipated future users have been used to offset or reduce the estimated reclamation liability.
Patents and Trademarks
As of March 1, 2005, we own, have license or other rights under or against, or have made applications for approximately 100 patents now issued or pending in the United States and various other countries, as well as four trademarks registered or pending registration in the United States and other countries. These patents, patent applications and trademarks relate to our businesses (primarily, our Chemicals business). We believe our patents, patent applications and trademarks are valuable both individually and in the aggregate to our operations, but no single patent, patent application or trademark is material to the conduct of our business as a whole.
Other Information Regarding Vulcan
Our principal sources of energy are electricity, natural gas and diesel fuel. We do not anticipate any material difficulty in obtaining the required sources of energy for our operations.
In 2004, Construction Materials employed an average of 7,238 people. Vulcan Chemicals employed an average of 952 people. Our corporate office employed an average of 220 people.
Our financial results for any individual quarter are not necessarily indicative of results to be expected for the year, due primarily to the effect that weather can have on the sales and production volume of the Construction Materials business. Normally, the highest sales and earnings of the Construction Materials business are attained in the third quarter and the lowest are realized in the first quarter. Cyclical swings in the construction industry brought on by the level of interest rates and by public spending on infrastructure can impact our earnings.
We do not consider our backlog of orders to be material to, or a significant factor in, evaluating and understanding either of our businesses or our business considered as a whole.
Investor Information
We make available on our website, vulcanmaterials.com, free of charge, copies of our Annual Report on Form 10-K, Quarterly Reports on Form 10-Q, Current Reports on Form 8-K and amendments to those reports filed or furnished pursuant to Section 13(a) or 15(d) of the Securities Exchange Act of 1934 as well as all Forms 3, 4 and 5 filed by our executive officers and directors, as soon as the filings are made publicly available by the Securities and Exchange Commission ("SEC") on its EDGAR database. In addition to accessing copies of our reports online, you may request a copy of our Annual Report on Form 10-K, including financial statements, by writing to William F. Denson, III, Secretary, Vulcan Materials Company, 1200 Urban Center Drive, Birmingham, Alabama 35242.
We have a Business Conduct Policy applicable to all employees. Additionally, we have adopted a Code of Ethics for our Senior Financial Officers. Copies of the Business Conduct Policy and Senior Financial Officer Code of Ethics are available on our website at vulcanmaterials.com. If we make any amendment to, or waiver of, any
<PAGE 7>
provision of the Senior Financial Officer Code of Ethics, we will disclose such information on our website. Our Board of Directors has also adopted Corporate Governance Guidelines and charters of our Audit Committee, Compensation Committee, and Governance Committee to meet all SEC and New York Stock Exchange regulatory requirements. All of these documents are available on our website or you may request a copy of such documents in writing to William F. Denson, III, Secretary, Vulcan Materials Company, 1200 Urban Center Drive, Birmingham, Alabama 35242.
Item 2. Properties
Construction Materials
We have 191 locations in the United States and Mexico at which we engage in the extraction of stone, sand and gravel. The following map shows the locations of our stone quarries and sand and gravel facilities.
<PAGE 8>
Our current estimate of approximately 10,862 million tons of zoned and permitted aggregates reserves reflects an increase of 295 million tons from the estimate at the end of 2003. We believe that the quantities of zoned and permitted reserves at our aggregates facilities are sufficient to result in an average life of approximately 48 years at present operating levels. In calculating the average life of 48 years, we assumed an annual operating aggregates production rate of 225 million tons. See Note 1 to the following table for a description of our method employed for estimating the life of reserves. This table presents, by regional division, the estimated aggregates reserve life and the percentage of aggregates reserves by rock type.
Percentage Aggregates Reserves by Rock Type |
||||||
Estimated |
|
|
|
|
||
By Regional Division: |
||||||
Mideast |
60 |
7.0% |
39.3% |
1.2% |
52.5% |
|
Midsouth |
73 |
98.7% |
- |
1.3% |
- |
|
Midwest |
44 |
98.5% |
- |
1.5% |
- |
|
Southeast |
49 |
8.2% |
91.8% |
- |
- |
|
Southern and Gulf Coast |
44 |
98.5% |
- |
0.8% |
0.7% |
|
Southwest |
36 |
91.2% |
- |
- |
8.8% |
|
Western |
21 |
- |
- |
85.8% |
14.2% |
|
Total |
48 |
51.8% |
27.4% |
5.8% |
15.0% |
________________________________
(1) |
Estimated years of life of aggregates reserves are based on the average annual rate of production of each regional division for the most recent three-year period, except that if reserves are acquired or if production has been reactivated during that period, the estimated years of life are based on the annual rate of production from the date of such acquisition or reactivation. Revisions may be necessitated by such occurrences as changes in zoning laws governing facility properties, changes in aggregates specifications required by major customers and passage of government regulations applicable to aggregates operations. Estimates also are revised when and if additional geological evidence indicates that a revision is necessary. For 2004, the total three-year average annual rate of production was 225 million tons based on the annual rate of production, as follows: 2004 - 235 million tons, 2003 - 223 million tons and 2002 - 216 million tons. |
(2) |
Other: amphibolite, argillite, basalt, diabase, diorite, gabbro, gneiss, latite, quartzite, rock asphalt, sandstone, and traprock. |
The foregoing estimates of reserves are of recoverable stone, sand and gravel of suitable quality for economic extraction, based on drilling and studies by our geologists and engineers, recognizing reasonable economic and operating restraints as to maximum depth of overburden and stone excavation.
Of the 191 permanent reserve-supplied aggregates production facilities which we operate, 71 (representing 46% of total reserves) are located on owned land, 34 (representing 22% of total reserves) are on land owned in part and leased in part, and 86 (representing 32% of total reserves) are on leased land. While some of our leases run until reserves at the leased sites are exhausted, generally our leases have definite expiration dates, which range from 2005 to 2104. Most of our leases have options to extend them well beyond their current terms by renewals at our discretion.
Due to transportation costs, the market areas for most aggregates facilities in the construction aggregates industry are limited, often consisting of a single metropolitan area or one or more counties or portions thereof when transportation is by truck only. The following table provides specific information regarding our 10 largest active aggregates facilities determined on the basis of the quantity of aggregates reserves. None of the listed aggregates facilities contribute more than 5% to the net sales of our Construction Materials business.
<PAGE 9>
|
|
|
Estimated |
|
|
|
Playa Del Carmen, Mexico |
Limestone |
7.3 |
97.0 |
Owned |
- |
ocean-going vessels, truck |
McCook (Chicago), Illinois |
Limestone |
7.1 |
90.8 |
Owned |
- |
truck |
Grayson (Atlanta), Georgia |
Granite |
1.8 |
Over 100 |
Owned |
- |
truck |
Rockingham (Charlotte), North Carolina |
Granite |
3.7 |
77.1 |
28% Leased |
(2) |
truck, rail |
Gray Court (Greenville), South Carolina |
Granite |
0.9 |
Over 100 |
Owned |
- |
truck |
Grand Rivers (Paducah), Kentucky |
Limestone |
7.5 |
26.1 |
Leased |
(3) |
truck, rail, barge |
Hanover (Harrisburg), Pennsylvania |
Limestone |
3.5 |
56 |
Owned |
- |
truck, rail |
Jack (Richmond), Virginia |
Granite |
0.8 |
Over 100 |
39% Leased |
(4) |
truck, rail, barge |
Calera (Birmingham), Alabama |
Limestone |
3.2 |
52.4 |
Owned |
- |
truck, rail |
Gold Hill (Charlotte), North Carolina |
Argillite |
1.1 |
Over 100 |
71% Leased |
(5) |
truck, conveyor |
________________________________
(1) |
Estimated years of life of aggregates reserves are based on the average annual rate of production of the facility for the most recent three-year period, except that if reserves are acquired or if production has been reactivated during that period, the estimated years of life are based on the annual rate of production from the date of such acquisition or reactivation. Revisions may be necessitated by such occurrences as changes in zoning laws governing facility properties, changes in aggregates specifications required by major customers and passage of government regulations applicable to aggregates operations. Estimates also are revised when and if additional geological evidence indicates that a revision is necessary. |
(2) |
Leases expire as follows: 29% in 2025, 54% in 2027 and 17% in 2036. |
(3) |
Lease does not expire until reserves are exhausted. Surface rights at the Paducah, Kentucky facility are owned. |
(4) |
Lease renewable by us through 2059. |
(5) |
Lease expires as follows: 89% in 2058 and 11% in 2044. |
Chemicals
Name |
Position |
Age |
Donald M. James |
Chairman and Chief Executive Officer |
56 |
Guy M. Badgett, III |
Senior Vice President-Construction Materials Group |
56 |
William F. Denson, III |
Senior Vice President, General Counsel and Secretary |
61 |
James W. Smack |
Senior Vice President-Construction Materials Group |
61 |
Mark E. Tomkins |
Senior Vice President, Chief Financial Officer and Treasurer |
49 |
Robert A. Wason IV |
Senior Vice President, Corporate Development |
53 |
Ejaz A. Khan |
Vice President, Controller and Chief Information Officer |
47 |
Ronald G. McAbee |
President, Western Division |
57 |
Brad C. Rosenwald |
President, Chemicals Division |
52 |
<PAGE 13>
PART II |
Item 5. Market for the Registrant's Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities
|
Common Stock Prices |
Dividends Declared |
||||
2004 First Quarter Second Quarter Third Quarter Fourth Quarter |
High $50.53 48.78 51.18 55.53 |
Low $45.65 41.94 44.30 46.85 |
|
|||
2003 Second Quarter Third Quarter Fourth Quarter |
High $38.75 39.95 42.99 48.60 |
Low $28.75 29.90 36.20 39.76 |
|
<PAGE 14>
Years ended December 31, |
|||||
2004 |
2003 |
2002 |
2001 |
2000 |
|
(Amounts in millions, except per share data) |
|||||
Net sales |
$2,213.2 |
$2,086.9 |
$1,980. 6 |
$2,113.6 |
$1,885.9 |
Earnings from continuing operations before Cumulative effect of accounting changes(2) Net earnings |
|
|
|
|
|
Basic - per share: |
|
|
|
|
|
Diluted - per share: |
|
|
|
|
|
Pro forma assuming FAS 143 applied retroactively: |
|
|
|
||
|
|
|
|
|
|
________________________________
(1) |
Discontinued operations includes the results from operations from our planned divestiture of the Chloralkali business unit and the 2003 divestiture of the Performance Chemicals business unit. |
<PAGE 15> |
|
(2) |
The 2003 accounting change relates to our adoption of FAS 143, "Asset Retirement Obligations." The $18.8 million net-of-tax cumulative effect adjustment represents the impact of our recording asset retirement obligations, at estimated fair value, for which we have legal obligations for land reclamation. The 2002 accounting change relates to our adoption of FAS 142, "Goodwill and Other Intangible Assets." The $20.5 million net-of-tax transition adjustment represents the full impairment of goodwill in the Performance Chemicals reporting unit. |
Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations
Page |
|
Consolidated Financial Statements |
32-35 |
Notes to Consolidated Financial Statements |
36-54 |
Management's Report on Internal Control over Financial Reporting |
30 |
Reports of Independent Registered Public Accounting Firm |
|
Net Sales, Total Revenues, Net Earnings and Earnings Per Share Quarterly Financial |
|
________________________________
(1) |
Discontinued operations includes the results from operations from our planned divestiture of the Chloralkali business unit and the 2003 divestiture of the Performance Chemicals business unit. |
Gross Profit |
2004 |
2003 |
(amounts in millions) |
||
First quarter |
$ 83.9 |
$ 62.9 |
Second quarter |
163.4 |
160.2 |
Third quarter |
197.2 |
191.3 |
Fourth quarter |
138.2 |
141.3 |
Total |
$582.7 |
$555.7 |
Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosure
PART III |
Item 10. Directors and Executive Officers of the Registrant
PART IV |
Item 15. Exhibits and Financial Statement Schedules
(a) (1) Financial Statements
Page |
|
Consolidated Statements of Earnings |
32 |
Consolidated Balance Sheets |
33 |
Consolidated Statements of Cash Flows |
34 |
Consolidated Statements of Shareholders' Equity |
35 |
Notes to Consolidated Financial Statements |
36-54 |
Management's Report on Internal Control over Financial Reporting |
30 |
Reports of Independent Registered Public Accounting Firm |
|
Net Sales, Total Revenues, Net Earnings and Earnings Per Share Quarterly Financial |
|
(a) (2) Financial Statement Schedules
The following financial statement schedule for the years ended December 31, 2004, 2003 and 2002 is included in Part IV of this report on the indicated page:
Schedule II |
Valuation and Qualifying Accounts and Reserves |
20 |
Other schedules are omitted because of the absence of conditions under which they are required or because the required information is provided in the financial statements or notes thereto.
Financial statements (and summarized financial information) of 50% or less owned entities accounted for by the equity method have been omitted because they do not, considered individually or in the aggregate, constitute a significant subsidiary.
(a) (3) Exhibits
The exhibits required by Item 601 of Regulation S-K, other than Exhibit 12 which is on page 21 of this report, are either incorporated by reference herein or accompany the copies of this report filed with the Securities and Exchange Commission. See the Index to Exhibits which is on pages 23-24 of this report. The Exhibits listed in the accompanying Index to Exhibits are filed as part of this report.
Schedule II |
|||||||
VULCAN MATERIALS COMPANY AND SUBSIDIARY COMPANIES For the Years Ended December 31, 2004, 2003 and 2002 Amounts in Thousands |
|||||||
Column A |
Column B |
Column C |
Column D |
Column E |
Column F |
||
|
|
Additions |
Additions |
|
|
||
2004 |
|||||||
Accrued Environmental Costs |
$ 21,149 |
$ 2,456 |
- |
|
$ 3,479 |
(1) |
$ 20,126 |
|
|||||||
Accrued Environmental Costs |
$ 10,842 |
$ 13,151 |
- |
|
$ 2,844 |
(1) |
$ 21,149 |
|
|||||||
Accrued Environmental Costs |
$ 13,406 |
$ 345 |
- |
$ 2,909 |
(1) |
$ 10,842 |
(1) Expenditures on environmental remediation projects.
(2) Reversal of pre-FAS 143 reclamation liabilities; liability now included in asset retirement obligations.
(3) Cumulative adjustment for 2003 adoption of FAS 143 plus new asset retirement obligations
less net up/down revisions to asset retirement obligations.
(4) Expenditures related to settlements of asset retirement obligations.
(5) Write-offs of uncollected accounts and worthless notes, less recoveries.
(6) Expenditures on self-insurance reserves.
(7) Valuation and qualifying accounts and reserves for which additions, deductions and balances are
individually insignificant.
<PAGE 20>
Exhibit 12 |
|||||
VULCAN MATERIALS COMPANY AND SUBSIDIARY COMPANIES Amounts in Thousands |
|||||
2004 |
2003 |
2002 |
2001 |
2000 |
|
Fixed charges: |
|
|
|
|
|
|
|
|
|
81,231 (2,708) 362 $ 418,817 |
69,813 (1,560) 295 $ 391,997 |
|
|
|
|
|
|
<PAGE 21>
SIGNATURES |
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized on March 14, 2005.
VULCAN MATERIALS COMPANY |
|
Donald M. James Chairman and Chief Executive Officer |
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the registrant and in the capacities and on the dates indicated.
Signature |
Title |
Date |
Donald M. James |
Chairman, Chief Executive Officer |
March 14, 2005 |
|
Senior Vice President, Chief Financial |
March 14, 2005 |
|
Vice President, Controller |
March 14, 2005 |
The following directors: |
|
|
By |
|
<PAGE 22>
EXHIBIT INDEX |
|
Exhibit (3)(a) |
Certificate of Incorporation (Restated 1988) as amended in 1989 and 1999 filed as Exhibit 3(a) to the Company's 1989 Form 10-K Annual Report and Exhibit 3(i) to the Company's 1999 Form 10-K Annual Report.1 |
Exhibit (3)(b) |
By-laws, as restated February 2, 1990, and as last amended as last amended May 14, 2004, filed as Exhibit 3(a) to the Company's Quarterly Report on Form 10-Q for the quarter ended September 30, 2004.1 |
Exhibit (4)(a) |
Distribution Agreement dated as of May 14, 1991, by and among the Company, Goldman, Sachs & Co., Lehman Brothers and Salomon Brothers Inc., filed as Exhibit 1 to the Form S-3 filed on May 2, 1991 (Registration No. 33-40284).1 |
Exhibit (4)(b) |
Indenture dated as of May 1, 1991, by and between the Company and First Trust of New York (as successor trustee to Morgan Guaranty Trust Company of New York) filed as Exhibit 4 to the Form S-3 on May 2, 1991 (Registration No. 33-40284).1 |
Exhibit (4)(c) |
Senior Debt Indenture between the Company and The Bank of New York as trustee, dated as of August 31, 2001 filed as Exhibit 4.1 to the Company's Registration Statement on Form S-3 filed on September 5, 2001 (Registration No. 333-67586). 1 |
Exhibit (4)(d) |
Subordinated Debt Indenture between the Company and The Bank of New York as trustee, dated August 31, 2001 filed as Exhibit 4.3 to the Company's Registration Statement on Form S-3 filed on September 5, 2001 (Registration No. 333-67586). 1 |
Exhibit (10)(a) |
The Management Incentive Plan of the Company, as amended filed as Exhibit 10(a) to the Company's 2002 Form 10-K Annual Report.1,2 |
Exhibit (10)(b) |
The Unfunded Supplemental Benefit Plan for Salaried Employees filed as Exhibit 10(d) to the Company's 1989 Form 10-K Annual Report.1,2 |
Exhibit (10)(c) |
Amendment to the Unfunded Supplemental Benefit Plan for Salaried Employees filed as Exhibit 10(c) to the Company's 2001 Form 10-K Annual Report.1,2 |
Exhibit (10)(d) |
The Deferred Compensation Plan for Directors Who Are Not Employees of the Company filed as Exhibit 10(d) to the Company's 2001 Form 10-K Annual Report. 1,2 |
Exhibit (10)(e) |
The 1996 Long-Term Incentive Plan of the Company filed as Exhibit B to the Company's 2003 Proxy Statement.1,2 |
Exhibit (10)(f) |
The Deferred Stock Plan for Nonemployee Directors of the Company filed as Exhibit 10(f) to the Company's 2001 Form 10-K Annual Report.1,2 |
Exhibit (10)(g) |
The Restricted Stock Plan for Nonemployee Directors of the Company, as amended and restated filed as Appendix C to the Company's 2004 Proxy Statement.1,2 |
Exhibit (10)(h) |
Executive Deferred Compensation Plan, as amended filed as Exhibit 10(h) to the Company's 2002 Form 10-K Annual Report.1,2 |
Exhibit (10)(i) |
Change of Control Employment Agreement Form filed as Exhibit 10(a) to the Company's Quarterly Report on Form 10-Q for the quarter ended June 30, 2004.1,2 |
<PAGE 23> |
|
Exhibit (10)(j) |
Change of Control Employment Agreement Form filed as Exhibit 10(j) to the Company's 2002 Form 10-K Annual Report.1,2 |
Exhibit (10)(k) |
Executive Incentive Plan of the Company filed as Exhibit (10)(n) to the Company's 2000 Form 10-K Annual Report. 1,2 |
Exhibit (10)(l) |
Supplemental Executive Retirement Agreement filed as Exhibit 10 to the Company's Quarterly Report on Form 10-Q for the quarter ended September 30, 2001. 1,2 |
Exhibit (10)(m) |
Rights Agent Agreement dated October 19, 1998 between Vulcan Materials Company |
Exhibit (10)(n) |
Asset Purchase Agreement by and between Basic Chemicals Company, LLC, Vulcan Chloralkali, LLC and Vulcan Materials Company dated October 11, 2004, filed as Exhibit 99.1 to the Company's Current Report on Form 8-K filed October 15, 2004. 1 |
Exhibit (12) |
Computation of Ratio of Earnings to Fixed Charges for the five years ended December 31, 2004 (set forth on page 21 of this report). |
Exhibit (13) |
The Company's 2004 Annual Report to Shareholders, portions of which are incorporated by reference in this Form 10-K. Those portions of the 2004 Annual Report to Shareholders that are not incorporated by reference shall not be deemed to be "filed" as part of this report. |
Exhibit (21) |
List of the Company's subsidiaries as of December 31, 2004. |
Exhibit (23) |
Consent of Deloitte & Touche LLP. |
Exhibit (24) |
Powers of Attorney. |
Exhibit (31)(a) |
Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act. |
Exhibit (31)(b) |
Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act. |
Exhibit (32)(a) |
Certification of Chief Executive Officer pursuant to Section 906 of the Sarbanes-Oxley Act. |
Exhibit (32)(b) |
Certification of Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act. |